Craftsman 580.768340 Owner's Manual
5.5 HORSEPOWER
2400 PSI
2.2 GPM
HIGH PRESSURE WASHER
PRESSURE WASHER
CUSTOMER HELPLINE
1-800-222-3136
Model No. 580.768340
CAUTION:
Before using this product,
read this manual and follow all Safety
Rules and Operating Instructions.
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
Part No. B5659 Draft 4 (6/1/2000)
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Owner ’s Manual
• Safety
• Assembly
• Operation
• Maintenance
• Parts
• Español
CAUTION! When setting up, transporting,
adjusting or making repairs to your high
pressure washer, always disconnect the spark
plug wire from the spark plug and place the wire
where it cannot contact spark plug.
DANGER! Engine exhaust gases contain
DEADLY carbon monoxide gas. This dangerous
gas, if breathed in sufficient concentrations, can
cause unconsciousness or even death. Operate
this equipment only in the open air where
adequate ventilation is available.
DANGER! Gasoline is highly FLAMMABLE
and its vapors are EXPLOSIVE. Do Not permit
smoking, open flames, sparks or heat in the
vicinity while handling gasoline. Avoid spilling
gasoline on a hot engine. Allow unit to cool
before refueling. Comply with all laws regulating
storage and handling of gasoline.
Read this manual carefully and become familiar
with your pressure washer. Know its applications,
its limitations, and any hazards involved.
• Locate this pressure washer in areas away from
combustible materials, combustible fumes or dust.
• The high pressure equipment is designed to be
used with Sears authorized parts ONLY. If you use
this equipment with parts that do not comply with
minimum specifications, the user assumes all risks
and liabilities.
2
TABLE OF CONTENTS
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other
reproductive harm.
WARNING:
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 16
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . 18-27
EMISSION CONTROL WARRANTY. . . . . . . . . . . . . . . . 28
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-47
HOW TO ORDER PARTS . . . . . . . . . . . . . . . BACK PAGE
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman pressure washer is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and
workmanship.
If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase.
If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of
purchase.
This warranty does not cover:
• Expendable items such as spark plugs or air filters, which become worn during normal use.
• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's
manual.
Warranty service is available by returning the high pressure washer to the nearest Sears service center or
dealer in the United States.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
SAFETY RULES
3
• Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may
cause property damage or severe injury.
• Do Not allow CHILDREN to operate the pressure
washer at any time.
• Operate engine only at governed speed. Running
the engine at excessive speeds increases the
hazard of personal injury. Do Not tamper with parts
which may increase or decrease the governed
speed.
• Do Not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating
parts.
• Before starting the pressure washer in cold
weather, check all parts of the equipment and be
sure ice has not formed there.
• Never use a spray gun which does not have a
trigger lock or trigger guard in place and in working
order.
• Keep the hose connected to machine or the spray
gun while the system is pressurized. Disconnecting
the hose while the unit is pressurized is dangerous.
• Units with broken or missing parts, or without
protective housing or covers, should Never be
operated.
• Check the fuel system for leaks or signs of
deterioration, such as chafed or spongy hose,
loose or missing clamps, or damaged tank or cap.
Correct all defects before operating the pressure
washer.
• Do Not spray flammable liquids.
• Use a respirator or mask whenever there is a
chance that vapors may be inhaled. Read all
instructions with mask so you are certain the mask
will provide the necessary protection against
inhaling harmful vapors.
• Never aim the spray gun at people, animals or
plants. The high pressure stream of water that this
equipment produces can pierce skin and its
underlying tissues, leading to serious injury and
possible amputation.
• Never allow any part of the body to come in
contact with the fluid stream. Do Not come in
contact with a fluid stream created by a leak in the
high pressure hose.
• Always wear eye protection when you use this
equipment or when you are in the vicinity where
the equipment is in use.
• High pressure spray can cause paint chips or other
particles to become airborne.
• Do Not operate the pressure washer above the
rated pressure.
• Never move the machine by pulling on the high
pressure hose. Use the handle provided on the
unit.
• Always be certain the spray gun, nozzles and
accessories are correctly attached.
• Do Not secure the spray gun in the (open)
position.
• High pressure spray may damage fragile items
including glass. Do Not point spray gun at glass
when in the jet spray mode.
