Page 1
SE/AR_Owner's Manual
C OMPANION I
5000 Watt
A-C Generator
Model No.
580.327112
CAUTION: Before using this
product, read this manual and
follow all Safety Rules and
Operating Instructions.
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Part No. B3051 .Draft 0 (7/23/98)
HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST)
Page 2
WARRANTY ............................... 2
SAFETY RULES ............................ 3
ASSEMBLY ................................ 4 REPLACEMENT PARTS .................. 16-22
OPERATION ......................... t.y_3_ _J EMISSIONS WARRANTY ................. 24-25
PRODUCT SPECIFICATIONS .......... {'__i' " ,.10 HOW TO ORDER PARTS ............ BACK PAGE
MAINTENANCE "_.":.":.":',._., ._. ,'T_:',. :_i 'Jl'O.:li
STORAGE -..; .:: .:-::-:-:::-:' ::":":_ .... _!!i:i;.12
TROUBLESHOOTING ....................... 13
WIRING DIAGRAM ......................... 15
'' L'iMi'TED ONE YEAR WARRANTY FOR COMPANION GENERATORS
SEARS warrants tO the Originalpurcl_aser that the alternator and engine for its portable generator will
be free from defects in materials or workmanship for the items and period set forth below from the
date of original purchase. This warranty is not transferable.
CONSUMER* COMMERCIAL*
Alternator 1 year 90 Days
Engine 1 year 90 Days
"NOTE: For the purpose of this warranty "Consumer Use" means personal residential householdand
emergency use by original purchaser, not to be used as a primary sourceof power. "Commercial Use"
means all other uses, including rental, construction, commercial, and income producingpurposes. Once
a generator has experienced commercial use, it shall thereafter be considered a commercial use
generator for the purpose of this warranty.
During said warranty period, SEARS will, at its option, repair or replace any part which, upon
examination by SEARS, isfound to be defective under normal use and service**. Starting batteries
are not warranted by SEARS. All transportation costs under warranty, including return to the factory if
necessary, are to be borne by the purchaser and prepaid by him. This warranty does not cover
normal maintenance and service and does not apply to a generator set, alternator or engine, or parts
which have been subjected to improper or unauthorized installation or alteration, misuse, negligence,
accident, overloading, overspeeding, improper maintenance, repair or storage so as, in SEARS's
judgment, to adversely affect its performance and reliability.
** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and
replacement to perform well. This warranty will not cover repair when normal use has exhausted the
life of a part or engine.
THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE
DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO
THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR
CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES
IS EXCLUDED. Some provinces do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitationof incidental or consequential damages, so the abovelimitations or
exclusions may not apply to you. This warranty gives you specific legal rights and you may also have
other rights,which vary from state to state.
For service, see your nearest SEARS authorized warranty service facility. Warranty service can be
performed only by a SEARS authorized service facility. This warranty will not apply to service at any
other facility. At the time of requesting warranty service, evidence of original purchase date must be
)resented.
SEARS, ROEBUCK and CO., DI817WA, Hoffman Estates, IL 60179 U.S.A.
2
Page 3
CAUTION: Always disconnect spark plug
wire and place the wire where it cannot
contact the spark plug. To prevent
accidental starting when setting up,
transporting, adjusting or making repairs
to your Generator.
DANGER: This generator is designed for
outdoor use only. Do not use this
A
generator inside any building or
enclosure including the generator
compartment of a recreational vehicle
(RV). Fire or an explosion may result. No
user performed modifications, including
venting of exhaust and/or cooling
ventilation, will eliminate the danger.
Also, allow at least two feet of clearance
on all sides of the generator even while
operating the unit outdoors.
CAUTION: Before using this product,
read this manual and follow all Safety
Rules and Operating Instructions.
• The generator produces dangerouslyhighvoltage
that can cause extremely hazardous electricalshock.
Avoidcontact with bare wires, terminals, etc. Never
permitany unqualified person to operate or service
the generator.
• Never handle any kindof electrical cordor device
while standingin water, while barefoot or while hands
or feet are wet.
• The National Electric Code requires the frame and
externalelectrically conductiveparts of generator be
properlyconnected to an approved earth ground.
Local electrical codes may also require proper
groundingof the generator. Consult with a local
electricianfor groundingrequirements inyour area.
• Use a ground fault circuitinterrupterin any damp or
highlyconductivearea (such as metal deckingor
steel work).
• Do not use any worn, bare, frayed or otherwisedam-
aged electrical cordsets with the generator.
• Operate generator only on level surfaces and where
it willnot be exposed to excessive moisture,dirt, dust
or corrosivevapors.
• Gasoline is highlyFLAMMABLE and itsvapors are
EXPLOSIVE. Do not permit smoking,open flames,
sparks or heat in the vicinitywhilehandlinggasoline.
Avoid spillinggasolineon a hot engine. Complywith
all laws regulatingstorage and handlingof gasoline.
• Never add fuel while unit is running.
• Do not overfillthe fuel tank. Alwaysallow roomfor
fuel expansion. If tank is overfilled,fuel can overflow
ontoa hotengine and cause FIRE or an EXPLO-
SION.
• Never store generator with fuel in tank where gaso-
linevapors might reach an openflame or spark or
pilotlight (as on a furnace, water heater or clothes
dryer). FIRE oran EXPLOSION might result.
• Generator exhaust gases contain DEADLY carbon
monoxidegas. Operate this equipment onlyin the
open air where adequate ventilationisavailable.
• The engine-generator requiresan adequate flow of
coolingair for its continuedproper operation. Never
operatethe unitinsideany roomor enclosurewhere
the free flow of cooling air into and out of the unit
mightbe obstructed.Allowat least2 feet of clearance
onall sidesof generator,evenwhile operatingunitout-
doors,oryou coulddamage the unit.
• Never start, or stop,the engine-generatorwith electri-
cal loadsconnected to receptacleswith the connect-
ed devices tumed ON. Start the engine and let itsta-
bilizebefore connectingelectrical loads. Disconnect
all electricalloadsbefore shuttingdown the genera-
tor.
• Do not insert any objectthrough coolingslots of the
engine-generator.
• Never operate generator (a) in rain;(b) in any
enclosed compartment;(c) if connected electrical
devices overheat;(d) if electrical outputis lost;(e) if
engine or generatorsparks; (f) if flames or smoke are
observed whileunitis running;(g) if unitvibrates
excessively.
Note: If you equipthe enginewitha sparkarrestormuffler,
thesparkarrestormustbe maintainedineffectiveworking
orderbythe owner/operator.
In theState ofCalifomiaa sparkarrestoris requiredbylaw
(Section4442 ofthe CaliforniaPublicResourcesCode).
Otherstatesmay have similarlaws. Federallawsapplyon
federal lands.The sparkarrestorpart numberfor thisunitis
pin34479A.
LOOK FOR THIS SYMBOL TO POINT OUT
A
IMPORTANT SAFETY PRECAUTIONS. IT
MEANS "ATTENTION!!! BECOME
ALERT!!! YOUR SAFETY IS INVOLVED."
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Your A(3 generator requiressome assembly and is ready
for use after it has been properly serviced withthe rec-
ommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at 1-800-
222-3136
Important: Any attempt to run the engine beforeit has
been serviced with the recommendedoil will resultin an
engine failure.
TO REMOVE THE GENERATOR FROM
CARTON
• Set the cartonon a rigidflat surface with =THISSIDE
UP" arrows pointing upward.
Carefully open the top flapsof the shippingcarton.
• Cut down comers at one end of carton from topto
bottomand lay that side of cartondown fiat.
• Remove all packing material, carton fillers,etc.
• Remove the generatorfrom the shippingcarton.
CARTON CONTENTS
Check all contents. Ifany partsare missingor damaged,
call the Generator Helplineat 1-800-222-3136.
• The main unit
• Owner's manual
• Engine oil
CORD SETS AND CONNECTOR PLUGS
120 Volt Duplex Receptacle
Use only highquality, well-insulated, extensioncords with
the generator's120-volt duplex electricalreceptacles.
Each receptacle is protected against overloadby a push-
to-reset circuitbreaker. Use each receptacle to operate
120 volts, single phase 60 Hz, A C electricalloads requir-
ing upto 2400 watts (2.4 kW) at 20 amps of current.
CAUTION! Although each receptacle is
A
rated for 120 volts at 20 amps (2400 watts
or 2.4 kW), the generator is rated for a
total of 5000 watts. Powering loads that
exceed the wattage capacity of the
generator can damage it or cause serious
injuries. The total of loads with 120 volts
powered through these receptacles
should not exceed 20 amps.
Check the ratings ofall extension cords before youuse
them. Extensioncord sets used should be rated 125 volts
at 20 ac amps or greater for most electricaldevices.
Some devices, however, may not require thistype of
extension cord. Check the owner's manuals of those
devices for the manufacturer's recommendations.
Keep extensioncordsas short as possible,preferably
lessthan 15 feet long to prevent voltage drop and possi-
ble overheating of wires.
120/240 Volt, 20 AMP Receptacle
This receptacle isa NEMA L14-20R and is protected by a
push-to-reset circuitbreaker. A NEMA L14-20P mating
connector plug isrequired to use this receptaclerecepta-
cle. Connect a suitable4-wire cord set to the plugand to
the desired load. The cordset should be rated for 250
volts at 30 amps.
Ire Cord Set
(Neutral)
X (Hot)
Y(Hot)
1201240 VOLTS PLUG (Green)
CAUTION! Although this receptacle is
A
rated for 240 volts at 20 amps (4800 watts
or 4.8 kwh, the generator is rated for a
total of 5000 watts (5.0 kW). Powering
loads that exceed the wattage capacity of
the generator can damage it or cause
serious injuries. Loads with 240 volts
powered through this receptacle should
not exceed 20 amps.
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KNOW YOUR GENERATOR
Read the owner's manual and safety rules before operating your generator. Compare the illustrationswithyour
Generatorto familiarize yourselfwith the locationsof vadous controls and adjustments.
Fuel Tank
Muffler
Air Cleaner
120/240-Volt AC, 20 AMP
Locking Receptacle
120-Volt AC, 20 AMP
Duplex Receptacle
120 Volt, 20 AMP, Duplex Receptacles -- May be used
to supplyelectrical power forthe operationof 120 volts at
20 amps ac, single phase, 60 Hz, AC electricallighting,
appliance, tool and motorloads.
120/240 Volt, 20 AMP, Locking Receptacle -- May be
used to supplyelectrical power for the operationof 120
and/or 240 volts at 20 amps AC, single phase, 60 Hz, AC
electrical lighting,appliance, tool and motorloads.
Air Cleaner -- Filtersintake air as it is drawnthroughthe
engine.
Choke Lever- Used when startinga coldengine.
/
Oil Fill Cap
Oil Drain Plug
Circuit Breakers
Circuit Breakers (AC) -- Each receptacle is provided
with a circuitbreakerto protectthe generator against
electrical overload. Breakers are "pushto reset"type.
Fuel Tank -- Tank holds 5 U.S. gallonsof unleaded
gasoline.
Muffler -- Muffler lowers engine noise.
Oil Drain Plug -- Drainengine oil here.
Oil Fill Cap -- Fill engine with oilhere.
Page 6
HOW TO USE YOUR GENERATOR
Ifyou have any problemsoperating your Generator,
please call the Generator helplineat 1-800-222o3136.
GROUNDING THE GENERATOR.
The NationalElectricalCode requiresthat the frame and
extemal electricallyconductiveparts of this generator be
properlyconnected to an approved earth ground. Local
electrical codes may also require proper groundingof the
unit. For that purpose,a groundinglug is providedon the
base of the cradle.
Generally, connectinga No. 12 AWG (American Wire
Gauge) stranded copper wire to the groundinglugand to
an earth-drivencopper or brass groundingrod (electrode)
providesadequate protectionagainstelectrical shock.
However, local codes may vary widely. Consult with a
• local electricianfor groundingrequirements in your area.
Proper groundingof generator will help prevent electrical
shock in the event of a groundfault condition inthe gen-
eratoror in connected electricaldevices. Proper ground-
ingalso helps dissipatestatic electricity,whichoften
buildsup in ungrounded devices.
BEFORE STARTING THE GENERATOR
To operate the engine you willneed to do the following:
• Place generator on a level surface.
• Clean area around oil filland remove oilfillcap
• Wipe cap dean.
• Pour oil into oilfill opening untiloilreaches the point
of overflowing. Do not overfill!
Add Gasoline
A
• Use regular UNLEADED gasoline withthe Generator
• Clean area around fuel fill cap, remove cap.
• Add unleaded regulargasoline,slowlyto fuel tank. Be
• Installfuel cap and wipe up any spilled gasoline.
IMPORTANT: It isimportantto preventgum deposits
from forming in essentialfuel system partssuch as the
carburetor,fuel filter, fuel hose or tankduringstorage.
Also, experience indicatesthat alcohol-blendedfuels
(called gasohol, ethanolor methanol) can attract moisture
which leads to separation and formation of acids during
storage.Acidic gas can damage the fuel systemof an
engine while in storage. To avoid engine problems,the
fuel system should be emptied before storageof 30 days
or longer. See "Storage"on page 12. Never use engine
or carburetor cleaner productsin the fuel tank or perma-
nent damage may occur.
WARNING NEVER fill fuel tank indoors.
NEVER fill fuel tank when engine is
running or hot. DO NOT light a cigarette
or smoke when filling the fuel tank.
A
CAUTION: Do not overfill the fuel tank.
Always leave room for expansion.
engine. Do not use premiumgasoline. Do not mix oil
with gasoline.
careful not to overfill.Allow about 1/4" of tank space
for fuel expansion.
TO START THE ENGINE
WARNING: Never start or stop engine I
with electrical devices plugged into the
panel receptacles and turned on.
I
Add Engine Oil
NOTE: When adding oil to the engine crankcase in the
future, use only high quality detergent oil rated with API •
service classificationSF or SG or higher rated SAE 30 ,
weight. Use no special additives.Select the oil'sviscosity
grade accordingto your expected operating temperature.
colder -<----- 32°F _ warmer |
I
5W30 SAE 30
Although multi-viscosity oils (5W30, 10W30, etc.) improve
startingin cold weather, these multi-viscosity oilswill
resultin increased oil consumptionwhen used above
32°F. Check your engine oil level more frequently to
avoid possibledamage from runninglow on oil.
6
Unplug all electrical loads from generator receptacles
beforestarting the engine.
Make sure the unitis in a level position.
Open the fuel shut--offvalve.
I
J..d.._ Fuel Tank
Turn Clockwise to
"OFF" Position
Page 7
• Move the choke lever to the "Choke" position.
RUN
I
Set the engine controlswitchto the On position.
t÷t
STOPPING THE ENGINE
• Unplug all electrical loads from generator panel recep-
tacles. Never start or stop engine with electrical
devices plugged inand turned on.
• Let engine run at no-loadfor several minutesto
stabilizethe internal temperatures of engine and
generator.
° Move engine controlswitchto "Off" Position.
° Closethe fuel shut-off valve
CONNECTING ELECTRICAL LOADS
• Let engine stabilizeand warm up for a few minutes
after starting.
• Plug in and turn on the desired 120 and/or 240 volts,
single phase, 60 Hertz, A C electrical loads.
• Do not connect 240 volts to the 120 volt duplex
receptacles
• Do not connect 3-phase loads to the receptacles.
• Do not connect any 50Hz loads to the receptacles.
• DO NOT OVERLOAD THE GENERATOR. Add up
the rated watts (or amps) of all loads to be connected
at one time. This total shouldnot be greater than the
rated wattage/amperage capacityof the generator.
See Don't Overload the Generator on Page 9.
• Manual Start: Grasp starter grip and pull slowlyuntil
you feel some resistance.Then pullcord outwith
rapid fullarm stroke. Let rope retum slowly. Do not let
rope "snapback" against starter.
• When engine starts, move choke lever to "Run"
position.
Note: If engine fails to start after 3 pulls,move the
choke lever to "RUN" and pull starter ropeagain.
Note: If the engine fails to start afterthree (3) pulls,
check for proper oil level in crankcase. Unit is equipped
with a lowoil shutdown system.
Note: If engine fires, but does not continue to run, move
choke lever to "Choke" and repeat startinginstructions.
,_ CAUTION! Never run engine indoors or
,_ WARNING! Temperature of muffler and
in enclosed poorly ventilated areas.
Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
nearby areas may exceed 150°F (65°C).
Avoid these areas.
LOW OIL LEVEL SHUTDOWN SYSTEM
Sensing Low Pressure
If the system sensesa low oil levelduring operation,the
engine shuts down. If the engine shuts down by itselfand
it has enough gasolinein the fuel tank, check oil level.
Restarting
If you attempt to restartthe engine after sucha shutdown
and have not corrected the engine oil level,the engine
will not start. Check the oil and refill accordingto the
instructionson page 7.
7
Page 8
DON'T OVERLOAD THE GENERATOR ..
Overloadinga generator in excess of its rated wattage
capacity can result in damage to the generator and to
connected electricaldevices. Observe the following, to
preventoverloadingthe unit:
, Add up the total wattage of all electricaldevices to be
connected at one time. This total should NOT be
greater than the generator's wattage capacity.
* The rated wattage of lights can be taken from light
bulbs. The rated wattage of tools, appliances and
motors can usually be found on a data plate or decal
affixed to the device.
• If the appliance, tool or motordoes not give wattage,
multiply volts times ampere ratingto determinewatts
(voltsx amps = watts).
WATTAGE REFERENCE GUIDE
Some electric motors,such as inductiontypes,
requireabout two and a half times more watts of
powerfor startingthan for running. This surge of
powerlasts onlya few seconds when startingsuch
motors. Make sure you allowfor this highstarting
wattage when selectingelectricaldevicesto connect
to your generator. First,figurethe watts neededto
start the largestmotor. Add to that figure the running
watts of all other connectedloads.
The Wattage Reference Guide below is provided to
assist you in determininghow many items your generator
can operate at one time.
Electrical Device Running
Watts
*Air Conditioner (12,000 Btu) ....................... 1700
Battery Charger (20 amp) .............................. 500
Belt Sander (3") ........................................... 1000
Chain Saw .................................................... 1200
Circular Saw (6-12/") ........................ 800 to 1000
Coffee Maker ............................................... 1000
*Compressor (1 HP) .................................... 2000
*Compressor (3/4 HP) ................................. 1800
*Compressor (1/2 HP) ................................. 1400
Curling Iron .................................................... 700
*Freezer ......................................................... 500
Disc Sander (9") ........................................... 1200
Edge Trimmer ................................................ 500
Electric Nail Gun .......................................... 1200
Electrical Device Running
Watts
Impact Wrench ................................................ 500
*Jet Pump ...................................................... 800
Lawn Mower ................................................. 1200
Light Bulb ....................................................... 100
Microwave Oven ............................................ 700
*Milk Cooler .................................................. 1100
Oil Burner on Furnace ................................... 300
Oil Fired Space Heater (140,000 Btu) ........... 400
Oil Fired Space Heater (85,000 Btu) ............. 225
Oil Fired Space Heater (30,000 Btu) ............. 150
*Paint Sprayer, Airless (1/3 HP) .................... 600
Paint Sprayer, Airless (handheld) .................. 150
Radio .................................................... 50 to 200
*Refrigerator ................................................... 600
Electric Range (one element) ...................... 1500
Electric Skillet ............................................... 1250
*Furnace Fan (1/3 HP) ................................. 1200
Hair Dryer ..................................................... 1200
Hand Drill (1") .............................................. 1100
Hand Drill (1/2") ................................ 750 to 1000
Hand Drill (3/8") ............................................. 500
Hand Drill (1/4") ............................................. 250
Hedge Trimmer .............................................. 450
Slow Cooker ................................................... 200
*Submersible Pump (1-1/2 HP) .................... 2800
*Submersible Pump (1 HP) .......................... 2000
*Submersible Pump (1/2 HP) ....................... 1500
Sump Pump .................................................. 600
*Table Saw (10") ............................. 1750 to 2000
Television ............................................ 200 to 500
Weed Trimmer ............................................... 500
* Allow 2-1/2 times the listed watts for starting
these devices.
Page 9
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first.
More frequent service is required when operating in adverse conditions noted below.
Maintenance Operation
Check oil level
Change oil_:
Service air pre-cleaner
Service air cleaner cartridge
Clean coolingsystem
Replace spark plug
Prepare unit for storage
Change oil after first 5 hours of operationthen after every 25 hours or every season.
" Change oil sooner when operating under heavy load or in high temperatures.
** Clean more often under dirty or dusty conditions.
Every5 Hours
or Ually
X
Prepare unitfor storage if its to remain idlefor more than
30 days
PRODUCT SPECIFICATIONS
Generator Specifications
Rated Maximum Power ......... 5000 Watts (5.0 kW)
Surge Power ......... ....... 6250 Watts (6.25 kW)
Rated Voltage ............... 120/240 Volts AC
Rated MaximumCurrent
at 240 volts ................. 20.8 AC Amperes
Rated MaximumCurrent
at 120 Volts ................ 41.7 AC Amperes
Rated Frequency ............ 60 Hz at 3600 rpm
Phase ..................... Single Phase
Engine Specifications
Rated Horsepower ........... 10 at 3600 rpm
Spark Plug
Type: ................ Champion RC14YC or
Equivalent
Set Gap To: ........... 0.030inch (0.76mm)
Gasoline Capacity ............ 5 U.S. gallons
Oil
Summer ............. SAE 30 (10W-30)
Winter .............. SAE 5W-20 or 5W-30
GENERAL RECOMMENDATIONS
The warranty of the Generator does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must main-
tain Generator as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your Generator.
25 Hours or 50 Hours or 100 Hours or
Every Season Every Season Every Season
X
X
All adjustments in the Service and Adjustmentssectionof
this manual should be made at least once each season.
Followthe requirementsin the "Maintenance Schedule"
chartabove.
Note: Once a year you should clean or replace the spark
plugand replace the air filter. A new spark plug and
clean air filter assure properfuel-air mixture and help
your engine run better and last longer.
GENERATOR MAINTENANCE
Generator maintenance consists of keeping the unit
clean and dry. Operate and store the unit in a clean dry
environmentwhere itwill not be exposedto excessive
dust,dirt, moistureor any corrosivevapors. Cooling air
slots in the generator must not become clogged with
snow, leaves, or any other foreign material.
Check the cleanlinessof the generator frequently and
clean when dust, dirt, oil, moistureor other foreign sub-
stances are visibleon its exterior surface.
Note: We DO NOT recommend using a garden hose to
clean generator. Water can enter the engine fuel system
and cause problems. In addition,ifwater enters the gen-
eratorthroughcoolingair slots, some of the water willbe
retained in voidsand cracks ofthe rotorand stator wind-
ing insulation. Water and dirt buildup on the generator
internalwindingswill eventually decrease the insulation
resistanceof these windings.
A AUTION: Never Insert any object or tool I
through the air cooling slots, even if the
engine is not running.
!
Page 10
Toclean.theGenerator- ....
• Use a damp clotht0 Wipeexterior surfacesClean.
• A soft, bristlebrush may be used to loosen caked on
dirt, oil, etc.
• A vacuum cleaner may be used to pickup loosedirt
and debris.
Low pressure air (not to exceed 25 psi) may be used
to blow away dirt. Inspect cooling air slots and open-
ings on the generator. These openings must be kept
clean and unobstructed.
ENGINE MAINTENANCE
DANGER: When working on the
A
generator ALWAYS disconnect spark
plug wire from spark plug and keep it
away from spark plug.
Checking Oil Level
Oil level shouldbe checked prior to each use or at least
every 5 hours of operation. Keep oillevel maintained.
Changing Engine Oil
Change oil after first 5 hours of operation. Change oil
every25 hoursthereafter. If you are usingyour generator •
under extremely dirty or dusty conditions,or in extremely
hot weather, change oil more often. •
Change oil while engine isstillwarm from running,as fol-
lows:
• Clean area around oil drain plug.
• Remove oil drain plug and oil fill plug and drain 0il
completely intoa suitable container.
• When oil has completely drained, Install oildrain plug
and tightensecurely.
• Fill oil sumpwith recommended oil. (See "Before
Startingthe Engine" on page 7 for oil recommenda-
tions)
• Install the oil fill plug and tighten securely.
• Wipe up any spilled oil.
CLEAN/REPLACE SPARK PLUG
Change the spark plug every 100 hoursof operation or
once each year, whichever comes first. This willhelp
your engine to start easier and run better. See
"Specifications" for proper spark plug.
• Clean area around spark plug.
• Remove and inspectspark plug.
• Replace spark plug if electrodes are pitted, burnedor
porcelain iscracked.
• Check electrode gap with wire feeler gauge and set
spark plug gap to 0.030 inch (0.76ram) if necessary.
" SERVICE AIR.... CLEANER"'_
Your engine willnot run properlyand may be damaged if
you run it using a dirtyair cleaner.
Clean or replacethe foam pre-cleaner every 25 hours of
operation. Service cartridgeevery 100 hoursof operation
or once a year, whichevercomes first. Clean or replace
more often if operatingunder dustyor dirtyconditions.
Replacements are availableat your localSears
Authorized Service Center.
To
service foam pre-cleaner:
The cover is attachedto the aircleaner housingby
two screws.
Carefullyremove air cleaner assemblyfrom insideof
cover and disassemble.
• Wash in liquiddetergentand water.
• Squeeze (don'ttwist) pre-cleaner in a clean, dry cloth.
• Saturate pre-cleaner in engine oil. Squeeze in a clean
absorbentcloth to remove all excess oil.
• Replace pre-cleaner if very dirty or damaged.
• To service cartridge, clean bytappinggently on a
flat surface. Replace ifvery dirty or damaged. Do not
oil cartridge.
Note: Do not use petroleumsolventssuch as kerosene,
or pressurized air to clean cartridge.
• Reassemble retaineron pre-cleaner and cartridge
(screen side of pre-cleaner toward cartridgepleats).
Install this assembly in cover.
• Insert tabs on cover into slots in base. Tighten cover
screws securely.
10
Page 11
KEEP ENGINE AND PARTSCLEAN
With a brushor cloth, remove debris from debrisguard or
rotatingscreen daily or more often ifneeded to prevent
engine damage caused by overheating.Do not clean with
a forceful spray of water because water couldcontami-
natethe fuel system.
Keep governor linkage, springs, and controlsfree of
debris.Debris or chaff may clog the aircoolingsystem,
especiallyafter prolonged operation.Remove blower
housingand clean area shown to preventoverheating
and engine damage.
CLEAN
OUT
DEBRIS
AND
CHAFF
GENERAL
The generator should be started at leastonce every
seven days and allowed to run at least 30 minutes. If this
cannotbe done and you must store the unitfor more
than 30 days, use the following informationas a guide to
prepare it for storage.
LONG TERM STORAGE INSTRUCTIONS
A
It is importantto prevent gum depositsfrom formingin
essentialfuel system parts such as the carburetor,fuel
filter, fuel hose or tank during storage. Also, experience
indicatesthat alcohol-blendedfuels (calledgasohol,
ethanol or methanol) can attract moisturewhichleads to
separationand formation ofacids duringstorage. Acidic
gas can damage the fuel system of an engine while in
storage.
To avoid engine problems, the fuel system shouldbe
emptied before storage of 30 days or longer. Follow
these instructions:
WARNING: NEVER store engine with fuel
in tank indoors or in enclosed, poorly
ventilated areas where fumes may reach
an open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
other gas appliance.
PROTECT FUEL SYSTEM
A
• Remove all gasoline from the fuel tank to prevent gum
WARNING: Drain fuel into approved
container outdoors, away from open
flame. Be sure engine is cool. Do not
smoke.
deposits from forming on these parts and causing
possible malfunction of engine.
• Run engine until engine stops from lackof fuel.
CHANGE OIL
While engine is still warm, drain oilfrom crankcase. Refill
with recommended grade.
OIL CYLINDER BORE
• Remove spark plug and pour about 1/2 ounce (15ml)
ofengine oil intothe cylinder. Cover spark plug hole
with rag. Crank slowlyto distributeoil.
IA CAUTION' Av°id spray fr°m spark plug I
• Installspark plug. Do not connect spark piug wire.
GENERATOR:
• Clean the generator as outlined on Page 10 ("To
• Check that cooling air slots and openingson genera-
OTHER STORAGE TIPS:
• Do notstore gasoline from one season to another.
• Replace your gasoline can if your can startsto rust.
• If possible,store yourunitindoors and cover it to give
• Store generator in clean, dry area.
I A DANGER:NEVERcoveryourGenerator i
hole when cranking engine slowly.
Clean the Generator").
tor are open and unobstructed.
Rust and/or dirt in your gasolinewill cause problems.
protectionfrom dust and dirt. BE SURE TO EMPTY
THE FUEL TANK.
Cover your unit with a suitable protective coverthat
does not retain moisture.
while engine and exhaust area are warm.
I]
Page 12
PROBLEM
Engineisrunning,butno
ACoutputisavailable.
CAUSE
1.Oneofthecircuitbreakersisopen.
2.Faultingenerator.
3.Poorconnectionordefective
cordseL
4.connecteddeviceisbad.
CORRECTION
1. Resetcircuitbreaker.
2. ContactSearsServiceFacility.
3. Checkandrepair.
4. Connectanotherdevicethat
is ingoodcondition.
Enginerunsgoodat no-loadbut "bogs
down"whenloadsareconnected
1.Shortcircuitinaconnectedload.
2.Enginespeedistooslow.
3.Generatorisoverloaded.
1. Disconnectshortedelectrical
load.
2. ContactSearsServiceFacility.
3. See=Don_Overloadthe
Generator"
Enginewillnotstart;or starts
andrunsrough.
4.Shortedgeneratorcircuit.
1.Run/StopSwitchsettoSTOP.
2.Dirtyaircleaner
3.Outofgasoline.
4.Stalegasoline.
5.Sparkplugwirenotconnected
4. ContactSearsServiceFacility.
1. Setswitchto RUN.
2. Cleanorreplaceaircleaner.
3. RIIfueltank.
4. Draingastank;fillwithfreshfuel.
5. Connectwiretosparkplug.
tosparkplug.
6.Badsparkplug.
7.Wateringasoline.
8.overchoking.
9.Lowoillevel
10.Excessivelyrichfuel mixture.
11.Intakevalvestuckopenor closed.
12.Enginehaslostcompression.
6. Replacesparkplug.
7. Draingastank;fillwithfreshfuel.
8. Openchokefully andcrankengine.
9. RII crankcasetoproperlevel.
10. ContactSearsServiceFacility.
11. ContactSearsServiceFacility.
12. ContactSearsServiceFacility.
Engineshutsdownduringoperation 1.Outof gasoline. 1. Fillfueltank.
2iow oil level. 2. Fillcrankcaseto properlevel.
Enginelackspower. 1.Loadistoo high. 1. See=Don'tOverloadthe Generator"
2.Dirtyairfilter. 2. Replaceairfilter.
Engine=hunts"or falters. 1.
1.Chokeisopenedtoosoon.
2.Carburetorisrunningtoorich
ortoolean.
Movechoketo halfwaypositionuntil
engineruns smoothly.
.
ContactSearsServiceFacility.
]2
Page 13
CRAFTSMAN 5000 Watt AC Generator 580.327112
Wiring Diagram
r_-
_L_ i
_d _/ Ii
I_ n,'o
o _glll II II
_________J
,_ r U L_-_
cJ
<{
o
÷ I
13
Page 14
CRAFTSMAN 5000 Watt AC Generator 580,327112
Main Unit -- Exploded View
38= tO,,
44 _ 66
59
• X " (STOP SVITCH TERMINAL)
900
51 55
13
14
15
II
2
35
49
25
-36 TO • A •
26
21
22
14
Page 15
CRAFTSMAN 5000 Watt AC Generator 580.327112
Main Unit- Parts List
ITEM PART NO. Q_. DESCRIPTION
900 91011 1 ENGINE, Briggs &
Stratton 10 Hp
2 91020B 1 ASSEMBLY, Cradle
4 143-53621 1 WIRE, Ground
5 86292 1 CAPSCREW, #10 Self
Driller
6 75475 4 SCREW, M4-0.7 x 10ram
7 70642 2 MOUNT, Vibration
8 22129 8 WASHER, M8 Lock
10 38150 4 WASHER, No. 8 Flat
11 93585J 1 ASSEMBLY, Stator
12 66365G 1 HOUSING, Engine
Adapter
13 91844 1 ASSEMBLY, Rotor
14 65791 1 BEARING, Ball
15 47480 1 BOLT, Rotor 5/16"-24 x 7"
16 81917 1 PIN, M4 x 10 Roll
19 86308C 4 BOLT, Stator M6-1.00 x
130ram
20 22264 4 WASHER, No. 8 Lock
21 66849 2 SCREW, M5- .80 x 16ram
Taptite
22 86494 1 SCREW, M6 x 16mm
Wing
23 68759 1 RECEPTACLE, 120Volts
AC, 20AMP
24 94396B 1 BREAKER, Circuit-
20AMP
25 95600 1 PANEL, Control Sheet
Metal
26 91825 1 ASSEM, Brush & Bridge
Rectifier
27 67451 1 WASHER, Flat (Special)
28 23365 4 WASHER, No.8
Shakeproof
29 51715 4 NUT, M4-0.7 Hex
30 74908 4 SCREW, M5- 0.80 x
10ram
31 26850 2 WASHER, Shakeproof -
1/4"
32 84242 2 GROMMET, Rear Bearing
Carrier
33 86307 4 CAPSCREW, Hx Hd.-
5116"x 3/4"
34 67022 1 GROMMET, Bearing
Carrier
35 52858 6 NUT, M8-1.25 Hex
36 22769 1 WASHER, No. 10
Shakeproof
ITEM PAFITNO. QTY. DESCRIPTION
37 22145 2 WASHER, M8 Flat
38 68867 1 OUTLET, 120/240 Volt -
Twistlock
39 76222 2 SCREW, Pan Head-M8 x
40ram
40 48031C 2 CLAMP, 1/4" Hose
41 83465 4 GROMMET, Mounting
Tank
44 78831B 4 CAPSCW., Hx Hd.-M6-
1.0 x 60mm
46 90878 1 CAP, Fuel Tank
47 82857 2 MOUNT, Vibration
48 25244 2 NUT, 5/16" - 18 Hex
49 66825C 1 BEARING, Rear Carder
50 77374 1 TANK, Fuel
51 78299 1 BUSHING, Plastic Tank
52 80270 1 VALVE, Plastic Tank
53 77395 4 NUT, M6 Hex Lock
54 78951 1 SHIELD, Heat
55 56892 2 SCREW, Crimptite #10-24
x 3/8"
56 88977 1 SWITCH, Low Oil Shut-
Down (LOS)
57 91841 1 GASKET
58 91842 1 WIRE, Low Oil Shut-
Down
59 32713 2 SCREW, No. 10-32 x 3/4"
Taptite
60 22471 .... 2 NUT, No. 8-32
61 23365 1 WASHER, No. 8
Shakeproof
62 B3050 1 DECAL, Panel Cradle
63 98247 1 DECAL, Control Panel
64 94396A 1 BREAKER, Circuit 15
AMP
65 92982 1 DECAL, Danger
66 93826 1 DECAL, Operating
Instructions
Parts Not Illusbated
B3051 1 Owner'sManual
B3061 2 2007_EngineOil
Optional Accessories Not Illustrated
09-32684 Wheel I_t
O9-32688 CordWrap I_t
O9-32686 120/240V20A Rug
]5
Page 16
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton 4 Cycle Engine 19G412-1129-E1
z
7
3O6
13
552
10
I 1058 OWNER'S MANUAL J[ 1019 LABEL KIT I 9r REQUIRESSPECIALTOOLS TOINSTALL.
REF. PART
NO. NO. DESCRIPTION
495631 Cylinder Assembly
(Includes OIL GARD®
Cover)
2
495657 Bushing
3
*391085 Seal-Oil
5
214347 Head-Cylinder
7
_272163 Gasket-Cylinder Hd.
8
495736 Breather Assembly
9 *27803 Gasket-Breather
10 94621 Scfew-Sem
11 280225 Tube-Breather
11A 231900 Tube-Breather
(Used After Code Date
95010100).
(Used After Code Date
95010100).
(Used Before Code
Date 94111100).
REF. PART
NO. NO. DESCRIPTION
13 94565 Screw-Cylinder Head
13A 94733 Stud-Cylinder Head
14 93723 Screw-Cylinder Head
15 94239 Plug-Oil Drain
33 390419 Valve-Exhaust
34 261055 Valve-Intake
35 65906 Spring--Valve
36 26828 Spring-Valve
40 221596 Retainer-Valve
41 292260 Retainer-Valve
42 494553 Keeper-Valve
306 496797 Shield--Cylinder
307 94386 Screw-Sell' Tapping
308 225055 Cover-Cylinder Head
SEE REPAIR INSTRUCTION MANUAL.
REF. PART
NO. NO. DESCRIPTION
337 496018
(3-9/16" Long)
Used in Position # 5 &
#6.
(3" Long)
(Indudes Fief. 42)
(Intake)
(Exhaust)
354A 94726
383 89838
529 281367
552 491986
635 66538
869 211661
871 261961
1019 491181
1058 272848
Plug-Spark
Nut-Hex.
Wrench-Spark Plug
Grommet
(Used Before Code
Date 94111100).
Bushing--Gov. Crank
Boot-Spark Plug
Seat-Valve
Bushing-Guide
(Exhaust)
231218 Bushing-
Guide
(Intake)
Label Kit
Owner's Manual
5
Note
, Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Rel. No. 121.
4, Included in Carburetor Gasket Set-Part No. 497069.
0432-2
Assemblies include all parts shown in frames.
25
]5
Page 17
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton4 CycleEngine19G412-1129-E1
26
219
_:_186
12
3
f If'_\\
592
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
12 *271701
16 495832
18 496984
19 295964
21 66768
22 93585
* Included inGasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
€ Included in Carburetor Gasket Set-Part No. 497069.
0432-3
Seal-Oil
Gasket-Crankcase
(.015" Thick)
,27876 Gasket-
Crankcase
(.005" Thick)
,27877 Gasket-
Crankcase
(.009" Thick)
Crankshaft
Note
For "13ruingGear
Retaining Device.
Order Part No.
94388 Key.
495790 Crankshaft
Used on Type No(s).
0068, 0129, 0131,
0169.
Cover-Crankcase
Bushing
Plug-Oil Fill
Screw-Sem
Assemblies include all parts shown in frames.
25 3916733 *391086
26 393881
27 68546
28 295840
29 390401
230
Piston Assy.
(Standard)
391674 Piston Assy.
(.010" O.S.)
391675 Piston Assy.
(.02o-o.s.)
391676 Piston Assy.
(.030" O.S.)
Ring Set
(Standard)
299743 Ring Set
(Std.. Chrome)
393882 Ring Set
(.OlO-O.S.)
393883 Ring Set
(.020" O.S.)
393884 Ring Set
(.030"O.S.)
Lock-Piston Pin
Pin-Piston
(Standard)
295841 Pin-Piston
(.005"O.S.)
Rod-Connecting
30 222113
32 94670
45 260933
46 211689
84 9'1488
186 67218
202 263049
219 497037
220 221551
227 496254
23O
94742
232
26302O
562
92613
592
231082
614
93306
616
496818
623
231520
624
497207
741
262479
390773 Rod-Conn.
Note
(.020" Undersize)
Dipper-Connecting
Rod
Screw-Conn. Rod
Tappet-Valve
Gear-Cam
Plug-Pipe
Connector-Fuel Line
Link
Gear--Governor
Washer-Thrust
Lever-Governor
WasHer-Thrust
Spring-Link
Bolt-Carriage
Nut-Hex.
Pin-Cotter
Crank-Governc¢
•Screw-Shoulder
Lever-Linkage
Gear-'13ming
17
Page 18
CRAFTSMAN 5000 Watt AC Generator 580.327112
BriggsandStratton 4 Cycle Engine 19G412-1129-E1
REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
95 987
52
REF. PART
NO. NO. DESCRIPTION
51 e,,272708 Gasket-Intake
52 ,272707 Gasket-Intake
53 94778 Stud-Carb. Mtg.
93 t281346 Bushing-Shaft
95 e94098 Screw-Round Head
98 495800 Screw-Idle Adjust
104 t231789 Pin-Float Hinge
105 D231935 Valve-Needle
106 e231856 Seat-Inlet
108 224666 Valve-Choke
116 494383 Valve-Needle
123 94616 Screw-Torx®Hex.
125 497844 Carburetor
(Used After Code Date
94083100)o
Note
497164 Carburetor
(Used Before Code
Dale 94090100).
127 • Plug-Welch
(Sold in Kit Only)
130 224539 Valve-Throttle
131 497846 Shaft-Throttle
(Used After Code Date
94083100).
* Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
. Included in Carburetor Gasket Set-Part No. 497069.
0432-4
REEF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
133 494381 Roat-C_,buretor (Used After Code Date
137 o,281165 Gasket-Float Bowl 94072400).
138 e+281164 Washer Note
141 497160 Shaft-Choke e231794 Jet-Pilot
142 e497564 Nozzle-Carburetor
Assemblies include all parts shown in frames.
497198 Nozzle-Carb.
(High Altitude)
Include(s):
281164 Washer
(Used Before Code
147 o497472 Jet-Pilot
(Used Afler Code Date Date 94072500).
94062300). 164 214170 Manifold-Intake
497848 Nozzle-Carb. 186A 493496 Elbow-Fuel Pipe
(High Altitude) 618 e262803 Spring
Include(s): 634 •2.81168 Seal-Choke Shaft
281164 Washer 955 94642 Screw-Bowl Mtg.
(Used After Code Date 965 94010 Nut-Hex.
94062300). 975 494379 Bowl-Float
e497197 Nozzle-Carb.
(Used Before Code
Date 94062400).
Note
987 e281166 Seal-Throttle Shaft
Date 94062400).
(Used Before Code
]8
Page 19
CRAFTSMAN 5000 Watt AC Generator 580.327112
BriggsandStratton 4 CycleEngine19G412-1129-E1
63
@-
REF. PART
NO. NO. DESCRIPTION
55 393576 Housing-Rewind
Starter
56 295871 Pulley-Starter
57 490179 Swing-Rewind Starter
58 65884 Rope-Starter
(63"Long)
59 490653 Insert-Starter Handle
60 490652 Grip-Starter Rope
1
REF.
NO.
PART
NO. DESCRIPTION
63 260414 Spring-Ratchet
64 230543 Adopter-Ratchet
65 94128 Screw-Sem
66 399671 Clutch-StaRer
67 394897 Housing-Clutch
68 63770 Bali-Starter Clutch
Spr_j
REF. PART
NO. NO. DESCRIPTION
70 298799 Ratchet-Rewind
Starter
71 394506 Washer-Retainer
373 92987 Nut-Hex.
608 390391 Starter-Rewind
655 222598 Anchor-Spring
1018 490617 Spacer
* Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
• Included in Carburetor Gasket Set-Part No. 497069.
0432-5
Assemblies include all parts shown in frames.
]9
Page 20
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton4 CycleEngine 19G412-1129-E1
° 17sAi
209 209A
201
•
_271 269_'__ _
268
RER PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
75A 495659 Kit-Washer
98A 493280 Swing-Speed Adj.
165 94692 Nut-Wing
201 263051 Link
201A 262970 Link
209 263054 Spring--Governor
209A 260723 Spdng-Govemor
222 497076 Plate-Control
232A 262959 Spring-Link
258 94620 Screw-_elf Tapping
268 65616 Casing-Control Wire
(72" Long)
269 26633
Note
If Longer Casing is
Required, Specify
Length in Inches; if
Shorter Casing is
Needed, Cut to
Required Length.
W'_e-Control
(78" Long)
If Longer Wire is
Required. Specify
Length in Inches; if
Note /
270 63426 Locknut-Casing
271 290568 Lever-Control
333 492341 Armature-Magneto
334 94731 Screw-.Hex.
353 92791 Washer-I.,ock
354 90576 Nut-Hex.
356 491391 Wire--Stop
520 93722 Terminal
851 493880 Terminal-Cable
985 396525 Insulator
Shorter Wire is
Needed, Cutto
Required Length.
27O
. Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
. Included in Carburetor Gasket Set-Part No. 497069.
0432-6 Assemblies include all parts shown in frames.
2O
Page 21
CRAFTSMAN 5000 Watt AC Generator 580,327112
BriggsandStratton 4 CycleEngine19G412-1129-E1
_305
423
24
\
23
304
75
_ 73
REF PART RER PART REF PART
NO NO DESCRIPTION NO NO DESCRIPT_N NO NO DESCRIPTION
23 298260 Flywheel
24 222698 Key-Flywheel
37 222475 Guard-Flywheel
38 94811 Screw-Hex Head
73 224874 Screen-Rotating
74 93758 Screw-Self Tapping
75 224061 Washer-Flywheel
2OO
221760 Guide-Air
3O4
491596 Housing-Blower
Note
491592 Housing-
Blower
Used on Type No(s).
0169,
305 94786 Screw-Hex
363 19203 Puller-Rywheel
423 94625 Screw-Hex Head
575 396691 Switch-Rotary Stop
726 392134 Gear-Ring
727 395405 Cover-Starter
Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
_, Included in Carburetor Gasket Set-Part No. 497069.
0432-7 Assemblies include all parts shown in frames.
21
Page 22
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton 4 Cycle Engine 19G412-1129-E1
843
529A_
969
258 _1_
163
445 159 642
RER PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
53A 94706 Screw--Sem
81 " 222263 Lock-Muffler Screw
163 *272706 Gasket-Air Cleaner
258 94620 Screw-Self Tapping
300 391370 Muffler-Exhaust
346 93705 Screw-Sem
445 496077 Rlter-Air
467 280715 Knob
529A 281368 Grommet
613 94042 Screw-Muffler
642 281357 Cover-Air Cleaner
843 280149 Sleeve-Lever
864 497140 Adapter-Muffler
883 *272309 Gasket-Exhaust
966 497669 Base-Air Cleaner
(Used After Code Date
95010100),
969
94777 Screw-Air Cleaner
994
391913 Arrester-Spark
Note
496247 Base-Air
Cleaner
(Used Before Code
Date 95010200).
. Induded in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
Induded in Carburetor Gasket Seb-Part No. 497069.
0432-8 Assemblies include all parts shown in frames.
22
Page 23
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton 4 Cycle Engine19G412-1129-E1
G
957
959 387
978
982
_P
601
188 _,_ 188
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
116 280203 Seal-O-Ring
187 393815 Line-Fuel
(11" Long, Cut to Suit)
Note
296004 Line-Fuel
(28" Long, Cut toSuit)
187A 497029 Line-Fuel
188 94627 Screw-Sere
240 394358 Filter-Fuel
346 93705 Screw-Sere
353 92791 Lockwasher
354 90576 Nut-Hex.
385 94789 Screw-Hex. Head
387 496257 Pump-Fuel
601 93053 Clamp-Hose
729 223528 Clip-Wire
918 497547 Line
948 398661 Harness-Wiring
956 493337 Tank-Fuel
957 493988 Cap-Fuel Tank
958 399517 Valve-Shut-Off
959 495664 Bracket-Fuel Tank
Include(s):
94733 Stud-Cyl. Hd,
94726 Nut-Hex.
960
961
978
979
980
982
982A
983
984
492990 Bracket-Fuel Tank
94095 Screw-Hex. Head
_271736 Gasket
494807 Cover-OIL GARD®
398182 OIL GARD® Kit
94657 Screw-Hex. Head
94658 Screw-Hex. Head
398660 Light-Indicator
223773 Bracket-Light
* Included in Gasket Set-Part No. 497070.
o Included in Carburetor Kit-See Ref. No. 121.
_, Included in Carburetor Gasket Set-Part No. 497069.
0432-9 Assemblies include all aarts shown in frames.
23
Page 24
CRAFTSMAN 5000 Watt AC Generator 580.327112
Briggsand Stratton4 CycleEngine19G412-1129-E1
ii
127 138
106 987
(D
137
1!5 14_7 142_
121 CARBURETOR KIT
O137
977 CARBURETOR GASKET SET
RER PART
NO. NO. DESCRIPTION
3 ,391086 Seal-Oil
7 .272163 Gasket--Cylinder Hd.
9 .27803 Gasket-Breather
12 .271701 Gasket-Crankcase
(.015" Thick)
.27876 Gasket-
Crankcase
(.005" Thick)
.27877 Gasket-
Crankcase
51 e,272708 Gasket-Intake
52 .272707 Gasket-Intake
93 e281348 Bushing-Shaft
95 o94098 Screw-Round Head
104 'e231789 Pin-FloatHinge
105 e231935 Valve-Needle
106 0231856 Seat-inlet
121 497849 Carburetor Kit
(.oo9-Thk:k)
(Used After Code Date
94062300).
95 93
e
6 634
cD 618
O138
RER PART
NO. NO.
127 •
137 e.281165
138 e.281164
142 o497564
3 978
883
DESCR IPTION
_. Note
497166 Carburetor Kit
(Used Before Code
Date 94062400).
Rug-Welch
(Sold in Kit Only)
Gasket-Roar Bowl
Washer
Nozzle-Carburetor
(Used After Code Date
94062300).
Note
497848 NozzJe-Carb.
(High A)'Jtude)
Include(s):
281164 Washer
{Used After Code Date
94062300).
e497197 Nozzle-Cart).
(Used Before Code
Date 94062400).
358 GASKET SET
RER PART
NO. NO.
497198 Nozzle-Carb.
(High Altitude)
Include(s):
281164 Washer
(Used Before Code
147 1,497472
163 *272706
358 497070
618 o282803
634 e281168
883 *272309
977 487069
978 *271736
987 e2.81166
Date 94062400).
Jet-Pilot
(Used After Code Date
94072400).
e231794 Jet-Pilot
(Used Before Code
Date 94072500).
Gasket-Air Cleaner
Gasket Set
Spring-Choke Return
Seal-Choke Shaft
Gasket-Exhaust
Carburetor Gasket Set
Gasket-Oil Switch
Seal-Throttle Shaft
DESCRIPTION
Note
. Included in Gasket Set-Part No. 497070.
• Included in Carburetor Kit-See Ref. No. 121.
• Included in Carburetor Gasket Set-Part No. 497069.
0432-12 Assemblies Include all parts shown in frames.
24
Page 25
25
Page 26
For California residents only when seeking service in California.
California Emission Control Warranty Statement
Your Warranty Rights and Obligations
The California Air Resources Board ("CARB") and Sears Roebuck and Co., USA, are pleased to explain the
Emission Control System Warranty on your 1995 and later lawn and garden equipment engine. In California
new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State's
stringent anti-smog standards. Sears must warrant the emission control system on your lawn and garden
equipment engine for the periods of time listed below provided there has been no abuse, neglect, or improper
maintenance of your lawn and garden equipment engine.
Your emission control system includes parts such as the carburetor and the ignitionsystem.
Where a warrantable condition exists, Sears will repair your lawn and garden equipment engine at no cost to
you. Expenses covered under under warranty include diagnosis, parts, and labor.
Manufacturer's Warranty Coverage
The 1995 and later utilityand lawn and garden equipment engines are warranted for two years. If any emis-
sion related part on your engine (as listed below) is defective, the part will be repaired or replaced by Sears.
Owner's Warranty Responsibilities
As the lawn and garden equipment engine owner, you are responsible for the performance of the required
maintenance listed in your owners manual. Sears recommends that you retain all receipts covering mainte-
nance on your lawn and garden equipment engine, but Sears cannot deny warranty solely due for the lack of
receipts or for your failure to ensure the performance of all scheduled maintenance.
As the lawn and garden equipment engine owner, you should be aware that Sears may deny you warranty
coverage if your lawn and garden equipment engine or a part of it has failed due to abuse, neglect, improper
maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment
manufacturer.
You are responsible for presenting your lawn and garden equipment engine to a Sears authorized repair cen-
ter as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to
exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest
authorized service center or call Sears at 1-800-473-7247.
Warranty Commencement Date
The warranty period begins on the date the lawn and garden equipment engine is delivered.
Length of Coverage
Sears warrants to the initial owner and each subsequent purchaser that the engine is free from defects in
materials and workmanship which cause the failure of a warranted part for a period of two years.
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What is Covered
Repair or Replacement of Parts
• Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears servicing
center.
• If you have any questions regarding your warranty rights and responsibilities, your should contact your nearest autho-
rized service center or call Sears at 1-800-473-7247.
Warranty Period
Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regu-
lar inspection to the effect of =repair or replace as necessary" shall be warranted for 2 years. Any warranted part which is
scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled
replacement point for that part.
Diagnosis
The owner shall not be charged for diagnostic labor which leads to the determination that t warranted part is defective if
the diagnostic work is performed at an approved Sears servicing center.
Consequential Damages
Sears may be liable for damages to other engine components caused by the failure of a warranted part still under warran-
ty.
What is Not Covered
All failures caused by abuse, neglect, or improper maintenance are not covered.
Add-on or Modified Parts
The use of add-on or modified parts can be grounds for disallowing a warranty claim. Sears is not liable to cover failures
of warranted parts caused by the use of add-on or modified parts:
How to File a Claim
If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized
service center or call Sears at 1-800-473-7247.
Where to Get Warranty Service
Warranty services or repairs shall be provided at all Sears authorized service centers.
Maintenance, Replacement and Repair of Emission Related Parts
Any Sears approved replacement part used in the performance of any warranty maintenance or repair on emission related
parts will be provided without charge to the owner if the part it under warranty.
Emission Control Warranty Parts List
1. Carburetor Assembly
2. Ignition System
a. Spark Plug, covered up to maintenance schedule,
b. Ignition Module
3. Crankcase Breather Tube
4. Exhaust Manifold
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For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOM E_"(1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi_ces
For the repair or replacement parts you need:
Call 7 am - 7 pm, 7 days a week
- 1-800-665-4455
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio - 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hoursa day, 7 daysa week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement
or to inquire about an existing Agreement:
Call 9 am- 5 pm, Monday-Saturday
1-800-827-6655
S£ :IS
HomeCentraF
TheServiceSideof Sears"
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