This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner’s Manual.
CAUTION;
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual. Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed
below. Sears will also provide free labor for these applicable warranted parts for the
two full years. During the first 30 days of purchase, there will be no charges to service
the product at your home for issues covered by this warranty. (See exclusions below),
For your convenience, IN HOME warranty service will still be available after the first 30
days of purchase, but a trip charge will apply. This charge will be waived if the Crafts
man product is dropped off at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this
product is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami
nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery wilt not hold a charge. Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
Page 3
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
^ALook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERTM! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
A. CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A. CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
AwarNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro
ductive harm..
AwARNING: Batteiy posts, terminals
and related accessories contain lead
and lead compounds, chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
1. GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse uniess absoiutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload
ing the machine into a trailer or truck.
• Data indicates that operators, age 60
years and above, are involved in a targe
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them
selves and others from serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and bum . Do
not allow the mower deck to plow leaves
or other debris which can cause build
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine . Allow machine to cool before
storage.
n. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
Page 4
SAFETY RULES
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommenda
tions for wheel weights or counter
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer’s recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
Page 5
SAFETY RULES
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15“ Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope, if
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces
sary, and then, turn slowly and gradu
ally downhill, if possible.
Page 6
PRODUCT SPECIFICATIONS
Gasoline
Capacity
and Type:
Oil Type:
(API-SF-SJ):
Oil Capacity:
Spark Plug:
(Gap: .030")
Ground Speed
(MPH):
Tire Pressure:Front:
Charging
System:
Battery:
Blade Bolt Torque: 27-35 Ft. Lbs.
1.25 Gallons
Unleaded
Regular
SAE30 (above 32°F)
SAE 5W-30 (below 32°F)
3.0 Pints
Champion RC12YC
Forward:
1st1.1
2nd1.4
3rd2.2
4th3.4
5th
6th
Reverse:1.7
Rear:
3 Amps Battery
5 Amps Headlights
Amp/Hr:
Min. CCA:
Case Size: U1R
4.3
5.5
14 PSI
12 PSI
28
230
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain
ing, caring for and using your tractor.
• Follow the instructions under “Mainte
nance” and “Storage” sections of this
owner’s manual.
^WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the “SAFETY RULES".
Page 7
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel
Adapter
B
\j
Steering
Extension
Shaft
(1) Hex Bolt 1/4-28x1-1/4
(1) Large Flat
Washer
(1) Locknut 1/4-28
cgj (1) Washer
17/32 X 1-3/16 X 12 Gauge
(1) Knob
Steering
Wheel
Insert
(1) Locknut 1/2-20
Keys
(2) Keys
Video Cassette
Page 8
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct toots as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set wiil make assembly
easier. Standard wrench sizes you need
are listed below.
NOTE; You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor fonward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
^WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1 st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Page 10
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See ‘TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See “TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
^CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front'to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the foilowing
important items;
/ Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
10
Page 11
OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION - Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates battery charging
(+) or discharging (-).
12
Page 13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
ieave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the
way down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Throttle/Choke
Control
"Brake” ^
Position
“Engaged” Position
Ignition Key
“Disengaged”
Position
Parking
Brake
“Engaged”
Position
Gearshift
/ '7 Lever
“Disengaged” ^
Position
STOPPING
MOWER BLADES
• To stop mower blades, move attach
ment clutch lever to disengaged
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “STOP” position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than “STOP” will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
^CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1.
Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2.
Move gearshift lever to desired
position.
3.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
13
Page 14
These heights are approximate and may
vaty depending upon soil conditions,
height of grass and types of grass being
mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
To stop mower blades (^sengage attachment clutch control.
aCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make ail turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
TO OPERATE ON HILLS
^CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
14
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces
sary, add oil until “FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART’ in the Mainte
nance section of this manual).
• To change engine oil, see the Mainte
nance section in this manual.
Page 15
ADD GASOLINE
• Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean,
regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead
oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel freshness.