• Hold the spray gun firmly in your hand before you
start the unit. Failure to do so could result in an
injury from a whipping spray gun. Do Not leave the
spray gun unattended while the machine is
running.
• The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due
to slippery surfaces.
• Keep water spray away from electric wiring or fatal
electric shock may result.
• Do Not by–pass any safety device on this
machine.
• The muffler and engine heat up during operation
and remain hot immediately after shutting it down.
Avoid contact with a hot muffler or engine as you
could be severely burned.
• Operate and store this unit on a stable surface.
• High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is
capable of injecting material into skin. Inspect hose
each time before using it. Check all hoses for cuts,
leaks, abrasions or bulging of cover, or damage or
movement of couplings. If any of these conditions
exist, replace hose immediately. Never repair high
pressure hose. Replace it with another hose that
exceeds maximum pressure rating of your unit.
• The muffler and air cleaner must be installed and in
good condition before operating the pressure
washer. These components act as spark arresters
if the engine backfires.
In the State of California a spark arrester is required
by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
NOTE: If you equip the muffler with a spark arrester, it
must be maintained in effective working order. You
can order a spark arrester through your authorized
Sears service dealer.
SAFETY RULES
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL
PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS
SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.
4
Your pressure washer requires some assembly and is
ready for use only after it has been properly serviced
with the recommended oil and fuel.
If you have any problems with the assembly of
your pressure washer, please call the pressure
washer helpline at 1-800-222-3136.
IMPORTANT: Any attempt to run the engine before it
has been serviced with the recommended oil will result
in an engine failure.
REMOVE PRESSURE WASHER
FROM CARTON
• Open carton and slice two corners opposite guide
handle from top to bottom so the panel can be
folded down flat.
• Remove hose reel box, fillers, and parts box
shipped with your pressure washer.
• Roll the pressure washer out the open end of the
carton.
• Raise guide handle, secure in place.
• Check carton for additional loose parts.
CARTON CONTENTS
Check all contents. If any parts are missing or
damaged, call the pressure washer helpline at
1-800-222-3136.
• The main unit
• Hose reel components
• Parts box (which includes items listed below)
High pressure hose
Spray gun
Nozzle extension with Hi/Lo adjustable nozzle
Engine oil
Quick connect fitting
Owner’s manual
Nozzle cleaning kit
O-Ring kit
Become familiar with each piece before assembling
the pressure washer. Check all contents against the
illustration shown on page 7. If any parts are missing
or damaged, call the pressure washer helpline at
1-800-222-3136.
ASSEMBLING YOUR PRESSURE
WASHER
Your Craftsman high pressure washer was mostly
assembled at the factory. However, you will need to
perform these tasks before you can operate your
pressure washer:
• Attach hose reel.
• Add oil to engine crankcase.
• Add fuel to fuel tank.
• Connect high pressure hose to the spray gun and
the pump.
• Connect water supply to the pump.
Assembling Hose Reel
IMPORTANT: You must take the hose off the reel
when operating your high pressure washer. The reel is
for storage purposes only.
• Attach the handle to the reel with locknuts, flat
washers, and bolts as shown.
• Secure the hose reel to the left side upright, (from
behind the unit), with locknuts, flat washers, and
bolts. See page 7 for location.
ASSEMBLY
Lift the handle to upright
position and slide the
locking caps into place
M6 Bolts
M6 Flat washers
Handle
M6 Lock washer
M8 Bolts
M8 Flat washers
M8 Locknuts
5
Add Engine Oil
IMPORTANT: Any attempt to crank or start the engine
before it has been properly serviced with the
recommended oil may result in an engine failure.
NOTE: When adding oil to the engine crankcase, use
only high quality detergent oil rated with API service
classification SF, or SG rated SAE 10W-30 weight.
Other viscosity oils shown in the chart may be used
when the average temperature in your area is within
the recommended range:
• Place pressure washer on a level surface.
• Clean area around oil fill, remove oil dipstick and
wipe it clean.
• Insert and remove the dipstick without screwing it
into the filler neck.
• Slowly pour oil into oil fill opening until oil reaches
“UPPER LIMIT” mark on the dipstick. Stop
occasionally to check oil level.
• If the oil level is near or below the lower limit mark
on the dipstick, fill with the recommended oil to the
upper limit mark. DO NOT OVERFILL.
• Install oil dipstick, hand tighten securely.
