Craftsman 580.762200 User Manual

Owner’s Manual
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6Ji HORSEPOWER 2200 PSI 2.2 GPM
HIGH PRESSURE WASHER
Model No.
580.762200
follow all Safety Rules and Operating Instructions,
HOURS: Mon. - Fri. 8 a.m. to 5 p.m, (CST)
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No. B2620 Draft 0 (2/5/97)
TABLE OF CONTENTS
SAFETY RULES.......................................................................3
ASSEMBLY OPERATION MAINTENANCE
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........................................................................ 6-9
................................................................
10-13
.4-5
STORAGE ..............................................................................
TROUBLESHOOTING REPLACEMENT PARTS HOW TO ORDER PARTS
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LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship. if this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase, if this high pressure washer is used for renta! purposes, this warranty applies for only 30 days after date of purchase.
This warranty does not cover:
® Expendable items such as spark plugs and air iters, which become worn during normal use. ® Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE
NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to slate.
14
.15
16-27
BACK PAGE
SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PUCE WIRE WHERE IT CAN NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions,

WARNING;

The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
Engine exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, If breathed in sufficient concen trations, can cause unconsciousness or even death. Operate this equipment only in the open air where ade quate ventilation is available.
Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open llames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoiine on a hot engine. Allow unit to cool for 2 minutes before refueling. Comply w№ all laws regulating storage and handling of gasoline.
Locate this pressure washer in areas away from com bustible materials, combustible fumes or dust.
The high pressure equipment is designed to be used with Sears authorized parts oniy. If you use this equipment with parts that do not compiy with minimum specifications, the user assumes all risks and liabilities.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
Do not allow CHILDREN to operate the Pressure Washer at any time. Operate engine only at governed speed. Running the
engine at excessive speeds increases the hazard of per sona! injury. Do not tamper with parts which may increase or decrease the governed speed.
Do not wear ioose clothing, jewelry or anything that may be caught in ttie starter or other rotating parts.
Before starting ttte Pressure Washer in cold weather, check all parts of the equipment and be sure ice has not formed there.
Units with broken or missing parts, or without protective housing or covers should NEVER be operated.
The muffler and air cleaner must be installed and in good condition before operating the Pressure Washer, These components act as spark arrestors if tie engine backfires.
Check the fuel system for leaks or signs of deterioration such as chafed or spongy hose, ioose or missing clamps or damaged tank or cap. Correct all defects before operat ing the Pressure Washer,
Do not spray flammable liquids.
Never allow any part of the body to come in contact with
the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the high pressure hose.
High pressure streams of fluid this equipment produces
can pierce skin and its underlying tissues, leading to seri ous Injury and possible amputation.
Never aim tiie gun at people, animals or plants. High pressure spray can cause paint chips or other parti
cles to become airborne and fly at high speeds. Always wear eye protection when you use this equipment or
lAlien you are in the vicinity where the equipment is in use. Operate the pressure at no more than the PSI fluid pres
sure rated for your pressure washer. Never move the machine by pulling on the high pressure
hose. Use the handle provided on the top of ttte unit. Always be certain the spray gun, nozzles and accessories
are correctly attached Never use a spray gun which does not have a trigger lock
or trigger guard in place and in working order. Use a respirator or mask whenever there is a chance that
vapors may be inhaled. Read ail instructions with Ihe mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
High pressure spray may damage fragile items including glass. Do not point spray gun at glass when in the jet spray mode.
Keep fie hose connected to machine or the spray gun while the system is pressurized. Disconnecting the hose while the unit is pressurized is dangerous.
Hold fre spray gun firmly in your hand before you start the unit. Failure to do so could result in an injury from a whip ping spray gun. Do not leave the spray gun unattended while the machine is running.
The cleaning area should have adequate slopes and drainage to reduce the possibility of a fail due to slippery
surfaces. Keep water spray away from electric wiring or fatal electric
shock may result. Do not adjust unloader valve to a pressure in excess of
machine rating. Do not secure trigger gun in the puil-back {open) position. Do not by-pass arry safety device on this machine. The muffler and engine beat up during operation and
remain hot immediately after shutting It down. Avoid con tact with a hot muffler or engine or you could be severely burned.
