Craftsman 580.752410 Operator's Manual

PRESSURE WASHER

7.0 HORSEPOWER 2900 PSI

2.3 GPM

PRESSURE WASHER

CUSTOMER HELPLINE

1-800-222-3136

Model No. 580.752410

HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)

Part No. 195885GS Draft 5 (11/11/2005)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

Operator’s Manual

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Español

ADVERTENCIA

Antes de utilizar el producto, lea este

manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.

WARNING

Before using this product, read this

manual and follow all Safety Rules

and Operating Instructions.

Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations, and any hazards involved.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . 6

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . 24-29

EMISSION CONTROL WARRANTY . . . . . . . . . . . . . . 30-31

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-55

HOW TO ORDER PARTS . . . . . . . . . . . . . . . . BACK PAGE

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN PRESSURE WASHER

For one year from the date of purchase, when this Craftsman pressure washer is maintained and operated according to the instructions in the operator’s manual, Sears will repair, free of charge, any defect in material and workmanship. If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.

This warranty does not cover:

• Expendable items such as spark plugs or air filters, which become worn during normal use.

• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the operator’s manual.

Warranty service is available by returning the high pressure washer to the nearest Sears service center or dealer in the United States.

This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Fire

Explosion

Toxic Fumes

Hot Surface

Moving Parts

Electrical Shock

Slippery Surface

Fall

Kickback

Flying Objects

Fluid Injection

Hazardous Chemical

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.

• Use a respirator or mask whenever there is a chance that vapors may be inhaled.

• Read all instructions packed with mask so you are certain mask will provide necessary protection against inhaling harmful vapors.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes fuel to spill.

• DO NOT spray flammable liquids.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• Fresh Start™ fuel cap is designed to hold a cartridge which contains fuel stabilizer.

• If SWALLOWED, call physician immediately. DO NOT induce vomiting. If inhaled, remove to fresh air. In case of eye or skin contact, flush with water for 15 minutes.

• Store unopened cartridges in a cool, dry, well ventilated area. Keep open cartridge in fuel cap, and fuel cap closed on fuel tank when not in use.

• In the case of an emergency, contact a physician immediately and call 1-800-424-9300 for material safety information.

**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic

petroleum distillate (64742-47-8).

Contents are HARMFUL OR FATAL IF SWALLOWED. Avoid contact to eyes, skin or clothing. DO NOT take internally. Avoid breathing the mist or vapor. Overexposure to eyes or skin can cause irritation. Keep stabilizer out of the reach of children.

Fuel stabilizer is a hazardous chemical.**

DANGER

• Keep water spray away from electric wiring or fatal electric shock may result.

Spray contact with electrical wiring can result in electrocution.

WARNING

• NEVER aim spray gun at people, animals or plants.

• DO NOT allow CHILDREN to operate pressure washer.

• NEVER repair high pressure hose. Replace it.

• NEVER repair leaking connections with sealant of any kind. Replace o-ring or seal.

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.

WARNING

• Keep spray nozzle between 8 to 24 inches away from cleaning surface.

• Operate this unit on a stable surface.

• Cleaning area should have adequate slopes and drainage to reduce possibility of falls due to slippery surfaces.

• Be extremely careful if you must use pressure washer from a ladder, scaffolding or any other relatively unstable location.

• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

Use of pressure washer can create puddles and slippery surfaces.

High pressure spray could cause you to fall if you are too close to the cleaning surface.

WARNING

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine. Engage trigger lock when not in use.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run, always point gun in a safe direction and squeeze spray gun trigger to release high pressure.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• If you have questions about intended use, ask dealer or contact Sears.

• NEVER operate units with broken or missing parts, or without protective housing or covers.

• DO NOT by–pass any safety device on this machine.

• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.

• NEVER move machine by pulling on high pressure hose. Use handle provided on unit.

• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.

• This equipment is designed to be used with Sears authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.

Improper treatment of pressure washer can damage it and shorten its life.

CAUTION

• DO NOT secure spray gun in open position.

