Craftsman 580.7471 User Manual

OWNER'S
MANUAL
MODEL NO.
580.747100
®
3 HORSEPOWER
1400 PSi HIGH PRESSURE WASHER
HELPUHEHOURSOFOPERATIOH
_oH.. F_L8 AM-SPM(CS_
CAUTION: Read and Follow
all Safety Rules and instructions
Before Operating
This Equipment
SEARS, and CO., Hoffman Estates, IL 60179 U.S.A.
. Assembly
Operation
Customer Responsibilities ° Service and Adjustment
Repair Parts
!lllll
o 24847 30430 5
Par_No 88601GS_rv0.1/17/94
SAFETY RULES
CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANS-
PORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER.
TRAINING:
= Engine exhaust gases contain DEADLY carbon mon-
oxide gas., This dangerous gas, if breathed in suffi- cient concentrations, can cause unconsciousness or
. even death., Operate this equipment only in the open
air where adequate ventilation is avaitable_
Gasoline is higl_ly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flames,
sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot engine° Allow unit to cool for 2 minutes before refueling. Comply with all
taws regulating storage and handling of gasoline.
" Locate this pressure washer in areas away from corn-
bustible materials, combustible fumes or dust..
o The high pressure equipment is designed to be used
with Sears authorized parts only. If you use this equipment withparts that do not comply with minimum specifications, the user assumes all risks and liabili- ties.,
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting
or poisoning. The harmful elements may cause prop- erty damage or severe injury..
o Do not allow CHILDREN to operate the Pressure
Washer at any time.
PREPARATION:
o Operate engine only at governed speed.. Running the
engine at excessive speeds increases the hazard of personal injury. Do not tamper with parts which may
increase or decrease the governed speed.,
o Do not wear loose clothing, jewelry or anything that
may be caught in the starter or other rotating parts,.
= Before starting the Pressure Washer in cold weather,
check all parts of the equipment and be sure ice has not formed there,.
" Units with broken or missing parts, or without protec-
tive housing or covers should NEVER be operated.,
o The muffler and air cleaner must be installed and in
good condition before operating the PressureWasher.
These components act as spark arrestors ifthe engine backfires_
Check the fuet system for leaks or signs of deteriora- tion such as chafed or spongy hose, loose or missing clamps or damaged tank or cap. Correct all defects
before operating the Pressure Washer.
OPERATION;
" Do not spray flammable liquids, o Never aim the gun at people, animals or plants.. = Never allow any part of the body to come in contact
with the fluid stream. DO NOT come incontact with a fluid stream created by a leak in the high pressure
hose.
High pressure stream of fluid that this equipment can
produce can pierce skin and its underlying tissues, leading to serious injury and possible amputationv
High pressure spray can cause paint chips or'other particles to become airborne and fly at high speeds.
Always wear eye protection when you use this equip-
ment or when you are inthe vicinity where the equip- ment is in use.
Operate the pressure at no more than the PS1 fluid
pressure rated for'your pressure washer,.
'_ Never move the machine by pulling on the high pres-
sure hose,. Use the handle provided on the top of the unit,,
o Always be certain the spray gun, nozzles and acces-
sories are correctly attached.
Never use a spray gun which does not have a trigger lock or trigger' guard in place and in working order.
Use a respirator or mask whenever there is a chance that vapors may be inhaled,. Read all instructions with the mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
High pressure spray may damage fragile items includ- ing glass, Donot point spray gun at glass when in the
jet spray mode,
Keep the hose connected to machine or the spray gun while the system is pressurized.. Disconnecting the
hose while the unit is pressurized is dangerous,
Hold the spray gun firmly in your' hand before you start the unit., Failure to do so could result in an injury from a whipping spray gun_ Do not leave the spray gun
unattended while the machine is running.
The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to
slippery surfaces_
Keep water spray away from electric wiring or fatal electric shock may resulL
o Do not adjust unloader valve to a pressure in excess
of machine rating.
o Do not secure trigger gun in the pull-back (open)
position.
Do not by-pass any safety device on this machine,
Do not leave trigger closed for more than 5 minutes with engine running. This could damage the pump.
The muffler and engine heat up during operation and
remain hot immediately after shutting it down. Avoid
contact with a hot muffler or engine or you could be severely burned.