NOTE: Check oil often during engine break–in.
Add Gasoline
DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot.
Do Not smoke when filling fuel tank.
WARNING! Never fill fuel tank completely full.
Provide space for fuel expansion. Wipe away
any fuel spillage from engine and equipment
before starting.
• Use fresh, clean unleaded automotive gasoline and
store in approved, clean, covered containers. Use
clean fill funnels. Never use “stale” gasoline left
over from last season or gasoline stored for long
periods.
• Clean area around fuel fill cap, remove cap.
• Slowly add gasoline to fuel tank. Use a funnel to
prevent spillage. Fill tank to “Fuel Level Mark” as
shown below.
• Install fuel cap and wipe up any spilled gasoline.
6
Connect Hose and Water Supply to Pump
IMPORTANT: You must attach all hoses before you
start engine. Starting engine without all hoses
connected and water supplied will damage pump.
• Attach quick connect fitting to the high pressure
hose.
• Uncoil high pressure hose and attach one end of
hose to the base of the spray gun with attached
quick connect. Pull down on the collar of the quick
connect, slide onto the spray gun and let go of
collar. Pull on hose and spray gun to be sure of a
tight connection.
• Attach other end of high pressure hose to the high
pressure outlet on the pump. Tighten by hand.
• Before you connect your garden hose to the water
inlet, inspect the inlet screen. Clean the screen if it
contains debris or have it replaced if damaged.
Do Not run the pressure washer if the inlet
screen is damaged.
• Connect the garden hose to the water inlet. Tighten
by hand.
WARNING! There MUST be at least ten feet of
unrestricted garden hose between the pressure
washer inlet and any flow shut off device, such
as a ‘Y’ shut-off connector or other
convenience-type water shut-off valve. Damage
to pressure washer resulting from disregarding
this warning will not be covered by the warranty.
• Turn ON the water (open supply valve completely).
CAUTION! Before starting the pressure
washer, be sure you are wearing adequate
eye protection.
CHECKLIST BEFORE STARTING
ENGINE
Review the assembled unit to ensure you have
performed all of the following:
• Check that hose reel fasteners are tight.
• Check that oil has been added to proper level in
engine crankcase.
• Add proper gasoline to fuel tank.
• Check for properly tightened hose connections
(high pressure and water supply) and that there are
no kinks, cuts, or damage to the high pressure
hose.
• Provide proper water supply (not to exceed 140°F).
• Be sure to read “Safety Rules” and “Operation”
sections before using the pressure washer.
Quick Connect
Fitting
7
KNOW YOUR PRESSURE WASHER
Read the owner’s manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls
and adjustments. Save this manual for future reference.
Adjustable Nozzle – Always attached to nozzle
extension. Pull back for high pressure or push forward
for low pressure; turn clockwise for narrow spray or
turn counterclockwise for fan spray.
Air Filter – Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Choke Lever - Used to help start a cold engine.
Detergent Pick–Up Tube and Filter – Used to siphon
detergent from chemical bottle to the low pressure
water stream.
Gas Cap – Engine is filled with regular unleaded
gasoline here.
High Pressure Hose – Connect one end to the spray
gun and other end to the high pressure outlet.
High Pressure Outlet – Connection for high pressure
hose.
Hose Reel — Used for storing hose while unit is not in
use. Hose must be detached from unit and spray gun
before storage.
Nozzle Extension - Attach to spray gun to use
adjustable nozzle.
Oil Fill Cap – Engine is filled with oil here. See page 5
for oil recommendations and filling instructions.
Pump – Develops high water pressure.
Recoil Starter – Used for starting the engine.
spray gun – Controls the application of water onto
cleaning surface with trigger device. Includes safety
latch.
Throttle Control Lever – Sets engine in starting
mode for recoil starter and stops running engine.
Water Inlet – Connection for garden hose.
OPERATION
Spray Gun
High Pressure Hose
Detergent Pick–Up
Tube and Filter
Recoil Starter
Oil Fill Cap
Air Filter
Adjustable Nozzle
Gas Cap
High Pressure Outlet
Throttle Control Lever
Water Inlet
Pump
Hose Reel
Choke Lever
Nozzle Extension
8
HOW TO USE YOUR PRESSURE
WASHER
If you have any problems operating your pressure
washer, please call the pressure washer helpline at
1-800-222-3136.
