Craftsman 580.751510 User Manual

OWNER'S
MANUAL
MODEL NO.
580.751510
®
5 HORSEPOWER 1800 PSi 2.5 GPM
HOURS:
Mort.- Fri.8 a.m. to 5 p.m
(CST)
CAUTION: Read and Follow
all Safety Rules and Instructions
Before Operating This Equipment
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No 96596 Revision 3 (6/20195)
HiGH PRESSURE WASHER
o Assembly o Operation
° Customer Responsibilities
o Service and Adjustment ° Repair Parts
SAFETY RULES
_ AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON_ _,
TRAINING:
e EngineexhaustgasescontainDEADLYcarbonmonox-
® Gasoline is highly FLAMMABLE and its vapors are EX-
Locatethis pressurewasher in areasaway from combus-
The high pressure equipment isdesignedto be used with
e Some chemicalsordetergentsmaybe harmfulifinhaled
DonotallowCHILDRENtooperatethe PressureWasher
PREPARATION: e Operate engine only at governedspeed Runningthe
o Do not wearlooseclothing,jewelryoranything that may
Before startingthe PressureWasher in cold weather,
e Unitswithbrokenor missing parts,or withoutprotective = The mufflerandaircleanermust be installedand ingood
e Checkthefuel systemfor leaksor signsof deterioration
OPERATION:
Do notsprayflammableliquids.
,, Never aimthegun at people,animals or plants. = Never allow any partof the bodyto come incontactwith
= High pressurestream of fluidthat this equipment can
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in
Ide gas_ This dangerous gas, if breathed in sufficient concentrations,can cause unconsciousness or even
death. Operate thisequipmentonlyin theopen airwhere adequate ventilation is available.
PLOSIVE. Do not permit smoking, open flames,sparks
or heat in the vicinity while handling gasoline° Avoid spilling gasoline on a hot engtne_Allow unitto coolfor 2
minutesbefore refueling. Comply with all laws regulating
storage and handling of gasoline° tible materials, combustible fumes or dust.
Sears authorized partsonlyo Ifyou use this equipment withpartsthatdonotcomplywithminimumspecifications,
theuser assumes all risksand liabilities° oringested,causingseverenausea,faintingorpoisoning
The harmfu!elements may cause propertydamage or severeinjury_
at any time_
engine at excessive speeds increases the hazard of personalinjury° Do not tamper with parts which may
increaseordecrease the governedspeed. becaughtinthestarteror otherrotating parts. checkall partsof the equipment andbe sureicehasnot
formed there.
housingor coversshouldNEVER beoperated°
condtflonbeforeoperatingthePressureWasher. These componentsact assparkarrestorsif theenginebackfires
suchas chafedor spongy hose, loose ormissingclamps ordamagedtankorcap. Correctall defects beforeoper- atingthe PressureWasher.
the fluidstream. DO NOT come in contactwitha fluid streamcreatedbya leak in the highpressurehose
use.
e Operate the pressure at no more than the PSI fluid
pressure rated for your pressure washer.
Never move the machine by pulling on the high pressure hose. Use the handle provided on the top of the uniL
= Always becertain thespray gun, nozzles and accessories
are correctly attached.
® Never use a spray gun which does not have a trigger lock
or trigger guard in place and in working order:
® Use a respirator or mask whenever there is a chance that
vapors may be inhaled. Read al! instructions with the
mask so you are certain the mask will provide the neces- sary protection against inhaling harmful vapors
o High pressure spray may damage fragile items including
glass Do not point spray gun at glass when in the jet spray mode
e Keep the hose connected to machine or the spray gun
while the system is pressurized Disconnecting the hose while the unit is pressurized is dangerous°
o Hold the spray gun firmly in your hand before you start
the unit, Failure to do so could result in an injury from a whipping spray gun Do not leave the spray gun unat-
tended while the machine is running.
,D The cleaning area should have adequate slopes and
drainage to reduce the possibilityof a fall due to slippery
surfaces.,
e Keep waterspray away from electric wiring or fatal electdc
shock may resulL
e Do not adjust unloader valve to a pressure in excess of
machine rating_
= Do not secure trigger gun in the pull-back (open) position. = Do not by-pass any safety device on this machine o Do not leave tngger closed for more than 5 minutes with
engine running This could damage the pump.
= The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid
contact with a hot muffler or engine or you could be severefy bumed
MAINTENANCE AND STORAGE: e Operate and store this unit on a stable sudace, =, High pressure hose can develop leaks from wear, kinking,
abuse, etc, Water spraying from a leak is capable of injectingmaterial into skin, Inspect hose each timebefore
using it. Check all hoses for cuts, leaks, abrasions ol
bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately.
Never repair high pressure hose Replace it with another hose that meets minimum pressure rating of your pros=
sure washer
producecan piemaskinand itsunderlyingtissues,lead- ingtosedous injuryandpossibleamputation
High pressurespraycancause paintchipsorother par-
ticlesto become airborneandfly at high speeds=
SAFETY PRECAUTIONS. IT MEANS "ATTENTION!It BE-
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT COME ALERTH! YOUR SAFETY IS INVOLVED."
i
CONGRATULATIONS on your purchase of a Sears Crafts- man high pressure washer, it has been designed, engi- neered and manufactured to give you the best possible
dependability and performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen- ter/Department or call the 1-800 number listed on the front of this manual We have competent, well*trained techni- cians and the proper tools to service or repair this uniL
Please read and retain this manual° The instructions will
enable you to assemble and maintain your high pressure washer properly. Always observe the "SAFETY RULES."
MODEL NUMBER 580,751510
SERIAL NUMBER
PRODUCT SPECIFICATIONS Pressure Washer Specifications
PUMP PRESSURE FLOW RATE
DETERGENT MIX DETERGENT RATIO
WATER SUPPLY TEMPERATURE Not to exceed 140°F
SUCTION HEIGHT 3 FT° maximum
Engine Specifications
RATED HORSEPOWER DISPLACEMENT
Adjustable to 1800 psi .......
2.5 gpm Use undiluted detergent Adjustable to 66:1
5
12,6 cu. inches
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A DECAL ATTACHED TO THE PRES- SURE WASHER,
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct, Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
= Read and observe the safety rules,
= Follow regular schedule in maintaining, caring for and
using your high pressure washer,
Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this Owner's Manual,,
SPARK PLUG: Type:
Set Gap To.
GASOLINE CAPACITY
OIL (20 oz. capacity) ..........
SOLID STATE IGNITION AIR GAP
in the State of California a spark arrestor isrequired by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on
federal lands, NOTE: If you equip the engine of your pressure washer with
a spark arrestor muffler, the spark arrestor must be main- tained in effective working order by the owner operator.
You can order a spark arrestor through your Sears Service Center, See Repair Parts section of engine for part num-
bers,
Champion RCJ8 or equivalent
0.030 inch (0,76mm) .....