MAINTENANCE AND STORAGE:
• Operate and store this unit on a stable surface. » High pressure hose can develop leaks from wear, kinking,
abuse, etc. Water spraying from a leak is capable of inject ing material into sWn. Inspect hose each time before using it. Check all hoses for cuts, leaks, abrasions or bulging of
cover, or damage or movement of couplings, if any of these conditions exist, replace hose immediately. Never repair high pressure hose. Replace it with another hose that meets minimum pressure rating of your pressure washer.
A
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS “ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.”
ASSEMBLY
CARTON CONTENTS
The following parts are shipped loose with your pressure washer:
• Main Unit — pressure washer with wheels,
guide handle.
» High Pressure Hose ® Parts Box #1 (which includes items listed below)
Rotating Brush
Vehicle/Boat Wash
House^ulti-purpose Wash
Parts Box #2(which includes items listed below)
Adjustable Nozzle Tuito Nozzle
Spray Gun Nozzle Extension
Wire Form
Motor Oil Manual Bag (which includes the items listed below)
® Owner’s Manual
® Nozzle Cleaning Kit <• “0”~RingKit
Become fanflliar with each piece before assembling the pressure washer. Check all contents against the illustra tion on Page 6. If any parts are missing or damaged, call the Pressure Washer Helpline at 1-800-222-3136.
TO REMOVE PRESSURE WASHER FROM CARTON
® Remove parts boxes included with pressure washer.
The high pressure hose is packed in ttie bottom of the carton. Remove the hose.
® Slice two corners at handle end of carton from top to
bottom so the panel can be folded down flat.
» Raise handle, secure In place with the locking caps
and roll the pressure washer out the open end of the carton.
HOW TO SET UP YOUR PRESSURE WASHER
For tie most part, your Craftsman High Pressure Washer has been assembled at tie factory. You must, however, attach the wire form, assemble the spray gun, and attach tie high pressure hose to the pump and spray gun.
® While facing the rear of the Pressure Washer, insert
the wire support with the longer arm positoned on the left. From this view the hook should resemble a “J”.
Cut te wrap on chemical injection tube. Remove chemi cal injection ftiter, thread chemical injection fobe tirough tie wire form and reinsert filter into tube.
Locking Caps
Check carton for additional loose parts.
a
Cut ttie fe wraps on tie high pressure hose and connect high pressure hose to gun. Tighten by hand.
Remove plastic cap and connect high pressure hose to pump. Tighten by hand.
Attach High Pressure hose here
Attach nozzle extension to spray gun.
Place assembled spray gun on holder.
Place tuiho nozzle in grommet hole in base.

CHECKLIST

Before you operate your new high pressure washer please review the following checklist
® All assembly instructions have been completed. ® The high pressure hose connections to the spray
gun and to the pump are tight and secure.
While learning how to use your high pressure washer, pay extra attention to the following important item:
® Engine oil is at proper level
Important: Any attempt to crank or start the engine
before it has been properly senriced with the recom mended oil may result in an engine failure. See Page 9 for instructions on adding oil and proper oil specifi cations.
Important: The water supply to your pressure wash er must be connected and turned on prior to starting your engine.
• Be sure gas tank is filled properly with clean,
fresh, unleaded gasoline.
® Become familiar with all controls - their location
and function. Operate those controls before start ing the engine.
OPERATION
KNOW YOUR HIGH PRESSURE WASHER
Read this owner’s manual and safety rules before operating your high pressure washer. Compare the illustra tions with your high pressure washer to familiarize yourself with ttie locations of various controls and adjustments. Save this manual for future reference.
Pump - Develops high water pressure. Enigine Throttle Confrol - Sets engine in starting mode
for recoil starter; STOPS running engine. Primer Bulb — Prepares a cold engine for starting.
Recoil Starter — Used for starting the engine manually.
Air Filter — Dry type filter element limits the amount of dirt and dust that gets In ttie engine.
Spray Gun — Controls the application of water onto cleaning surface with trigger device. Includes safety latch.
Chemical Infection Tube and Filter — Mixes water and detergent in outlet water flow.
High Pressure Outlet — Connection for high pressure hose.
Water Inlet — Connection for garden hose.