To Start Your Pressure Washer
To start your engine-powered pressure washer for the
first time, follow these instructions step-by-step. This
starting information also applies whenever you start
the engine after you have let the pressure washer sit
idle for at least a day.
CAUTION! Before starting the pressure
washer, be sure you are wearing adequate
eye protection.
• Place the pressure washer in an area close
enough to an outside water source capable of
supplying water at a flow rate greater than
2.4 gallons per minute.
• Check that the high pressure hose is tightly
connected to the spray gun and to the pump. See
“Assembling Your Pressure Washer” for
illustrations.
• Make sure unit is in a level position.
• Connect the garden hose to the water inlet on the
pressure washer pump. Turn ON the water.
CAUTION: Do Not run the pump without the
water supply connected and turned on. You
must follow this caution or the pump will be
damaged.
• Rotate the fuel valve lever to the “On“ position.
• Move the choke lever to the “Closed” position.
NOTE: For a warm engine, be sure the choke lever is
in the “Open” position.
• Move the throttle lever to the “Fast” position,
shown on the engine as a rabbit. Controls are
shown in the desired operating condition.
• As shown in the illustration to the right, ensure the
nozzle extension is NOT attached to the spray gun.
Note that your unit will appear slightly different from
the illustration used here. Place the spray gun on
the handle storage hook.
• Place your left foot on the unit’s lower frame.
• Grasp the spray gun with your left hand and
squeeze the trigger on the spray gun. Water will
flow out of the spray gun in a thin stream. Continue
to squeeze the trigger. Your left hand will also
serve to steady the unit.
• Grasp the recoil starter handle with your right
hand, as shown. Pull the starter handle lightly until
you feel some resistance, then pull briskly.
• Return the starter grip handle slowly. Do Not let
rope “snap back” against starter.
• If the choke lever was placed in the “Closed”
position to start the engine, move it slowly to the
“Open” position as the engine warms up enough to
run smoothly.
• With engine running, engage the safety latch to the
spray gun trigger.
• Attach nozzle extension to spray gun. Tighten by
hand.
Safety Latch
Choke
lever in
Open
position
Throttle
lever in
Fast
position
Left Hand
squeezes
trigger and
steadies
unit
Safety Glasses
Do Not attach
nozzle extension
Right Hand
pulls recoil
starter handle
Left Foot holds base
9
How to Stop Your Pressure Washer
• Move throttle lever to “Stop” position.
• Rotate the fuel valve lever to the “Off” position.
• Squeeze trigger on the spray gun to relieve
pressure in the hose.
NOTE: A small amount of water will squirt out when
you release the pressure.
How To Use the Adjustable Nozzle
You now should know how to START your pressure
washer and how to STOP it. The information in this
section will tell you how to adjust the spray pattern
and apply detergent or other cleaning chemicals.
DANGER! Never adjust spray pattern when
spraying. Never put hands in front of nozzle to
adjust spray pattern.
On the end of your spray gun is an adjustable nozzle
that you can use to adjust the spray pattern and the
spray pressure.
• Slide the nozzle forward for low pressure spray;
slide it backward for high pressure spray.
• Point the nozzle towards a hard surface, disengage
the safety latch, and press the trigger to test the
pattern.
• Twisting the nozzle adjusts the spray pattern from
a narrow pattern to a fan pattern.
• For most effective cleaning, keep the spray nozzle
between 8 to 24 inches away from cleaning
surface.
• If you get the spray nozzle too close, especially
using high pressure mode, you may damage the
surface being cleaned.
• Do Not get closer than 8 inches when cleaning
tires.
Applying Detergent with the Adjustable
Nozzle
IMPORTANT: Use chemicals designed specifically
for pressure washers. Household detergents could
damage the pump.
IMPORTANT: You MUST attach all hoses before you
start the engine. Starting the engine without all the
hoses connected and without the water turned ON will
damage the pump.
To apply detergent, follow these steps:
• Review the use of the adjustable nozzle.
• Prepare detergent solution as required by the job.
• Hang the detergent solution container on the hook
of the wireform attached to the handle.
• Place the filter end of the detergent siphoning tube
into the detergent container.
CAUTION: When inserting the filter into the
detergent container, route the tube so as to
keep it from inadvertently contacting the hot
muffler.
• Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with the nozzle
in high pressure position.
• Make sure the garden hose is connected to the
water inlet. Check that the high pressure hose is
connected to the spray gun and the pump. Start
the engine.
• Apply detergent to a dry surface, starting from the
bottom and working up.
• Allow the detergent to “soak in” for 3-5 minutes
before rinsing. Reapply as needed to keep the
surface wet.
Slide nozzle backward for
high pressure mode.
Slide nozzle forward for
low pressure mode and
detergent application.
Twist nozzle counterclockwise for fan pattern.
Twist nozzle clockwise for
narrow spray pattern.
10
• For washing, start at lower portion of area to be
washed and work upward, using long, even,
overlapping strokes.
Pressure Washer Rinsing
WARNING: Be extremely careful if you use the
pressure washer from a ladder, scaffolding or
any other relatively unstable location. Pressure
in a running washer builds as you climb. When
you press the trigger, the recoil from the initial
spray could cause you to fall. The high pressure
spray could also cause you to fall if you are too
close to the cleaning surface.
For Rinsing:
• Slide the nozzle backward to high pressure, press
the trigger and wait for the detergent to clear.
NOTE: You can also stop detergent flow by removing
detergent siphoning tube from container.
• Keep the spray gun a safe distance from the area
you plan to spray.
• Apply a high pressure spray to a small area, then
check the surface for damage. If no damage is
found, it is okay to continue cleaning.
• Start at the top of the area to be rinsed, working
down with same overlapping strokes as you used
for washing and applying detergent.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray
gun, circulating water in the pump can reach
temperatures between 140–145°F. The automatic cool
down system engages at this temperature and cools
the pump by discharging the warm water onto the
ground, preventing internal pump damage.
How to Use the Hose Reel
Your pressure washer is equipped with a hose reel
that is designed to store your hose when unit is not in
use. These instructions are for short term storage
only. For long term storage see “Storage” on page 15.
After each use:
• Disconnect hose from spray gun and high pressure
outlet on pump.
• Drain water from hose.
• Slide one end of the hose into the hole on the hose
reel. Turn the hose reel with the handle to coil the
hose onto the reel.
• Push the other end of the hose into the clip on the
side of your unit.
IMPORTANT: Do Not use your pressure washer with
the hose coiled onto the hose reel. The hose reel is for
storage purposes only.
Adjustable Hose Reel Spring Tension
The hose reel is provided with a spring tension
adjustment knob, as shown above.
Although the operator can loosen or tighten the knob
to achieve the desired reel tension, the manufacturer
recommends that the knob be fully hand tightened
(clockwise).
Spring
Tension
Knob
11
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
Pressure . . . . . . . . . . . . . . . . . . . 2400 PSI
Flow Rate . . . . . . . . . . . . . . . . . . 2.2 GPM
Chemical Mix . . . . . . . . . . . . . . . Use as directed
Water Supply Temperature . . . . . Not to Exceed 140°F
Engine Specifications
Rated Horsepower . . . . . . . . . . . 5.5 HP
Spark Plug
Type: . . . . . . . . . . . . . . . . BPR6ES (NGK) or
Equivalent
Set Gap To: . . . . . . . . . . . 0.028inch (0.70mm)-
0.031inch (0.80mm)
Gasoline Capacity . . . . . . . . . . . . 1.2 Quarts
Oil
Above 50°F . . . . . . . . . . Sae 30
General Use . . . . . . . . . SAE 10W-30
GENERAL RECOMMENDATIONS
The pressure washers warranty does not cover items
that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
the operator must maintain pressure washer as
instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your pressure washer.
All service and adjustments should be made at least
once each season. Follow the requirements in the
“Maintenance Schedule” chart above.
NOTE: Once a year you should clean or replace the
spark plug and replace the air filter. A new spark plug
and clean air filter assure proper fuel-air mixture and
help your engine run better and last longer.
MAINTENANCE
OWNER’S RESPONSIBILITIES
Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
PRESSURE WASHER
Check/clean water inlet screen
on quick-connect. X†
Check high pressure hose. X
Check detergent hose. X
Check spray gun and assembly for leaks. X
Purge pump of air and contaminants. X
ENGINE
Check oil level. X
Change engine oil. X**
Service air cleaner. X**
Clean spark plug. X
Replace spark plug X
Service spark arrester X
Prepare for storage.