• DO NOT leave spray gun unattended while machine is running.

• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

• Always be certain spray gun, nozzles and accessories are correctly attached.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

• DO NOT tamper with governed speed.

• DO NOT operate pressure washer above rated pressure.

Excessively high or low operating speeds increase risk of injury and damage to pressure washer.

CAUTION

• DO NOT wear loose clothing, jewelry or anything that may be caught in starter or other rotating parts.

• Tie up long hair and remove jewelry.

Starter and other rotating parts can entangle hands, hair, clothing, or accessories.

WARNING

• Always wear eye protection when using equipment or when in vicinity of equipment in use.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT point spray gun at glass when using MAX (pin point) nozzle.

• NEVER aim spray gun at plants.

High pressure spray may damage fragile items including glass.

CAUTION

KNOW YOUR PRESSURE WASHER

Read the Operator’s Manual and safety rules before operating your pressure washer.

Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Air Filter — Protects engine by filtering dust and debris out of intake air.

Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F. Warm water will discharge from pump onto ground. This system prevents internal pump damage.

Choke Lever — Used to help start a cold engine. Detergent Pick–Up Tube and Filter – Use to draw

detergent from chemical bottle to the low pressure water stream.

Fuel Cap – Fill engine with regular unleaded fuel here. High Pressure Hose – Connect one end to the spray

gun and other end to the high pressure outlet. High Pressure Outlet – Connection for high pressure

hose. Model Data Decal – Provides model and serial number

of pressure washer. Please have these readily available when calling for assistance.

Nozzle Extension with Quick Connect — Allows you to switch between four different nozzles.

Oil Fill Cap and Dipstick – Check and fill engine with oil here.

ProjectPro™ Nozzles — Detergent, Max, General, and Delicate nozzles: for various cleaning applications.

Pump – Develops high pressure water. Recoil Starter – Used for starting the engine

manually. Spray Gun – Controls the application of water onto

cleaning surface with trigger device. Includes trigger lock.

Throttle Control Lever – Sets engine in starting mode for recoil starter and stops running engine.

Water Inlet – Connection for garden hose.

Spray Gun

High Pressure Hose

Detergent Pick–Up Tube and Filter

Recoil Starter

Oil Fill Cap and Dipstick

Air Filter

Fuel Cap

High Pressure Outlet

Throttle Control Lever

Water Inlet

Pump equipped with

Automatic Cool Down System

Nozzle Extension with Quick Connect

Choke Lever

ProjectPro™ Nozzles

Model Data Decal

FEATURES AND CONTROLS

Your pressure washer requires some assembly and is ready for use only after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your pressure washer, please call the pressure washer helpline at 1-800-222-3136.

REMOVE PRESSURE WASHER FROM CARTON

• Slice two corners at the end of carton from top to bottom so the panel can be folded down flat.

• Remove fillers, accesories and parts bag shipped with your pressure washer.

• Roll pressure washer out open end of carton.

• Check carton for additional loose parts.

CARTON CONTENTS

Check all contents. If any parts are missing or damaged, call the pressure washer helpline at 1-800-222-3136.

• The main unit

• Handle

• Accessory tray

• Spray gun

• High pressure hose

• Nozzle extension with quick connect fitting

• Engine oil

• Parts bag (which includes items listed below)

• Operator’s manual

• Registration card

• Bag containing 4 multi–colored ProjectPro™

nozzles

• Fresh Start™ fuel cartridge

• Handle fastening hardware kit (which includes):

• Carriage bolt (2)

• Plastic knobs (2)

• Tree Clips (4)

Become familiar with each piece before assembling the pressure washer. Check all contents against the illustration on page 6. If any parts are missing or damaged, call the pressure washer helpline at

1-800-222-3136.