Rotating Brush — Use this brush for automatic scrub
bing of surfaces. Attaches to the nozzle extension. Note: When attaching to nozzle extension, you must use the
accessory adapter. Rotating Brush Adapter — Allows the rotating brush to
be attached to frie nozzle extension.
Turbo Nozzle — Attaches to the nozzle extension and
creates a high pressure stream ttiat rotates in a circular pattern.
Adjustable Nozzle — Attaches to the nozzle extension and adjusts the spray pattern to be either a low pressure
stream or a high pressure stream. Twisting the nozzle adjusts the narrow spray pattern to a fan spray pattern. Note: You can only siphon detergent in the low pressure mode.
Car Wash — Use the concentrate to wash your car or boat.
House Wash — Use the concentrate to wash your House.
Nozzle Extension — Attach one end to the spray gun.
Attach the other end of the nozzle extension to either the
adjustable nozzle, turbo nozzle or rotating brush adapter. High Pressure Hose — Attach one end to the pump.
Attach the other end to the spray gun. Oil Fill Cap — Fill engine with SAE 30 oii here.
Gas Cap “ Fill gas tank with unleaded gasoline here.
HOW TO USE YOUR PRESSURE WASHER
IF YOU HAVE ANY PROBLEMS operating your pres
sure washer, pleas© call the pressure washer helpline at 1-800-222-3136.
DANGER! NEVER adjust spray pattern
A
HOW TO USE THE ADJUSTABLE NOZZLE
One of the nozzles you can attach to the nozzle extension is the adjustable nozzle. You can slide the adjustable nozzle forward and backward to adjust the spray pattern to be either high pressure or low pres sure. You can also twist the adjustable nozzle from
side to side to adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern.
® Slide the nozzle forward to adjust the spray to low
when spraying. NEVER put hands In front of spray nozzle to adjust spray pattern. You could be injured.
pressure mode. Slide the nozzle backward to achieve high pressure.
® If you get spray nozzle too close, especially using
high pressure mode, you may damage the clean ing surface.
APPLYING DETERGENT AND CLEANING WITH ADJUSTABLE NOZZLE
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could dam age the pump.
IMPORTANT: You must attach all hoses before you start the engine. Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
To apply detergent follow these steps: ® Prepare the detergent solution as required by the
job. (For the enclosed bottles of detergent, add the 8 ounces of chemical to a 1 gallon plastic bot tle with handle (not included). Fill the rest of the bottle with water.)
«> Hang the detergent solution on the “J” hook on
the wire form on the guide handle.
® Place small filter on the chemical injection tube
into the detergent container.
to place In high pres sure mode.
Twisting the nozzle adjusts the spray pattern from a narrow pattern to a fan pattern.
clockwise for fan spray pattern.
For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning sur face.
for low pressure mode.
clockwise for narrow spray pattern.
“ Slide the adjustable nozzle forward to low pres
sure mode. Detergent cannot be applied with nozzle In high pressure position.
Note: The first step involves applying an appropriate detergent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splashing, overspraying and waste. Leave the solution on surface for 3 to 5 minutes to allow solu tion to work.
Note: The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean,
® Review the use of the adjustable nozzle.
® Connect garden hose to water inlet (see ‘TO
START PRESSURE WASHER”), check that high
pressure hose is connected to spray gun and pump (see ASSEMBLY), and start engine.
® For cleaning, start at lower portion of area to be
washed and work upward, using long, even over lapping strokes.
= Allow the detergent to soak in between 3-5 min
utes before washing and rinsing.
RINSING WITH THE PRESSURE WASHER
WARNING Be extremely careful if you must use the pressure washer from ladder, scaf folding or any otiier relatively unstable loca tion. Pressure in a running washer builds in the wand as you climb. When you press the trigger, tiie recoil from the initial spray could force you to fall, or if you are too close to tire cleaning surface, high pressure could force you off a climbing apparatus.
» Hook up the water supply and start your pressure
washer {see TO START THE PRESSURE WASHER).
• Slide adjustable nozzle back to high pressure position and wait for detergent to clear. Detergent will not flow when in the high pressure mode,
® When detergent has cleared you may want to expand
the spray pattern for a more gentle rinsing action. Start at top of area to be rinsed, working down with same action as for cleaning.