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE TASK
Before Each
Use
HOURLY OPERATING INTERVAL
Every 25
Hours or
Yearly
Every 100
Hours or
Yearly
SERVICE DATES
Prepare unit for storage if it is to
remain idle for longer than 30 days.
† Clean if clogged. Replace if perforated or torn.
* Change oil after the first (5) operating hours and every 25 hours thereafter. Change sooner when operating under dirty or dusty
conditions.
** Replace more often under dirty or dusty conditions.
Every 200
Hours or
Yearly
12
BEFORE EACH USE
• Check engine oil level.
• Check water inlet screen for damage.
• Check high pressure hose for leaks.
• Check chemical filters for damage.
• Check spray gun and nozzle extension assembly
for leaks.
• Purge pump of air and contaminants.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine garden hose inlet screen. Clean if it is
clogged or replace if it is torn.
Check High Pressure Hose
High pressure hoses can develop leaks from wear,
kinking, or abuse. Inspect hose before each use.
Check for cuts, leaks, abrasions, bulging of cover, or
damage or movement of couplings. If any of these
conditions exist, replace hose immediately.
DANGER: Never repair a high pressure hose.
Replace with hose that exceeds the maximum
pressure rating of your pressure washer.
Check Spray Gun and Nozzle Extension
Examine hose connection to spray gun and make sure
it is secure. Test trigger by pressing it and making
sure it springs back into place when you release it.
Engage safety latch and test trigger. You should not
be able to press trigger. Replace spray gun
immediately if it fails any of these tests.
Check In-Line Filter
Refer to the illustration and service the in-line filter if it
becomes clogged, as follows:
1. Detach spray gun and nozzle extension from high
pressure hose. Detach nozzle extension from
spray gun and remove o-ring and screen from
nozzle extension. Flush the screen, spray gun,
and nozzle extension with clean water to clear
debris.
2. If the screen is damaged, the o-ring kit contains a
replacement in-line filter screen and an o-ring. If
undamaged, reuse screen.
3. Place the in-line filter screen into the threaded end
of the nozzle extension. Direction does not matter.
Push the screen in with the eraser end of a pencil
until it rests flat at the bottom of the opening. Take
care to not bend the screen.
4. Place the o-ring into the recess. Push the o-ring
snugly against the in-line filter screen.
5. Assemble the nozzle extension to the spray gun,
as described earlier in this manual.
Purge Pump of Air and Contaminants
To remove air from the pump, follow these steps:
• Set up the pressure washer as described in the
ASSEMBLY section and connect the water supply.
• Pull the trigger on the spray gun and hold until a
steady stream of water appears.
To remove contaminants from the pump, follow these
steps:
• Set up the pressure washer as described in the
ASSEMBLY section, and connect the water supply.
• Remove the nozzle extension from the spray gun.
• Start the engine according to instructions in
OPERATION section.
• Pull the trigger on the spray gun and hold.
• When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
extension.
Nozzle Maintenance
If a nozzle becomes restricted or clogged with dirt or
foreign materials, a pulsing sensation caused by
excessive pump pressure may occur during use.
Immediately clean a clogged or partially restricted
nozzle with the kit included with your pressure washer
by following these instructions:
• Shut off the engine and turn off the water supply.
• Disengage the safety latch and pull the trigger on
the spray gun. Hold until all water is purged from
the unit. Engage the safety latch on the spray gun.
• Separate the nozzle extension from the spray gun.
• Twist nozzle to stream setting.
• Remove nozzle from the end of the nozzle
extension using a 2 mm or 5/64 allen wrench
(included in Nozzle Cleaning Kit).
• Use the wire included in the kit or a small paper
clip to free the foreign materials clogging or
restricting the nozzle.
Nozzle Extension
In-line Filter
O-ring
13
• Remove additional debris by back flushing water
supply through nozzle extension. Back flush
between 30 to 60 seconds. Twist nozzle extension
to stream pattern and move nozzle from low to high
pressure while flushing.
• Reinstall nozzle into nozzle extension. Do Not
overtighten.
• Reconnect the water supply, turn ON the water,
and start the engine.
• Reconnect nozzle extension to spray gun.
• Test the pressure washer by operating with nozzle
in the high and the low pressure positions.