MAINTENANCE AND STORAGE;
Operate and store this unit on a stable surface.
High pressure hose can develop leaks from wear, kinking, abuse, etc. Water spraying from a leak is
capable of injecting material into skin, Inspect hose each time before using iL Check all hoses for cuts,
leaks, abrasions or bulging of cover, or damage or movement of couplings. If any of these conditions exist, replace hose immediately_ Never repair high
pressure hose. Replace it with another hose that meets minimum pressure rating of your' pressure
washer.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS° IT MEANS "ATTENTION!!! BE-
COME ALERT!!! YOUR.SAFETY IS INVOLVED."
CONG RATULATtONS on your purchase ofa Sears Crafts- man high pressure washer° it has been designed, engi- neered and manufactured to give you the best possible
dependability and performance. Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Service Cen-
ter/Department We have competent, well-trained techni- cians and the proper tools to service or repair this unit.
Please read and retain this manual, The instructions will
enable you to assemble and maintain your high pressure washer properly, Always observe the "SAFETY RULES."
PRODUCT SPECIFICATIONS
Pressure Washer Specifications
OUTLET PRESSURE FLOW RATE DETERGENT MIX
WATER SUPPLY
TEMPERATURE SUCTION HEIGHT
1400 psi
2 gpm Use undiluted detergent
Not to exceed 140°F 3 FT'.maximum
MODEL
NUMBER 580_741700
SERIAL NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE PRES- SURE WASHER.
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP 1N A SAFE
PLACE FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod- uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
" Read and observe the safety rules.
o Follow regular schedule in maintaining, caring for and
using your high pressure washer.
o Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this Owner's Manual,.
Engine Specifications
RATED HORSEPOWER
DISPLACEMENT
SPARK PLUG: Type:
Set Gap To.
GASOLINE CAPACITY
OIL (20 oz. capacity) SOLID STATE IGNITION
AIR GAP
In the State of California a spark arrestor is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar taws. Federal laws apply on federal lands
NOTE: If you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be main- tained in effective working order by the owner/operator
You can order a spark arrestor through your Sears Service
Center. See Pages 16 and 17 for details.
3HP
9.06 CU.inches (_
Champion J-8C or equivalent
0.030 inch (0,76m.m) ....
1 U.S. quart
SAE 30 weight
0.0125 inch
ONE YEAR LIMITED WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER
For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operated
according to the instructions in the owner's manual, Sears wilt repair, free of charge, any defect in material and workmanship.
If the Craftsman High Pressure Washer is used for commercial purposes, this warranty applies for only 90 days
from the date of purchase,. If the high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.
This warranty does not cover:
Expendable items
o Repairs necessary because of operator abuse or negligence, including both crankshaft and the failiure to
maintain the equipment according to the instructions contained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES
This warranty gives you specific legal rights and you may also have other rights, which vary from state to state,
SEARS, ROEBUCK AND CO,, D/817 WA, Hoffman Estates, IL 60179
TABLE OF CONTENTS
SAFETY RULES ................................................................2
PRODUCT SPECIFICATIONS .................................3
ACCESSORIES AND ATTACHEMENTS ............. 4
CONTENTS OF HARDWARE PACK ...................... 5
ASSEMBLY .............................................................................6
OPERATION ............................................................7-10
-A-
Air Cleaner , .............. 7,12
Assembly
Removingfrom Carton ........... 6
Tools Required ..................... 6
Set Up ................................... 6
ma_
Before Starting ........... :.. 9
--C--
Carburetor _............... 12
Customer Responsibilities . 1,11
Changing Oil ...................... 11
Checking Oil Level .................... 1 t
General Recommendations ....... 11
Pump ................................. 12
Replace Spark Plug ................ 12
Service Air Cleaner .................. 12
-E-
Engine Speed ............... 12
Gun and Wand Assembly .. 6, 7
Hardware Pack ............. 5
High Pressure Hose ......... 7
Maintenance
Engine .......................... 12
Pump ............................ 11, 13
Oil, Engine .................. 9
Operation
Detergent Application .............. 8
Stopping ............................. 8
To Start Engine .................. 10
To Turn On Washer ............. 9
To Use .......................... 8
CUSTOMER RESPONSIBILITIES ................. 11-12
SERVICE AND ADJUSTMENTS .......................... 12
STORAGE ............................................................ 13
TROUBLESHOOTING ............................................. 14
REPLACEMENT PARTS ................................ 15-19
INDEX
-G-
-H-
Parts Shipped Loose ....... 6
Preparing Washer ........... 6
Pressure Regulator ........... 7
-p-
-R-
Repair Parts ............ 15-19
-M-
-S-
Safety Latch ............... 9
Service and Adjustments °.. 12
Storage ................... 13
-O-
Engine ....................... 13
PressureWasher Pump ....... 13
-T-
Troubleshooting .......... 14
-W-
Warranty .................. 3
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the high pressure washer was purchased° They are also available at most Sears retail outlets and service centers. Most Sears stores can order these items for you when you
provide the model number of your high pressure washer.