ASSEMBLING YOUR PRESSURE WASHER

Your Craftsman high pressure washer was mostly assembled at the factory. However, you will need to perform these tasks before you can operate your pressure washer:

1. Fill out and send in registration card.

2. Attach handle and accessory tray.

3. Add oil to engine crankcase.

4. Add fuel to fuel tank.

5. Connect pressure hose to spray gun and pump.

6. Connect water supply to pump.

7. Attach nozzle extension to spray gun.

8. Select/attach quick connect ProjectPro™ nozzle to nozzle extension.

Attach Handle and Accessory Tray

1. Place handle assembly onto handle supports connected to main unit. Make sure holes in handle align with holes on handle supports.

NOTE: It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the handle supports.

2. Insert carriage bolts through holes from outside of unit and attach a plastic knob from inside of unit. Tighten by hand.

3. Place accessory tray over holes on handle (viewing from front of unit). Push tree clips into holes until they sit flat against accessory tray.

4. Insert multi–colored ProjectPro™ nozzles and other supplied accessories in spaces provided in accessory tray. See “How to Use Accessory Tray”.

Add Engine Oil

CAUTION! Any attempt to crank or start the engine

before it has been properly serviced with the recommended oil may result in an engine failure.

1. Place pressure washer on a level surface.

2. Clean area around oil fill and remove oil dipstick.

3. Using oil funnel (optional), slowly pour entire contents of provided oil bottle (18 oz.) into oil fill opening.

ASSEMBLY

Align Holes

Handle

Supports

4. Replace oil dipstick and fully tighten. NOTE: See the section “Oil” on page 18 to review oil

recommendations.

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine Modifications).

1. Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octane with equipment. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion, as shown here.

4. Install fuel cap and wipe up any spilled fuel.

CAUTION! Alcohol-blended fuels (called gasohol,

ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See “Storage” on pages 21-22 for additional information.

NEVER use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

Fresh Start™ Fuel Cap

Adding fuel preserver helps keep fuel fresh and carburetors clean for easier starting, all season long. This new fuel cap automatically drips concentrated fuel preserver into your fuel tank.

1. Place cartridge into fuel cap.

2. Push to “snap” cartridge into place.

3. Remove tab to expose membrane.

IMPORTANT: DO NOT remove the silver foil seal on the opposite side of the cartridge.

4. Reinstall fuel cap on fuel tank.

5. Periodically check the cartridge to ensure there is still fuel stabilizer inside. If it is empty, remove cartridge and replace.

Fuel

Tank

1.5” Air Space

WHEN ADDING FUEL

• Turn pressure washer OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• If SWALLOWED, call physician immediately.

• In case of emergency, contact a physician immediately and call 1-800-424-9300 for material safety information.

**Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and aliphatic

petroleum distillate (64742-47-8).

Fuel stabilizer is a hazardous chemical.**

DANGER

Connect Hose and Water Supply to Pump

IMPORTANT: To avoid pump damage, you must

assemble the nozzle extension to the spray gun and attach all hoses before you start the engine.

1. Uncoil high pressure hose and attach one end of hose to base of spray gun. Tighten by hand.

2. Attach other end of high pressure hose to high pressure outlet on pump. Tighten by hand.

3. Before connecting garden hose to water inlet, inspect inlet screen. Clean screen if it contains debris or have it replaced if damaged. Refer to section “O-Ring Maintenance” if inlet screen is damaged. DO NOT run pressure washer if inlet

screen is damaged.

4. Run water through garden hose for 30 seconds to flush it of debris. Turn off water.

IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).

5. Connect garden hose (not to exceed 50 feet in length) to water inlet. Tighten by hand.

6. Turn ON water and squeeze trigger on spray gun to purge pump system of air and impurities.

CHECKLIST BEFORE STARTING ENGINE

Review the assembly to ensure you have performed all of the following:

1. Check that oil has been added to proper level in engine crankcase.

2. Add proper fuel to fuel tank.

3. Check for properly tightened hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to the high pressure hose.

4. Provide proper water supply (not to exceed 100°F).

5. Be sure to read “Safety Rules” and “Operation” sections before using the pressure washer.

6. If starting unit after storage, see “Storage” section on pages 21-22.

Inspect inlet screen. DO NOT use if damaged; clean if dirty.

CAUTION

• Damage to equipment resulting from failure to follow this instruction will void warranty.

