Craftsman 580.751510 User Manual

OWNER'S

MANUAL

MODEL NO.

580.751510

5 HORSEPOWER 1800 PSi 2.5 GPM

HOURS:

Mort.- Fri.8 a.m. to 5 p.m

(CST)

CAUTION: Read and Follow

all Safety Rules and Instructions

Before Operating This Equipment

SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.

Part No 96596 Revision 3 (6/20195)

HiGH PRESSURE WASHER

o Assembly o Operation

° Customer Responsibilities

o Service and Adjustment ° Repair Parts

SAFETY RULES

_ AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON_ _,

TRAINING:

e EngineexhaustgasescontainDEADLYcarbonmonox-

® Gasoline is highly FLAMMABLE and its vapors are EX-

• Locatethis pressurewasher in areasaway from combus-

• The high pressure equipment isdesignedto be used with

e Some chemicalsordetergentsmaybe harmfulifinhaled

• DonotallowCHILDRENtooperatethe PressureWasher

PREPARATION: e Operate engine only at governedspeed Runningthe

o Do not wearlooseclothing,jewelryoranything that may

• Before startingthe PressureWasher in cold weather,

e Unitswithbrokenor missing parts,or withoutprotective = The mufflerandaircleanermust be installedand ingood

e Checkthefuel systemfor leaksor signsof deterioration

OPERATION:

• Do notsprayflammableliquids.

,, Never aimthegun at people,animals or plants. = Never allow any partof the bodyto come incontactwith

= High pressurestream of fluidthat this equipment can

TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.

• Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in

Ide gas_ This dangerous gas, if breathed in sufficient concentrations,can cause unconsciousness or even

death. Operate thisequipmentonlyin theopen airwhere adequate ventilation is available.

PLOSIVE. Do not permit smoking, open flames,sparks

or heat in the vicinity while handling gasoline° Avoid spilling gasoline on a hot engtne_Allow unitto coolfor 2

minutesbefore refueling. Comply with all laws regulating

storage and handling of gasoline° tible materials, combustible fumes or dust.

Sears authorized partsonlyo Ifyou use this equipment withpartsthatdonotcomplywithminimumspecifications,

theuser assumes all risksand liabilities° oringested,causingseverenausea,faintingorpoisoning

The harmfu!elements may cause propertydamage or severeinjury_

at any time_

engine at excessive speeds increases the hazard of personalinjury° Do not tamper with parts which may

increaseordecrease the governedspeed. becaughtinthestarteror otherrotating parts. checkall partsof the equipment andbe sureicehasnot

formed there.

housingor coversshouldNEVER beoperated°

condtflonbeforeoperatingthePressureWasher. These componentsact assparkarrestorsif theenginebackfires

suchas chafedor spongy hose, loose ormissingclamps ordamagedtankorcap. Correctall defects beforeoper- atingthe PressureWasher.

the fluidstream. DO NOT come in contactwitha fluid streamcreatedbya leak in the highpressurehose

use.

e Operate the pressure at no more than the PSI fluid

pressure rated for your pressure washer.

• Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the uniL

= Always becertain thespray gun, nozzles and accessories

are correctly attached.

® Never use a spray gun which does not have a trigger lock

or trigger guard in place and in working order:

® Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read al! instructions with the

mask so you are certain the mask will provide the neces- sary protection against inhaling harmful vapors

o High pressure spray may damage fragile items including

glass Do not point spray gun at glass when in the jet spray mode

e Keep the hose connected to machine or the spray gun

while the system is pressurized Disconnecting the hose while the unit is pressurized is dangerous°

o Hold the spray gun firmly in your hand before you start

the unit, Failure to do so could result in an injury from a whipping spray gun Do not leave the spray gun unat-

tended while the machine is running.

,D The cleaning area should have adequate slopes and

drainage to reduce the possibilityof a fall due to slippery

surfaces.,

e Keep waterspray away from electric wiring or fatal electdc

shock may resulL

e Do not adjust unloader valve to a pressure in excess of

machine rating_

= Do not secure trigger gun in the pull-back (open) position. = Do not by-pass any safety device on this machine o Do not leave tngger closed for more than 5 minutes with

engine running This could damage the pump.

= The muffler and engine heat up during operation and

remain hot immediately after shutting it down. Avoid

contact with a hot muffler or engine or you could be severefy bumed

MAINTENANCE AND STORAGE: e Operate and store this unit on a stable sudace, =, High pressure hose can develop leaks from wear, kinking,

abuse, etc, Water spraying from a leak is capable of injectingmaterial into skin, Inspect hose each timebefore

using it. Check all hoses for cuts, leaks, abrasions ol

bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.

