Craftsman 536.888400 User Manual

Page 1
CRAFTSMAN
6 Horsepower 24 Inch Dual Stage
Free-WheelIngTrack 120V. Electric Start
SNOWTHROWER
MODEL NO.
536.888400
Rules and Operating Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.SJV.
76081711/03/97
Page 2
TABLE OF CONTENTS
Table of Contents 2 Warranty 2 Safety Rules 2-4 Contents of Shipping Carton 4-5 Assembly 5-8 Operation 8-14 Maintenance 15-17
Service and Adjustments Storage
Troubleshooting Repair Parts Engine Repair Parts
Spanish(Espaftol)
Parts Ordeiing/Service
17-23 23-24
25-34 35-40 41-65
Back Cover
WARRANTY STATEMENT
LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWE^^
purchase, when this Craftsman Snow Thrower is main-
and tuned up accordirig to the operating and maintenance instructions in
manshiftftianual, Craftsman will repair, free of charge, any defect in material or work­If this Craftsman Snow Thrower is used for commercial or rental purposes this warranty
applies for only 90 days from the date of purchase.
This warranty does not cover the foliowing; ,
items which become worn during normal use, such as spark plugs, drive belts and shear pins.
* because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions con
tained tn the owner^s manual.
24
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. . у «. nun
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
SAFETY RULES
^a-rrPMTfJiwifi'2’*’®' point out important safety precautions, it means-
ATTENTiONii! Become alertil! Your safety is involved.
^ CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting-up, transporting, adjusting or making repairs.
IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt
to defeat the function of the operator
jresence controi under any circumstances.
A California Proposition 65
A WARNING: The
engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other
TRAINING
1.
Read the operator's manual carefully.
Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.
Never allow children to operate the
snow thrower and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruction. Do not carry passen
gers. Keep the area of operation clear of all
persons, particularly small children and pets.
Exercise caution to avoid slipping or
falling, especially when operating in
reverse.
reproductive harm.
Page 3
PREPARATION 4.
1. Thoroughly inspect the area where the snow thrower is to be used and
remove all doormats, sleds, boards,
wires and other foreign objects. 5.
2. Disengage ail clutches before starting the engine (motor).
3. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly ' flammable.
(a) Use an approved fuel container. (b) Never remove fuel tank cap or add
fuel to a running engine or hot 7 engine. '
(c) Fill fuel tank outdoors with
extreme care. Never fill fuel tank indoors. .
(d) Replace fuel tank cap securely 8.
and wipe up spilled fuel.
(e) Never store fuel or snow thrower
with fuel in the tank inside of a building where fumes may reach an open flame or spark.
(f) Check fuel supply before each 9.
use, allowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand. 10
5. Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors.
6. Adjust the snow thrower height to clear gravel or crushed rock surfaces.
7. Never attempt to make any adjust- “• “• menls while the engine (motor)
is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and snow thrower 12 adjust to outdoor temperatures before
starting to clear snow.
9. Always wear safety glasses or eye 12
shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that
may be thrown from the snow thrower.
OPERATION . ’ 14
1. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your 15 ability to operate this machine.
2. Do not use this machine if you are mentally or physically unable to operate this machine safely. 16
3. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all limes.
Exercise extreme caution when operat-| ing on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
After striking a foreign object, slop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snovy thrower for any damage, and , repair the damage before restarting and operating the snow thrower. '
if the snow thrower should start to vibrate abnormally, stop the (motor) and check imrnediately for the cause. Vibration is generally a warning of trouble.
Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections.
When cleaning, repairing, or inspecting, make certain the auger/impeller and all '
moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent acciden tal starting.
Take all possible precautions when
leaving the snow thrower unattended.
Disengage the auger/impeller, slop engine, and remove key.
Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (contain
ing CARBON MONOXIDE, an ODOR
LESS and DEADLY GAS).
Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes.
Never operate the snow thrower without proper guards, plates or other safety protective devices in place.
Never operate the snow thrower near glass enclosures, automobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets
away. Do not overload the machine capacity
by attempting to clear snow at too fast a rate.
Never operate the snow thrower at high transport speeds on slippery surfaces. Look behind and use care when backing.
Never direct discharge at bystanders or allow anyone in front of the snow
thrower.
Page 4
17. Disengage power to the auger/ impetier when snow thrower is
transported or not in use.
