Craftsman 580.76201 User Manual

_/_ Owner's Manual

CRRFT$1dRN°

5.0 HORSEPOWER
2000 PSI 2.2 GPM

HIGH PRESSURE WASHER

Model No.

580.762010

PRESSURE WASHER

CAUTION: Before using this

product, read this manual and

follow all Safety Rules and
Operating Instructions.

HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST)

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Pad No. 81849 Draft 0 (3/20/98)

CUSTOMER

HE.IPUNE

SAFETY RULES ............................ 3

ASSEMBLY .............................. 4-5

OPERATION ............................ 6-10

MAINTENANCE ........................ 11-14

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat-
ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material

and workmanship.
If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the
date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30

days after date of purchase.
This warranty does net cover:

• Expendable items such as spark plugs and air filters, which become worn during normal use.

• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's

manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER OR DEALER IN THE UNITED STATES.

This warranty gives you specific legal rights and you may also have other rights, which vary from state to
state.

STORAGE ............................... 15

TROUBLESHOOTING ....................... 16

REPLACEMENT PARTS .................. 18-33

HOW TO ORDER PARTS .................... 34

SEARS, ROEBUCK AND CO., D/817 WA, Hoffman Estates, IL 60179

2

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN+
NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SEI-rlNG UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

read this manual and follow all Safety

---] CAUTION: Before using this product,
Rules and Operating Instructions.

Engineexhaust gasescontainDEADLY carbonmonoxide

gas. This dangerous gas, if breathedinsufficient concen-
trations, can cause unconsciousnessor even death.

Operate this equipment only in the open air where ade-
quate ventilation is available.

Gasoline is highly FLAMMABLE andits vapors are
EXPLOSIVE. Do notpermit smoking, openflames, sparks

or heat in the vicinity while handlinggasoline. Avoid
spilling gasoline on a hot engine. Allow unit to cool for 2

minutes before refueling. Complywith all laws regulaflng
storage and handling of gasoline.

The muffler and engine will heatup during operation and
remain hot immediately aftershutting it down. Avoid any

contact with a hotmuffler or engine or youcould be
severely burned.

The high pressure equipmentisdesigned to be used with
Sears authorized partsonly. Ifyou use this equipment with

parts that do not comply with minimum specifications, the

userassumes all risks and liabilities.

Operate engine only at governedspeed.Running engine
at excessive speeds increasesthe hazard of personal
injury. Do nottamper with partswhich may increase or
decrease the governed speed.

Before starting the Pressure Washerin cold weather,
check all parts of the equipmentand be sure ice has not
formed there.

The muffler and air cleanermust be installed and ingood
condition before operating the PressureWasher. These

components act as spark arrestors if the engine backfires.
Check fuel system for leaksor signs of daterioration such

aschafed or spongy hose, looseor missing clamps or
damaged tank orcap. Correctall defects before operating

the Pressure Washer.

Units with broken or missingparts, or without protective

housing or covers should NEVER be operated.

Do not adjust unloader valveto a pressurein excess of

machine raflng.
Operate the pressure at no morethan the PSI fluid

pressure rated for your pressurewasher.
High pressure spray can causepaint chips or other

particles to become airborne andfly at high speeds.
High pressure spray may damagefragile items including

glass. Do not point spray gun at glass when inthe jet
spray mode.

Never move the machineby pulring on the high pressure
hose. Use the handle provided on the top of the unit.

Keep the hose connected to machine or the spray gun
while the system ispressurized. Disconnecting the hose

while the unit is pressurized is dangerous.
Always be certain the spray gun, nozzles and accessories

are correctly attached.
Hold the spray gun firmly in your hand beforeyou start the

unit. Failure to do so could result in an injury from a whip-
ping spray gun. Do not leave the spray gun unattended
while the machine is running.

Never use a spray gun which does not have a trigger lock
or trigger guard in place and in working order.

Do not secure trigger gun in the puU-back(open) posiUon.
Keep water spray away from electdc wiring or fatal electdc

shock may resutt.
The cleaning area should have adequate slopes and

drainage to reduce the posaibiiity of a fall due toslippery

surfaces.
Locate thispressurewasherin areas away from any

combustiblematerials,combustiblefumes or dust.

Do not spray flammable liquids.

Some chemic_s or detergentsmay be harmful ifinhaled
or ingested,causingsevere nausea, fainting or poisoning.

These harmful elements may also cause propertydamage
or severeinjury.

Usea respiratoror mask wheneverthere is a chancethat

vapors may be inhaled.Read all instructionswiththe mask
so you are certainthe maskwillprovidethe necessarypro-

tecflonagainst inhaling harmfulvapors.

AJwaysweareye pmtectk_ when youusethisequipmentor

when youare inthe vicin_.ywhere the equipmentis inuse.

Do not wear loose clothing,jewelryor anythingthat may
be caught inthe starteror other rotatingparts.

Do not allowCHILDREN to operatethe PressureWasher
at anytime.
Never aim the gun atpeople, animalsor plants.

This equipment produces high pressurestreams of fluid
which can pierce the skin and itsunderlying tissues,
leading to sehous injury and possible amputation.

Never allow any partof the body to come in contact with
the fluid stream. DO NOT come in contact with a fluid

stream created by a leak in the high pressure hose.
Do not by-pass any safety device on this machine.

MAINTENANCE AND STORAGE:

Operate and storethis uniton a stable surface.
High pressure hose can developleaks from wear,kinking,

abuse, etc. Water spraying from a leak iscapable ofinject-

ingmaterial intoskin. Inspect hoseeach Umebefore using
it. Check all hoses for cuts, leaks, abrasions or bulging of

cover,or damage or movement of couplings,if anyof
theseconditionsexist, replace hose immediately. Never
repairhigh pressure hose. Replace itwithanotherhose
thatmeets minimum pressure rating ofyour pressure

washer.

A IT MEANS "A'I-I'ENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."

A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. I

3

CARTON CONTENTS

The followingparts are shipped loosewith your pressure

washer. Before assembling,become familiar with each
piece.

Check all carton contentsagainst the listingbelow:

Main Unit:

• PressureWasher (w/wheels) and Guide Handle.

• High PressureHose

PartsBox:

• AdjustableNozzle

• Turbo Nozzle

• Spray Gun

• Nozzle Extension

• Wire Form

• Motor Oil

Manual Bag:

• Owner's Manual

• Nozzle Cleaning Kit

• "O"-Ring Kit

If any partsare missing or damaged, call the Pressure

Washer Helpline at 1-800-222-3136.

HOW TO REMOVE THE HIGH PRESSURE
WASHER FROM CARTON

HOW TO SET UP YOUR PRESSURE WASHER

For the most part, yourCraftsman High PressureWasher
has been assembledat the factory. You must, however,

attach the wireform, assemblethe spraygun andattach
the high pressurehose to thepump and spraygun.

• While facing the rear of the Pressure Washer, insert
the wire support with the longer arm positioned on the

left. From this view the hook should resemble a "J'.

• Cuttie wrap on chemical injectiontube. Removethe
chemical injection filter,thread chemical injectiontube
through the wire form.

Remove parts boxes included with pressure washer.

The high pressure hose is packed in the bottom of the

carton. Remove the hose.
Slice two comers at handle end of carton, from top to

bottom, so the panel can be folded down flat.
Raise handle, secure in place with the locking caps

(refer to illustration below) and roll the pressure
washerout the open end of the carton.

Locking Caps

• Check carton for additionalloose parts.

Reinsert the chemical injectionfilter intotube.

HOW TO SET UP YOUR PRESSURE WASHER

(continued)

• Cut the fie wrapson the High Pressure Hose and

connectto SprayGun. Tighten by hand.

• Remove plastic cap and connect High Pressure
Hose to Pump. Tighten by hand.

• Place assembled spray gun on holder.

• Place turbo nozzle ingrommet hole in base.

