Craftsman 580.763000 User Manual

Owner’s Manual
CRAFTSMAN
7.8 HORSEPOWER 3000 PSI 2.6 GPM
HIGH PRESSURE WASHER
Model No.
580.763000
CAUTION: Before using this
follow all Safety Rules and Operating Instructions.
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST)
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No, 21019 Draft iO (4/1/97)

TABLE OF CONTENTS

SAFETY'RULES ASSEMBLY PARTS PACKED IN MANAUAL BAG . ..3
ASSEMBLY
OPERATION............................................................................6-10
MAINTENANCE
..........................................................................
...............................................................................
...................................................................
4-5
11-14
2
SERVICE AND ADJUSTMENTS................................................14
STORAGE
TROUBLESHOOTING................................................................16
. REPLACEMENT PARTS
HOW TO ORDER PARTS
................................................................................
.....................................,...............
.....................................
BACK PAGE
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated accord ing to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this
high pressure washer is used for rental punooses, this warranty applies for only 30 days after date of purchase.
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN ENGINE
For two years from the date of purchase, when this Crafstman engine is maintained and operated according to the instruc
tions in the owner’s manual, Sears will repair, free of charge, any defect in material and workmanship.
If the Craftsman Engine is used for commercial or rental purposes, this warranty applies for only one year from the date of purchase. This warranty does not cover: , ,
• Expendable items such as spark plugs and air filters, which become worn during normal use.
• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the Instructions contained in the owrier's manual,
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES. . This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
15
17-27
SEARS, ROEBUCK AND CO., 0/817 SNA, Hoffman Estates, IL 60179
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON
A.
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions.
WARNING:
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
TRAINING:
• Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in suf ficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available.

SAFETY RULES

Gasoline is highly FLAMMABLE and its vapors are . EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply with all laws regulating storage and handling of gasoline.
Locate this pressure washer in areas away from com bustible materials, combustible fumes or dust.
The high pressure equipment is designed to be used with Sears authorized parts only. If you use this equip ment with parts that do not comply with minimum specifications, the user assumes all risks and liabili ties.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause prop erty damage or severe injury.
Do not aliow CHILDREN to operate the Pressure Washer at any time.
PREPARATION:
® Operate engine only at governed speed. Running
the engine at excessive speeds increases the haz ard of personal injury. Do not tamper with parts which may increase or decrease the governed speed. ,
® Do not wear loose clothing, jewelry or anything that
. may be caught in the starter or other rotating parts.
Before starting the Pressure Washer in cold weather, check all parts of the equipment and be sure ice has not formed there.
» Units with broken or missing parts, or without protec
tive housing or covers should NEVER be operated.
• The muffier and air cieaner must be installed and in
good condition before operating the Pressure Washer. These components act as spark arrestors if the engine backfires.
• Check the fuel system for leaks or signs of deteriora tion such as chafed or spongy hose, loose or miss
ing clamps or damaged tank or cap. Correct all
defects before operating the Pressure Washer.
OPERATION:
Do not spray flammable liquids.
® Never allow any part of the body to come in contact
with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
• High pressure stream of fluid that this equipment can produce can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
• Never aim the gun at people, animals or plants.
» High pressure spray can cause paint chips or other
particles to become airborne and fly at high speeds.
» Always wear eye protection when you use this equip
ment or when you are in the vicinity where the equip ment is in use.
• Operate the pressure at no more than the PSl fluid pressure rated for your pressure washer.
• Never move the machine by pulling on the high pres
sure hose. Use the handle provided on the top of the unit.
• Always be certain the spray gun, nozzles and acces
sories are correctly attached.
« Never use a spray gun which does not have a trigger
lock or trigger guard in place and in working order.
» Use a respirator or mask whenever there is a chance
that vapors may be inhaled. Read all instructions
with the mask so you are certain the mask will pro vide the necessary protection against inhaling harm ful vapors.
• High pressure spray may damage fragile items including glass. Do not point spray gun at glass when in the jet spray mode.
' Keep the hose connected to machine or the ^ray gun while the system is pressurized. Disconnecting
. the hose while the unit is pressurized is dangerous.
• Hold the spray gun firmly in your hand before you start the unit. Failure to do so could result in an injury from a whipping spray gun. Do not leave the spray gun unattended while the machine is running.
® The cleaning area should have adequate slopes and
drainage to reduce the possibility of a fall due to slip pery surfaces.
• Keep water spray away from electric wiring or fatal electric shock may result.
'» Do not adjust unloader valve to a pressure in excess
of machine rating.
• Do not secure trigger gun in the pull-back (open) position.
® Do not by-pass any safety device on this machine.
« The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid contact with a hot muffler or engine or you could be
severely burned.
MAINTENANCE AND STORAGE:
« Operate and store this unit on a stable surface. ® High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is capable of injecting material into skin. Inspect hose each time before using it. Check all hoses for cuts, leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately. Never repair high
pressure hose. Replace it with another hose that meets minimum pressure rating of your pressure
washer.
Note: In the State of California a spark arrestor is
required by law (Section 4442 of the Caitfornia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
Note: The engine of your pressure washer has a spark
arrestor muffler. The spark arrestor must be maintained in effective working order by the owner/operator.
You can order a spark arrestor (part #83083) through
JSSSBSk

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS “ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.”