O-RING MAINTENANCE
Your pressure washer uses o-rings to keep hose and
spray gun connections tight and leak-free. Through
the normal operation of your unit, these o-rings may
become worn or damaged.
Provided with your pressure washer is an O–Ring
Maintenance Kit which includes replacement o-rings,
rubber washer and water inlet filter. Refer to the
instruction sheet provided in the kit to service your
unit’s o-rings. Note that not all of the parts in the kit
will be used on your unit.
Parts in the O–Ring Kit Include:
• 1 o–ring, red, (p/n B2726) for the end of the spray
gun connection between spray gun and nozzle
extension.
• 1 o–ring, yellow, (p/n B2264) for the end of the
high pressure hose.
NOTE: The above two o–rings are close in size.
Please match carefully to assure proper o–ring usage.
• 1 o-ring, blue, (p/n B3065) for the inside of the
hose to spray gun quick connect.
• 1 rubber washer, (p/n B2385) for the inside of the
garden hose connector.
• 1 water inlet screen (p/n B2384) for the garden
hose connector.
To remove a worn or damaged O–Ring:
• Use a small flathead screwdriver to get underneath
the o–ring and pry it off.
ENGINE MAINTENANCE
Checking Oil Level
Oil level should be checked prior to each use or at
least every 5 hours of operation. Keep oil level
maintained.
Changing Oil
Change engine oil after the first 5 hours and every
25 hours thereafter. If you are using your pressure
washer under extremely dirty or dusty conditions, or in
extremely hot weather, change oil more often.
Change oil while engine is still warm from running, as
follows:
• Rotate fuel valve to the “OFF” position to reduce
the possibility of fuel leakage.
• Remove all gasoline from tank.
• Clean area around oil fill, remove oil dipstick and
wipe it clean.
• Insert and remove the dipstick without screwing it
into the filler neck.
Insert wire into nozzle and turn back
and forth to clear obstruction.
14
• Tip your pressure washer to drain oil from the oil
dipstick opening into a suitable container. When
crankcase is empty, return the pressure washer to
upright position. Wipe up spilled oil.
• Slowly pour oil into oil fill opening until oil reaches
“UPPER LIMIT” mark on the dipstick. Stop
occasionally to check oil level.
• If the oil level is near or below the lower limit mark
on the dipstick, fill with the recommended oil to the
upper limit mark. DO NOT OVERFILL.
• Install oil dipstick, hand tighten securely.
• Wipe up any remaining oil.
Service Air Cleaner
Your engine will not run properly and may be
damaged if you run it with a dirty air cleaner.
Replace the air cleaner once every 200 hours of
operation or once each year, whichever comes first.
Replace more often if operating under dirty or dusty
conditions. Replacements are available at your local
Sears service center.
To replace the air cleaner, follow these steps:
• Press the latch tabs on the top of the air cleaner
cover, and remove the cover.
• Remove dirty air filter element carefully to prevent
debris from falling into carburetor. Discard.
• Clean inside of filter case, using a moist rag.
• Reinstall new air filter element and cover.
Clean / Replace Spark Plug
Check and clean the spark plug every 100 hours of
operation. Replace the spark plug yearly or every
200 hours of operation.
CAUTION: Disconnect spark plug wire from
spark plug and keep wire away from spark plug
while servicing engine.
• Clean area around spark plug.
• Remove and inspect spark plug.
• Replace spark plug if the electrodes are worn, or if
the insulator is cracked or chipped. For
replacement use BPR6ES (NGK) or equivalent.
• Check electrode gap with wire feeler gauge and set
gap at 0.028 inches-0.031 inches
(0.70mm-0.80mm), if necessary.
• Install spark plug, tighten securely.
Carburetor
If you think your carburetor needs adjusting, see your
nearest Sears service center. Engine performance
may be affected at altitudes above 4000 feet. For
operation at higher elevations, contact your nearest
Sears service center.
Spark Arrester Service
Your engine is not factory-equipped with a spark
arrester. In some areas, it is illegal to operate an
engine without a spark arrester. Check local laws and
regulations. A spark arrester is available from your
nearest Sears service center.
The spark arrester must be serviced every 100 hours
to keep it functioning as designed.
If the engine has been running, the muffler will be very
hot. Allow the muffler to cool before servicing the
spark arrester.