PRE-OPERATIONAL CHECKLIST

Before you operate your new high pressure washer
please review the following items:

Attach High

Pressure
Hose here

Attach nozzle extension to spray gun.

Attach adjustable nozzle to the nozzle extension.

• All assembly instructionshave been completed.

• The high pressure hose connections to the spray
gun and to the pump are tight and secure.

• Engine oil is at proper level

Important: Any attempt to crank or start the engine
before it has been serviced with the recommended oil

may result in an engine failure. See Page 9 for basic
instructions on adding oil and proper oil specifications
for your high pressure washer.

• Be sure gas tank is filled properly with clean, fresh,

unleaded gasoline.

• Become familiar with all controls - their location

and function. Operate those controls before
starting the engine.

Important: The water supply to your high pressure
washer must be connected and turned on prior to

starting your engine.

.5

KNOW YOUR HIGH PRESSURE WASHER

Read this owner's manual and safety rules before operating your high pressure washer. Compare the
illustrationswith your high pressurewasher to familiarize yourselfwiththe locationsof various controlsand

adjustments. Save this manual for future reference.

Spray Gun

Chemical Injection

High Pressure

Outlet

Air Cleaner

Choke Rod

Tube and Filter

High Pressure Hose

Gas CaP

Igni_on .

Switch Lever

(wand)

Adjustable Nozzle

Starter Grip

Ignition Switch Lever -- Sets engine in starting mode

for recoilstarter and STOPS running engine.

Choke Rod -- Adjustsfor cold or warm enginestartup.
Recoil Starter Grip -- For startingengine manually.
Air Cleaner -- Dry type filter element limitsthe amount

of dirt and dust that gets intothe engine.
Spray Gun -- Controlsthe applicationof water onto

cleaning surface with trigger device. Includessafety latch.
Chemical Injection Tube and Filter -- Mixeswater and

detergent inoutlet water flow.
High Pressure Outlet -- Connectionfor high pressure

hose.

Water Inlet -- Connection for garden hose.
Adjustable Pressure Regulator -- Adjusts water

pressure,

Adjustable

Inlet

-Pump

Oil Pill Cap

Pump -- Develops high water pressure.
Turbo Nozzle -- Attaches to nozzle extension. Creates a

high pressure stream that rotates in a circular pattern.

Adjustable Nozzle -- Attaches to nozzle extension and
adjusts to low or high pressure.Twisting nozzle adjusts

the narrow spray pattern to a fan spray pattern.

Note: You can only siphon detergent in the low pressure

mode.

Nozzle Extension (wand) -- Attach one end to the
spray gun. Attach the other end to either the adjustable

nozzle or turbo nozzle.
High Pressure Hose -- Attach one end to the pump.

Attach the other end to the spray gun.

Oil Fill Cap -- Fill engine with SAE 10W-30 oil here.
Gas Cap -- Fillgas tank with unleaded gasoline here.

HOW TO USE YOUR PRESSURE WASHER

-IF YOU HAVE ANY PROBLEMS operating your
pressure washer, please call the pressure washer

helpline at 1-800-222-3t 36.

A

HOW TO USE THE ADJUSTABLE NOZZLE

One of the nozzles you can attach to the nozzle
extension (wand) is the adjustable nozzle. You can
slide the adjustable nozzle forward and backward to

adjust the spray patternto be either high or low pres-
sure. You can also twistthe adjustable nozzle from
side to side to adjust the spray so it is concentrated in
a stream pattern or expanded into a fan pattern.

• Slide the nozzle forward to adjust the spray to low

DANGER! NEVER adjust spray pattern I
when spraying. NEVER put hands infront
of spray nozzleto adjust spray pattem.
You could be injured.

pressure mode. Slide the nozzle backward to
achieve high pressure.

• If you get the spray nozzle too close, especially
using high pressure mode, you may damage the

cleaning surface.

APPLYING DETERGENT AND CLEANING WITH
ADJUSTABLE NOZZLE

IMPORTANT: Use soaps designed specifically for

pressure washers. Household detergents could

[

damage the pump.

IMPORTANT: You must attach all hoses before you

start the engine. Starting the engine without all the

hosesconnected and without the water tamed ON will
damage the pump.

To apply detergent follow these steps:

Prepare the detergent solution as required by the

job. (For the enclosed bottles of detergent, add the

8 ounces of chemical to a 1 gallon plastic bottle

with handle (not included). Fill the rest of the bottle

with water.)

• Hang the detergent solution on the "J" hook on the
wire form on the guide handle.

• Place small filteron the chemical injection tube
into the detergent container.

Slide nozzle backward
for high pressure

mode.

Twisting the nozzle adjusts the spray pattern from

a narrow pattern to a fan pattern.

Twist nozzle counter- Twist nozzle
clockwise for fan clockwise for narrow

spray pattern, spray pattern.

For most effective cleaning, keep the spray nozzle

between 8 to 24 inches away from the cleaning
surface.

Slide nozzle forward
for low pressure

mode.

• Slide adjustable nozzle forward to low pressure

mode. Detergent cannot be applied with nozzle

in high pressure position.

Note: The first step involvesapplying an appropriate
detergent/solventsolutionto penetrate and loosen
grime. The detergent is applied at low pressure to

avoidsplashing, overspraying and waste. Leave the

solution on the surface for 3 to 5 minutes.

Review the use of the adjustable nozzle.
Connect garden hose to water inlet (see "TO

START PRESSURE WASHER"), check that high
pressure hose is connected to spray gun and
pump (see ASSEMBLY), and start engine.

For cleaning, start at lower portion of area to be
washed and work upward, using long, even,
overlapping strokes.

Allow the detergent to soak in between 3 to 5
minutes before washing and rinsing.

Note: The second step involvescleaning the surface
you have prepared with the pressure washer and then

rinsing it clean.

WARNING Be extremely careful ifyou

must use the pressure washer from ladder,

A

scaffolding or any other relatively unstable

location. Pressure in a running washer builds

in the wand as you climb. When you press
the trigger, the recoil from the initial spray
could force you to fall, or if you are too close

to the cleaning surface, high pressure could
force you off a climbing apparatus.

•RINSING WITH THE PRESSURE WASHER

• Hook up the water supply and start your pressure

washer (see TO START THE PRESSURE WASHER).

Slide adjustable nozzle back to high pressure position
and wait for detergent to clear. Detergent will not flow
when in the high pressure mode.

ENGINE OPERATION

STARTING THE ENGINE

• To start a cold
engine, pull the

choke rod to the
CLOSED position.

• To restart a warm
engine, leave the

choke rod in the
OPEN position.

• To restart an engine
that has just been

refueled, pull the

choke rod to the

CLOSED position.

CHOKE ROD

When detergent has cleared you maywant to expand
the spray pattern for a more gentle rinsing action. Start

at top of area to be rinsed, working down with same
action as for cleaning.

You can also stop detergent from flowing by simply

removing the siphon frombottle.

HOW TO ADJUST PRESSURE USING THE
PRESSURE CONTROL KNOB

Located on the pump is a pressure control knob. You can
increase and decrease the pressure of the spray by turn-
ing the knob clockwise or counterclockwise respectively.

The knob is set at maximum pressure at the factory.

HOW TO USE THE TURBO NOZZLE.

The turbo nozzle rotates the high pressure stream in a
rapid circular pattern. This increases the cleaning effec-
tiveness of the high pressure spray. Attach the turbo

nozzle on the end of the nozzle extension.

The engine used in the pressure washer is a fixed-speed

engine, utilizing an ignitionSwitch Lever.

IGNITIONSWITCHLEVER

Move the ignition switch lever to the ON position.

• Pull the starter grip lightly until you feel resistance,
then pull briskly.

The high pressure spray is most effective when the tip of
the wand is held between 8 to 24 inches from the surface

being cleaned.
Important: The turbo nozzle produces an extremely

high pressure spray which is capable of removing paint

and cutting holes through cleaning surfaces if held too
close. Always make sure the surface you clean will not

be damaged by the high pressure spray.