2 U.S. quarts SAE 30 weight
0o0125 inch
TABLE OF CONTENTS
SAFETY RULES ............................................................. 2
PRODUCT SPECIFICATIONS ....................................... 3
ACCESSORIES AND ATTACHMENTS ......................... 5
CONTENTS OF HARDWARE PACK ............................. 6
ASSEMBLY .................................................................. 7-8
OPERATION .............................................................. 9-13
INDEX
-A-
Accessories .............. 5
Air Cleaner ............. 9,15
Assembly
Checklist.................... 8
Removingfrom Carton......... 7
ToolsRequired............... 7
Set Up.......................... 7-8
-B-
Before Starting the Engine =. 11
Hardware Pack ............ 6
High Pressure Hose ....... 8, 9
Maintenance
Agreement ...................... 3
Engine .................... 15
Pressure Washer............... 14
Pump ..................... 16
-C-
Nozzle, Adjustable ......... 10
Carburetor ............... 16
Cleaning Tips ............ 13
Customer Responsibilities _3,14
Changing Otl, engine ........... t5
Changing Oil, pump ............ 16
Checking Oil Level............... 15
General Recommendations .... 14
Pressure Washer ............ 14
ReplaceSparkPlug ............ 15
ServiceAirCleaner........... 15
-E-
Engine Speed ............. 16
Nozzle, Optional Turbo ....... 11
O_1
Engine.................... 12
Pump ....................... 16
Operation
DetergentApplication ........ 11
Know Your PressureWasher .... 9
Stopping.......................... 10
To Start Engine ............. 13
To Turn onWasher ........... 12
Using Adjustable Nozzle ....... 10
Order Parts ....... back page
-G-
CUSTOMER RESPONSIBILITIES .......................... 14-15
SERVICE AND ADJUSTMENTS .................................. 16
STORAGE .................................................................... 17
TROUBLESHOOTING ................................................... 18
REPLACEMENT PARTS ......................................... t 9-27
WARRANTY ................................................................. 25
H
-p-
PressureRegulator........ 10
-R-
-M-
Replacement Parts ...... 19-29
-S-
Safety Latch ............. 13
Safety Rules .............. 2
Service and Adjustments... 16
N
Siphoning ................ 13
Specifications ............. 3
Storage
Engine.................... 17
Pressure Washer Pump ...... 17
-O-
-T-
Troubleshooting .......... 18
-W-
Warranty ................ 25
Gun and Wand Assembly o. 8, 9
4
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the high pressure washer was purchased. They are also available at most Sears retail outlets and service centers, Most Sears stores can order these items for you when you provide the model number of your high pressure washer, Some of these accessories may not apply to your pressure
washer°
i
!=
i
i
BRUSH KIT KIT
1/4" I,D 25 ft. EXTENSION
HOSE
HIGH PRESSURE
HOSE QUICK CON-
NECT KIT
, , , ............... , ,, , ,
ACCESSORY
QUICK CONNECT
UTILITY BRUSH KITFLOOR/SIDING ROTATING BRUSH
3/8" I,D, 50 ft. EXTENSION
HOSE
ACCESSORY
QUICK CONNECT
STARTER KIT
18" STAINLESS ELECTRIC TURBO
STEEL EXTENSION
HIGH PRESSURE
HOSE TO HOSE
COUPLING
NOZZLE
CHEMICAL INJECTION
GARDEN HOSE
QUICK CONNECT
WITH 2ADAPTORS
ANGLE EXTENSION
KIT
T
FOAMER
PRESSURE
GAUGE
TURBO NOZZLE- 1800 PSI
TURBO NOZZLE
2200 and2500 PSI
L___..J
MULTI-PUR*
POSE/HOUSE
WASH
DECK WASH VEHICLE/BOAT
WASH
I
DEGREASER
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Parts Carton
l
Owners Manual
Main Unit
Parts Bag contents shown full size (fasteners)
(2) Axle Pins
,_r.__f Gun and Wand Assembly
(packed in flat carton)
Parts packed in Parts Carton
High Pressure Hose
(2) Wheels
(2) Washers - M8
Guide Handle Assembly (packed inflat carton
Motor Oil
Parts Bag contents not
shown full size
Wire Support
(3)Parts Bags
(2) Support Leg
Assemblies
(2) Hex Head Capscrews - M8 x 40mm
(2) Self-drilling Capscrews -
#10-16
(2) Lock Washers - 5/8"
(2) Washers - #10
(6) Flange Nuts - M8
(2) Washers - M t2
©
(2) 5/8" JAM Nuts
Parts Bag contents not
shown full size
Quick Connect
(2) Push Nuts- 1/2"
Adjustable Nozzle
U
Vinyl Cap
ASSEMBLY
Read these instructions and Operator's Manual in its en- tirety before you attempt to assemble or operate your new
high pressure washer. Your high pressure washer has, for the most part, been assembled at the factory, except those
parts left unassembled. Before you can operate your new high pressure washer, you must assemble the wheel kit and properly connect the high pressure hose.
IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR PRESSURE WASHER, PLEASE CALL THE
PRESSURE WASHER HELPLINE AT 1-800-222-3136,
TOOLS REQUIRED FOR ASSEMBLY
Mallet = 2 adjustable wrenches OR the following wrenches:
5/t6" (Smm) combination wrench
= 1/2" (13ram) combination wrench = 5/8" (16mm) combination wrench
,, I1/16" (18ram) combination wrench
= 7/8" (22ram) combination wrench = I5/16" (24ram) combination wrench
TO REMOVE PRESSURE WASHER FROM
CARTON
o Remove two boxes marked "PARTS INSIDE" and re-
move the parts contained in both boxes.
,, Remove unit with one hand under pump and one hand
under recoil starter.
Refer to Page 6, "Contents of Hardware Pack" for an
illustratedlisting of all the items includedwith your pressure washer. Become familiar with each piece before assem- bling the pressure washer. Check all contents against the
illustrations on Page 6. If any parts are missing or dam- aged, call the Pressure Washer Helpline at 1-800_222-
3136.
HOW TO SET UP YOUR PRESSURE WASHER
TO INSTALL THE WHEEL KIT
Installing the wheel kit requires the tools listed, the guide handle and items included in the parts carton.
Prop up the engine end of the main unit, This wilt allow you to slip each axle pin intothe holes provided on the side of the base (Fig. 1).
JAM NUT
AXLE
LOCKWASHER
JAM NUT
FLAT WASHER
WHEEL
REVERSE ANGLE
PUSH NUT
FIG. 1
o With the axle pin inserted inside the base, grip the end
of the axle pin as shown with an adjustable or 15/16 combination wrench. This will keep axle from spinning as you fasten axle to the base with a 5/8" lock washer,
a 5/8"-18 JAM nut, and an M12 flat washer.
Place wheels on the axles so the rib side of hub is
against mounting base.
o Retain each wheel to its axle pin by tapping a push nut
onto end of axle with a malleL
o
Attach support legs tobase as shown in Fig. 2 with M8 x 20mm hex head capscrews and flange lock nuts. Tighten with 13mm or lt2-inch wrench on each fas-
tener. Be sure legs are straight when you are finished. Attach the guide handle to the base as shown in Fig. 2
with two M8 x 40mm hex head capscrews, two M8 washers and two flange nuts_
Installing the Handle
GUIDE HANDLE
WASHER
\
CAPSCREW
WiRE SUPPORT
CAPSCREW
Installing Support Legs
HE.XNUT
WASHER
CAPSCREW
FIG. 2
ASSEMBLY
= Using a 5/16" (8mm) wrench, attach wire support to top
two holes of guide handle with #10 self-drilling screws and #10 flat washers (Fig. 3), The hose minder should Q
be to the left and _unholder to the right° Be sure loop of support is pointing upward. Place vinyl cap onto gun
holder.
WIRE SUPPORT
J
VINYL CAP
FASTENERS
FIG. 3
connector. Reattach male connector to water inlet and attach female connector to garden hose.
Unravel highpressure hose, remove plasticcap onend of hose and checkother end of|lose to see that threads
are properly covered with teflon tape. If tape is not properly applied, reapply it so threads are fully covered.