There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.

• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.

• Before starting the pressure washer, be sure you are wearing adequate eye protection.

High pressure spray can cause paint chips or other particles to become airborne.

WARNING

HOW TO USE YOUR PRESSURE WASHER

If you have any problems operating your pressure washer, please call the pressure washer helpline at

1-800-222-3136.

Pressure Washer Location

Pressure Washer Clearance

Place pressure washer in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place pressure washer where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area. Prevailing winds and air currents should be taken into consideration when positioning pressure washer.

To Start Your Pressure Washer

To start your engine-powered pressure washer for the first time, follow these instructions step-by-step. This starting information also applies whenever you start the engine after you have let the pressure washer sit idle for at least a day.

1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than 3.7 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.

2. Check that high pressure hose is tightly connected to spray gun and pump. See “Assembling Your Pressure Washer” for illustrations.

3. Make sure unit is in a level position.

4. Connect garden hose to water inlet on pressure washer pump. Turn ON water.

5. Squeeze trigger on gun to purge pump system of air and impurities.

6. Attach nozzle extension to spray gun. Tighten by hand.

7. Choose ProjectPro™ nozzle you want to use, pull back on collar of nozzle extension, insert nozzle and release collar. Tug on nozzle to make sure it is securely in place. See “How to Use ProjectPro™ Nozzle System”.

8. Engage trigger lock to spray gun trigger.

OPERATION

CAUTION

• Damage to equipment will result from failure to follow this instruction.

DO NOT run the pump without the water supply connected and turned on.

Exhaust Port

Trigger Lock

Typical Pressure Washer Shown

• Operate pressure washer ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate pressure washer inside any building or enclosure, even if doors or windows are open.

Running engine gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause nausea, fainting or death.

WARNING

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

Exhaust heat/gases can ignite combustibles, structures or damage fuel tank causing a fire.

WARNING

9. Move throttle lever to “Fast” position, shown here

as a rabbit.

10. Move choke lever to “Choke” position. NOTE: For a warm engine, be sure the choke lever is

in the “Run” position.

11. When starting engine, position yourself as recommended below. Grasp handle and pull recoil starter lightly until you feel some resistance, then pull briskly.

12. Return recoil starter slowly. DO NOT let rope “snap back” against starter.

13. When engine starts, slowly move choke lever to “Run” position as engine warms. If engine falters, move choke lever to “Choke” position, then to “Run” position.

14. If engine fires, but does not continue to run, squeeze trigger on spray gun to relieve internal pump pressure. Move choke lever to “Run” position, and repeat steps 11 through 13.

IMPORTANT: If engine floods, place choke lever in “Run” position and crank until engine starts.

NOTE: Always keep the throttle lever in the “Fast” position when operating the pressure washer.

How to Stop Your Pressure Washer

1. Let engine idle for two minutes.

2. Move throttle lever on engine to “Stop” position.

3. ALWAYS point gun in a safe direction and squeeze spray gun trigger to release retained high water pressure.

4. Engage trigger lock on spray gun when not in use.

• DO NOT stop engine by moving choke lever to “Choke”

position.

Backfire, fire or engine damage could occur.

CAUTION

Choke Lever

Throttle Lever

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release pressure and avoid kickback each time, before starting engine.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• After each starting attempt, where engine fails to run, always point gun in safe direction and squeeze spray gun trigger to release high pressure.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

• DO NOT touch hot surfaces and avoid hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 ft. (152 cm) clearance on all sides of pressure washer including overhead.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

WARNING

• Keep high pressure hose connected to pump and spray gun while system is pressurized.

• ALWAYS point gun in safe direction and squeeze spray gun trigger, to release high pressure, every time you stop engine. Engage trigger lock when not in use.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

Spray gun traps high water pressure, even when engine is stopped and water is disconnected, which can cause injury.

WARNING

How to Use Accessory Tray

The unit is equipped with an accessory tray with places to store your ProjectPro™ nozzles, spray gun and nozzle extension. There is also a hook at the front of the accessory tray to hold your high pressure hose.