HOUSE WASH DECK WASH VEHICLE WASH DEGREASER ROTATING BRUSH
74273 74274 74275 74276 74189
4
Main
CONTENTS OF HARDWARE PACK
Parts packed separately in carton
Parts Ca_on
Owner's Manual
Gun and Wand Assembly Handle
Parts packed in Parts €,,a,_o,n........
Grip Hsndle
High Pressure
Hose
Parts Bag contents shown full size
(2) Hex Head Capscrews - M8 x 40ram
irliilriitffrJir
(6) Hex Head Capscrews - M8 x 20mm
2) Self-drilling Capscrews
Wheels
O
(8) Flange Nut - M8
(2) Washers - M8
Motor Oi!
Parts Bag contents not shown full size
Vinyl Cap Quick*Disconnect __.JJ II
/
Regular Nozzle
Turbo Nozzle
Parts Bag
Wire Support
G
(2) Support Legs
(2) Shock Mounts
(2) Washers _ M6
(2) Spacers
5
Read these instructions and Operator's Manual in its en-
tirety before you attempt to assemble or operate your new
high pressure washer. Your high pressure washer has, for
the most part, been assembled at the factory, except those parts left unassembted. Before you can operate your' new high pressure washer, you must assemble the wheel kit and properly connect the high pressure hose.
IF YOU HAVE ANY PROBLEMS WITH THE ASSEM-
BLY OF YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE WASHER CUSTOMER HELPLINE AT 1-800-222-3136.
TOOLS REQUIRED FOR ASSEMBLY
Mallet
Socket wrench with 1/2-inch or 13ram Sockets
Crescent Wrenches or Combination Wrenches
8ram nut driver TO REMOVE
PRESSURE WASHER FROM
CARTON
Remove guide handle (wrapped in plastic)o Remove accessories box from carton_
Q
Remove gun/wand assembly from cardboard holder. Remove all other packing material from box before
removing your high pressure washer.
HOWTO SET UP YOUR PRESSURE WASHER
TO INSTALL THE WHEEL KIT
Installing wheel kit, requires the tools listed above, the guide handle and items included in the parts carton. You can also refer to the Parts Illustration on Page 15.
With the mallet, tap a push nut onto one end of the axle.
Slide a wheel onto the axle (protruding hub posi-
tionedinward) against the push nut (Fig. 1),then add a spacer',
Slip this assembly
through hote at the base of the pressure washer and attach the wheel
_pacer, wheel (protruding
ub positioned inwara) and push nut on the other end of the axle. Tap the second push nut with mal- let until secure (Fig. 2)
SPACER
AXLE PUSH NUT
FIG. 1
TO ASSEMBLE REMAINING COMPONENTS
IMPORTANT: YOU MUST ASSEMBLE WAND AND AT-
TACH ALL HOSES BEFORE YOU START ENGINE. STARTING ENGINE WITHOUT ALL HOSES CON-
NECTED AND WATER SUPPLIED WILL DAMAGE
PUMP.
Included withthis unit is a quick-connect fitting that you attach to the water inlet, Itcan separate into two parts
a black male connector and an orange section that
contains an inlet screen. Make sure screen is clean. Attach the quick-connect fitting to the lower plastic
fitting on the front of the pump (Fig. 4). The black male
connector is the side that you attach to plastic fitting
Unravel high pressure hose and check that threads on
one end are properly covered with teflon tape. If tape is not proper],/apphed, reapply it so threads are fully
covered, The tape seals the connection from hose to gun and wand assembly_
Attach fitting with teflon tape to gun and wand assembly (Fig. 3). You may want to sp)n gun or spin hose to
secure connection. Tighten with crescent wrench.