The tape seals the connection from hose to gun and wand assembly°
Attach fitting withteflontape to gun and wand assembly
(Fig. 6). You may want to sp=ngun or spin hose to
secure connection. Tighten hose using 11/16" and 7/8" wrenches.
!\
TO ASSEMBLE REMAINING COMPONENTS
IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-
TACH ALL HOSES BEFORE YOU START ENGINE.
STARTING ENGINE WITHOUT ALL HOSES CON- NECTED AND WATER SUPPLIED WILL DAMAGE
PUMP.
PUMP
Remove the red cap from the oil fill hole on
thepump and insert Oil Fill Cap (Fig. 4),
Included with this unit is a Quick-Connect fitting you attach to Water Inlet. The quick-connect includes two
parts -- a Male Connector factory-installed on water infet and a Female Connector (Fig. 5). Remove male connector to inspect Intake Supply Screen in water inlet for cleanliness and inspect Inlet Screen on female
INLETSCREEN
FIG. 5
DIPSTICK
FIG. 4
NLET
FEMALE CONNECTOR
FIG. 6
,= Attach the other end of the high pressure hose to high
pressure fitting on pump (Fig° 7)° Tighten with 15t16 (24mm) wrench.
I
.laHPR SSd j
HIGH PRESSURE
HOSE
FIG. 7
o To attach the adjustable nozzle refer to Operation
section, Fig_ 10,,
CHECKLIST
° Check that fasteners you used to install wheel kit and
handles are tighL Vibration during operation may loosen fasteners that are not tight enough.
Check for proper hose connections (high pressure and water supply) and for tight connections and that there are no kinks, cuts, or damage to high pressure hose.
Provide proper water supply (not to exceed t40°F)o
o Be sure to read "Safety Rules" and "Operation" sec-
tions before using the pressure washer.
OPERATION
KNOW YOLIR HIGH PRESSURE WASHER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustment& Save this manual for future reference.
SPARK PLUG
GUIDE HANDLE
WIRE SUPPORT ]CLEANER
HIGH PRESSURE HOSE
GUN AND WAND ASSEMBL_
DETERGENTPICK UPTUBE ANDFILTER
CONNECTOR
MALE
PRESSURE REGULATOR CUP FOR WAND
STORAGE
MUFFLER
SPARE NOZZLE STORAGE GROMMET
HIGH PRESSURE OUTLET
ENGINE RUN/STOP CONTROL
NOZZLE
CARBURETOR
OIL FILL OPENING
INLET :
QUICK CONNECT
FIG. 8
PUMP -- Develops high pressure° PRESSURE REGULATOR -- Allows you to adjust the
pressure of the outlet stream ENGINE ON-OFF CONTROL -- Sets engine in starting
mode for recoil starter; turns OFF running engine, RECOIL STARTER -- Used for starting the engine manu-
ally, AIR CLEANER - Dry type filter element limits the amount
of dirt and dust that gets in the engine, GUN AND WAND ASSEMBLY-- Controls the application
of water onto cleaning surface with trigger device. Includes safety latch_
HIGH PRESSURE HOSE -- Connect one end to water pump and other to spray wand.
INTAKE SUPPLY FILTER -- Filters inlet water supply, DETERGENT PICKUP TUBE AND FILTER -- Mixes water
and detergent in outlet water flowo
HIGH PRESSURE OUTLET -- Connection for high pres-
sure hose_
QUICK-CONNECT -- Easy connection for intake water supply°
OPERATION
HOW TO USE YOUR WASHER
IF YOU HAVE ANY PROBLEMS OPERATING YOUR
PRESSURE WASHER. PLEASE CALL THE PRESSURE WASHER HELPLINE AT 1-800-222-3136.
STOPPING YOUR PRESSURE WASHER o First, move engine throttlelever to"OFF" position(Fig.
9).
OFF, IDLE FAST
I
FIG. 9
o Simply shutting OFF engine will not release pres-
sure In the system. Pullthe trigger onthe spray wand assembly to relieve the pressure in the hose.
NOTE: A small amount of water will squirt out when you release the pressure.
SPRAY NOZZLES
Your high pressure washer comes equipped with an adjust- able nozzle (Fig. t2)o Attach nozzle as shown in Fig. 10 and HAND TIGHTEN the plastic knob. Figure 12 shows the
optional turbo nozzle.
HOW TO USE ADJUSTABLE NOZZLE
WARNING: NEVER ADJUST SPRAY PATTERN
A
WHENSPRAYING. NEVERPUTHANDSINFRONT OF SPRAY NOZZLE TO ADJUST SPRAY PAT_
TERN.
l
ADJUSTABLE NOZZLE
FIG. 10 FIG, U
With the adjustable nozzle you can adjust the spray pattern to be either high pressure or low pressure. You can also
adjust the spray so it is concentrated in a stream pattern or
expanded into a fan pattern. Use this nozzle to apply detergent°
= Push the nozzle attachment forward when you wishto
adjust the spray to low pressure mode (Fig, 12). Push
the nozzle backward to achieve high pressure.
Twisting the nozzle adjusts the spray pattern from a narrow stream to an expanded stream,
You can also adjust the pressure by turning the pres- sure control knob (Fig, 13) to the desired pressure setting. Turning this knob all the way clockwise pro-
duces the highest pressure Do not unscrew the pres- sure control valve more than 3 turns, tt will come off.
PRESSURE
CONTROL
KNOB
OPTIONAL TURBO NOZZLE
FIG. 13
NOZZLE IN HIGH PRESSURE MODE
PUSH NOZZLE FORWARD FOR LOW PRESSURE MODE AND DE-
TERGENT APPLICATION
FIG. 12
10
TWIST NOZZLE TO
EXPAND SPRAY
TWIST NOZZLE TO NARROW
SPRAY STEAM
OPERATION
DETERGENT APPUCATION WITH ADJUSTABLE NOZZLE
IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY FOR PRESSURE WASHERS. HOUSEHOLD DETER-
GENTS COULD DAMAGE THE PUMP. IMPORTANT: YOU MUST ATTACH ALL HOSES BE-
FORE YOU START THE ENGINE. STARTING THE EN_ GINE WITHOUT ALL THE HOSES CONNECTED WILL DAMAGE THE PUMP_
Pressure washers are useful cleaning tools designed to clean almost any surface in two easy steps.
= The first step involves applying an appropriate deter-
gent/solvent solution to penetrate and loosen grime. The detergent is applied at low pressure to avoid splashing overspraying and waste. Leave the solution
on surface for 3 to 5 minutes to a ow so ution to work.
o The second step involves cleaning the surface you
have prepared with the pressure washer and then
rinsing it clean,
To apply detergent follow these steps:
Prepare your detergent solution as required by yourjobo
o Place small filter of the
clear, detergent siphon- ing tube into the deter-
gent container (Fig, 14)o
o Set nozzle to low pres-
sure mode, Detergent is not siphoned in the high pressure mode (Fig, 12)_
FIG. 14
Start washer and apply
detergent to a dry sur- face. starting from the
bottom and working up. You can adjust the con- centration of detergent by turning the knob on the detergent injector
(Fig, 15)_
o Remove siphon from
bottle to stop flow of de- tergent in low pressure
FIG, 15
mode,
o Hook up water supply (Fig° 16). o Adjust nozzle to select high pressure mode,
NOTE: Detergent will not flow when in the high pressure
mode,
o Start washer and work from the top of the surface to
the bottom_
NOTE: The high pressure mode is most effective when the
tip of the wand is held between 8 to 24 inches from the surface being cleaned.
FEMALE CONNECTOR
WATER SUPPLY
FIG. 16
HOW TO USE OPTIONAL TURBO NOZZLE = The rotating turbo nozzle, in essence, expands the
area of the high pressure stream.