Never repair high pressure hose Replace it with another hose that meets minimum pressure rating of your pros=

sure washer

producecan piemaskinand itsunderlyingtissues,lead- ingtosedous injuryandpossibleamputation

• High pressurespraycancause paintchipsorother par-

ticlesto become airborneandfly at high speeds=

SAFETY PRECAUTIONS. IT MEANS "ATTENTION!It BE-

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT COME ALERTH! YOUR SAFETY IS INVOLVED."

CONGRATULATIONS on your purchase of a Sears Crafts- man high pressure washer, it has been designed, engi- neered and manufactured to give you the best possible

dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen- ter/Department or call the 1-800 number listed on the front of this manual We have competent, well*trained techni- cians and the proper tools to service or repair this uniL

Please read and retain this manual° The instructions will

enable you to assemble and maintain your high pressure washer properly. Always observe the "SAFETY RULES."

MODEL NUMBER 580,751510

SERIAL NUMBER

PRODUCT SPECIFICATIONS Pressure Washer Specifications

PUMP PRESSURE FLOW RATE

DETERGENT MIX DETERGENT RATIO

WATER SUPPLY TEMPERATURE Not to exceed 140°F

SUCTION HEIGHT 3 FT° maximum

Engine Specifications

RATED HORSEPOWER DISPLACEMENT

Adjustable to 1800 psi .......

2.5 gpm Use undiluted detergent Adjustable to 66:1

12,6 cu. inches

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE PRES- SURE WASHER,

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

uct, Contact your nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

= Read and observe the safety rules,

= Follow regular schedule in maintaining, caring for and

using your high pressure washer,

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this Owner's Manual,,

SPARK PLUG: Type:

Set Gap To.

GASOLINE CAPACITY

OIL (20 oz. capacity) ..........

SOLID STATE IGNITION AIR GAP

in the State of California a spark arrestor isrequired by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on

federal lands, NOTE: If you equip the engine of your pressure washer with

a spark arrestor muffler, the spark arrestor must be main- tained in effective working order by the owner operator.

You can order a spark arrestor through your Sears Service Center, See Repair Parts section of engine for part num-

bers,

Champion RCJ8 or equivalent

0.030 inch (0,76mm) .....

2 U.S. quarts SAE 30 weight

0o0125 inch

TABLE OF CONTENTS

SAFETY RULES ............................................................. 2

PRODUCT SPECIFICATIONS ....................................... 3

ACCESSORIES AND ATTACHMENTS ......................... 5

CONTENTS OF HARDWARE PACK ............................. 6

ASSEMBLY .................................................................. 7-8

OPERATION .............................................................. 9-13

INDEX

-A-

Accessories .............. 5

Air Cleaner ............. 9,15

Assembly

Checklist.................... 8

Removingfrom Carton......... 7

ToolsRequired............... 7

Set Up.......................... 7-8

-B-

Before Starting the Engine =. 11

Hardware Pack ............ 6

High Pressure Hose ....... 8, 9

Maintenance

Agreement ...................... 3

Engine .................... 15

Pressure Washer............... 14

Pump ..................... 16

-C-

Nozzle, Adjustable ......... 10

Carburetor ............... 16

Cleaning Tips ............ 13

Customer Responsibilities _3,14

Changing Otl, engine ........... t5

Changing Oil, pump ............ 16

Checking Oil Level............... 15

General Recommendations .... 14

Pressure Washer ............ 14

ReplaceSparkPlug ............ 15

ServiceAirCleaner........... 15

-E-

Engine Speed ............. 16

Nozzle, Optional Turbo ....... 11

O_1

Engine.................... 12

Pump ....................... 16

Operation

DetergentApplication ........ 11

Know Your PressureWasher .... 9

Stopping.......................... 10

To Start Engine ............. 13

To Turn onWasher ........... 12

Using Adjustable Nozzle ....... 10

Order Parts ....... back page

-G-

CUSTOMER RESPONSIBILITIES .......................... 14-15

SERVICE AND ADJUSTMENTS .................................. 16

STORAGE .................................................................... 17

TROUBLESHOOTING ................................................... 18

REPLACEMENT PARTS ......................................... t 9-27

WARRANTY ................................................................. 25

-p-

PressureRegulator........ 10

-R-

-M-

Replacement Parts ...... 19-29

-S-

Safety Latch ............. 13

Safety Rules .............. 2

Service and Adjustments... 16

Siphoning ................ 13

Specifications ............. 3

Storage

Engine.................... 17

Pressure Washer Pump ...... 17

-O-

-T-

Troubleshooting .......... 18

-W-

Warranty ................ 25

Gun and Wand Assembly o. 8, 9

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the high pressure washer was purchased. They are also available at most Sears retail outlets and service centers, Most Sears stores can order these items for you when you provide the model number of your high pressure washer, Some of these accessories may not apply to your pressure