Attach the other end of the high pressure hose to metal upper' fitting on pump. Tighten with crescent wrench.
rAPE
END
Assemble shock mounts to support legs with M8-1 25 x 20mm hex head capscrews and M8 flange nuts.
Attach the support legs to the base as shown in Fig, 2 with hex head capscrews and flange lock nuts. Tighten fasteners until legs are straight.
To make it easier' to place handle grip.on guide handle,
appJy a soapy water solution to the handle first. Af!er !he handle grip is on attach the guide handle to the
Dose as shown in Fig, 2 with two M8-1,25 x 40mm hex head capscrews, two M8 washers and two flange nuts.
Attach wire support to guide handle with #I0 self-dril- ling screws and M6 flat washers. The hose minder should be to left and gun holder to the right. Be sure loop of support is pointing upward Place wnyt cap onto gun holder,.
TO PLASTrc,
FITTING t
FIG. ,3
FIG. 4
CHECKLIST
o Check that fasteners are tight. Vibration during oper-
ation may loosen fasteners that are not tight enough_
Checkfor proper hose connections (high pressure and water supply) and for tight connections,
Provide proper' water supply (not to exceed 140°F).
6
OPERATION
KNOW YOUR HIGH PRESSURE WASHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR HIGH PRESSURE WASHER.
Compare the illustrations with your high pressure washer, to familiarize yourself with the locations of various controls and adjustments° Save this manual for future reference.,
OIL FILL_AND DIPSTICK
CLIP FOR
DETERGENT PICKUP TUBE AND FILTER
GUN AIi
ASSEMBLY
SPARK PLUG
HOSE M1NDER
& GUN HOLDER
GASOLINE CAP
HIGH PRESSURE PRESSURE
INTAKE SUPP FILTER I
QUICK DISCONNECT
AIR CLEANER
HANDLE
HIGH PRESSURE HOSE
REGULATOR
QUICK-DISCONNECT
INLET SCREEN
ENGINE ON\OFF CONTROL
_UN
DRAIN PLUG
F,[G+ 5 NOZZLE STORAGE POSITION
PUMP -- Develops high pressure PRESSURE REGULATOR -- Allows you to adjust the
pressure (up to 1,400 psi).
ENGINE ON-OFF CONTROL -- Sets engine in starting mode for recoil starter; turns OFF running engine,,
RECOIL STARTER -- Used for starting the engine man- ually.
AIR CLEANER. Dry type filter element limitsthe amount of dirt and dust that gets in the engine.
GUN AND WAND ASSEMBLY-- Controls the application of water onto cleaning surface with trigger device. Includes
safety latch.
RECOIL STARTER
HIGH PRESSURE HOSE --Connect one end to water pump and other to spray wand.
INTAKE SUPPLY FILTER i Filters inlet water supply, DETERGENT PICKUP TUBE AND FILTER --Mixes water
and detergent in outlet water flow, HIGH PRESSURE OUTLET -- Connection for high pres-
sure hose QUICK-CONNECT -- Easy connection for intake water
supply,
OPERATION
HOW TO USE YOUR WASHER
tF YOU HAVE ANY PROBLEMS OPERATING YOUR PRESSURE WASHER, PLEASE CALL THE PRESSURE
WASHER CUSTOMER HELPLINE AT 1-800-222-3136. STOPPING YOUR PRESSURE WASHER
First, move engine throt- tle lever to "STOP" po_ nun
sition (Fig. 6)°
° Simply shutting OFF
engine will not re-
lease pressure in the
system. Pull the trig; ger on the spray wan(]
assembly to relieve the pressure in the hose.
NOTE: A small amount of
water will squirt out when you
release the pressure. SP RAY NOZZLES
Your' high pressure washer comes equipped with a choice of two spray nozzle attachments -- an adjustable nozzle
(Fig. 7) and a turbo nozzle (Fig. 8). Attach either nozzle
as shown in Fig. 7 and HAND TIGHTEN the plastic knob_ HOW TO USE ADJUSTABLE NOZZLE
ADJUSTABLENOZZLE TURBO NOZZLE
FIG. 7 FIG. 8
WARNING: NEVER ADJUST SPRAY PATTERN WHEN SPRAYING. NEVER PUT HANDS IN FRONT
OF SPRAY NOZZLE TO ADJUST SPRAY PAT- TERN.