,, You cannot adjust the spray pattern with this nozzle.
You cannot apply detergent with this nozzle.
STORING NOZZLES A holder for the nozzles is included on the base. You can
keep the adjustable nozzle in this holder (Fig, 17) or even the optional turbo nozzle,
OPT!ONAL TURBO NOZZLE
NOTE: Detergents are most effective when applied to a dry surface.
PRESSURE WASHING/RINSING
WARNING: BE EXTREMELY CAREFUL IF YOU
MUST USE PRESSURE WASHER FROM LADDER, SCAFFOLDING OR ANY OTHER RELATIVELY UN-
STABLE LOCATION. PRESSURE IN A RUNNING WASHER BUILDS IN THE WAND AS YOU CLIMB.
WHEN YOU PRESS THE TRIGGER, THE RECOIL FROM THE INITIAL SPRAY COULD FORCE YOU
TO FALL, OR IF YOU ARE TOO CLOSE TO THE CLEANING SURFACE, HIGH PRESSURE COULD
FORCE YOU OFF CLIMBING APPARATUS.
FIG. 17
BEFORE STARTING THE ENGINE
To operate the engine you will need the following:
ENGINE OIL IMPORTANT: ANY ATTEMPT TO CRANK OR START
THE ENGINE BEFORE IT HAS BEEN PROPERLY SERV-
ICED WITH THE RECOMMENDED OIL MAY RESULT IN AN ENGINE FAILURE,
A 27 oz. bottle of SAE 30 weight oil is included in the parts
carton,
11
OPERATION
NOTE: When adding oil to the engine crankcase in the future, use only high quality detergent oil rated with API
service classification SF, SG or SH rated SAE 30 weight° Use no special additives. Select the oil's viscosity grade
according to your expected operating temperature.
colder 32°F warmer
f
Although multi-viscosity oils (5W30, 10W30, etc.) improve starting incoldweather, these multi-viscosity oilswill result
in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possi- ble damage from running low on oil. Oil sump capacity is
20 ounces.
Position pressure washer so engine is level.
o Clean area around oil fill plug and remove oil fill plug
(Fig. 18).
5W30 _ SAE30
GAS
WARNING: NEVER FILL FUEL TANK INDOORS. NEVER RLL FUEL TANK WHEN ENGINE IS RUN-
NING OR HOT, DO NOT SMOKE WHEN FILLING FUEL TANK.
WARNING: NEVER FILL FUEL TANK COM- PLETELY FULL. FILL TANK TO ABOUT 1/2" BE-
LOW THE BOTTOM OF FILLER NECK TO PROVIDE SPACE FOR FUEL EXPANSION. WIPE AWAY ANY FUEL SPILLAGE FROM ENGINE AND EQUIPMENT BEFORE STARTING.
The manufacturer recommends fresh, clean, unleaded regular automotive gasoline with a minimum of 77 octane
(Leaded regular grade is an acceptable substitute). Tank
capacity is 2 UoS. quarts. ,= Use clean fuel and store in approved, clean covered
containers. Use clean fill funnels. Never use "stale"
]oaSOlineleft over from last season or gasoline stored
r long periods.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYS- TEM PARTS SUCH AS THE CARBURETOR, FUEL FIL- TER, FUEL HOSE OR TANK DURING STORAGE° ALSO,
EXPERIENCE INDICATES THAT ALCOHOL-BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYS- TEM OF AN ENGINE WHILE IN STORAGE. TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE
EMPTIED BEFORE STORAGE OF 30 DAYS OR
LONGER. SEE "STORAGE" ON PAGE 17. NEVER USE
ENGINE OR CARBURETOR CLEANER PRODUCTS IN THE FUEL TANK OR PERMANENT DAMAGE MAY OC-
CUR
FIG. 18
o Fill oil crankcase to point of overflowing. Oil sump
capacity is 20 U.S. ounces_
IMPORTANT: OIL IS PROVIDED IN 27 OZ CONTAINER. YOU DO NOT NEED TO USE THE ENTIRE CONTENTS OF THE CONTAINER TO FILL THE OIL CRANKCASE.
o Clean area around fuel fill cap, remove cap. ,, Add "UNLEADED" regular gasoline, slowly, to fuel
tank.
o Install fuel cap and wipe up any spilled gasoline. TO TURN ON WASHER
o Attach one end of a garden hose to a cold water source.
Water supply should not exceed 140°F (55°C)v
,, Check that high pressure hose is attached to pump
outlet and that water supply is attached to water inlet.
o Turn ON water. ,= Press trigger on gun and wand assembly to force air
from high pressure hose.
,= Start engine according to "TO START ENGINE."
]2
OPERATION
TO START ENGINE
iMPORTANT: DO NOT RUN PUMP WITHOUT THE WATER SUPPLY CONNECTED AND TURNED ON, YOU
MUST FOLLOW THIS CAUTION OR THE PUMP WILL BE DAMAGED.
= Press trigger on pressure washer wand to relieve high
pressure and/or purge the inlet hose of air.
Move throttle control to FAST position (Fig. 19).
FIG. 19
o For acold engine, move engine control lever to CHOKE
position. For a warm engine move engine control lever to RUN position,
o Adjust safety latch to the ON position. This disables
the trigger so you cannot inadvertently actuate a high
pressure spray (Fig, 20).
OFF
FIG. 20
o Grasp the engine starter recoil handle and pull back
slowly until you feel some resistance, Then pull rope rapidly to overcome compression, prevent kickback
and start engine_ Let rope return slowly (Fig, 21)_
o When engine starts, move choke lever to RUN position
and throttle control to FAST position, if engine fails to start, move choke lever to RUN position and pull starter
rope (max. 2 pulls).
° If engine fails to start, repeat the process up to three
times, then check Troubleshooting Chart.
FIG. 21
NOTE: The engine is equipped with low oil level shutdown system. The engine will not start unless the oil crankcase
is filled to proper level. If engine shuts down during opera- tion or you have difficulty starting the engine, check crank-
case oil level and add oil if required° o Once engine has started, move Safety Latch on spray
gun to OFF position, press trigger on spray gun. Water should spray out the nozzle.
= Adjust nozzle for correct pressure, spray angle. You
can also turn the pressure control knob to your desired pressure setting.
o Your pressure washer is ready to use.
SIPHONING
We recommend that you DO NOT siphon your water supply
from sources other than from connecting to household water suppty_
TIPS
o Initially clean an area and then check the surface for
damage. If no damage is found, you can assume it is okay to continue cleaning. Detergents work best when applied to dry surface.
° For most effective cleaning, keep spray nozzle be-
tween 8 to 24 inches of cleaning surface,
. Allow the detergent to soak in between 3-5 minutes
before washing and rinsing,
o For cleaning, start at lower portion of area to be washed
and work upward, using long, even overlapping strokes,
o For rinsing, push the nozzle sleeve to high pressure
and wait for detergent to clear. Start at the top of area to be rinsed, working down with the same action as for cleaning.
Never use the garden hose inlet to siphon detergent or
wax°
° If you get the spray nozzle too close, especially using
high pressure mode, you may damage the cleaning surface°
- If you have the spray nozzle too far away, the cleaning will not be as effective.
o Do not get closer than 6 inches when cleaning automo-
bile tires,
13
CUSTOMER RESPONSIBJLITIIES
iii
MAINTENANCE SCHEDULE
FiLL IN DATES AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE TASK
PRESSURE WASHER
Chock/clean inletfilter and screen Chock high pressurehose.