washer°

BRUSH KIT KIT

1/4" I,D 25 ft. EXTENSION

HOSE

HIGH PRESSURE

HOSE QUICK CON-

NECT KIT

, , , ............... , ,, , ,

ACCESSORY

QUICK CONNECT

UTILITY BRUSH KITFLOOR/SIDING ROTATING BRUSH

3/8" I,D, 50 ft. EXTENSION

HOSE

ACCESSORY

QUICK CONNECT

STARTER KIT

18" STAINLESS ELECTRIC TURBO

STEEL EXTENSION

HIGH PRESSURE

HOSE TO HOSE

COUPLING

NOZZLE

CHEMICAL INJECTION

GARDEN HOSE

QUICK CONNECT

WITH 2ADAPTORS

ANGLE EXTENSION

KIT

FOAMER

PRESSURE

GAUGE

TURBO NOZZLE- 1800 PSI

TURBO NOZZLE

2200 and2500 PSI

L___..J

MULTI-PUR*

POSE/HOUSE

WASH

DECK WASH VEHICLE/BOAT

WASH

DEGREASER

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Parts Carton

Owners Manual

Main Unit

Parts Bag contents shown full size (fasteners)

(2) Axle Pins

,_r.__f Gun and Wand Assembly

(packed in flat carton)

Parts packed in Parts Carton

High Pressure Hose

(2) Wheels

(2) Washers - M8

Guide Handle Assembly (packed inflat carton

Motor Oil

Parts Bag contents not

shown full size

Wire Support

(3)Parts Bags

(2) Support Leg

Assemblies

(2) Hex Head Capscrews - M8 x 40mm

(2) Self-drilling Capscrews -

#10-16

(2) Lock Washers - 5/8"

(2) Washers - #10

(6) Flange Nuts - M8

(2) Washers - M t2

(2) 5/8" JAM Nuts

Parts Bag contents not

shown full size

Quick Connect

(2) Push Nuts- 1/2"

Adjustable Nozzle

Vinyl Cap

ASSEMBLY

Read these instructions and Operator's Manual in its en- tirety before you attempt to assemble or operate your new

high pressure washer. Your high pressure washer has, for the most part, been assembled at the factory, except those

parts left unassembled. Before you can operate your new high pressure washer, you must assemble the wheel kit and properly connect the high pressure hose.

IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR PRESSURE WASHER, PLEASE CALL THE

PRESSURE WASHER HELPLINE AT 1-800-222-3136,

TOOLS REQUIRED FOR ASSEMBLY

• Mallet = 2 adjustable wrenches OR the following wrenches:

• 5/t6" (Smm) combination wrench

= 1/2" (13ram) combination wrench = 5/8" (16mm) combination wrench

,, I1/16" (18ram) combination wrench

= 7/8" (22ram) combination wrench = I5/16" (24ram) combination wrench

TO REMOVE PRESSURE WASHER FROM

CARTON

o Remove two boxes marked "PARTS INSIDE" and re-

move the parts contained in both boxes.

,, Remove unit with one hand under pump and one hand

under recoil starter.

Refer to Page 6, "Contents of Hardware Pack" for an

illustratedlisting of all the items includedwith your pressure washer. Become familiar with each piece before assem- bling the pressure washer. Check all contents against the

illustrations on Page 6. If any parts are missing or dam- aged, call the Pressure Washer Helpline at 1-800_222-

3136.

HOW TO SET UP YOUR PRESSURE WASHER

TO INSTALL THE WHEEL KIT

Installing the wheel kit requires the tools listed, the guide handle and items included in the parts carton.

• Prop up the engine end of the main unit, This wilt allow you to slip each axle pin intothe holes provided on the side of the base (Fig. 1).

JAM NUT

AXLE

LOCKWASHER

JAM NUT

FLAT WASHER

WHEEL

REVERSE ANGLE

PUSH NUT

FIG. 1

o With the axle pin inserted inside the base, grip the end

of the axle pin as shown with an adjustable or 15/16 combination wrench. This will keep axle from spinning as you fasten axle to the base with a 5/8" lock washer,

a 5/8"-18 JAM nut, and an M12 flat washer.