With the adjustable nozile you can adjust the spray pattern to be either high pressure or tow pressure. You can also adjust the spray so it is concentrated in a stream pattern or expanded into a fan pattern. Use this nozzle to apply detergent
* Push the nozzle attachment forward when you wish to
adjust the spray to low pressure mode (Fig. 9) Push
the nozzle bacl_ward to achieve high pressure.
STOP
FIG. 6
Twisting the nozzle adjusts the .spray pattern from a narrow stream to an expanded stream.
You can also adjust the pressure by turninq the pres- sure control knob (Fig. 10) to the desired pressure
setting. /urning this _nob all the way clockwise pro- duces the highest pressure, Do not unscrew the pres-
sure comrot vazve too rat, It will come off.
DETERGENT APPUCATION WiTH ADJUSTABLE NOZZLE
IMPORTANT: USE SOAPS DESIGNED SPECIFICALLY FOR PRESSURE WASHERS, HOUSEHOLD DETER- GENTS COULD DAMAGE THE PUMP.
IMPORTANT: YOU MUST ATTACH ALL HOSES BE- FORE YOU START THE ENGINE. STARTING THE EN-
GINE WITHOUT ALL THE HOSES CONNECTED WILL DAMAGE THE PUMR
Pressure washers are useful cleaning tools designed to clean almost any surface in two easy steps.
The !irs.t step involves applying an appropriate deter- gem/solyent solution to penetrate anu loosen grime:
The oetergent is applied at low pressure to avoia splashing, overspraying and waste° Leave the solution on the surface for 3 to 5 minutes to allow the solution
to work°
The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean.
To apply detergent follow these steps:
° P!epare your detergent solution as required by your'
IOD,,
° Place the small filter of
the clear', detergent syphoning tube into the detergenfcontainer (Fig
11),
Set nozzle to low pres-:i sure. Deter.qent is not si-i
phoned in tile high pres- sure mode (Fig. 9)_
Start washer' and apply detergent to a dry sur- face, starting from the bottom and working up \\ \
FIGo11
NOTE:Detergentsare mosteffectivewhenappliedtoad_ surface
LOW PRESSURE
FAN pATTERN
HiGH PRESSURE INCREASE PR'ESSURE
DECREASE PRESSURE
£IG.9 FIG. 10
HOW TO USE TURBO NOZZLE
The rotatinq turbo nozzle, in essence, expands the
area of the }Sighpressure stream.
° You cannot adjust the spray pattern with this nozzle.
You cannot apply detergent with this nozzle.
STORING NOZZLES
A holder for the nozzles is included on the base. You can
keep the nozzle not in use in this holder. See Fig. 5 on Page 7 to see the turbo nozzle storage position.
8
OPERATION
PRESSURE WASHING/RINSING
WARNING: BE EXTREMELY CAREFUL IF YOU MUST USE PRESSURE WASHER FROM A LAD-
DER OR SCAFFOLDING OR FROM ANY OTHER RELATIVELY UNSTABLE LOCATION° PRESSURE
IN A RUNNING WASHER BUILDS IN THE WAND AS
YOU CLIMB. WHEN YOU PRESS THE TRIGGER, THE RECOIL FROM THE INITIAL SPRAY COULD
FORCE YOU TO FALL, OR IF YOU ARE TOO
CLOSE TO THE CLEANING SURFACE, HIGH
PRESSURE COULD FORCE YOU OFF CLIMBING
APPARATUS.
Hook up water supply (Fig 12).
, Adjust nozzle to select
high pressure mode.
NOTE: Detergent wu, ,_u_ flow when in the high pres-
sure mode.
Start washer and work from the top of the sur-
face to the bottom..
NOTE: The high pressure mode is most effective when the tip of the wand is held between 6 inches to two feet from the sudace being cleaned..