Check detergent hose. Check gun and wand for leaks.
Chock pump oil.
ENGINE
Chock oil level. Change engine oil. _,
Serviceair'cleaner.
Replace/clean spark plug. Prepare for storage.
1"Clean if clogged. Replace if perforated or tom I: Change oil after first 50 operating hours, then after every 500 hours or yearly.
Change oil after first 5 hours, then after every 25 hours°
* Change sooner when operating under heavy load or high ambient temperature°
HOURLY OPERATING INTERVAL
Before
Each Use
Every25
Hours or
Yearly
After First
50Hours
Every100
Hours or
Yearly
xt
X X
X
x$
X
X_
X*_
X
Prepare unitfor storage ifit isto remain idle longerthan30 days
SERVICE DATES
GENERAL RECOMMENDATIONS
The warranty of the high pressure washer does not cover items that have been subjected to operator abuse or neg-
ligence. To receive full value from the warranty, operator must maintain high pressure washer as instructed in this
manual. Some adjustments will need to be made periodically to
properly maintain your high pressure washer.
All adjustments in the Service and Adjustments section of this manual should be made at least once each season.
Once a year you should replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear° A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
,, Check engine oil level.
Check water inlet filter and quick-connect screen for damage.
,, Check high pressure hose for leaks.
Check detergent inlet hose and filter for damage.
,, Check gun and wand assembly for leaks.
PRESSURE WASHER MAINTENANCE
DANGER: WATER SPRAYING FROM A LEAK iS t
CAPABLE OF INJEC_NG MATERIAL INTO SKIN.
NEVER REPAIR HIGH PRESSURE HOSE. RE-t PLACEWITH HOSE THAT MEETS MINIMUMPRES- t
SURE RATING OF YOUR PRESSURE WASHER, J
Check Inlet Filter and Screen: Remove quick-connect and
examine inlet screen on thefemale connector and filter onpump
inlet fitting.Clean ifeither isdogged or replace ifeither is tom.
Check High Pressure Hose: High pressure hose can develop leaks from wear, kinking, abuse_ Inspect hose each time before using it. Check for cuts, leaks, abrasions
or bulging of cover, or damage or movement of couplings.
If any of these conditions exist, replace hose immediately.
Check Detergent Hose: Examine the filter' on the deter- gent hose and clean if clogged_ Hose should fit tightly on
barbed fitting. Examine hose for leaks or tears. Replace the filter or hose if either is damaged.
Check Gun and Wand: Examine hose connection to gun and make sure it is secure. Test trigger by pressing it and making sure it springs back into place when you release it. Put safety latch in ON position and test trigger. You should not be able to press trigger.
Check Pump Oil: Refer to PUMP MAINTENANCE for information.
]4
CUSTOMER RESPONSIBILITY
PUMP MAINTENANCE
Pump OI1: Change pump oil after first 50 hours of opera-
tion, then every 500 hours thereafter° To change pump oil, follows these steps:
= Place a proper container beneath the pump. You will
only need a small one because capacity is only 5
ounces,
= Remove the Oil Drain Plug on bottom of pump and
drain oil into the container (Fig_ 22)°
OIL DRAIN PLUG
FIG. 22
When oil has drained completely, reinstall oil drain plugo
o Remove pump's oil fill plug, insert funnel and add
recommendedSAE 20W-40 oil until level reaches full mark on gauge located on side of the pump_
o Reinstall the pump's oil fill plug.
FIG.
= When engine crankcase is filled to proper level, install
and tighten oil fill plug.
SERVICE AIR CLEANER Your engine will not run properly and may be damaged if
you run itusing a dirty air cleaner° Clean or replace the air cleaner paper filter once every 100
hours of operation or once a year, whichever comes first. Clean or replace more often if operating under dusty or dirty
conditions. Replacements are available at yourlocal Sears Authorized Service Center_
To clean or replace air cleaner (Fig. 24), follow these steps:
ENGINE MAINTENANCE
CHECKING OIL LEVEL
See "PREPARATION BEFORE USE" for information on
checking oil level Oil level should be checked prior to each
use or at least every 5 hours of operation. Keep oil level maintained.
CHANGING OIL
Change oil after first 5 hours of operation. Change oil
every 25 hours thereafter. If you are using your pres- sure washer under extremely dirty or dusty conditions, or in extremely hot weather, change oil more often.
o
Change oil while engine is still warm from running, as follows:
,_ CAUTION: DISCONNECT SPARK PLUG WIRE
l
I
o
o
o
FROM SPARK PLUG AND KEEP IT AWAY FROM SPARK PLUG.
Clean area around oildrain plug, remove plug and drain oil completely into a suitable container (Fig. 23).
When all oil has drained, install and tighten oil plug. Clean area around oil fill plug and remove oil fil! plug.
Fill engine crankcase with recommended oil until oil level is at point of overflowing° About 20 ounces is required° POUR SLOWLY.
---\
AIR CLEANER
FIG.
= Loosen cover screws (these need not be removed) and
remove cover. Thoroughly clean inside of base and
cover.
= Service cartridge by tapping gently on a flat surface,
Replace if dirty. Do not oil cartridge.
° insert cartridge (new or used) and reassemble cover to
base as it was removed before. Tighten cover screws securely.
15
CUSTOMER RESPONSiBILITiES
CLEAN COOUNG SYSTEM
Clean dirtor chaff from finger 0uard or rotating screen
even] 8 hours to prevent engine damage caused by ovedleating (Fig. 25),
= Keep dirt and combustible debris off of muffler area.
REPLACE SPARK PLUG
Change the spark plug every 100 hou rs of operation or' once each year, whichever comes first, This will help engine to start easier and run better. See pressure washer specifications for the type of spark plug you need. Spark plug gap is 0.030 inch (0.76mm).
SERVICE AND ADJUSTMENTS
ENGINE ADJUSTMENTS Carburetor:
Differences in fuel, temperature, altitude or load may re- quire minor carburetor adjustment. Air cleaner and air
cleaner cover must be assembled to carburetor before starting engine.
INITIAL ADJUSTMENT
Gently turn NEEDLE VALVE (Fig 26) clockwise until it just closes_ Valve may be damaged by turning it inward
too far,
CLEAN OUT CHAFFAND
DIRT
FIG.
° Next open NEEDLE VALVE 1.1/2 turns counterclock-
wise.
= This initial adjustment will permit the engine to be
started and warmed up.
FINAL ADJUSTMENT
o
Start engine and let itwarm up for at least fiveminutes.
°
With engine running, turn NEEDLE VALVE inward
(clockwise - lean mixture) until engine just starts to
slow=
IDLE SPEED THROTTLE
ADJUSTING SCREW STOP
\
\
THROTTLE
NEEDLE VALVE
FIG. 26
Engine Speed:
WARNING: NEVER TAMPER WITH ENGINE GOV-
ERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING ENGINE
ABOVE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS.
]6
STORAGE
AFTER EACH USE
Water should not remain in the unitfor long periods of time.
Sediments of minerals can deposit on pump parts and "freeze" pump action. Follow these procedures after every
use:
Flush detergent hose by placing the injector filter into a pail of clear water while running Pressure Washer with no771e in low pressure mode. Flush for five min-
uteso Shut off the engine and let it cool, then remove all
hoses.
CAUTION: BE SURE THE THROTTLE LEVER IS iN
"STOP" POSITION BEFORE YOU CONTINUE. tF
YOU START THE ENGINE WITHOUT THE PROPER WATER SUPPLY CONNECTED, YOU CAN DAM-
AGE THE PUMP.