• Place wheels on the axles so the rib side of hub is

against mounting base.

o Retain each wheel to its axle pin by tapping a push nut

onto end of axle with a malleL

Attach support legs tobase as shown in Fig. 2 with M8 x 20mm hex head capscrews and flange lock nuts. Tighten with 13mm or lt2-inch wrench on each fas-

tener. Be sure legs are straight when you are finished. Attach the guide handle to the base as shown in Fig. 2

with two M8 x 40mm hex head capscrews, two M8 washers and two flange nuts_

Installing the Handle

GUIDE HANDLE

WASHER

CAPSCREW

WiRE SUPPORT

CAPSCREW

Installing Support Legs

HE.XNUT

WASHER

CAPSCREW

FIG. 2

ASSEMBLY

= Using a 5/16" (8mm) wrench, attach wire support to top

two holes of guide handle with #10 self-drilling screws and #10 flat washers (Fig. 3), The hose minder should Q

be to the left and _unholder to the right° Be sure loop of support is pointing upward. Place vinyl cap onto gun

holder.

WIRE SUPPORT

VINYL CAP

FASTENERS

FIG. 3

connector. Reattach male connector to water inlet and attach female connector to garden hose.

Unravel highpressure hose, remove plasticcap onend of hose and checkother end of|lose to see that threads

are properly covered with teflon tape. If tape is not properly applied, reapply it so threads are fully covered.

The tape seals the connection from hose to gun and wand assembly°

Attach fitting withteflontape to gun and wand assembly

(Fig. 6). You may want to sp=ngun or spin hose to

secure connection. Tighten hose using 11/16" and 7/8" wrenches.

• !\

TO ASSEMBLE REMAINING COMPONENTS

IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-

TACH ALL HOSES BEFORE YOU START ENGINE.

STARTING ENGINE WITHOUT ALL HOSES CON- NECTED AND WATER SUPPLIED WILL DAMAGE

PUMP.

PUMP

Remove the red cap from the oil fill hole on

thepump and insert Oil Fill Cap (Fig. 4),

Included with this unit is a Quick-Connect fitting you attach to Water Inlet. The quick-connect includes two

parts -- a Male Connector factory-installed on water infet and a Female Connector (Fig. 5). Remove male connector to inspect Intake Supply Screen in water inlet for cleanliness and inspect Inlet Screen on female

INLETSCREEN

FIG. 5

DIPSTICK

FIG. 4

NLET

FEMALE CONNECTOR

FIG. 6

,= Attach the other end of the high pressure hose to high

pressure fitting on pump (Fig° 7)° Tighten with 15t16 (24mm) wrench.

.laHPR SSd j

HIGH PRESSURE

HOSE

FIG. 7

o To attach the adjustable nozzle refer to Operation

section, Fig_ 10,,

CHECKLIST

° Check that fasteners you used to install wheel kit and

handles are tighL Vibration during operation may loosen fasteners that are not tight enough.

• Check for proper hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to high pressure hose.

• Provide proper water supply (not to exceed t40°F)o

o Be sure to read "Safety Rules" and "Operation" sec-

tions before using the pressure washer.

OPERATION

KNOW YOLIR HIGH PRESSURE WASHER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.

Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustment& Save this manual for future reference.

SPARK PLUG

GUIDE HANDLE

WIRE SUPPORT ]CLEANER

HIGH PRESSURE HOSE

GUN AND WAND ASSEMBL_

DETERGENTPICK UPTUBE ANDFILTER

CONNECTOR

MALE

PRESSURE REGULATOR CUP FOR WAND

STORAGE

MUFFLER

SPARE NOZZLE STORAGE GROMMET

HIGH PRESSURE OUTLET

ENGINE RUN/STOP CONTROL

NOZZLE

CARBURETOR

OIL FILL OPENING

INLET :

QUICK CONNECT

FIG. 8

PUMP -- Develops high pressure° PRESSURE REGULATOR -- Allows you to adjust the

pressure of the outlet stream ENGINE ON-OFF CONTROL -- Sets engine in starting

mode for recoil starter; turns OFF running engine, RECOIL STARTER -- Used for starting the engine manu-

ally, AIR CLEANER - Dry type filter element limits the amount

of dirt and dust that gets in the engine, GUN AND WAND ASSEMBLY-- Controls the application

of water onto cleaning surface with trigger device. Includes safety latch_

HIGH PRESSURE HOSE -- Connect one end to water pump and other to spray wand.

INTAKE SUPPLY FILTER -- Filters inlet water supply, DETERGENT PICKUP TUBE AND FILTER -- Mixes water

and detergent in outlet water flowo

HIGH PRESSURE OUTLET -- Connection for high pres-

sure hose_

QUICK-CONNECT -- Easy connection for intake water supply°

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