BEFORE STARTING THE ENGINE
To operate the engine you will need the following:
ENGINE OIL IMPORTANT: ANY ATTEMPT TO CRANK OR START
THE ENGINE BEFORE IT HAS BEEN PROPERLY SER- VICED WITH THE RECOMMENDED OIL RESULTS tNAN
ENGINE FAILURE,
A 20 oz. bottle of SAE 30 weight oil is included in the parts carton.
NOTE: When adding oil to the engine crankcase in the
future, use only high quality detergent oil rated with APt service classification SF or SG, rated SAE 30 weight.
Select the oil's viscosity grade according to your expected operating temperature.
colder = 32°F - warmer
5W30 i SAE30
Although multi-viscosity oils (5W30, 10W30, etcr)improve starting in cold weather, these multi-viscosity oils will result
in increased .oil consumption when used above 32°F. Check your e6gine oil level more frequently to avoid possi-
ble damage from running low on oil. Oil sump capacity is
20 ounces.
Position pressure washer so engine is level
Clean area around oil fill and remove oi! dipstick (Fig.
13).
, Wipe dipstick clean, insert it into oil fill hole and tighten
securely.. Remove oil dipstick. If oil is not up to FULL
MARK on dipstick, add recommended oil. POUR
SLOWLY.
FIG. 13
° Wipe dipstick clean each time oil level is checked° IMPORTANT: DO NOT FILL ABOVE "FULL" MARK ON
DIPSTICK°
- Pour oil from the enclosed bottle into the oil fill opening, , Install oil dipstick, hand tighten securely..
GAS
WARNING: NEVER FILL FUEL TANK INDOORS. NEVER FILL FUEL TANK WHEN ENGINE IS RUN-
,&
NING OR HOT. DO NOT SMOKE WHEN FILLING FUEL TANK.
WARNING: NEVER FILL FUEL TANK COM-
,A,
PLETELY FULL. FILL TANK TO ABOUT 112" BELOW THE BOTTOM OF FILLER NECK TO PRO- VIDE SPACE FOR FUEL EXPANSION. WIPE AWAY
ANY FUEL SPILLAGE FROM ENGINE AND EQUIP-
MENT BEFORE STARTING. i
The manufacturer recommends fresh, clean, unleaded reg_
ular automotive gasoline with a minimum of 77 octane (Leaded regular grade is an acceptable substitute) Tank
capacity is 2 U.S. quarts..
- Use clean fuel and store in approved, clean covered containers. Use clean fill funnels, Never use "stale"
gasoline left over from last season or gasoline stored for long periods
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYS-
TEM PARTS SUCH AS THE CARBURETOR, FUEL FIL- TER, FUEL HOSE OR TANK DURING STORAGE ALSO,
EXPERIENCE INDICATES THAT ALCOHOL-BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR
J
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYS- TEM OF AN ENGINE WHILE IN STORAGE_ TO AVOID
ENGINE PROBLEMS, THE FUEL SYSTEM SHOULD BE EMPTIED BEFORE STORAGE OF 30 DAYS OR
LONGER. SEE "STORAGE" ON PAGE 11, NEVER USE ENGINE OR CARBURETOR CLEANER PRODUCTS IN
THE FUEL TANK OR PERMANENT DAMAGE MAY OCCUR_
Clean area around fuel fill cap, remove cap
Add "UNLEADED" regular gasoline, slowly, to fuel tank.
Install fuel cap and wipe up any spilled gasoline,
OPERATION
TO TURN ON WASHER
Attach one end of agarden hose to acold water' sou rce_ Water' supply should not exceed 140°F (55°C)_
Check that high pressure hose is attached to pump outlet and that water supply is attached to pump inlet
(plastic fitting),
Turn ON water.
Press trigger on gun and wand assembly to force air from high pressure hose..
Adjust nozzle for correct pressure, spray angle. You can also turn the pressure control knob to the desired pressure setting.
Start engine according to "TO START ENGINE."
TO START ENGINE IMPORTANT: DO NOT RUN PUMP WITHOUT THE
WATER SUPPLY CONNECTED. DO NOT ALLOW PUMP
TO RUN FOR MORE THAN 5 MINUTES WITHOUT
PRESSING THE TRIGGER ON THE GUN. IF NOT tN
USE FOR MORE THAN 5 MINUTES WITHOUT PULLING THE TRIGGER, RELIEVE PRESSURE AND SHUT OFF THE UNIT, YOU MUST FOLLOW THIS CAUTION OR
THE PUMP WILL BE DAMAGED.
Press tdgger on pres-
sure washer wand to relieve high pressure
and/or purge the inlet hose of air.
Adjust safety latch to the ON position.. This disables the trigger so you cannot in- advertantly actuate a high pressure spray (Fig. 14).
Prime the engine by pressing the primer button 5 time& Wait 2 seconds between each prime (Fig, 15)
NOTE: For a warm engine do not use primer.
Place engine throttle lever (located beneath fuel tank)
in the RUN position (Fig_ 16).
° Grasp the engine starter recoil handle and pull back
slowly until it pulls harder. Let rope rewind slowly. Then pull rope with a rapid full arm stroke. Let rope return
slowly.
If engine fails to start after three pulls, prime the engine 5 times again, press trigger to relieve pressure and pull starter rope again.
Once engine has started, place Safety Latch in OFF position.
ON
FIG. 15 FIG. 16
° Press trigger on gun and wand assembly,
should spray out the nozzle.
° Your pressure washer is ready to use.
Water
SIPHONING
We do not recommend that you siphon your water supply from sources other than from connecting to household
water supply for the following reasons:
The pump's lifting capability is only a 3-foot maximum vertical heighL
You need an extra intake water filter'
You need to use a rigid intake hose (it cannot co!lapse)_
° intake water cannot contain any mixture of detergent
or chemicals_ This could affect the life of the pumF
TIPS
Initially clean an area and then check the surface for damage, if no damage is found, you can assume it is okay to continue cleaning. Detergents work best when applied to dry surface.
° For most effective cleaning, keep spray nozzle be-
tween 8 to 24 inches of cleaning surface..
Allow the detergent to soak in between 3-5 minutes before washing and rinsing.
For' cleaning, start at lower-portion of area to be washed and work upward, using long, even overlapping
strokes.
° For rinsing, push the nozzle sleeve to high pressure
and wait for detergent to clear. Start at the top of area
to be rinsed, working down with the same action as for'
cleaning.
° Never use the garden hose inlet to siphon detergent or
wax.
° If you get the spray nozzle too close, especially using
high pressure mode, you may damage the cleaning
surface.
° Ifyou have the spray nozzle too fat away, the cleaning
will not be as effective.
Do not get closer than 6 inches when cleaning automo-
bile tires.
10
CUSTOMER RESPONSIBILHTHES
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE TASK
PRESSUREWASHER
1.Check inlet filter
2. Check high pressure hose.
3. Check detergent hose.
4. Check gun and wand for leaks. 5 Change pump oil
ENGINE
1. Check oil level,
2. Change engine oil.
3. Service air cleaner. 4 Replace!clean spark plug,
5. Prepare for storage°
HOURLY OPERATING INTERVAL
Before Hours or Hours or
Each Use Yearly Yearly
Every 25 Every 500
After First Hoursor
50 Hours Yearly
Every I00
XV
X X
X
X:I:
X
x
X*
X *o
X
Prepare unit for storage if it is to remain idle longer than 30
days
SERVICE DATES
i
i
i
V Clean if clogged° Replace if perforated or torn
Change pump oil after first 50 hours of operation, then after 500 hours of operation.
, Change oil after first 2 hours, then after every 25 hours,
" Change sooner when operating under heavy load or high ambient temperature,
** Clean more often under dusty conditions or when airborne debris is present,
GENERAL RECOMMENDATIONS The warranty of the high pressure washer does not cover
items that have been subjected to operator abuse or neg- ligence. To receive full value from the warranty, operator
must maintain high pressure washer as instructed in this manual°
Some adjustments will need to be made periodically to properly maintain your high pressure washer
All adjustments in the Service and Adjustments section of this manual should be made at least once each season.
Once a year you should replace the spark plug and clean or replace the air filter and check the gun and wand assembly for wear., A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
BEFORE EACH USE
* Check engine oi! level o Check water inlet filter and quick-connect screen for
ENGINE MAINTENANCE Checking Oil Level:
See "PREPARATION BEFORE USE" for information on checking oil level, Oil level should be checked prior toeach
use or at least every 5 hours of operation Keep oil level maintained,
Changing Oil:
Change oil after first 2 hours of operation.