Empty the pump of all pumped liquids by pulling recoil handte about 6 times. This should remove most of the
liquid in the pump.
o Coil the high pressure hose and inspect it for damage.
Cuts in the hose or fraying of it could result in leaks and loss of pressured Should any damage be found, replace
the hose. DO NOT attempt to repair a damaged hose and use it, Replace the hose with the genuine Crafts- man part.
Drain water from hose and properly hang iton the wire support provided on the guide handle
NOTE: To protect the unit from freezing temperatures, you can draw windshield washer fluid into the pump by pouring the washer fluid into a 3-foot section of garden hose corn nected to the inlet adapter and pulling the recoil handle
twice_ o Store in a clean, dr,/area.
LONG TERM STORAGE
WARNING: NEVER STORE ENGINE WITH FUEL iN TANK INDOORS OR IN ENCLOSED, POORLY VEN-
TILATED AREAS WHERE FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A
FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE,
If you do not plan to use the Pressure Washer for more than 30 days, you must prepare the engine for long term storage.
NOTE: As always, prepare the pressure washer pump as you would after each use°
It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage_ Also, experience
indicates that alcohol-blended fuels (called "gasohot" or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in
storage° To avoid engine problems, the fuel system should be
emptied before storage of 30 days or Ionger_ Follow these instructions:
Protect Fuel System: Engines stored over 30 days need to be protected or drained of fuel to prevent gum deposits
from forming infuel system oron essential carburetor parts. ° For en_i_e protection use a fuel stabilizer (such as
STA-BIL . Mix stabilizer with fuel in fuel tank and run engine for short time to circulate stabilizer through
carburetor.
- If you did use "gasohol", run engine until engine stops
from lack of fuel. Make sure you have water supply to pump inlet connected and turned ONo
Change Oi1: While engine is still warm, drain oil from crankcase. Refill with recommended grade_
Oil Cyllnder Bore: Remove spark plug and pour about 1/2 ounce (15ml) of engine oil into the cylinder. Cover spark
plug hole with rag. Crank slowly to distribute oil I .,_ CAUTION' AVOIDSPRAYFROMSPARKPLUG
HOLE WHEN CRANKING ENG,NE SLOWLY.
o Install spark plug.. Do not connect spark plug wire.
OTHER
o Do not store gasoline from one season to another. ° Replace your gasoline can if your can starts to rusL
Rust and/or dirt in your gasoline will cause problems.
o tf possible, store your unit indoors and cover it to give
protection from dust and dirt,
o Cover your unit with a suitable protective cover that
does not retain moisture.
IMPORTANT: NEVER COVER YOUR PRESSURE
WASHER WHILE ENGINE AND EXHAUST AREAS ARE
WARM,
/7
TROUBLESHOOTING
PROBLEM
Pump has following problems: t. failure to produce pressure, erratic
pressure, chattering, loss of pressure, 2. low water volume. 3
Detergent fails to mix with spray_ 1_
CAUSE
Enginerunsgood at no-load but "bogs
Nozzle in low pressure mode.
Low regulator pressure
Water inletis bIocked,
4o
Inadequate water supply
5.
Inlet hose is kinked or leaking
6.
Clogged inlet hose strainer:
7o
Detergent line is not submerged.
8.
Water supply is over 140°F,
9.
Outlet hose is blocked or leaks,
10.
Gun leaks.
11.
Nozzle is obstructed,
12,
Pump is faulty°
Detergent line is not submerged.
2
Chemical filter is clogged°
3o
Nozzle is in high pressure mode_
Enginespeed is too slow.
CORRECTION
t. Pullnozzle backwardfor high
pressuremode°
2= Adjust regulator to desired setting. 3,, Clear'inlet
4o Provide adequate water flow.
5. Straighten inlet hose, patch leak,.
6. Check and clean inlethosestrainer. 7_ Submerge detergent line.
8o Provide coolerwater supply,
9. Clear blocks inoutlet hose,
10,, Replace gun, 1to Clear no.leo
12o Contact Sears Service Department.
1. Insertchemical line intodetergent. Clean or replace fitter/detergent line.
3 Push nozzle forward for
low pressure mode°
Contact Sears Service Department
Enginewillnot start;or starts and runsrough
Engineshutsdown during operation
Enginelacks power=
1. Low oil level 1.. Fill crankcase to proper level,
2, Dirty air cleaner 2, Clean or replace air cleaner, 3 Out of gasoline, 3, Fill fuel tank,
4_ Stale gasoline_ 4,. Drain gas tank; fill with fresh fuel, 5,, Spark plug wire not connected 5, Connect wire to spark plug
to spark plug
6 Bad spark plug, 6, Replace spark plug 7, Water in gasoline 7o Drain gas tank; fill with fresh fuel
8, Overchokh]go 8,. Open choke fully and crank engine,
9, Excessively rich fuel mixture 9. Contact Sears Service Department. 10, Intake valve stuck open or closed 10r Contact Sears Service Department, 11, Engine has lost compression,, 11_ Contact Sears Service Department
1_ Out of gasoline
2. Low oil level,,
Dirty air filter-,
1, Fill fuel tank,
2. Fill crankcase to proper level.
Replace air filter
Engine"hunts"or falters.
1_ Choke isopened too soon
]8
1, Move choketo halfway position
until engine runs smoothly.
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
REPAIR PARTS
Gu,BARRELI
40
i,
6
3F z j
°G"
ITEM
1
2
3
4 5
6
7 8
9
10
11 12
13 14
15 16
17
18 19
20 21
PART NO.
95998 87628
89647
96016
95456 92479 22336 95567
92661
65852 22471 91842A 23365
88977
91841 32713
89314 39414
95902 75402
91094
34
DESCRIPTION ITEM PART NO,
5 hp Briggs & Straiten Engine (1 req,) 22 22246
Pump (1 req,) 23 25391 Brass Water Hose Connector (t req,) 24 93728
Quick-connect, Female (1 req,) 25 39253 Quick-connect, Male (1 req.) 26 52858
5/16" Conical Lock Washer (4 req,) 27 92235 5/16"-24 x 3/4" Capscrew (4 req) 28 91092 Gun And Wand Assembly (1 req) 29 87841
Replacement Nozzle [blue] (1 req) 30 57821
Spring Clip (1 req°) 31 50190 #8-32 Nut (2 req) 32 91093
Low Oil Shutdown Wire (1 req°) 33 92067 #8 Shakaproof Washer (1 req,) 34 95908
Low Oil Shutdown (1 req.) 35 96633 Low Oil Shutdown Gasket (1 req.) 36 86292 #10-32 x 5/8"Taptite Screw (2 req.) 37 77584 3/16" Sq, x1.7/8" Key (1 req.) 38 89800
M8-1,25 x 35ram Capscrew (4 req)
Mounting Base (I req,) 39 95587A
1/2" Dia, Push Nut (2 req ) 40 91630
2-1/4" x 8" Wheel (2 req,) 41 49808
-- 96596
D_ESCRIPTION
5/8" LockWasher (2 req,) Jam Nut (2 mq.)
Wheel Axle (2 mq,)
M8d 25 x 20mm Capscrew (6 req,) M8-1.25 Flange Nut (12 mqo) RubberGrommet(1 req,) Support Leg (2 req,)
Shock Mount(2 req,)
M8-125 x 40ramScrew(2 req,) M8 x 25 FlatWasher(2 reqo)
GuideHandle (1 req3
Vinyl Cap (1 mq.) Gun And Hose Holder (1 reqo)
#10 FlatWasher (2 reqo) #10 Self-drilling Screw (3 req)
Handle Grip (1req_)
Replacement Chemical Injector Hose (1 req_)
Adjustable Nozzle (1 req,) 3/8" LD.x 25' Hose Assembly (1 req)
M12 Flat Washer (2 _'eq.) Owner's Manual [notshown](1 req.)