NOTE: The extra hole in the tray is for storing a utility brush. The extra clip in the tray is for storing a turbo nozzle. The brush and turbo nozzle are NOT included with your pressure washer. You can buy these items as optional accessories.

1. Place nozzle extension through hole on accessory tray, as shown.

2. Place spray gun through hole on accessory tray on right side of unit.

3. Insert multi–colored ProjectPro™ nozzles in spaces provided in accessory tray.

4. Hang high pressure hose on hook attached to accessory tray on front of tray as shown.

How to Use ProjectPro™ Nozzle System

The quick–connect on the nozzle extension allows you to switch between four different ProjectPro™ system nozzles. The ProjectPro™ nozzles vary the spray pressure and pattern as shown.

Follow these instructions to change ProjectPro™ nozzles:

1. Engage trigger lock on spray gun.

2. Pull back collar on quick–connect and pull current ProjectPro™ nozzle off. Store ProjectPro™ nozzles in holder provided on the accessory tray.

3. Select desired ProjectPro™ nozzle:

• For delicate rinse (lower pressure and higher

flow), for gentle cleaning of cars/trucks, boats, RV’s, patio furniture, lawn equipment, etc., select yellow Delicate ProjectPro™ nozzle.

• For general rinsing (medium pressure and

medium flow), ideal for most all purpose cleaning such as home siding, brick patios, wood decks, driveways and sidewalks, garage floors, etc., select orange General ProjectPro™ nozzle.

Typical Pressure Washer Shown

• NEVER exchange ProjectPro™ nozzles without locking the trigger lock on the trigger.

• DO NOT twist ProjectPro™ nozzles while spraying.

A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.

CAUTION

Delicate

40° Yellow

2350 PSI

2.7 GPM

General

15° Orange

2800 PSI

2.5 GPM

Max

0° Red

2900 PSI

2.3 GPM

Black

Use to apply

detergent

Low

Pressure

High Pressure

• For maximum rinsing (higher pressure and lower flow), for stubborn or hard to reach surface such as second story surfaces, paint removal, oil stains, rust removal or other stubborn substances (tar, gum, grease, wax, etc.), select red Max ProjectPro™ nozzle.

• To apply detergent, applies project specific cleaners to help break down stubborn dirt and grime on a variety of surfaces, select black ProjectPro™ cleaning detergent nozzle.

4. Pull back on collar, insert selected ProjectPro™ nozzle and release collar. Tug on ProjectPro™ nozzle to make sure it is securely in place.

5. For most effective cleaning, keep ProjectPro™ nozzle from 8 to 24 inches away from cleaning surface. If you get the nozzle too close, you may damage the cleaning surface.

6. DO NOT get closer than 6 inches when cleaning tires.

Cleaning and Applying Chemical

IMPORTANT: Use chemicals designed specifically for pressure washers. Household detergents could

damage the pump.

To apply detergent follow these steps:

1. Review ProjectPro™ nozzle use.

2. Prepare detergent solution as required by manufacturer.

3. Place filter end of detergent siphoning tube into detergent container.

4. Make sure black ProjectPro™ cleaning detergent nozzle is installed.

NOTE: Detergent cannot be applied with the high pressure nozzles (Yellow, Orange or Red).

5. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump and start engine.

6. Apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes.

7. Allow detergent to soak in between 3–5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying. DO NOT allow detergent to dry on (prevents streaking).

IMPORTANT: You must flush the chemical injection system after each use by placing the filter into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.

CAUTION

• Starting the engine without all the hoses connected and without the water turned ON will damage the pump.

• Damage to equipment resulting from failure to follow this instruction will void warranty.

You must attach all hoses before you start the engine.

CAUTION

• When inserting the filter into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.

Keep the chemical injection tube from coming in contact with the hot muffler.