You can also stop detergent from flowing by simply
removing siphon from bottle.
HOW TO USE ADJUST PRESSURE USING
THE PRESSURE CONTROL KNOB
Located on the pump Is a pressure control knob. You can increase and decrease the pressure of the spray by turn ing the knob clockwise or counterclockwise respectively.
, The knob is set at maximum pressure at the factory.
HOW TO USE THE TURBO NOZZLE.
The turbo nozzle rotates the high pressure stream in a rapid circular pattern. This increases the cleaning effec tiveness of the high pressure spray. Attach the turbo noz zle on the end of the nozzle extension.
The high pressure spray is most effective when the tip of the wand is held between 8 to 24 inches from the surface being cleaned.
Important: The turbo nozzle produces an extremely high pressure spray which is capable of removing paint and cutting holes through surfaces if held too close. Always
make sure the surface you will clean will not be damaged
by fie high pressure spray.
HOW TO USE THE ROTATING BRUSH
Your pressure washer comes equipped with a rotating
brush. Use fie brush to clean especially dirty surfaces. It
is a soft bristle brush with feathered ends that will not
scratch surfaces.
To connect the rotating brush to the spray gun:
<* Attach the accessory adapter to the rotating brush.
• After attaching the accessories adapter onto the rotat
ing brush, attach the accessory adapter to fie nozzle extension.
® After attaching the accessories adapter onto the noz
zle extension, attach nozzle extension onto spay gun.
Note: The rotating brush operates in low pressure setting allowing you to dispense chemical with the brush.
BEFORE STARTING THE PRESSURE WASHER
TO START YOUR PRESSURE WASHER
To operate the engine you will need to do the tjiowing:
ADD ENGINE OIL
Use only high quality detergent oil rated with API service classification SF or SG rated SAE 30 weight. Use no special additives.
® Place pressure washer on a level surface ® Clean area around oil fill and remove oil dipstick. ® Wipe dipstick clean. ® Pour oil from enclosed bottle into the oil fill opening
until oil reaches FULL mark on the dipstick. Stop and
check the oil level periodically. DO NOT OVERFILL. ® Install oil dipstick, hand tighten securely. Check oil level often during engine break in.
ADD GASOLINE
« Use fresh, clean, unleaded regular, unleaded pre
mium, or reformulated automotive gasoline only.
Do not use leaded gasoline.
DANGER! NEVER fill fuel tank indoors. NEVER fill fuel tank when engine Is run ning or hot. DO NOT light a cigarette or smoke when filling the fuel tank.
DANGER! Do not overfill the fuel tank. Always leave room for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine
Note: Do not use gasoline containing methanol (wood alcohol). Gasoline containing up to 10% ethanol or grain alcohol (“Gasohol”), or up to 15% MTBE (Methyl Tertiary Butyl Ether), may be used but requires special care when engine is unused for extended periods.
You have assembled your high pressure washer and have prepared the engine for starting. You are now ready to clean your car, boat or whatever you plan to clean.
® Place the pressure washer in an area close enough
to an outside water source that can flow at a rate of at least 2.2 gallons per minute. Connect a garden hose to the water spout.
® Check that the high pressure hose is tightly connect
ed to the spray gun and to the pump. See ASSEM BLY section for illustrations.
® Pull back on the locking collar to remove the female
quick-connect from pump.
Assembled рун pack on locking
Quick-Connect collar to separate
/
Disassembled male end
Note: You will also need to pull back on the locking col lar to attach the female quick-connect
® Check inlet screen, if the screen is dirty, clean
before attaching to garden hose. If the screen is damaged, Do not connect to the garden hose. Replace with the inlet screen provided in the o-ring kit or call 1-800-366-PART to order a replacement (p/n B2384).
® Attach the female quick-connect to garden hose and
then attach the garden hose to the water inlet. Make sure the quick-connect is locked together.
Disassembled female end
/ _
See “Storage” instructions on Page 15,
•» Clean area around fuel fill cap, remove cap. ® Add “UNLEADED" regular gasoline, slowly, to fuel
tank. Important: Never mix oil with gasoline.
® Install fuel cap and wipe up any spilled gasoline.
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