19 Drawing No, 96597
CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510 BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
346
36 35
40
357
17
41 9
REPAIR PARTS
7
8
10
33
34
!
26
27
615
22
616
45
,f' 0 X_
_"( _ _ J'-&_ 1_o_9LABELK_TI
220
\%. __, wu _ REQUIRES SPECIAL TOOLS
-- TO INSTALL. SEE REPAIR
219 INSTRUCTION MANUAL°
20
592
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
634 97
202
_' 152
154
987
REPAIR PARTS
L90 '
394
,4
127
127A
149
/
/
257
217
_ _)3 _78 163 524
124 153 II_°/F/_ 1012
_ "__
542 779 414 153
118
256
203
205
_ 414A
392
187
432
435
433
611 !
121 CARBURETOR KIT
191
9
7
206A
232
216
201
621
!
467
358 GASKET SET
2]
CRAFTSMAN 1800 PSi HIGH PRESSURE WASHER 580.751510 REPAIR PARTS BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
190 190A 208 280
271
209
181
268
269
270
267 526
265
_ 224
204
223
916_ _;_62!
969
985
353 _
520 (_
354
967
971
535
l
966
22
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510 BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
®
57
REPAIR PARTS
373
85 ®
1016
461
55
69A
515
69 456
59
58
w
305
73
%o_=o,
23
613A
_81
346A
670
3_ 304
346 455
O
334
_305
i i
23
335
356
CRAFTSMAN 1800PSiHIGH PRESSUREWASHER580.751510 BRIGGS& STRATTON4-CYCLE ENGINE133212-0159-01
REPAIRPARTS
Ref.
NO.
1 3
5 7 8
9 10 11
12 13 13A
14 15
16
17
18
19 20 21
22 23 24 25
26 27 28 29 30
32 33 34
35 36 37 40
41
45
45
52 55
56 57
56
59 60
65 69 69A
73 75
8I 9O
95
95
97
106 116 121 124
127 127A 149 152 153 154
Part No. Part Name
495133 *299819
214040 *272157 294178
*27459
04621
66576
*270080
04221
94733
94679 04387
495645
494874 495641
495660 *495307
55768 94682
297229
222698
393819 399067
26026 268909 299430 221890
94745
262464 261044
268552 262750 222443
93312 491442 268642 212733 * _271936
494846 493824 262594 280406 396892
393152
04686
280973 224322
224533 224951
222263 495426
93499 225793 495046 491177
231533 495606
94616
220352 223789
26336 260575 490589
93527
Cyilnder Assembly Oil Seal
Cylinder Head Cylinder HeadGask,_t
Breather - Valve Chamber Valve Cover Gasket Screw. Breather Mounting Sam
Breather Tube Grommet
Cylinder Head Screw _ 2-3/32" Cylinder Heed Stud
Cylinder Heed Screw
Olt Drain Plug (magnetic) Crankshaft
NOTE: To replace crankshaft pin, order Part No. 230978
Ball Bearing (PTO side)
Crankcase Cover Assembly
Bushing -- Oil Seal
OII Seal
OII Filler Plug Hex Head Screw
Flywheel Flywheel Key Piston Assembly Ring Set
Piston Pin Lock
Piston Pin Assembly Connecting Rod Assembly Connecting Rod Dipper
Connecting Rod Screw
Exhaust Valve
Intake Valve
Intake Valve Spring
Exhaust Valve Spring
Flywheel Guard Valve Spring Retainer
Retainer Valve Valve Tappet
Cam Gear Carburetor Mounting Gasket
Rewind Starting Housing
Rewind Starter Pulley
Rewind Starter Spring
Rewind Starter Rope (cut to length) Starter Handle Insert
Rewind Starter Handle Housing Mounting Screw
Washer Washer
Rotating Screen
Flywheel Washer Screw Lock
Carburetor Assembly Throttle,Valve_to-Shaft Screw
Carburetor Throttle Throttle Shaft and Lever
Choke Valve Group Needle Valve Carburetor Kit
Hsx Head Screw Welch Plug
Welch Plug (Mixing Chamber) Needle Valve Spring
Throttle Adjustment Spring Screw and Collar
Round Head Screw 5-A0 x 5/8"
Ref. No.
163 180
181 187 190 190A
191 201
202 2O3 204 2O5
295 207 208 209
216 2t7 2t9 220 222 223
224 227 230 232 256
295 267 268
269 270
271 280 300A 304 395 306 308
332 333 334 335 337
346 346A 353 354 356
358 353 373 392 394
Part NO.
.271935
495405 494559
231068
94712 94677
¥272489
25228O 25227O
28O720 222962
23152O
94081
25655 262323 262262
262359 262281 391737
221551
490649 223455
93491 490374 222450 262310 223813
221535
93496
66986
26099
63426 290568
223798
393615 495795
94619
224820 224738
92254 397358
93613
93414 492167
94680
93705
92791
90576 398808
495603
19069
92987 262328
$272538
Part Name
Air Cleaner Mounting Gasket Fuel Tank Assembly Fuel Tank Cap Fuel Pipe
Screw - Sam Screw - Sam
Fuel Tank Mounting Gasket Governor Link Throttle Link
Bell Crank Control Lever Bushing
Shoulder Screw Stop Nut
Control Rod Spring Speed Control Rod Governor Spring
Choke LIInk Choke Spdng
Governor Gear Thrust Washer Control Bracket Governor Control Lever
Governor Control Lever Rivet Governor Lever Assembly
Governor Lever Washer Return Spring
Bell Crank Casing Clamp
Screw Control WILe Casing _ 48" long
If longer casing Is needed, specify lenght In Inches; If shorter casing IJ
needed, order No, 66986 and cut to required length.
Control Wire Casing Locknut
Control Lever Control Rod Bracket
Exhaust Muffler. Blower Housing
Blower Housing Mounting Screw Cylinder Shield Cylinder Head Cover Flywheel Nut
Armature Assembly
Sam Screw
Armature Mounting Screw Spark Plug -- 1-718" high, 48ram
Screw Screw
Lock W_eher Hex Nut Ground Wire Gasket Set
Flywheel Puller Hex Nut
Diaphragm Spdng Diaphragm
* Included in Gasket Set -- Part No, 495603
Included in Carburetor Kit -- Part Noo 495606
24
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510
BRIGGS & STRATTON 4-CYCLE ENGINE 133212-0159-01
REPAIR PARTS
Ref,
NO.
432
433 434 435
455 456
459 461
467
515
520 626
527 528
529
535
535 542 552 562 592 608 613A
614 615
Part
NO.
220082 221198 221377 93265 214021
93141
494770
224321 492883
262626
280715
262625
93722
94659
223786 231550
67838
491435
494279 93572 231079
92613
231 082 299406
93_5
93306
i 933o7
Part Name
Washer Washer
Spring Cap Dlaphragm Cover Pin Dlaphragm Cover Blaphregm Cover Screw
Flywheel Cup Retainer Sprlng
Ratchel Pawl Spring Pin
Control Knob Spring
Terminal Sam Screw Breather Tube Clamp
Breather Tube NOTE: 2315,50_ Breather Tube Breather Tube Grommet Air Filter Air Cleaner Aasebmly
Screw Governor Crank Bushing
Governor Lever Bolt Noo 10-24 Hax Nut
Rewind Starter Assembly Hex Head Shoulder Screw Hair Pin Cotter
E-Ring Retatner
Ref.