• Remove the three 6 mm bolts from the muffler
protector, and remove the muffler protector.
• Remove the two special screws from the spark
arrester, and remove the spark arrester from the
muffler.
• Use a brush to remove carbon deposits from the
spark arrester screen. Be careful to avoid
damaging the screen. The spark arrester must be
free of breaks and holes. Replace the spark
arrester if it is damaged.
• Install the spark arrester and muffler protector in
the reverse order of disassembly.
STORAGE
AFTER EACH USE
Water should not remain in the unit for long periods of
time. Sediments or minerals can deposit on pump
parts and “freeze” pump action. Follow these
procedures after every use:
• Flush detergent siphoning tube by placing the filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
the forward position). Flush for one to two minutes.
• Shut off engine, let it cool, then remove all hoses.
• Disconnect spark plug wire from spark plug.
• Empty the pump of all liquids by pulling recoil
handle about 6 times. This should remove most of
the liquid in the pump.
• Coil the high pressure hose and inspect it for
damage. Cuts in the hose or fraying could result in
leaks and loss of pressure. Should any damage be
found, replace the hose. Do Not attempt to repair a
damaged hose. Replace the hose with the genuine
Craftsman part.
• Disconnect hose from spray gun and high pressure
outlet on pump. Drain water from hose and use a
rag to wipe off the hose.
• Slide one end of the hose into the hole on the hose
reel. Turn the hose reel with the handle to coil the
hose onto the reel. Push the other end of the hose
into the clip on the side of you unit.
• Reconnect spark plug wire to spark plug.
• Store unit in a clean, dry area.
DANGER: Never store the engine with fuel in
the gas tank indoors or in enclosed, poorly
ventilated areas where fumes may reach an
open flame, a spark, or pilot light.
WINTER STORAGE
CAUTION: You must protect your unit from
freezing temperatures. Failure to do so will
permanently damage your pump and render
your unit inoperable.
To protect the unit from freezing temperatures:
• Flush detergent siphoning tube by placing the filter
into a pail of clean water while running pressure
washer in low pressure mode (adjustable nozzle in
the forward position). Flush for one to two minutes.
• Disconnect hose connected to chemical inject
fitting on the pump.
• Empty the pump of all pumped liquids by pulling
recoil handle about 6 times. This should remove
most of the liquid in the pump.
• Connect a 3-foot section of garden hose to the
water inlet adapter. Pour RV–antifreeze (antifreeze
without alcohol) into the hose. Pull the recoil handle
twice. Disconnect 3-foot hose.
LONG TERM STORAGE
If you do not plan to use the pressure washer for more
than 30 days, you must prepare the engine for long
term storage.
It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also,
experience indicates that alcohol-blended fuels (called
gasohol, ethanol or methanol) can attract moisture,
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage.
Protect Fuel System
Fuel Stabilizer:
If adding a fuel stabilizer, fill the fuel tank with fresh
gasoline. If only partially filled, air in the tank will
promote fuel deterioration during storage.
• Add fuel stabilizer following manufacturer’s
instructions.
• Make sure you have water supply to pump inlet
connected and turned ON.
• Run the engine outdoors for 10 minutes to be sure
that treated gasoline has replaced the untreated
gasoline in the carburetor.
Change Oil
While engine is still warm, drain oil from crankcase.
Refill with recommended grade. See “Changing Oil” on
page 13.
Oil Cylinder Bore
• Remove spark plug. Squirt about 1 tablespoon of
clean engine oil into the cylinder. Cover spark plug
hole with rag. Pull recoil handle slowly to distribute
oil. Avoid spray from spark plug hole.
• Install spark plug. Do Not connect spark plug wire.
OTHER
• Do Not store gasoline from one season to another.
• If possible, store your unit indoors and cover it to
give protection from dust and dirt. BE SURE TO
EMPTY THE FUEL TANK.
Draining Fuel Tank:
DANGER: Drain fuel, using a funnel, into
approved container outdoors, away from open
flame. Be sure engine is cool. Do Not smoke.
• Remove the float bowl bolt, then rotate the fuel
valve lever to the “ON” position.
• After all fuel has drained into the container, reinstall
the float bowl bolt while holding the float bowl in
position on the carburetor. Tighten bolt securely.
IMPORTANT: Never cover your pressure washer
while engine and exhaust area are warm.
15
Loading...