A CAUTION; Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in
temperatures below 32®F(0“C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
^ CAUTION: Alcohol blended fuels
(called gasohot or using ethanol or
methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disen
gaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not
run starter continuously for more than
fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend
ing on the temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See ‘TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
15
Page 16
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of the
tractor. This will result in a more even
distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
r
c■
_ 3
K
_____
^
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip
pings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
■ Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
Change Engine Oil (without oil fitter)
Clean Air Filter
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Coolirrg Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more ofien when operate under a heavy load or
in high ambient temperatures.
2' Service more often when operating in dirty or dusty conditions.
✓✓
✓
✓
✓
✓
✓
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
Alt adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear,
A new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
✓
✓✓
%/a
✓
✓
✓
✓ ,,a
✓ a
✓
✓ a
✓✓
✓ a
3 • Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 tt.-lbs, maximum.
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricat
ing bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
Page 18
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad
justed. (See “TO ADJUST BRAKE” in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS”
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE; To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seal should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT : Blade bolt is grade 8 heat
treated.
Trailing Edge Up - ^
Blade
I r
Flat Washer
Lock Washer
—Hex Bolt (Grade)*^
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8” diameter steel bolt, pin, or a cone
balancer. (When using a cone bal
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
18
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
Page 19
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Rechargeât 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to “leak"
power.
1. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro
leum jelly.
6. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
TEMPERATURE RANGE ANTtÇiPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32“F.
19
Check your engine oil level more
frequently to avoid possible engine
damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
Oil Drain Valve
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS”
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep
oil at “FULL” line on dipstick. Tighten
cap onto the tube securely when
finished.
Page 20
AIR FILTER
Your engine will not run property using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
too hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil,
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove cartridge nut.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
Clean base carefully to prevent debris
from entering carburetor.
Clean cartridge by tapping gently on
3.
flat surface.
NOTE: If very dirty or damaged, replace
cartridge.
4. Reinstall cartridge, nut, precleaner,
cover and secure with knob(s).
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deteriora
tion of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Cover Knob
Cover
S'-~..jCartridge
Nut
Foam
Pre-Cleaner
Paper
Cartridge
Base
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
20
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
1. Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
2. Cover oil fill opening to prevent entry
of dirt.
3. Use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
4. To reassemble, reverse above
procedure.
Screws Blower Housing screws
Dipstick Tube
Assembly
Spark
Plug
Engine Cooling Fins
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
tine with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline, ^lamp ^
Clamp
Fuel Filter
Page 21
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automo
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
tive type wax.
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1, Depress clutch/brake pedal fully and set parking brake.
2, Place gearshift lever in neutral (N) position.
3. Place attachment clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5, Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
_____________________________________
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in “DISEN
GAGED” position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
Small Retainer Spring
Clutch Spring
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
Slide mower under tractor with
2.
deflector shield to right side of tractor.
Lower lift lever to its lowest position.
3.
Connect front links to mower deck and
4.
secure with retainer springs.
Square Hole
Engine Pulley
Retainer Spring —
Anti-Sway Bar~^
Collar
Housing Guide —j'Bracket
Large Retainer Spring
Front Link
Retainer Springs
(Both Sides)
21
Page 22
Connect suspension arms to rear
5.
deck brackets and secure with
retainer springs.
Connect anti-sway bar to chassis
6.
bracket and secure with retainer
spring.
7.
Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8.
Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A" on
both sides of mower should be the
same or within 1/4" of each other.
• If adjustment is necessary, make
adjustment on one side of mower only.
•To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjust
ing.
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance “D” directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjust
ments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nuts “F”
against trunnion on both front links.
• To raise front of mower, loosen nut “P
from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns. The two front
links must remain equal in length.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
22
Page 23
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See “TO
REMOVE MOWER” in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel
pulleys and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See “To Install Mower
in this section of this manual).
Mandrel
Pulley Idler
TO ADJUST BRAKE
Your tractor is equipped with an adjust
able brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear on a level dry concrete or
paved surface, then brake must be
adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2.