NO,
616 621 634 635
655 670
676A 679
650
741 851
869 870 671
653
916 966 967 968
969 971 978 985
087
1012 1016
1019
Part
NO.
231077 396847 271853
66538
222508
251065
3957O0 270832
221839
231696
221708 211787
211436 262001 272309 280321
492797 491508 495357 490073
94018 271736 398525 398970 490507 490817
491100
Part Name
Governor Crank (1/4 = alia.) Stop Switch
Throttle Shaft Washer (foam) Spark Plug Elbow
Anchor Spring Armature Spacer
Exhaust Deflector Washer (foam)
Washer (brass) Timing Gear (plain bearing) Ignition Cable Terminal
intake Valve Seat
Exhaust Valve Seat Exhaust Valve Guide
*Muffler Gasket Governor Gear Rack
Air Cleaner Base Air Filter Atr Cleaner Cover
Cover Mounting Screw Alr Cleaner Screw *Cover Gasket
Insulator
Throttle Shaft Seal Retainer Link
Spacer
Decal (label) Kit
FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and
operated according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship°
If this washer is used for commercial purposes, this warranty applies for only 90 days from the date of
purchase, If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase,
FULL TWO YEAR WARRANTY ON GASOLINE ENGINE
For two years from the date of purchase, when this gasoline engine is maintained and operated according
to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship,
If the Gasoline Engine is used for commercial or rental purposes, this warranty applies for only one year from
the date of purchase. This warranty does not cover:
,, Expendable items such as spark plugs and air filters, which become worn during normal use. ,, Repairs necessary because of operator abuse or negligence, including damage resulting from no water
being supplied to pump or failure to maintain the equipment according to the instructions contained in the owner's manual°
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
SEARS, ROEBUCK AND CO.0 D/817 WA, Hoffman Estates, IL 60179
25
CRAFTSMAN 1800 PSI HIGH PRESSURE WASHER 580.751510 REPAIR PARTS
3_
4_ 5--
7_ 8_
5_
9_
11-- 12--
18-- i
25 23 24 57 22
t,."l,:'j2_
64 63 54 55
ITEM KIT PART NO. DESCRIPTION ITEM KIT PART NO. DESCRIPTION
1 96737 Pressure Reglulator Knob 29 89361 3/8" Fitting 2 96738 Ring Nut 32 89361 O-ring
3 96739 Spring Guide 33 Washer 4 Spring 34 1/2" Fitting
5 Plate 40 Pin
6 .... Upper Piston 41 89361 O-ring
7 --_ O-ring 45 89361 O-ring 8 Piston Guide 46 89646 Suction Connector
9 89361 O-ring 47 89361 inlet Filter
!0 89361 O-ring 48 Hose Connector 11 Lower Piston 49 Hose Connector
12 Combiset Body 50 89361 O-ring 16 96740 Set Screw (2 reqo) 51 89361 O-ring
17 Ptn 54 O-r_ng 18 O-ring 55 89361 Outlet Connector
19 O-ring 57 89361 Gauge Valve
20 96741 Knob 61 89361 Valve Seat 21 Detergent Check Valve 62 89361 Connector 22 89361 O-ring 63 Detergent injector 23 89361 Stainless Steel Ball 64 89361 O-ring
24 89361 Valve Spring 65 89361 O-ring 25 89361 O-ring 66 Spring 26 Detergent Fitting 67 Trap Valve
27 89361 O-ring 68 O-ring 28 Washer
IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A KIT OR HAS NO PART NUMBER LISTED, YOU MUST REPLACE THE ENTIRE PUMP_
26
CRAFTSM AN 1800 PSI HIGH PRESS UR E WASHER 580.751510 REPAIR PARTS
,KIT 89360
KIT 89358
I
-_'-"'_IL('ll! .:ll//fP'_
_3
22 23 24 P5 26 27 28 29 30
_ 62 _- , ............... -
ITEM
1
2
7 8
9
10
ll 12 13
14 15
16 17
18 19
20 21 22
23 24
25
26 27
28
29
KITPART NO. 96742
89360
89360
89360 89360
89360 89358
B935B
96743
945O5
DESCRIPTION M6 x 60ram Head Bolt (6 req,)
1/8"Plug [optional] (1 req.)
Inlet/outlet Valve Cap (6 req) Valve Cap O-dng (6 reqo)
Inlet/outlet Valve (6 reqo)
Inlet/outletValve O-ring (6 req.)
Water Seal (3req.)
Water Seal (3 reqo) Piston Guide (3 req)
O,ring (3 req.)
Water Seal (3reqo)
Oil Seal (3 req.) Crankshaft BearingEnd Cap (1 req.)
O-ring (1raq.)
SnapRing (1 req) Crankshaft Beadng (1 req,)
Crankshaft spacer (1 req)
Pump Body (1req.) Oil Dipstick (1 reqo)
M8 Nut (3 req.) M8 Washer (3 req.)
Piston(3 req.) O-dng (3 reqo)
Spacer (3 req.) Connecting Rod (3 req.)
IF YOU NEED TO REPLACE A PART NOT INCLUDED IN A REPLACE THE ENTIRE PUMP.
ITEM K1TPART NO.
30 ....
3t
32 ...........................
33 34
35 36
37 89358 38
39
40
41 42
62 89358 67
8 ....
69 .....
70 ....
71
79
80 ....
81
82 ........
DESCRIPTION Pin(3 req,)
M5 x 20mmCover Screw (6 req.) Cover(1 req.)
O-ring (I req.)
Sea! (I req.) Seal (1req.) Connecting RodCap (3 req.) Cover Gasket (3req.)
O-dng (3 req,)
Drain Plug (2 reqo)
PumpHead (1 req.) O-ring (1 req,)
Cap (1 req_) Seal (1 reqo)
Crankshaft (I req.)
Bearing (1 req.) PumpMounting Flange(1 reqo)
M6x 16mm Flanged Bolts (1 req) 5/16"-24 x 3/4"BoIls (4 req.)
Spacer (1 req°) M6 x 25mm Screw (1 req.)
M6 x !2ram Screw (4 req,) Cover (1 req.)
84 .............RertainingRing (1 req,)
KIT OR HAS NO PART NUMBER LISTED, YOU MUST
27
CRRFTSMRN°
OWNER'S
MANUAL
MODEL NO.
580.751510
IF YOU NEED
REPAIR SERVICE
OR PARTS
5 HORSEPOWER
1800 PSI 2,5 GPM HIGH PRESSURE WASHER
Each High Pressure Washer has itsown model number. Each engine has
its own part number.
The model number for your pressure washer will be found on a decal attached to the uniL
The part number for your engine will be found in the parts list.
All parts listed herein may be ordered through Sears, Roebuck and Co. Service Centers and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL- LOWING INFORMATION:
@ PRODUCT-- HIGH PRESSURE WASHER
FOR REPAIR SERVICE CALL
THIS TOLL FREE NUMBER
® MODEL NUMBER-- 580.751510
1-800-4,4:IEPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND ORDERING,
CALL THIS TOLL FREENUMBER:
® ENGINE MODEL NUMBER-= 133212-0159-01
® PART NUMBER
PART DESCRIPTION
1-800-FON-PART
(1-8O0-366-7278)
Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians__pro- fessional technicians specifically trained on Sears products, having the parts, tools and the equipment to ensure that we meet our pledge to you,
we service what we sell.
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No,, 96596 Revision 3 (6/20/95) Priated in U,S A
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