Change oil every 25 hours thereafter, If you
are using your pressure washer under extremely dirty or dusty conditions, or in extremely hot weather, change oil more
often,
Change oil while engine
is still warm from running,
as follows:
damage,
o Check high pressure hose for leaks, * Check detergent inlet hose and filter for damage
I A CAUTION: DISCONNECT SPARK PLUG WIRE
FROM SPARK PLUG AND KEEP IT AWAY FROM
SPARK PLUG.
° Check gun and wand assembly for leaks,
° Clean area around oil drain plug, remove plug and drain
oil completely into a suitable container (Fig. 14),
OIL DRAIN PLUG
FIG. 14
]]
CUSTOMER RESPONSIBILITIES
Changing Oil (continued):
', When all oil has drained, install and tighten oil plug. o Remove oil dipstick. Wipe dipstick clean
Fill engine crankcase with recommended oil until oil level is at "FULL" point on oil dipstick. Do not overfill above that mark° About 20 ounces is required. POUR
SLOWLY°
o When engine crankcase is filled to proper level, install
and tighten oil dipstick.
Service Air Cleaner: Your engine will not run properly and may be damaged if
you run it using a dirt,/air cleaner. Clean or replace the aircleaner' paper filter once every 100
hours of operation or once a year, whichever comes firsL first. Clean or replace more often if operating under dusty
or' dirty conditions. Replacements are available at your
local Sears Authorized Service Center.
To clean or replace air cleaner (Fig. 15): ° Loosen cover screws (these need not be removed) and
remove cover. Thoroughly clean inside of base and
cover.,
BASE "
I.._/ PAPERFILTEI_
VER
COVERSCREWS{2)
FIG,15
,, Service cartridge by tapping gently on a flat surface.
Replace if dirty. Do not oil cartridge.
Insert cartridge (new or used) and reassemble cover to base as it was before removal Tighten cover screws securely.
Replace Spark Plug:
Change the spark plug every 100 hours of operation or' once each year, whichever comes first. This will help engine to start easier' and run better, See pressure washer'
specifications for the type of spark plug you need. Spark
plug gap is &030 inch (0o76mm).
SERVICE AND ADJUSTMENTS
ENGINE ADJUSTMENTS
Carburetor:
If you think your carburetor needs adjusting, see your
nearest Sears Service dealer. Engine performance may be affected in altitudes above 4,000 feet. To improve
engine performance, install a High Altitude Adjustment kiL To obtain this kit, see your nearest Sears Service dealer.
Engine Speed:
WARNING: NEVER TAMPER WITH ENGINE GOV-
, ERNOR WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING ENGINE ABOVE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS.
iMPORTANT: CHANGING OF ENGINE GOVERNED SPEED WILL VOID ENGINE WARRANTY.
PUMP ADJUSTMENT
You can adjust the pressure output of your washer by turning the pressure regulator, However, you must be careful when turning the regulator be-
cause you can unscrew the han- dle and remove it completely, In some instances, if you remove
the knob while the washer' is running, the unloader spacer
can come out. You can replace the spacer easily by following
these steps:
_II_ _ KNOB \ 1 CARBIJRETOR'
\. _,l 1' grams). . .
\,. _I, J Reinstall the pump's oil fill plug and reattach the pump
REGULATOR SPILL AND ALSO ENTER THE
.t,lt_. J._ shield,
Turn off your pressure washer with the proper proce- dure,
Replace the spacer so the protuding part goes in first
(Fig. 16)..
Manipulate the spacer with a screw driver so the plate fits snugly inside the pipe.
° Replace the regulator knob.
PUMP MAINTENANCE
Pump Oil: Change pump oil after first 50 hours of opera- tion. Change every 500 hours thereafter. To change pump
oil, follows these steps:
Remove pump shield.
° Remove the Oil Fill Plug on top of pump (Fig. 17). ° Tilt the pressure washer to OIL FILL PLUG
allow pump oil to pour into / proper container.
IMPORTANT: RUN THE EN- GINE UNTIL FUEL TANK IS EMPTY. TIPPING THE UNIT
! COULD CAUSE GASOLINETO
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