Measure distance between brake
operating arm and nut “A” on brake
rod.
If distance is other than 1-1/2", loosen
3.
jam nut and turn nut “A” until distance
becomes 1-1/2“. Retighten jam nut
against nut “A”.
4.
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is neces
sary. Contact a Sears or other
qualified service center.
With Parking Brake “Engaged”
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL-
1. Remove mower (See “TO REMOVE
MOWER” in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and
keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
Page 24
BELT INSTALLATION-
1. Carefully work new belt down be
tween transaxle belt keepers and onto
the input pulley.
Slide belt into the center span keeper.
2.
Pull belt toward front of tractor and roll
3.
around the top groove of engine
pulley.
Install belt through stationary idler and
4.
clutching idler.
Make sure belt is in all pulley grooves
and inside all belt guides and keep-
0rs.
Install mower (See “TO INSTALL
6.
MOWER” in this section of manual).
TO ADJUST STEERING WHEEL ALIGN
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble with
crossbars horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toein or camber, contact a Sears or other
qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble,
NOTE; On rear wheels only: align
grooves in rear wheei hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
TO START ENGINE WITH A WEAK
BATTERY
^WARNING: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
“BATTERY“ in the MAINTENANCE
section of this manual).
If “jumper cables” are used for emergency
starting, follow this procedure;
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to
the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead
Battery
Fully Charged
Battery
Washers
Retaining
Ring
Axle
Cover
Square Key
(Rear Wheel Only)
24
Page 25
REPLACING BATTERY
iSkwARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS
SEMBLY
1.
Raise hood.
2.
Unsnap headlight wire connector.
3.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
When replacing hood, be sure to
reconnect headlight wire connector.
Seat Pan
Terminal
Cover
Positive J
(Red) ^
Cable
Keps
Nut
Negative (Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pul! bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as described
below before loosening cable. If adjustment
is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
25
Page 26
Check that holes “A" in governor control
2.
lever and hole in governor plate line-up.
FINAL SETTING-
1. Start engine and altow to warm for five
If holes “A” are not aligned, loosen damp
sCTew and move throttle cable until holes
are aligned. Tighten clamp screw
securely.
2. Move throttle control lever to slow
3. While still holding throttle lever against
ACCELERATION TEST -
4. Move throttle control lever from slow to
NOTE: The carburetor on this engine is low
emission, it is equipped with an idle fuel
adjusting needle with a limiter cap, which
allows some adjustment within the limits
allowed by the cap. Do not attempt to remove
the limiter cap. The limiter cap cannot be
removed without breaking the adjusting
needle.
The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
High speed stop is factory adjusted. Do not
adjust or damage may result.
IMPORTANT: Never tamper with the engine
governor, which is factory set for proper
engine speed. Overspeeding the engine
above the factory high speed setting can be
dangerous. If you think the engine-governed
high speed needs adjusting, contact a
Sears or other qualified service center,
which has proper equipment and experience
to make any necessary adjustments.
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
Idle Speed Screw
the engine giving a leaner fuel/air mixture.
Turning the idle mixture valve out (counter
clockwise) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT: Damage to the needle valve
and the seat in carburetor may result if screw
is turned in too tight.
PRELIMINARY SETTING-
1. Air cleaner assembly must be assembled
to the carburetor when making carburetor
adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
position. With finger, rotate and hold
throttle lever against idle speed screw.
Turn idle speed screw to attain 1750
RPM.
idle speed screw, turn idle mixture valve
full travel clockwise then counterclock
wise until engine runs rough. Turn valve
to a point midway between those two
positions. Release throttle lever.
fast position. If engine hesitates or dies,
turn idle mixture valve out (counterclock
wise) 1/8 turn. Repeat test and continue
to adjust, if necessary, until engine
accelerates smoothly.
^ Throttle
Lever
Idle Mixture
Valve with
Limiter
Tor
26
Page 27
STORAGE
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
i&CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See “CLEANING”
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces: sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require* recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
“TO CLEAN BATTERY AND TERMI
NALS" in the Maintenance section of
this manual).
• After cleaning, leave cables discon
nected and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUELSYSTEM
IMPORTANT; It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
27
Also, alcohol blended fuels (called
gasohol or using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
Page 28
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
CAUSECORRECTION
1. Out of fuel.
2. Engine not “CHOKED”
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.8. Check all wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.2. Replace spark plug.
3. Weak or dead battery.3. Recharge or replace
4. Dirty fuel filter.
5. Stale or dirty fuel.5. Drain fuel tank and refill
6. Loose or damaged wiring.6. Check ail wiring.
7. Carburetor out of adjustment.7. See “To Adjust Carburetor”
8. Engine valves out of
adjustment.
1. Fill fuel tank.
2. See‘TO START ENGINE”
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
9. See “To Adjust Carburetor'’
in Service and Adjustments
section.
See appropriate section in manual unless directed to Sears service center
PROBLEM
Loss of power
CAUSE
1. Cutting too much grass/too 1. Set in “Higher Cut” position/
fast.
2. Throttle in “CHOKE”
position.
3. Build-up of grass, leaves
and trash under mower.housing.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12.Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of
adjustment.
15. Engine valves out of15. Contact a Sears or other
adjustment.
CORRECTION
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with
fresh gasoline.
9. Drain fuel tank and carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See To Adjust Carburetor"
in Service and Adjustments
section.
qualified service center.
Excessive
vibration
Engine continues 1. Faulty operator-safety
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven
1. Worn, bent or loose blade.
2. Bent blade mandrel.2. Contact a Sears or other
3. Loose/damaged part(s).
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves.
and trash under mower.housing.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Replace blade.
Tighten blade bolt.
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
Page 30
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
CAUSE
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
CORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1.
Place throttle control in
“FAST’ position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
1. Engine throttle control not
set at “SLOW” position
for 30 seconds before
stopping engine.
30
1. Turn switch “ON”.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec
tions.
3. Replace regulator.
4. Replace alternator.
1. Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.
Page 31
SCHEMATIC
TRACTOR - MODEL NUMBER 917.271554
IGNITION SWITCH
POSITION CIRCUIT"MAKE”
OFF
RUN/LIGKTB-fAl
START
M+G-fAI
RUNB+A1
B + S +A1
NONE
A2+L
NONE
NONE
FUEL SHUT-OFF SOLENOID ,
(IF SO EQUIPPED) r
-------------------------------------------------------------------1 UGHTINQ SYSTEM OUT
^
____________________
OHANCE
__________
--------
5S£.
5 AMP AC a 3B0Q HPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING,
SPARK
D plug -
GAP •
(2 PLUGS ON
TWIN CYL. ENGINES)
2S VOLTS AC MW. S 3600 №u
{CHARQINO SYSTEM DISCONNECTEO^
Retainer-Brush
Cap-Limiter
Valve Gasket Set
Screw (Alternator)
Screw (Float Bowl)
Screw (Float Bowl)
Low Speed: 1900-2100
High Speed: 3000-3200
Page 56
SERVICE NOTES
56
Page 57
SERVICE NOTES
57
Page 58
SERVICE NOTES
58
Page 59
(O
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING; To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Page 60
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME® Anytime, day or night
(1 -800-469-4663) (U.S.A, and Canada)
www.sears.comwww.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1 -800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
I
To purchase a protection agreement on a product serviced by Sears:
® Registered Trademark / ™ Trademark / Service Mark of Sears, Roebuck and Co,
® Marca Registrada / ™ Marca de Fábrica / Marca de Servicio de Sears, Roebuck and Co.
Marque de commerce / Marque déposée de Sears, Roebuck and Co.
1-800-361-6665 (Canada)
Au Canada pour service en français:
1-800-LE-FOYER''c
(1-800-5386937)
www.sears.ca
Printed in U.S.A.
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