STARTER GRIP

Return the starter grip gently.
if the choke rod was pulled to the CLOSED position

to start the engine, push it to OPEN position as soon
as the engine warms up enough to run smoothly.

(See illustrationabove)

STOPPING THE ENGINE

Move the ignition switch lever to the OFF position.

8

BEFORE STARTING THE PRESSURE WASHER

WARNING: Improperlymaintainingthis engine
couldcauseamalfunctioninwhichyoucouldbe

serio lyiniuree.

Always perform a pre-operation inspection

beforeeach operationand correctanyproblem.

Note: It is important before you operate the pressure

washer to check the condition of the engine. Check for

signs of any gas or oil leaks. Check that all of the shields
and covers are in place, and all nuts, bolts and screws

are tightened.

ADD ENGINE OIL

Oil isa major factor affecting performance and service
life. Use 4-stroke automotive detergent oil, rated with

API SERVICE classification SF or SG. SAE lOW-30

weight is recommended for general use.

To operate the engine you will need to do the following:

• Place pressure washer on a level surface.

• Place ignitionswitch lever in STOP or OFF position.

Clean area around oil filland remove oil dipstick.

• Wipe dipstick clean.

• Pour oil from the enclosed bottle into the oil fill
opening until oil reaches FULL mark on the dipstick.

DO NOT OVERFILL.

• Install oil dipstick, hand tighten securely.

DANGER! NEVER fill the fuel tank indoors.
NEVER fill the fuel tank when the engine is

running or hot. DO NOT light a cigarette or
smoke when filling the fuel tank.

DANGER! Do not overfill the fuel tank.
Always leave room for fuel expansion.

Wipe any fuel spillage from the engine and

equipment before starting.

SAE VISCOSITY GRADES

1QW=3O

="20 T 0 I 20 I 40 I 60 = 801100°_ F

-30 -20 -10 0 10 20 30 40°C

AMBIENT TEMPERATURE

Other viscosities (shown in the chart ABOVE) may be
used when the average temperature in your area is with-
in the recommended range. Use no special additives.

NOTE: Check oil level often during engine break in.

OIL FILLER CAp/*DtPS'rlC J(

ADD GASOLINE

Use fresh, clean, UNLEADED regular gasoline with a
pump octane rating of 86 or higher.

Note: Do not use gasoline containing methanol (wood

alcohol). Gasoline containing up to 10% ethanol or grain
alcohol ("Gasohol"), or up to 15% MTBE (Methyl Tertiary
Butyl Ether) may be used but requires special care when
engine is unused for extended periods.

See "Storage" instructions on Page 15.

m FUELLL=VFJ.

Clean area around fuel fill cap, remove cap.

Slowly add "UNLEADED"regular gasoline to fuel tank.

LOWER LIMIT

Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: Never mix oil with gasoline.

HOW TO START YOUR PRESSURE WASHER •

You have assembled your high pressure washer and •

have prepared the engine for starting. You are now ready
to clean your car, boat or whatever you plan to clean.

Place pressure washer in an area close enough to an
outside water source that flows at a rate of at least

2.5 gallons per minute. Connect a garden hose to the
water spout.

• Check that high pressure hose is tightly connected to •
spray gun and pump. See ASSEMBLY section.

• Pull back on the locking collar to remove the female
quick-connect from pump.

Assembled Pull back on locking
Quick-Connect collar to separate

Disassembled
male end female end

Note: You willalso need to pull back on the locking
collarto attach the female quick-connect.

Check inlet screen. If screen is dirty, clean before
attaching to garden hose. If screen is damaged,
Do not connect to garden hose. Replace with the
inlet screen provided in the O-ring kit or call 1-800-
366-PART to order a replacement (p/n B2384).

• Attach the female quick-connect to garden hose and
then attach the garden hose to the water inlet.

Make sure the quick-connect is locked together.

• Tum on the water.

Note: Do not run pump without the water supply
connected and turned on. You must follow this

caution or the pump will be damaged.

Position the Choke Rod according to the starting
recommendations on page 8:

• Cold engine (Choke-CLOSED)

• Restarted warm engine (Choke-OPEN)

• Just refueled engine (Choke-CLOSED).

Move Ignition Switch Lever to the ON position.
Positionthe nozzle in the low pressure mode (nozzle

slid forward) and squeeze the trigger on the spray
gun to relieve the air pressure caused by tuming ON
the water. Water will flow out of the gun in a thin
stream. Continue to hold trigger until you have a
steady stream of water and no air remains in the
system. This wilt make it easier to pull start the

engine. Release the trigger.

Engage the safety latch on the spray gun.
Grasp the starter grip handle and pull slowly until you

feel some resistance. Then pull rapidly to start the
engine.

Return the starter grip handle slowly.

TO STOP YOUR PRESSURE WASHER

• Move the Ignition Switch Lever to the OFF position.

• Wait for the engine to idle down.

• Simply shutting off the engine will not release
pressure in the system. Squeeze trigger on the
spray gun to relieve pressure inthe hose.

Note: A small amount of water will squirt out from the
spray gun when you release the pressure.

SIPHONING

We recommend that you DO NOT siphon standing water
for your water supply. Contaminated, brackish or dirty

water can damage the pump. Connect only to household
water supply.

TIPS

• Never use the garden hose inlet to siphon detergent

or wax.

• Ifyou have the spray nozzle too far away, cleaning
will not be as effective.

/o

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVfCE

MAINTENANCE TASK

PRESSURE WASHER
Check/clean water inletscreen
on quick-connect.

Check highpressure hose.
Check detergenthose,

Check spray gun and assembly for leaks.

Purge pumpof air and contaminants.

ENGINE
Check oil level

Change engine oil.

Service air cleaner.
Clean/replace spark plug.

Prepare for storage.

t Clean ifclogged. Replace if perforated or tom.

• Change oil after first2 hours then 25 thereafter. Change sooner when under dirty or dusty conditions.
" Clean more often under dirty or dusty conditions.

HOURLY OPERATING INTERVAL

Before Each Hours or Hours or

Use Yeady Yearly

Every 25 Every 100

xt
x

x
x

x

x

x*

x**
x

Prepareunitfor storage if it is to

remain]drefor longerthan 30 days.

SERVICE DATES

GENERAL RECOMMENDATIONS

The warrantyof the high pressure washer does not cover

items that have been subjected to operator abuse or neg-
ligence. To receive full value from the warranty, operator
must maintain high pressure washer as instructed in this

manual.
Some adjustments will need to be made periodically to

properly maintain your high pressure washer.
All adjustments in the Service and Adjustments section of

this manual should be made at least once each season.

Once a year you should clean or replace the spark
plug and clean or replace the air filter and check the
gun and wand assembly for wear. A new spark plug

and clean air filter assure proper fuekair mixture and
help your engine run better and last longer.

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

PRESSURE
FLOW RATE

.DETERGENT M X

WATER SUPPLY
TEMPERATURE

2000 psi

2.2 GPM
Use undiluted deterqent

Not to Exceed 140°F

Engine Specifications

ENGINE MODEL

RATED HORSEPOWER
DISPLACEMENT
SPARK PLUG: Type:

Set Gap to:

GASOLINE CAPACITY
OIL
SOLID STATE IGNITION

AIR GAP

HONDA

5.0

160cc

NGK: BPR6ES
or equivalent

0.028-0.031 in.
(0.70-0.80mm)

1.8 U.S. quart
SAE 10W-30 weiqht

0.0125 inch

In the State of California a spark arrestor is required by
law (Section 4442 of the Califomia Public Resources
Code). Other states may have similar laws. Federal laws

apply on federal lands.

Note: if you equip the engine of your pressure washer with a
spark arrestor muffler, the spark arrestor must be maintained in
effective working order by the owner/operator.

You can order a spark arrestor throughyour Sears Service

Center.

1!