18. Use only attachments and accesso ries approved by the manufacturer
of the snow thrower (such as tire chains, electric start kits, etc).
19. Never operate the snow thrower
without good visibility or light. Always be sure of your footing, and
keep a firm hold on the handles.
Walk; never run.
MAINTENANCE AND STORAGE
1. Check shear bolts and other bolts
frequently for proper tightness to be sure the snow thrower is in safe working condition.
2. Never store the snow thrower with
fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator's manual
instructions for important details if the snow thrower is to be stored for an extended period.
Contents of Parts Bag (actual size)
1 • Owner's Manual (not shown)
2 - Parts Bags (not shown)
* Non-Assembly Parts are found in
the toolbox located on top of the belt cover
4. Maintain or replace safety and instruc tion labels, as necessary.
5. Run the snow thrower a few minutes , after throwing snow to prevent freeze­up of the auger/impeller.
iilisk WARNING: This snow thrower is for
use on sidewalks, driveways and other ground level surfaces. ,
Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages, porches or other such structures or buildings.
J^dangerTAdanger
'L
lili
AVOID INJURY FROM
ROTATING AUGER-
KEEP HANDS, FEET,
AND CLOTHING AWAY!
- Spare Spacers
a J
STOP THE ENGINE
BEFORE UNCLOGGtNG
DISCHARGE CHUTE!
3 • Carriage Bolts, 5/16-18x1.00 In.
1- Shifter Knob
5-11/32 Flatwashers 5/16-18
1- Nut, 1«-13 Hexjam
4
3 -Hex Nylon Nuts,
1 - Starter Motor Cord 10Ft.
Page 5
2- Nut, 5/16-18 Reghex
Pajt^acked separately in cartm (not shown full size)
1 - container fuel
2 - Ignition Keys (Attached to engine in
plastic bag) 1 ‘ Snow Chute Assembly
THIS SNOW THROWER HAS A TRACK DRIVE SYSTEM EQUIPPED TO GIVE YOU
FREE-WHEELING CAPABILITY
If your snow thrower must be moved without the aid of the engine, it will be easier to pull the snow thrower backward by the handles, rather than pushing. For details on how to use the freewheeling capability, see the Track Drive/Free-Wheel Feature paraqraoh in the
Operation section of this manual. a «k*>
used. After first use, check the track for tension and adjust if necessary. See the Track Adjustment paragraph in the Senrice and Adjustments section of this manual. Check track
adjustment and fasteners regularly.
track drive system may be tight but will loosen up as the snow thrower is ■
______
stabilizer
ASSEMBLY
A CAUTION: Always wear safety
glasses or eye shields while assembling snow thrower.
TOOLS REQUIRED FOR ASSEMBLY
1
Knife to cut carton and plastic ties
2
1/2 inch wrenches (or adjustable
wrenches)
2 -
9/16 inch wrenches (or adjustable wrenches)
3/4 inch wrenches (or adjustable wrenches)
Pliers (to spread cotter pin) Screwdriver
Measuring tape or ruler
The figure below shows the snow thrower in the shipping carton.
The figure below shows the snow thrower completely assembled.
References to the right or left hand side of the snow thrower are from the viewpoint of the operator's position behind the unit.
Auger drive lever _^Traction drive lever
Clutch cable
Shifter. iever
Shifter.
plate
Chute deflector
^.»Height-
adjust skids
Page 6
TO REMOVE SNOW THROWER
FROM CARTON
• Locate and remove container of 5W30 oil.
• Locate all parts packed separately and remove from the carton.
NOTE: Place fuel stabilizer in a safe place until needed for storage.
• Remove and discard the packing material
from around the snow thrower.
• Cut all four comets of the carton from top
to bottom and lay the panels flat.
• Roll the snow thrower off the carton by pulling on the lower handle. CAUTION; DO NOT back over cables.
• Remove the pacldng material from handle assembly and plastic protector on
top of auger housing.
• Cut ties securing the clutch control cables
to the lower handle.
TO INSTALL THE UPPER HANDLE AND CRANK ASSEMBLY
• Loosen, but do not remove the screw, flatwasher, lockwasher and hex nut in the
right hand upper holes of the lower
handle. See next figure.
NOTE: If the cables have become discon
nected from the clutch levers, reinstall the
cables as shown in figure below.
NOTE: Position cable through slots on
shifter plate.