Pressure Washer Rinsing

For Rinsing:

1. Apply trigger lock to spray gun.

2. Remove black cleaning detergent nozzle from nozzle extension.

3. Select and install desired high pressure nozzle following instructions “How to Use ProjectPro™ Nozzle System”.

4. Keep spray gun a safe distance from the area you plan to spray.

5. Apply a high pressure spray to a small area and then check the surface for damage. If no damage is found, you can assume it is okay to continue rinsing.

6. Start at top of area to be rinsed, working down with same overlapping strokes as you used for cleaning.

Cleaning Detergent Siphoning Tube

If you used the detergent siphoning tube, you must flush it with clean water before stopping the engine.

1. Place chemical injection siphon/filter in a bucket full of clean water.

2. Attach black cleaning detergent nozzle.

3. Flush for 1-2 minutes.

4. Shut off engine.

IMPORTANT: Simply shutting OFF engine will not release pressure in the system. When the engine has

shut down, squeeze the trigger on the spray gun to relieve the pressure in the hose.

Automatic Cool Down System (Thermal Relief)

If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F. The system engages to cool the pump by discharging the warm water onto the ground.

• Keep spray nozzle between 8 to 24 inches away from cleaning surface.

• Operate this unit on a stable surface.

• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.

• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.

High pressure spray could cause you to fall if you are too close to the cleaning surface.

WARNING

ENGINE TECHNICAL INFORMATION

This is a single cylinder, overhead valve (OHV), air cooled engine. It is a low emissions engine.

In the State of California, Model Series 120000 engines are certified by the California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. The engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.

Power Ratings

The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-

05). Given both the wide array of products on which our engines are placed, and the variety of environmental issues applicable to operating the equipment, it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment (actual “on-site” power). This difference is due to a variety of factors including, but not limited to, the following: differences in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of the particular piece of power equipment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes.

PRODUCT SPECIFICATIONS

Pressure Washer Specifications

Max Outlet Pressure . . . . . . . . . 2,900 PSI

Max Flow Rate . . . . . . . . . . . . . 2.7 GPM

Chemical Mix. . . . . . . . . . . . . . . Use as directed

Water Supply Temperature. . . . Not to exceed 100°F

Shipping Weight . . . . . . . . . . . . 74 lbs.

Engine Specifications

Rated Horsepower . . . . . . . . . . . . 7 at 3600 rpm

Bore . . . . . . . . . . . . . . . . . . . . . . . 2.69 in. (68mm)

Stroke . . . . . . . . . . . . . . . . . . . . . . 2.04 in. (52mm)

Displacement . . . . . . . . . . . . . . . . 11.58 in. (190 cc)

Spark Plug

Long Life Platinum . . . . . . . . . Champion RC12PYP

Resistor . . . . . . . . . . . . . . . . . Champion RC12YC

Set Gap To: . . . . . . . . . . . . . . . 0.020inch (0.50mm)

Armature Air Gap: . . . . . . . . . . . . 0.006-0.014 in.

(0.15-0.36mm) Valve clearance with valve springs installed and piston 1/4 in. (6 mm) past top dead center (check when engine is cold).

Intake . . . . . . . . . . . . . . . . . . . . . . 0.004-0.006 in.

(0.10-0.15 mm)

Exhaust . . . . . . . . . . . . . . . . . . . . 0.004-0.008 in.

(0.10-0.20 mm)

Fuel Capacity . . . . . . . . . . . . . . . . 1.6 Quarts

Oil Capacity . . . . . . . . . . . . . . . . . 22 Ounces

Oil Type:

Above 40° F . . . . . . . . . . . . . . . SAE 30

Below 40° F . . . . . . . . . . . . . . . SAE 5W-30 or 10W-30

NOTE: For practical operation, the horsepower loading should not exceed 85% of rated horsepower. Engine power will decrease 3-1/2% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C) above 77° F (25° C). It should operate satisfactorily at an angle up to 15°.

SPECIFICATIONS

MAINTENANCE

OWNER’S RESPONSIBILITIES

Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.

¹ Clean if clogged. Replace if perforated or torn. ² Change oil after the first (5) operating hours and every 50 hours or yearly thereafter.

Change sooner when operating under dirty or dusty conditions.