ASSEMBLY

CARTON CONTENTS

The following parts are shipped loose with your pressure
washer:
• Main Unit — pressure washer with wheels
• Wire Basket » Manual Bag that includes Nozzle Cleaner Kit
• Parts Box (which includes the following items)
• spray Gun
• Wand Extension with Hi-Lo Adjustable Nozzle
• Product Introduction Video .
• Motor Oil
» High Pressure Hose
• Bag of fasteners (see page 3 for illustrations)
Become familiar with each piece before assembling the
pressure washer. Check all contents against the illustra tion on Page 6, If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800-222-3136.

TOOLS REQUIRED FOR ASSEMBLY

2 adjustable wrenches OR the following wrenches:
• 5/16” (8mm) wrench
1/2” (13mm) wrench
• Two 7/8’’ (23mm) wrench
your pressure washer for operation, however, you wil need to perform the following tasks:
• Attach wire basket to topside of guide handle with (4) #10 self-drilling screws using the 5/16” wrench.
SCREWS
Attach guide handle assembly to frame using a 1/2” wrench.
REMOVE FRESSURE WASHER FROM
CARTON
• Remove the parts box.
• Slice two corners at rear of carton (opposite end of tires) from top to bottom so one panel can be folded
down flat. ,
Remove the wire basket and inter-pack.
Remove the unit by roiling it out the opening in the carton.
Refer to "Carton Contents,” included with your pressure washer. Become familiar with each piece before assem bling the pressure washer. Check all contents against the list on this page. If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800-222-3136.

PREPARING THE PRESSURE WASHER FOR FIRST USE

IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE WASHER HELPLINE AT 1-800-222-3136.
Note: Included with your pressure washer is a video cas
sette that demonstrates how to set up your pressure wash er. If you have a video cassette recorder (VCR), you may want to view the video before assembling your unit.
For the most part, your Sears Craftsman High Pressure
Washer has been assembled at the factory. To prepare
Uncoil the high pressure hose and attach the threaded
end with the teflon tape to the spray gun. Connect high pressure hose to gun with two 7/8”
wrenches.

ASSEMBLY

Remove the plastic cap from the high pressure out let. Feed the high pressure hose through the hose guide and then connect the hose to the outlet
HOSE GUIDE
* Connect nozzle extension to spray gun.
Place assembled spray gun on holder.

CHECKLIST

Before you operate your new high pressure washer, to be sure you receive the best performance and sat isfaction from this quality product, please review the following checklist: ,
• All assembly instructions have been completed.
• The high pressure hose connections to the spray
gun and to the pump are tight and secure.
While learning how to use your high pressure
washer, pay extra attention to the following important items:
• Engine oil is at proper level
• Be sure gas tank is filled properly with clean, fresh, unleaded gasoline.
» Become familiar with all controls - their location
and function. Operate those controls before start ing the engine.
ASSEMBLY PARTS PACKED IN MANUAL BAG SHOWN FULL SIZE
(4) Hex Head Capscrews ~ M8 x 50mm
CAUTION: Any attempt to crank or start
the engine before it has been properly
serviced with the recommended oil may result In an engine failure. See Pages 8
and 9 for instructions on adding oil and proper oil specifications.
(4) #10 Self-drilling Screws '
(4) Flat Washers
(4) Lock Washers
(4) Hex Nuts

OPERATION

KNOWYOUR HIGH PRESSURE WASHER .
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
GUIDE HANDLE
DETERGENT PICKUP TUBE AND FILTER
HOSE GUIDE
GUN AND WAND ASSEMBLY
PUMP
GASOLINE TANK FUEL CAP
ENGINE RUN/STOP SWITCH
RECOIL STARTER
ÌANDLE
____
HIGH PRESSURE HOSE
OIL FILL CAP
PUMP “ Develops high pressure. PRESSURE REGULATOR - Allows you to adjust the
pressure of the outlet stream. ENGINE RUN/STOP SWITCH - Sets engine in starting
mode for recoil starter; STOPS running engine. RECOIL STARTER HANDLE - Used for starting the
engine manually, AIR CLEANER - Dry type filter element limits the amount
of dirt and dust that gets in the engine.
SPRAY GUN ASSEMBLY- Controls the application of water onto cleaning surface with trigger device, includes safety latch,
CHEMICAL INJECTION TUBE AND FILTER - Mixes water and detergent in outlet water flow when spray noz zle is in low pressure position.
HIGH PRESSURE OUTLET sure hose.
PRIMER BULB - Press this bulb before starting a cold engine. Supplies carburetor with adequate fuel for start ing.
Connection for high pres-
HOWTO USE YOUR PRESSURE WASHER
IF YOU HAVE ANY PROBLEMS OPERATING
YOUR PRESSURE WASHER, PLEASE CALL THE
PRESSURE WASHER HELPLINE AT
1-800-222-3136. HOW TO ADJUST PRESSURE AND SPRAY
PATTERN
WARNING: Never adjust spray patterm when spraying. Never put hands in
front of spray nozzle to adjust spray pat tern, You could be Injured.
On the end of your spray gun is a nozzle that you can slide forward and backward and that you can also
twist from side to side. With the adjustable nozzle you
can adjust the spray pattern to be either high pres sure or low pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded
into a fan pattern.
• Located on the front of the pump is the pressure
, control knob. You can increase the pressure by
turning the knob clockwise. ,
Twisting the nozzle adjusts the spray pattern from a stream pattern to a fan pattern.
TWIST NOZZLE FOR FAN PATTERN
» For most effective cleaning, keep spray nozzle
between 8 to 24 inches of cleaning surface.
• If you get the spray nozzle too close, especially using high pressure mode, you may damage the
cleaning surface.
TWIST NOZZLE TO NAR
ROW SPRAY PATTERN
APPLYING DETERGENT WITH ADJUSTABLE
NOZZLE
the spray to low pressure mode. Slide the nozzle backward to achieve high pressure.
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergents could dam age the pump.
IMPORTANT: You must attach all hoses before you
start the engine. Starting the engine without all the
hoses connected will damage the pump. To apply detergent follow these steps: ' Prepare the detergent solution as required by your
job.
• Place the detergent solution the wire basket
attached to the guide handle.
NOZZLE IN HIGH PRESSURE MODE
SLIDE NOZZLE FORWARD FOR LOW PRESSURE MODE AND DETERGENT APPLICATION
Place small filter of the clear, detergent siphoning tube into the detergent container.
NOTE: The first step involves applying an appropriate detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splash ing, overspraying and waste. Leave the solution on sur face for 3 to 5 minutes to allow solution to work.
NOTE: The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean.
• Slide the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle in high pressure position.
Review the use of the adjustable nozzle on Page 7.
• Connect garden hose to water inlet {see, “TO START PRESSURE WASHER” on page 9), check that high
pressure hose is connected to spray gun and pump {see ASSEMBLY), and start engine,
• Apply detergent to a dry surface, starting from the bot
tom and working up.
• Allow the detergent to soak in between 3-5 minutes before washing and rinsing.
NOTE: To adjust the concentration of the mixture of cleaning chemical and water turn the knob where the clear plastic tube connects to the pump.
RINSING WITH THE PRESSURE WASHER
• Hook up the water supply and start your pressure washer (see TO START PRESSURE WASHER on page 9).
• Slide adjustable nozzle sleeve backward to high pres sure position and wait for detergent to clear. Detergent will not flow when in the high pressure mode.
• When detergent has cleared you may want to expand
the spray pattern for a more gentle rinsing action.
Start at top of area to be rinsed, working down with
same action as for cleaning.
You can aiso stop detergent from flowing by simply
removing siphon from bottle.

STOPPING YOUR PRESSURE WASHER

IMPORTANT: Do not run pump without the water supply connected and turned on. You must follow this caution or
the pump will be damaged.
• First, move engine RUN/STOP switch to “STOP' posi tion.
For cleaning, start at lower portion of area to be washed and work upward, using long, even overlap ping strokes.
WARNING: Be extremely careful if you
A
must use pressure washer from ladder,
scaffolding or any other relatively unstable
location. Pressure In a running washer builds in the wand as you climb. When you press the trigger, the recoil from the Initial spray could force you to fall, or if you are
too close to the cleaning surface, high pres
sure could force you off climbing apparatus.
Simply shutting OFF engine will not release pressure in the system. Squeeze the trigger on the spray gun for about 3 seconds to relieve pressure. Spray stream will noticeably decrease in length.
If you are not going to' use the unit for long periods of'
time close the fuel shut-off valve.
CLOSED-
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