Install hardware supplied in the parts bag (Screws, flatwashers, lockwashers, and hex nuts) into lower holes on handles. See figure above.
Tighten screws in lower holes.
Rotate upper crank rod into the operating position. See figure below.
Upper Crank \
Rod In \
Operating
Position.
Upper handle
(Left hand)
// Upper handle
(Right hand}
Loosen, but
,do not remove
5/16’hex Nut
11/32* Flatwasher
16X2*
5/16" Lockwasher
Screw
• Loosen, but do not remove the nylon locknut on the eye bolt assembly in the left hand upper holes of the lower handle.
See next figure.
• Cut tie securing upper crank rod to the lower crank rod.
• Cut tie holding shift rod to lower handle and move shifter to the first gear.
• Raise upper handle into operating posi tion. Upper handle should be to the outside of the lower handle.
NOTE: Make sure the cables are not caught between the upper and lower handle or on the gear select bracket.
Eye Bolt
Carefully remove cotter pin and clevis pin from yoke end of upper crank rod assem bly as shown in figure below.
Universal Joint Pin
Upper Crank Rod
NOTE: If this removes the universal joint
and universal joint pin. Place universal
joint into yoke of upper crank rod lining up
largo holes. Insert universal joint pin. (En sure opening in universal joint pin is in line with small openings in universal joint.)
• While holding universal joint in place slide
the upper crank rod down through the
eye bolt uritil the universal joint will slide into the yoke of the lower crank rod.
End of Eye
Bolt
Itter Pin
Page 7
Line up openings, insert clevis pin through
assembly and secure with cotter pin.
Spread ends of cotter pin to lock in place. See figure below.
• Tighten nut on eye bolt, keeping eye in line with the rod while tightening the in
side securely.
• Tighten screw in right hand upper hole.
TO INSTALL SHIFTER LEVER KNOB
• Thread the hex nut found in the parts bag onto shifter lever. Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex nut and the lip is pointed away from the en gine. Tighten hex nut against the bottom of the shifter lever knob. See figure below.
TO ASSEMBLE SNOW CHUTE
• Turn crank assembly counterclockwise until it stops.
• Locate three carriage bolts, flatwashers and nuts (found in parts bag) from snow chute flange. DO NOT remove carriage bolt over worm gear.
• Position snow chute on snow chute flange and align the three holes in the snow chute with holes in the snow chute flange
as shown in figure below. .
• Install carriage bolts from inside of chute
as shown in figure below, flatwashers and nuts.
• Tighten carriage bolts securely. Be careful not to overtighten. See figure below.
• Turn crank assembly clockwise and make sure all carriage bolts are tight.
NOTE: If the cables have become discon nected, reinstall spring as shown in figure below.
4" Lg free state
Traction ^ \ 3" Lg free state
drive
spring^
Traction drive
spring lever
spring
Auger drive spring cable
CONTROL CABLES
The control cables attached to the auger clutch lever and traction clutch lever as shown in figure below may need to be ad justed before you use your snow thrower.
For instructions on checking or adjusting the control cables, (See To Adjust Clutch
Control Cables paragraph on page17).
Traction Clutch Lever Auger Clutch Lever
__ __
^QFF
Control cables
Page 8
HOW TO SET UP YOUR SNOW
THROWER
• Your snow thrower is equipped with height adjust skids (see second figure on page 5) on the outside of the auger housing. To adjust the skid height for different conditions, (see To Adjust Skid Height
paragraph on page 17).
/ CHECKLIST
Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from this quaiity product, please review the following checklist:
/ All assembly instmctions have been
completed. / The discharge chute rotates freely. / No remaining loose parts in carton.
While learning how to use your snow thrower, pay extra attention to the following important items;
^/ Engine oil is at proper level. // Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
// Become familiar with all controls-their
location and function. Operate controls before starting engine.
Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing).
Traction Drive Lever - Propels the snow thrower forward and in reverse.
Speed Shifter Lever - Selects the speed of snow thrower (6 speeds forward and 2 speeds reverse).
Crank Assembly - Changes the direction of snow throwing through the discharge chute.
Chute Deflector - Changes the distance the snow is thrown.
Discharge Chute - Changes the direction the snow is thrown.
KItck Pin - Changes the track drive from normal to free-wheel drive, which allows the unit to be transported easily without the en gine being started.
Weight Transfer System - When engaged (by lifting up on the upper handle) it helps keep the snow thrower in contact with the ground, and reduces ride up on ice and hard-packed snow. When released (by pushing down on weight transfer pedal with the bail of your foot), it eases steering of the snow thrower.

OPERATION

Height Adjust Skids - Adjusts the ground clearance of the auger housing.
Ignition Key - Must be inserted to start the engine.
Recoil Starter Handle — Starts the engine manually.
Choke Control - Used to start a cold en
gine.
Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather.
Throttle Control — Controls the engine speed.
Electric Starter Button - Used to start the engine using the 120 V electric starter.
Shear Pins- Shear pins are designed to break (to protect the machine) if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection provided by the shear pin.
Toolbox - Spare shear pins and spacers are located in toolbox.
Page 9
KNOW YOUR SNOW THROWER
OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
SNOW THROWER. Compare the illustrations with your SNOW "mROWER to familiarize Serene™'^ location of various controls and adjustments. Save this manual for future

H ® B

Engine Engine Start Run
Off Choke On Fast Slow Stop Fuel
OH
mVJh
Primer Button
'8' 9:
Drive Clutch Auger Clutch
Auger Drive Lever
Speed Shifter­Lever
Ignition Key
insert to run pull out to stop
Primer Button
Pushto
engage electric start
Recoil Starter Handle
Weight Transfer
Pedal
Toolbox
Height Adjust Skids
Shear Pin
Page 10
The operation of any snow thrower can re sult in fofeign objects being thrown into the eyes, which can result in severe eye dam
age. Always wear safety glasses or eye shields while operating the snow thrower.
We recommend standard safety glasses or
a wide vision safety mask for over your glasses, available at Craftsman Retail Stores or Senrice Centers.
CAUTION: Read owner’s manual
before operating machine. Never direct discharge toward bystanders. Release the
auger control bar and stop the engine before unclogging discharge chute or auger housing and before leaving the machine.
HOWTO USE YOUR SNOW
THROWER
TO STOP YOUR SNOW THROWER
• To stop throwing snow, release the auger drive lever (see last figure on this page).
• To stop the track, release the traction drive lever (see last figure on this page).
• To stop the engine, push the throttle con trol lever to off and pull out (DO NOT
TURN) the ignition key, see figure below.
Ignition
buQpn^^^^HH^^tarter
TO MOVE FORWARD AND
BACKWARD
• To shift, release the traction drive lever and move the speed shifter lever to the speed you desire. Ground speed is deter mined by snow conditions. Select the speed you desire by moving the speed shifter lever into the appropriate area on the speed selector.
Speeds 1,2- Wet, Heavy, Extra Deep Speed 3 - Light
Speed 4 - Very Light Speeds 5,6 - Transport only
• Engage the traction drive lever as shown in figure below, left hand. As the snow thrower starts to move, maintain a firm
hold on the handles, and guide the snow
thrower along the clearing path. Do not
attempt to push the snow thrower.
• To move the snow thrower backward,
move the speed shifter lever into first or second reverse and engage the traction drive lever (left hand).
IMPORTANT: Never move the speed shifter lever while the traction lever is down.
TO THROW SNOW
• Push down the auger drive lever, see fig ure below.
• Release to stop throwing snow.
Recoil starter handle
Choke control
Throttle control
TO CONTROL SNOW DISCHARGE
• Turn the crank assembly to set the direc tion of the snow throwing.
• Loosen the wing knob on the chute de flector and move the deflector to set the
distance. Move the deflector (UP) for more distance, (DOWN) for less distance. Then tighten the wing knob, see figure below.
Traction Drive Lever
Auger Drive Lever
TO USE WEIGHT TRANSFER SYS TEM
In hard packed or heavy snow conditions, conventional snow throwers tend to ride up and leave uneven mounds of snow behind.
For these conditions, your new tracked snow thrower has a unique weight transfer
system (see first figure on page 11)
designed to minimize ride-up.
The weight transfer system engaged shifts
more weight to the auger housing. This
weight transfer keeps the snow thrower in
contact with the ground and reduces ride-up on ice and snow.
Page 11
In lighter snow conditions or when trans porting, you should release the weight
transfer system for edsier steering.
• To use the weight transfer system, lift up on upper handle until bracket bolts snap into place in upper slots of weight transfer
pedal.
• To release, hold upper handle firmly and push down on the weight transfer pedal
with the ball of your foot.
NOTE: The weight transfer system will not work if the auger housing height adjust skids are adjusted to the highest position.
BEFORE STARTING THE ENGINE
FILL OIL
Upper handle (Lift up here)
Weight Transfer Pedal Upper Slot
TRACK DRIVE/ FREE-WHEEL
FEATURE
The track system on your snow thrower has a drive/free-wheel feature (see next figure) which allows the unit to be transported easily without the engine being started.
* To use free-wheeling, lift up the loop of
the klick pin in the front track wheel and pull the pin out. install the pin through the hole in the shaft outside of the track
wheel. Repeat on the opposite side of the unit.
• To use normaldfive, lift the loop of the klick pin from the outside hole in the shaft. Rotate the front track wheel until the hole
in the track wheel hub and the outside hole in the shaft are in-line. Place pin through the hole in the track hub. Repeat on the opposite side of the unit.
NOTE, If unit does not move when engine is started, check the pin locations. Pins on both sides of unit should be in the normal drive position for unit to move.
NOTE: Engine may already contain some residual oil Check frequently when filling the
crankcase. This snow thrower was shipped with a con-
t^ner of 5W30 motor oil. TTiis oil must be added to the engine before operating. Re-’ move the oil fill cap/dipstick and fill the
crank case to (FULL) line on dipstick (20 ounces) (see figure below). DO NOT OVERFILL
Tighten the fill cap/dipstick securely each time you check the oil level.
For extreme cold operating conditions of
CF and below, use a partial synthetic 0W30 motor oil for easier starting.
Oil Fill/Dipstick
NOTE: Oil level must be between full and add mark.
NOTE: S.A.E. 5W30 motor oil may be used
to make starting easier in areas where the temperature is 20® F. or lower.
FILL GAS
NOTICE: ENGINES WHICH ARE CERTI
FIED TO COMPLY WITH CALIFORNIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES: Are certified to op
erate on regular unleaded gasoline. Include the following emission control system(s):
EM, TWC (if so equipped). Include any user
adjustable features - therefore no other ad
justments are needed.
WARNING; Experience indicates that alco hol blended fuels (called gasohol or those using ethanol or methanol) can attract
11
Page 12
moisture which leads to separation and for mation of acids during storage. Acidic gas can damage the fuei system of an engine whiie in storage.
To avoid engine probiems, the fuel system should be emptied before storage for 30 daj« or longer. Start the engine and let it run until the fuel lines and carburetor are empty. Use the carburetor bowl drain to empty re sidual gasoline from the float chamber. Use fresh fuel next season (see Storage instructions on page 23 for addi tional information).
Never use engine or carburetor cleaner products in the fuel tank or permanent dam age may occur.
Rll the fuel tank with a fresh, clean, un leaded regular, unleaded premium, or reformulated automotive gasoline only. DO
NOT use leaded gasoline. Be sure that ttie container you pour the gasoline from is clean and free from rust or other foreign par ticles. Never use gasoline that may be stale from long periods of storage in the con
tainer.
A CAUTION: Gasoline is flammable and
caution must be used when handling or stor ing it.
Do not fill fuel tank while snow thrower is running, when it is hot, or when snow
thrower is in an enclosed area.
Keep away from open flame or an electrical
spark and DO NOT SMOKE while filling the fuel tank.
NEVER fill the tank completely. FILL THE
TANK to within 1/4" -1/2" from the top to
provide space for expansion of fuei.
Always fill fuel tank outdoors and use a fun
nel or spout to prevent spilling. Make sure to wipe up any spilled fuel before
starting the engine. Store gasoline in a clean, approved con
tainer and keep the cap in place on the con tainer.
TO STOP ENGINE
• To stop engine, move the throttle control lever to ® (STOP) position and remove key. Keep the key in a safe place. The engine wilt not start without the key. NOTE: DO NOT turn key.
TO START ENGINE (Electric Starter)
Be sure that the engine has sufficient oil.
The snow thrower engine is equipped with a
120 volt A.C. electric starter and recoil starter. Before starting the engine, be cer tain that you have read the following infor
mation: COLD START
• Be sure the auger drive and traction drive
levers are in the disengaged (released) position.
• Move the throttle controfto ^ (FAST)
position. See figure on page 9.
• Remove the keys from the plastic bag.
Insert one key into the ignition slot. Be
sure it snaps into place. DO NOT TURN
KEY. Keep the second key in a safe
place.
• Rotate the choke knob to H choke On
position. See figure on page 9.
• Connect the power cord to the switch box
on the engine.
CAUTION: This starter is equipped
with a three-wire power cord and plug and is designed to operate on 120volt AC house hold current. It must be properly grounded at ail times to avoid the possibility of electri
cal shock, which may be injurious to opera tor. Follow all instructions carefully as set forth in the "To Start Engine" section. Deter
mine that your house wiring is a three-wire
grounded system. Ask a licensed electri cian if you are not sure. If your house wire system is not a three-wire system, do not use this electric starter under any condi tions. If your system is grounded and a three-hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician. When connecting 120 volt AC power cord, always connect the cord to the switch box on the engine first, then plug the other end into the three-hole grounded receptacle. When disconnecting power cord, always un plug the end in the three-hole grounded re
ceptacle first.
• Plug the other end of the power cord into a three-hole, grounded 120 volt A.C. receptacle.
• Push the primer button while covering the vent hole as follows: (Remove finger from primer button between primes).
See figure on page 9 for location. Do not prime if temperature is above
SOT. Two times if temperature is 50°F to 15“F.
Four times if temperature is below 15*F.
12
Page 13
• Push down on the starter button until the engine starts. Do not crank for more than 10 seconds at a time. This electric starter is thermally protected. If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of about 5 to 10 minutes is required).
• When the engine starts, release the starter button and move choke lever to “1/2 choke" position. When engine runs smoothly, move choke lever to “No Choke" Position.
• Disconnect the power cord from the receptacle first and then from the switch box on engine.
NOTE: Allow the engine to warm up for sev eral minutes before blowing snow in tem peratures below O^F.
• Run the engine at full throttle ^ (FAST) when throwing snow.
TO STOP ENGINE
• To stop engine, move the throttle control lever to ® (STOP) position and remove key. Keep the key in a safe place. The
engine will not start without the key. NOTE: DO NOT turn key.
TO START ENGINE (Recoil Starter)
Be sure that the engine has sufficient oil.
The snow thrower engine is equipped with a
recoil starter. Before starting the engine, be certain that you have read the following in formation:
COLD START
• Be sure the auger drive and traction drive
levers are in the disengaged (released) position.
• Move the throttle control to ^ (FAST) po sition. See figure on page 9 for location.
• Remove the keys from the plastic bag. in sert one key into the ignition slot. Be sure it snaps into place. DO NOT TURN KEY. Keep the second key in a safe place.
• Rotate the choke knob to H choke On position. See figure on page 9.
• Push the primer button, see figure on page 9, while covering the vent hole as follows:
(Remove finger from primer button be tween primes).
Do not prime if temperature is above 50“F.
Two times if temperature is 50®F to
15“F. Four times if temperature is below
15»F.
• Puil the recoil starter handle rapidly. Do not allow the handle to snap back, but al low it to rewind slowly while keeping a firm hold on the starter handle.
• As engine starts warms up move choke lever to “1/2 choke" position. When engine runs smoothly, move choke lever to "No Choke" Position.
NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0®F.
• Run the engine at full throttle ^ (FAST) when throwing snow.
WARM START
If restarting a warm engine after a short shutdown, leave choke at (OFF) and do not push №e primer button. If the engine fails to start, follow the Cold Start instmc­tions above.
FROZEN RECOIL STARTER
If the starter Is frozen and will not turn engine:
• Pull as much rope out of the starter as possible.
• Release the starter handle and let it snap back against the starter.
if the starter still fails to turn engine, repeat
the two prevrious steps until the starter en
gages. Then continue with the directions for
cold start. ' To help prevent possible freeze-up of recoil
starter and engine controls, proceed as fol
lows after each snow removal job,
• With the engine running, pul) the starter rope hard with a continuous full arm
stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter.
• With the engine not running, wipe all
snow and moisture from the carburetor cover in area of control levers. Also move throttle control, choke control, and starter handle several times.
13
Page 14
A CAUTION: Never run engine indoors
, or in enclosed, poorly ventilated areas. En
gine exhaust contains CARBON MONOX IDE, AN ODORLESS AND DEADLY GAS. Keep hands, feet, hair and loose dotting away from any moving parts on engine and snow thrower.
WARNING: Temperature of muffler and
nearby areas may exceed 150“ F. Avoid
these areas.
DO NOT allow children or young teenagers
to operate or be near snow thrower while it
is operating. A CAUTION: Do no attempt to remove
any item that may become iodged in auger without taking the following precautions:
• Release auger drive and traction drive levers.
• Move throttle lever to stop position.
• Remove (DO NOT TURN) ignition key.
• Disconnect spark plug wire.
• Do not place your hands in the auger or
discharge chute. Use a pry bar.
SNOW THROWING TIPS
• For maximum snow thrower efficiency in removing snow, adjust ground speed, NEVER the throttle. Go slower in deep, freezing, or wet snow. If the tracks slip, re duce forward speed. The engine is designed to deliver maximum perfor mance at full throttle and should be run at
this power setting at all times. Most effi cient snow blowing is accomplished when the snow is removed immediately after it
falls.
• For complete snow removal, slightly over lap each path previously taken. Use more overlap in deep snow to prevent overload ing.
• The snow should be discharged down
wind whenever possible. In windy condi tions, lower the chute deflector to direct discharged snow close to the ground, where it is less likely to blow into un
wanted areas.
• For normal usage, set the skids so that
the scraper bar is 1/8“ above the skids.
For extremely hard-packed snow surfaces,
adjust the skids upward so that the scraper bar touches the ground.
On gravel or crushed rock surfaces, set the skids at 1-1/4“ below the scraper bar (See To Adjust Skids Height paragraph on page 17). Stones and gravel must not be picked up and thrown by the machine.
After the snow throwing job has been completed, allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine.
Clean the snow thrower thoroughly after each use. . ^
Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to re move all salt or other chemicals. Wipe snow thrower dry.
PRODUCT SPECIFICATIONS
HORSE POWER: 6HP
DISPLACEMENT: 11.88 cu. in.
GASOLINE CAPACITY: 4 quart
(unleaded)
OIL (20 oz. Capacity) : 5W-30 SPARK PLUG:
VALVE CLEARANCE: Intake: .010 In.
Champion RC19LM (Gap .030) or Equivalent
Exhaust: .010 In.
14
Page 15
CUSTOMER RESPONSIBILITIES
MAINTENANCE
SERVICE RECORDS
Fill in dates as
you complete
regular service
Check Engine Oil Level Change Engine Oil
Tighten all screws and nuts
Check Traction Clutch Cable
Adjustment (See cable Adj)
Replace Spark Plug Replace Drive Belts Lubricate all pivot points
Drain Fuel
Oieck Auger Clutch Cable Adjustment (See Cable Adj)
Lubricate Disc Drive Plate Zerk
After first 2 Hours
Before Each Use
As Needed
The warranty on this snow thrower does not cover items that have been subjected to op erator abuse or negligence. To receive full
value from the warranty, the operator must
maintain the snow thrower as instructed in this manual. The above chart is provided to assist the operator in properly maintaining the snow thrower.
Some adjustments will need to be made pe riodically to properly maintain your snow thrower.
AFTER FIRST USE
• Check the tracks for tension and adjust if necessary (see first figure on page 16).
• Check the track adjustment and fasteners regularly.
• Be sure that ail fasteners are tight.
AS REQUIRED
The following adjustments should be performed more than once each season.
• All screws and nuts should be checked
often to make sure they are tight, prefer able after each use.
• If any parts are worn or damaged, replace
immediately.
SCHEDULE
Every 10 Hours
Every 25 Hours
Each Season
I/'
Before Storage
LUBRICATION CHART
Lubricate Disc Drive Plate Zerk
with a Hi Temp EP Moly Grease.
SERVICE
DATPQ
L/n 1 Cw
IS
Page 16
Check track for tension (Pull up gently at center)
LUBRICATION - EVERY 25 HOURS
• Lubricate Disc Drive Plate every 25 hours and at the end of the season and/or before
storage.
To Lubricate:
• Remove bottom panel. See second figure
on page 20.
• Position speed selector lever in first gear.
• Turn disc drive plate clockwise by hand until grease ZQtk is clearly visible at front center. See second figure on this page.
• Place a coin or (a shim of equal thick ness) between the rubber friction wheel and disc drive plate to prevent rubber fric tion wheel contacting the drive disc.
• To grease zerk, use a hand grease gun,
lubricate with a Hi Temp EP Moly grease
See inset of second figure on this page.