³ Replace more often under dirty or dusty conditions.

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU

COMPLETE REGULAR SERVICE

SERVICE DATES

MAINTENANCE TASK

Before

Each Use

Every 25 Hours or

Yearly

Every 50 Hours or

Yearly

Every 100

Hours or

Yearly

PRESSURE WASHER

Check/clean water inlet screen

X¹

Check high pressure hose X Check detergent hose X Check spray gun and assembly for leaks X Purge pump of air and contaminants X Change pump oil X Prepare pump for storage below 32°F See Storage on pages 21-22.

ENGINE

Check oil level

Clean debris X Change engine oil X² Service air cleaner X³ Service spark plug X Service spark arrester X Clean cooling system X² Prepare for storage If unit is to remain idle for longer than 30 days.

GENERAL RECOMMENDATIONS

Regular maintenance will improve the performance and extend the life of the pressure washer. See any Sears or other qualified service dealer for service.

The pressure washer warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain pressure washer as instructed in this manual including proper storage as detailed in “Storage” on pages 21-22.

Some adjustments will need to be made periodically to properly maintain your pressure washer.

All service and adjustments should be made at least once each season. Follow the requirements in the “Maintenance Schedule” chart above.

NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

If equipped with inflatable tires, keep the air pressure at the value marked on the tire or within 15 and 40 psi.

EMISSION CONTROL

Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual.

BEFORE EACH USE

1. Check engine oil level.

2. Clean debris.

3. Check water inlet screen for damage.

4. Check in-line filter for debris.

5. Check high pressure hose for leaks.

6. Check chemical filters for damage.

7. Check gun and nozzle extension assembly for

leaks.

8. Purge pump of air and contaminants.

PRESSURE WASHER MAINTENANCE

Clean Debris

Daily or before use, clean accumulated debris from pressure washer. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris.

Pressure washer parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt, oil, etc.

• Use a vacuum cleaner to pick up loose dirt and debris.

• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and openings on the pressure washer. These openings must be kept clean and unobstructed.

Check and Clean Inlet Screen

Examine garden hose inlet screen. Clean if it is clogged or replace if it is torn.

Check High Pressure Hose

High pressure hoses can develop leaks from wear, kinking, or abuse. Inspect hose before each use. Check for cuts, leaks, abrasions, bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.

Check Gun and Nozzle Extension

Examine hose connection to spray gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put trigger lock in UP position and test trigger. You should not be able to press trigger. Replace spray gun immediately if it fails any of these tests.

Check In-Line Filter

Refer to the illustration and service the in-line filter if it becomes clogged, as follows:

1. Detach spray gun from high pressure hose. Detach nozzle extension from spray gun and remove o-ring and screen from nozzle extension. Flush screen, spray gun, and nozzle extension with clean water to clear debris.

2. Place in-line filter screen into threaded end of nozzle extension. Direction does not matter. Push screen in with eraser end of pencil until it rests flat at bottom of opening. Take care to not bend screen.

3. Place o-ring into recess. Push o-ring snugly against in-line filter screen.

4. Assemble nozzle extension to spray gun, as described earlier in manual.

Nozzle Maintenance

A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a nozzle clogged or restricted with foreign materials, such as dirt, etc. To correct the problem, immediately clean the nozzle following these instructions:

1. Shut off engine and turn off water supply.

2. Remove nozzle from end of nozzle extension.

3. Remove in-line filter from other end of nozzle extension.

4. Use a small paper clip to free any foreign material clogging or restricting nozzle.

5. Using a garden hose, remove additional debris by back flushing water through nozzle extension. Back flush between 30 to 60 seconds.

Nozzle Extension

In-line Filter

O-ring

• NEVER repair high pressure hose. Replace it.

• Replacement hose rating MUST exceed maximum pressure rating of unit.

The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.

WARNING

• DO NOT insert any objects through cooling slots.

Improper treatment of pressure washer can damage it and shorten its life.

CAUTION

Use wire here

to remove

debris.

+ 39 hidden pages

Craftsman 580.752410 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual