Craftsman 580326301 Owner’s Manual

Manual
CUSTOMER
HELPUNE
GENERATOR
HOURS: Non. - Fri. 8 a.m. to 5 p.m. (CT)
1.11PRECAUCI6N
Antes de utilizare]producto,leaeste
manual y siga todas las Reglas de Seguridad e Instrucciones de Uso.
Sears, Roebuck and Co., Hoffman Estates, _L 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
Part No. 196822GS Draft 4 (11/08/2005)
o Safety o Assembly
o Operation o Maintenance
o Parts o EspaSol
WARRANTY .................................... 2
SAFETY RULES ............................... 3-4
FEATURES AND CONTROLS ...................... 5
ASSEMBLY ................................... 6-7
OPERATION ................................. 8-11
SPECIFICATIONS ............................... 12
MAINTENANCE .............................. 13o15
STORAGE ..................................... 16
TROUBLESHOOTING ............................ 17
SCHEMATIC DIAGRAM .......................... 18
WIRING DIAGRAM .............................. 19
REPLACEMENT PARTS ....................... 20°28
NOTES ....................................... 29
EMISSION CONTROL WARRANTY .............. 30o31
ESPA!_OL ................................... 32o51
HOW TO ORDER PARTS ................ BACK PAGE
LIMITED WARRANTY FOR DELUXE PORTABLE GENERATORS
SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase. This warranty is not transferable and applies only to portable generators driven by the Sears warranted engine.
CONSUMER* COMMERCIAL*
Alternator 2 years (2nd year parts only) 1 year
Engine 2 years (2nd year parts only) 1 year
* NOTE: For the purpose of this warranty "Consumer Use" means personal residential household and emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use" means all other uses, including rental, construction, commercial, and income producing purposes. Once a generator has experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of this warranty.
During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in SEARS's judgment, to adversely affect its performance and reliability.
** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.
THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR
CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.
For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.
Sears, Roebuck and Co., Dt817 WA, Hoffman Estates, [L 60179 U.S.A
© Sears Brands, LLC
This is the safety alert symbol. It is used to alert you to potentiam personal inju_' hazards. Obey all safety messages that foltow this symbol to avoid possible injury or death.
ii_!_l;ij Read this manuat carefully and become
familiar with your generator. Know its applications, its limitations, and any hazards
involved.
The safety alert symbol (,&) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial
and/or a safety message to alert you to hazards.
DANGER indicates a hazard which, if not avoided, wil/
result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or
serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. FoJlow safety messages to avoid or reduce the risk of injury or death.
WARNING
The engine exhaust from this product contains chemicams known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on
marine applications.
Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.
Hazard Symbols and Meanings
WARNtNG
Operate generator ONLY outdoors. Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including
the generator compartment of a recreational vehicle (RV).
WARNING
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate generator from electric utility.
Use a ground circuit fault interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel
work.
DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are
worn, frayed, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather. DO NOT handle generator or electrical cords while
standing in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or service generator.
Explosion Fire Electrical Shock
Toxic Fumes Hot Surface Kickback
WARNtNG
When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in and turned on.
WARNING
WARNING
WHEN ADDING OR DRAINmNG FUEL
Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Fill or drain fue! tank outdoors. DO NOT overfill tank. Allow space for fuel expansion. Keep fuel away from sparks, open flames, pilot lights,
heat, and other ignition sources. DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
Ensure spark plug, muffler, fuel cap and air cleaner are in place.
DO NOT crank engine with spark plug removed. If fue! spills, wait until it evaporates before starting engine.
WHEN OPERATING EQUIPMENT
Do not tip engine or equipment at angle which causes
fuel to spill.
DO NOT choke carburetor to stop engine. This generator is not for use in mobile equipment or
marine applications.
WHEN TRANSPORTmNG OR REPAIRING EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutof valve OFF.
Disconnect spark plug wire.
WHEN STORBNG FUEL OR EQUIPMENT WITH FUEL IN TANK
Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
WARNING
WHEN ADJUSTmNG OR MAKING REPAIRS TO YOUR
GENERATOR * Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester. DO NOT check for spark with spark plug removed.
CAUTION
DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when
running at governed speed. DO NOT modify generator in any way.
CAUTION
See "Don't Overload Generator". Start generator and let engine stabilize before connecting
electrical loads. Connect electrical loads in OFF position, then turn ON
for operation. Turn electrical loads OFF and disconnect from generator
before stopping generator.
CAUTION
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.
Reflective exhaust heat may damage fuel tank causing fire. Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is
required under section 4442 of the California Public resources code. Other states may have similar laws.
Use generator only for intended uses. If you have questions about intended use, ask dealer or
contact Sears. Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.
DO NOT insert any objects through cooling slots. If connected devices overheat, turn them off and
disconnect them from generator. Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
KNOW YOUR GENERATOR
_Read the owner's manua{ and safety rules before operating your generator,
....... Compare the illustrations with your generator to familiarize yourself with the locations of various controls
and adjustments. Save this manual for future reference.
Fuel Valve (not shown)_./)
Fuel Tank
Rocker Switch (on engine shroud)
Recoil Starter (not shown)
Choke Lever
i
Cleaner
Oil Fill
(2) 120 Volt AC,
20 Amp Duplex
Receptacles /
120/240 Volt AC,
30 Amp Receptacle
120 Volt AC, 20 Amp, Duplex Receptacles -- May
be used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical,
lighting, appliance, tool and motor loads.
1201240 Volt AC, 30 Amp Locking Receptacle --
May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and
motor loads. Air Cleaner -- Filters intake air as it is drawn into the
engine. Choke Lever -- Used when starting a cold engine.
CircuEt Breakers (AC) -- Push to reset circuit breakers are provided to protect the generator against
electrical overload.
Circuit
Breakers (AC)
Spark Arrester Muffler
Grounding Fastener
Fue_ Tank -- Capacity of seven (7) U.S. gallons. Fuel Valve -- Used to turn fuel on and off to engine. Grounding Fastener -- Consult your local agency
having jurisdiction for grounding requirements in your area.
Oil Fill -- Add engine oil here. Recoil Starter -- Used to start the engine. Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Attester Muffler- Exhaust muffler lowers engine noise and is equipped with a spark attester
screen.
ASSEMBLY
Your Craftsman generator requires some assembly
and is ready for use only after it has been properly
serviced with the recommended oil and fuel.
If you have any problems with the assembly of your generator, please call the generator helpline
at 1-800-222-3136.
Unpacking the Generator
1. Set the carton on a rigid flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to bottom.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents. If any parts are missing or damaged, call the generator helpline at 1-800-222-3136.
The generator Owner's manual
Engine oil 120/240 Volt, 30 Amp locking plug
Wheel kit Battery charger
Install Wheel Kit
NOTE: Wheel kit is not intended for over-the-road use. You will need the following tools to install these
components:
1/2" or 13mm wrenches
Socket wrench with a 1/2" or 13mm socket
Pliers
Safety glasses Install the Wheel Kit as Follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel over the axle. NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
4. Place a washer on axle and then place an e-ring in axle groove.
5. Install e-ring with pliers, squeezing from top of e-ring to bottom of axle.
CAUTION
Always wear eye when
6. Repeat step 4 and 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach vibration mounts to support leg with 30mm capscrews, washers and lock nuts.
9. Remove existing hardware from left unit vibration mount with 13mm wrench. Use same hardware to
attach support leg.
10. Attach other side of support leg with 20mm cap screw and lock nut.
11. Return generator to normal operating position (resting on wheels and support leg).
Use existing hardware to attach left side of
support leg to unit
Support Leg
Vibration Mount
Cap
Hex Nut _e
Whee_ Kit Assembly View
Axle
\
Cap Screw
Hex Nut
Wheel
Flat Washer
/
E-Ring
12.Checkthatallfastenersaretightandtiresareinflated tovaluemarkedontireorwithin15and40psi.
Check Battery / Attach Negative Battery Wire
The sealed battery on the generator is fully charged and pre-installed except for the negative (black) battery cable.
You will need an 8mm wrench to install the negative battery cable.
To instalk
1. Cut off tie wrap securing loose end of negative (black) cable.
2. Remove screw, lock washer and flat washer on negative battery terminal.
3. Slide lock washer, flat washer and negative battery cable over screw.
Negative battery cable
Flat Washer,
Lock Washer
Positive battery cable
4. Reattach screw to negative battery terminal and tighten.
5. Verify that connections to battery and generator are tight and secure.
Add Fuem
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM
(Engine Modifications).
WARNING
WHEN ADDING FUEL
Turn generator OFF and let it coo! at least 2 minutes
before removing fue! cap. Loosen cap slowly to relieve pressure in tank.
Fil!fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion.
Keep fue! away from sparks, open flames, pilot lights, heat, and other ignition sources.
DO NOT light a cigarette or smoke.
1. Use clean, fresh, regular UNLEADED gasoline with a minimum of 85 octane with equipment. DO
NOT use fuel which contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be
careful not to overfill. Allow about 1.5" of tank
space for fuel expansion, as shown here.
BEFORE STARTING THE
Add Engine Oi_
CAUTmON! Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
1. Place generator on a level surface.
2. Clean area around oil fill and remove yellow oil fill cap.
3. Using oil funnel (optional), slowly pour entire contents of provided oil bottle (26 oz.) into oil fill opening.
4. Replace oil fill cap and fully tighten. Wipe up any spilled oil.
NOTE: See the section "Oil" on page 14 to review oil
recommendations.
4. Install fuel cap and wipe up any spilled fuel. CAUTRON! Alcohol-blended fuels (called gasohol,
ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the fuel tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
See "Storage" on page 16 for additional information. NEVER use engine or carburetor cleaner products in
the fuel tank as permanent damage may occur.
HOW TO USE YOUR GENERATOR
if you have any problems operating your generator,
please call the generator helpline at 1=800-222-3136.
System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator flame).
Special Requirements There may be Federal or State Occupational Safety
and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician,
electrical inspector, or the local agency having
jurisdiction.
in some areas, generators are required to be registered with local utility companies.
if the generator is used at a construction site, there may be additional regulations which must be
observed.
Connecting to a BuHding's E_ectrica_ System
Connections for standby power to a building's electrical system must be made by a qualified electrician. The connection must isolate the generator
power from utility power, and must comply with all applicable laws and electrical codes.
WARNING
Generator Location
Generator Clearance
WARNING
Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.
Place generator in a well ventilated area, which will
allow for removal of deadly exhaust gas. DO NOT
place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away
from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a
confined area. Prevailing winds and air currents should be taken into consideration when positioning generator.
WARNING
Operate generator ONLY outdoors. Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
DO NOT operate generator inside any building or enclosure (even if doors or windows are open), including
the generator compartment of a recreational vehicle (RV).
When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.
Use a ground circuit fault interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel
work.
DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are
worn, frayed, bare or otherwise damaged.
DO NOT operate generator in the rain or wet weather. DO NOT handle generator or electrical cords while
standing in water, while barefoot, or while hands or feet are wet,
DO NOT allow unqualified persons or children to operate or service generator.
Typical Generator Shown
Exhaust Port
TO START THE ENGINE
IMPORTANT: AM_ays unplug the battery float charger before starting the generator.
Disconnect all electrical loads from the generator. Use the following start instruction steps by numerical order:
1. Make sure unit is on a level surface. IMPORTANT: Failure to start and operate unit on a
level surface will cause the unit not to start or shut down during operation.
2. Turn fuel valve to "On" position. Fuel valve handle should be vertical (pointing toward the ground) for
fuel to flow.
Fuel Valve is shown in the On position
3. Place choke lever in "Choke" position.
4. Set rocker switch to "On" position.
\ Rocker Switch is shown
in the On position
5A. For electric starting, press start switch on
generator cradle until engine starts. To prolong life of starter components, press starter button for no
more than 5 seconds, then pause for 1 minute.
if engine starts, proceed to step 7.
if engine fails to start, proceed to step 6.
NOTE: If battery is discharged, use manual starting instructions.
5B. For manual starting, grasp recoil handle and pull
slowly until slight resistance is felt. Then pull rapidly one time only to start engine.
if engine starts, proceed to step 7.
if engine fails to start, proceed to step 6.
m,wAR.I.G ]
7. Slowly move choke lever to "Run" position. If engine falters, move choke lever to "Half" choke
position until engine runs smoothly, and then to "Run" position.
IMPORTANT: If engine floods, place choke lever in "Run" position and crank until engine starts.
NOTE: If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil
orotection device.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to coo! before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.
Reflective exhaust heat may damage fue! tank causing fire. Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying
to USDA Forest service standard 5100olC or later
revision. In the State of California a spark arrester is required under section 4442 of the California Public resources code. Other states may have similar laws.
CONNECTING ELECTRICAL LOADS
DO NOT connect 240 Volt loads to 120 Volt
receptacles.
DO NOT connect 3=phase loads to the generator.
DO NOT connect 50 Hz loads to the generator.
Let engine stabilize and warm up for a few minutes
after starting.
Plug in and turn on the desired 120 and/or 240 Volt
AC, single phase, 60 Hz electrical loads.
DO NOT OVERLOAD GENERATOR. See "Don't
Overload Generator".
CAUTION
When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical devices plugged in and turned on.
.
Move choke lever to "Half" choke position, and pull recoil handle twice.
If engine fails to start, repeat steps 5 thru 7.
See "Don't Overload Generator". Start generator and let engine stabilize before connecting
electrical loads. Connect electrical loads in OFF position, then turn ON
for operation. Turn electrical loads OFF and disconnect from generator
before stopping generator.
TO STOP THE ENGINE
1. Unplug all electrical loads from generator panel receptacles. NEVER start or stop engine with
electrical devices plugged in and turned on.
.
Let engine run at no-load for several minutes to
stabilize internal temperatures of generator.
3.
Move rocker switch to "Off" position.
CAUTION
120/240 Volt AC, 30 Amp Receptacle
This is a full capacity receptacle; it can supply the generator's full rated output from this sole outlet. The
outlet is protected by two 30 Amp push-to-reset circuit breakers.
4-Wire Cord Set
/
DO NOT stop engine by moving choke lever to 'Choke" position.
4. Move fuel valve to "Off" position.
CORD SETS AND RECEPTACLES
Use only high quality, weGinsulated, extension cords
with the generator's 120 Volt electrical receptacles.
Check the ratings of all extension cords before you
use them. Extension cord sets used should be rated for 125 Volt AC loads at 20 Amps or greater for most electrical devices. Some devices, however, may not
require this type of extension cord. Check the owner's
manuals of those devices for the manufacturer's
recommendations.
Keep extension cords as short as possible, preferably
less than 15 feet long, to prevent voltage drop and
possible overheating of wires.
CAUTION
NEVER attempt to power a device requiring more amperage than generator or receptacle can supply,
DO NOT overload the generator, See "Don't Overload Generator",
120 Volt AC, 20 Amp Dupmex Receptacle
Each receptacle is protected against overload by a
single 20 Amp push-to-reset circuit breaker. Use each
receptacle to operate 120 Volt AC, single phase 60 Hz electrical loads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current.
(Neutral)
1
Y (Hot) _ X (Hot)
NEMA L14-30
A NEMA L14-30 plug is used with this 240 Volt
receptacle. Connect a suitable 4-wire cord set to the plug and to the desired load. The cord set should be rated for 250 Volt AC loads at 30 Amps (or greater).
How to Use the Battery Charger
Use battery charger jack to keep the starting battery charged and ready for use. Battery charging should be
i
done in a dry location, such as inside a garage.
1. Plug charger into unit's "12V DC Battery Charger" jack, which is located on control panel. Plug
battery charger into a 120 Volt AC wall rece )tacle.
y
2. Unplug charger from unit and wall outlet when generator is being started and while in operation.
3. Keep charger plugged in when generator is not in use to prolong battery life. The charger has a built in float equalizer and will not overcharge battery, even when plugged in for an extended period of
time.
IMPORTANT: See "Battery Maintenance" on page 13
for additional information.
Ground (Green)
10
DON'T OVERLOAD GENERATOR
Capacity
You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See the table on the right.
3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power
needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator.
Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.
Example:
Tool or Appliance Window Air
Conditioner
Refrigerator Deep Freezer
Television
Li ht z75 Watts
Rated
(Running) Watts
1200
8OO 5OO
5OO
75
3075 Total
Running Watts
Total Rated (Running) Watts
Highest Additional Surge Watts
Total Generator Output Required
Power Management
To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting it's engine. The correct and safe way to manage generator power is to sequentially add loads
as follows:
1. With nothing connected to the generator, start the engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates
properly.
Additional Surge
(Starting) Watts
1800
1600
500
1800 Highest
Surge Watts
= 3075 = 1800
= 4875
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.
Take special care to consider surge loads in generator
capacity, as described above.
Rated*
Too! or Appliance
Essentials Light Bulb - 75 watt
Deep Freezer Sump Pump
Refrigerator/Freezer- 18 Cu. Ft. Water Well Pump - 1/3 HP
Heating/Cooling Window AC - 10,000 BTU
Window Fan Furnace Fan Blower- 1/2 HP
Kitchen Microwave Oven - 1000 Watt Coffee Maker
Electric Stove - Single Element Hot Plate
Family Room DVD/CD Plaver VCR
Stereo Receiver Color Television - 27"
Personal Computer w/17" monitor
Other Security System
AM/FM Clock Radio
Garage Door Opener - 1/2 HP Electric Water Heater - 40
Gallon D_Y/Job Site
Quartz Haloqen Work Light
Airless Sprayer - 1/3 HP
Reci rocatin Saw Electric Drill - 1/2 HP
Circular Saw - 7 1/4" Miter Saw - 10" Table Planer - 6"
Table Saw/Radial Arm Saw - 10"
Air Compressor - 1-1/2 HP
(Running) (Starting)
Watts
75
500 500
800 1200 800 1600
1000 2000
1200 1800
300 600
800 1300
1000 1500 1500 2500
100 100
45O
5OO
8OO
180 3OO
480 520
4000
1000
600 1200
960 960 1000 1000 1500 1500 1800 1800 1800 1800
2000 2000
2500 2500
*Wattages listed are approximate only.
appliance for actual wattage.
Additional
Surge
Watts
Check tool or
11
ENGINE TECHNICAL INFORMATION
This is a single cylinder, overhead valve(OHV), air cooled engine, it is a low emissions engine.
in the State of California, Model Series 210000
engines are certified by the California Air Resources
Board to meet emissions standards for 250 hours.
Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. The engine is warranted solely according to the product and emmisions warranties stated
elsewhere in this manual.
Power Ratings
The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine
Power & Torque Rating Procedure) (Revision 2002-
05). Given both the wide array of products on which our engines are placed, and the variety of environmental issues applicable to operating the equipement, it may be that the engine you have purchased will not develop the rated horsepower when used in a peice of power equipment (actual "on-site" power). This difference is due to a variety of factors including, but not limited to, the following: differences in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of the particular peice of power equipment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted based on comparisons to other similar engines utilizedin similar applications, and will thereforenot necessarily match the values derived using the foregoing codes.
PRODUCT SPECIFICATIONS
Generator Specifications
Wattage .................... 6300 Watts (6.3 kW)
Starting Wattage ............. 9100 Watts (9.1 kW)
Rated AC Voltage ............ 120/240 Volts
Rated AC Current
at 240 Volts ............... 26.3 Amperes
at 120 Volts ............... 52.5 Amperes
Rated Frequency ............. 60 Hz at 3600 rpm
Phase ...................... Single Phase
Unit Weight ................. 198 Ibs,
Engine Specifications
Rated Horsepower ............ 11 at 3600 rpm
Bore ....................... 3,3 in. (83,81 mm)
Stroke ...................... 2,438 in. (61,67 mm)
Displacement ................ 20,85 in. (342 cc)
Spark Plug
Type: ................. Champion RC12YC or
Equivalent
Set Gap To: ............ 0,030inch (0.76mm)
Armature Air Gap: ............ 0,008-0,012 in.
(0 20-0,30ram)
Valve clearance with valve springs installedand piston 1/4 in.
(6 mm) past top dead center (check when engine is cold).
Intake ...................... 0,004-0,006 in.
(0.!0o0.!5 mm)
Exhaust .................... 0,004-0,006 in.
(0,!0-0,15 mm)
Fuel Capacity ................ 7 U.S. gallons
Oil Capacity ................. 28 fL oz,
Oil Type:
Above 40° F ............... SAE 30
Below 40° F ............... SAE 5W-30 or 10W-30
12
OWNER'S RESPONSIBILITIES
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is rec uired when operating in adverse conditions noted below.
MABNTENANCE SCHEDULE
FtLL tN DATES AS YOU
COMPLETE REGULAR SERVICE
MAINTENANCE TASK
Check oil level Clean debris
Change engine oil Service air cleaner
Service spark plug Service spark arrester
Clean cooting system Prepare for storage
Change oil after the first (5) operating hours and every 50 hours or every year, whichever occurs first, thereafter. Change sooner when operating under dirty or dusty conditions. Replace more often under dirty or dusty conditions.
Before Every 25 Hours
Each Use or Yearly
X
x
If unit is to remain idle for longer than 30 days.
SERVICE DATES
X 2
Every 50 Hours
or Year y
X 1
Every 100
Hours or Yearly
x x
x 2
SERVICE DATES
GENERAL RECOMMENDATIONS
Regular maintenance will improve the performance
and extend the life of the generator. See any authorized Sears dealer for service.
The generator's warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain generator as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your generator.
All service and adjustments should be made at least once each season. Follow the requirements in the
"Maintenance Schedule" chart above.
NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.
EMISSION CONTROL
Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual.
GENERATOR MAINTENANCE
Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.
Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign
substances are visible on its exterior surface.
NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water
will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the
generator internal windings will eventually decrease the insulation resistance of these windings.
Generator Cleaning
Daily or before use, clean accumulated debris from generator. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any
combustible debris. Generator parts should be kept clean to reduce the
risk of overheating and ignition of accumulated debris.
Use a damp cloth to wipe exterior surfaces clean.
CAUTION
DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors,
DO NOT insert any objects through cooling slots,
Use a soft bristle brush to loosen caked on dirt, oil, etc.
Use a vacuum cleaner to pick up loose dirt and debris.
Battery Maintenance
Other than trickle charging, described elsewhere, no maintenance is required for the battery. Keep the
battery and terminals clean and dry. IMPORTANT: Battery charging should be performed
in a dry location, such as inside a garage.
13
ENGINE MAINTENANCE
WARNING
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR
Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
Use approved spark plug tester. DO NOT check for spark with spark plug removed,
Changing Engine OH Change the oil after the first 5 hours of operation.
Change oil every 50 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.
CAUTION
Used motor oil has been shown to cause skin cancer in certain laboratory animals.
Thoroughly wash exposed areas with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Oil Recommendations
NOTE: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service
classification SF, SG, SH, SJ or higher. DO NOT use special additives.
1. Choose a viscosity according to the following table:
J
C 30 2Q 10 0 10 20 30 40
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O_L CHANGE
NOTE: Synthetic oil meeting ILSAC GF-2, API
certification mark and API service symbol with "SJ/CF
ENERGY CONSERVING" or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not
alter required oil change intervals. * The use of multi-viscosity oils (5W-30, 10W-30, etc.)
in temperatures above 40°F (4°C) will result in higher than normal oil consumption. When using a multi- viscosity oil, check oil more frequently.
** If using SAE 30 oil in temperatures below 40°F
(4°C), it will result in hard starting and possible engine
bore damage due to inadequate lubrication.
Checking Oil Levet
Oil level should be checked prior to each use or at least every 5 hours of operation. Keep oil level maintained.
1. Make sure generator is on a level surface.
2. Remove oil fill cap and wipe clean with cloth.
3. Verify{ oil is at the point of overflowing at oil fill opening.
100
Change the oil while the engine is still warm from running, as foitows:
1. Make sure unit is on a level surface.
2. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact
spark plug.
3. Clean area around oil drain plug. The oil drain plug is located at base of engine, opposite carburetor.
4. Remove oil drain plug and drain oil completely into a suitable container.
5. Reinstall oil drain plug and tighten securely. Remove oil fill cap.
6. Slowly pour oil (about 28 oz.) into oil fill opening to the point of overflowing at oil fill cap. DO NOT
overfill.
7. Reinstall oil fill cap. Finger tighten cap securely.
8. Wipe up any spilled oil.
CJeantRep_ace Spark P_ug
Change the spark plug every 100 hours of operation or once each year, whichever comes first. This will help your engine to start easier and run better.
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76mm) if necessary.
Adding Engine Oim
1. Make sure generator is on a level surface.
2. Check oil level as described in "Checking Oil Level".
3. If needed, slowly pour oil into oil fill opening to the point of overflowing at oil fill cap.
4. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use a recommended replacement plug.
NOTE: You can purchase a new spark plug by calling 1-800-366-PART.
14
Service Air Cleaner
Your engine will not run properly and may be damaged if you run it using a dirty air cleaner. Clean or replace the air cleaner paper filter once every 25 hours of operation or once a year, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions.
Service Air Filter
1. Loosen screws and remove air cleaner cover. Remove paper filter.
Cartridge
Cover X_
if you use your generator on any forest-covered, brush- covered, or grass-covered unimproved land, it must have a spark arrester. The spark arrester must be maintained in good condition by the owner/operator.
Clean and inspect the spark attester as follows:
1. To remove muffler heat shield from muffler, remove four screws that connect guard to muffler bracket.
2. Remove four screws that attach spark arrester screen.
Mumlr_NSpark Arrester
Screen .
eat Shield
Base
2. Install clean (or new) air cleaner assembly inside cover. Dispose of old filter properly.
3. Assemble air cleaner cover onto base and tighten
screws.
NOTE: You can purchase new air cleaner elements by calling 1-800-366-PART.
Cmean Spark Attester Screen
The engine exhaust muffler has a spark arrester screen. Inspect and clean the screen every 100 hours of operation or once each year, whichever comes first.
NOTE: You can purchase a new spark arrester screen by calling 1-800-366-PART.
WARNING
DO NOT touch hot surfaces and avoid hot exhaust gases.
Allow equipment to cool before touching.
Keep at least 5 ft. (152 cm) clearance on all sides of generator including overhead.
Reflective exhaust heat may damage fuel tank causing fire. Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered by an internal combustion engine to have a spark arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later revision. In the State of California a spark arrester is
required under section 4442 of the California Public resources code. Other states may have similar laws.
3. inspect screen and replace if torn, perforated or otherwise damaged. DO NOT use a defective screen. If screen is not damaged, clean it with
commercial solvent.
4. Reattach screen and muffler guard.
Air Coo_ing System
Over time debris may accumulate in cylinder cooling
fins and cannot be observed without partial engine
disassembly. For this reason, we recommend you have an authorized Sears service dealer clean the
cooling system per recommended intervals (see "Maintenance Schedule" on page 13). Equally important is to keep top of engine free from debris. See "Generator Cleaning".
CLEAN
15
Thegeneratorshouldbestartedatleastonceevery sevendaysandallowedtorunatleast30minutes.If thiscannotbedoneandyoumuststoretheunitfor morethan30days,usethefollowinginformationasa guidetoprepareitforstorage.
Long Term Storage _nstructions
it is important to prevent gum deposits from forming in essential fuel system parts, such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic fuel can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow
these instructions:
WARNING
WHEN STORING FUEL OR EQUIPMENTWITH FUEL IN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that havepilot light or other ignition source because they can ignite fuel vapors.
WHEN DRAiNiNG FUEL
Turn generator OFF and let itcool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Drain fuel tank outdoors.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources,
DO NOT light a cigarette or smoke.
Protect Fue_ System
Fuel Additive:
If adding a fuel additive, fill the fuel tank with fresh fuel. If only partially filled, air in the tank will promote fuel deterioration during storage. Engine and fuel can be stored up to 24 months with additive.
Add fuel additive following manufacturer's
instructions.
Run the engine outdoors for several minutes to be
sure that treated fuel has replaced the untreated fuel in the carburetor.
If fuel additive is not used, remove all fuel from tank and run engine until it stops from lack of fuel.
Change OH
While engine is still warm, drain oil from crankcase.
Refill with recommended grade. OHCylinder Sore
Remove spark plug and pour about 1 ounce (30ml) of clean engine oil into the cylinder.
Install spark plug and crank slowly to distribute oil.
WARNING
NEVER crank enqine with spark plug removed,
Generator
1. Clean generator as outlined in "Generator Cleaning".
2. Check that cooling air slots and openings on generator are open and unobstructed.
Other Storage Tips
1. DO NOT store fuel from one season to another.
2. Replace fuel can if it starts to rust. Contaminated fuel will cause engine problems.
3. If possible, store unit indoors and cover it to give protection from dust and dirt. BE SURE TO
EMPTY FUEL TANK.
4. Cover unit with a suitable protective cover that does not retain moisture.
DO NOT place a storage cover over a hot generator. Let equipment cool for a sufficient time before placing
the cover on the equipment.
.
Store generator in clean, dry area.
16
Loading...
+ 36 hidden pages