DO NOT over fill or allow grease to come in contact with the disc drive plate or fric tion wheel or damage will result. Rll zerk
only until grease becomes visible below bearing assembly located under grease
zerk. See insert in second figure.
IMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc drive plate.
• Re-assemble bottom panel.
SNOW THROWER
LUBRICATION - EVERY TEN HOURS
• Weight Transfer System - Coat weight transfer side plates with clinging type grease, such as Lubriplate, every ten hours and before storage (see Lubrication
Chart on page 15).
NOTE: Clean all excess grease found on friction disc hub.
CAUTION: Do not allow grease to contact friction wheel and disc drive piate.
Rubber-
Friction
Vtfheel Gears
(Require No /■' Lubrication)
Friction „ ' ^
Wheel Grease Zerk-
^ Bearing Assembly-
Place coin in gap between friction wheel and disc drive
U/plale
------IZ3 3—Grease Zerk
c
Point at which grease should be visible
ex
Shaft
LUBRICATION
• Hex Shaft and Gears - Hex shaft and gears require no lubrication. All bearings and bushings are lifetime lubricated and require no maintenance. See figure above.
NOTE: Any greasing or oiling of the above components can cause contamination of the friction wheel. If the disc drive plate or friction wheel comes in contact with grease
or oil, damage to the friction wheel will re
sult.
Should grease or oil come in contact with
the disc drive plate or friction wheel, be sure
to clean the plate and wheel thoroughly.
NOTE: For storage, the hex shaft and gears should be wiped with 5W-30 motor oil to prevent rusting. See figure above.
• Auger Gear Box - The auger gear box is lubricated at the factory and should not re quire additional lubrication. If for some reason the lubricant should leak out, or if the auger gear box has been serviced, add Lubripiate No. 630-AA or equivalent.
Maximum 31/4 ounces should be used. Remove filler plug as seen in figure below once a year. If grease is visible, do not add. If grease is not visible, use a piece of fine wire like a dipstick, to check if there is
grease in the gearbox. Add grease if nec essary. Reinstall gear box filler plug.
>x Filler Plug
te
Page 17
ENGINE
LUBRICATION
Check the crankcase oil level (see figure be low) before starting the engine and after each five (5) hours of continuous use. Add S.A.E. 5W30 motor oil as needed. Tighten fill cap/dipstick securely each time you check the oil level.
NOTE; Oil level must be between full and add mark
OIL RECOMMENDATION
Only use high quality detergent oil rated with API service classification SG. Select
the oil's viscosity grade according to your
expected operating temperature:
NOTE: For extreme cold operating condi tions of 0® and below, use a partial synthetic 0W30 motor oil for easier starting.
NOTE: Although multi-viscosity oils improve
starting in cold weather, these multi-viscosity
oils will result in increased oil consumption
when used above 32®F. Check your engine
oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil every 25 hours and at the beginning of each season.
• Position the snow thrower so that the oil drain plug is at the lowest point on the en gine. Remove the oil drain plug and the oil
fill cap/dipstick. Drain the oil into a suit
able container. Oil will drain more freely
when warm.
• Replace the oil drain plug and tighten se curely.
SPARK PLUG
• Make sure that the spark plug is tightened securely into the engine and the spark plug wire is attached to the spark plug.
• If a torque wrench is available, torque plug to 18 to 23 foot pounds.
• Clean the area around the spark plug base before removal to prevent dirt from
entering the engine. .
• Clean the spark plug and reset the gap periodically at .030 inch.
SERVICE AND ADJUSTIVIENTS
.¿f^CAUTlON: Always disconnect the
spark plug wire and tie back away from the plug before making any adjustments or repairs.
TO ADJUST SKID HEIGHT
This snow thrower is equipped with two height adjustment skids, located on the out side of the auger housing (see figure be low). These skids elevate the front of the
snow thrower.
Skid Mounting Nuts
Auger Housing
Height Adjust Skids
For normal hard surfaces, adjust the skids as follows: '
• Make sure the weight transfer system is released by holding upper handle firmly and pushing down weight transfer pedal
with the ball of your foot.
• Loosen the skid mounting nuts (see figure
ori this page) and adjust the skids up to biing the front of the snow thrower down. Re-tighten the mounting nuts.
• Set the skid on the other side at the same
height.
For rocky or uneven surfaces, adjust the skids as follows;
• Raise the front of the snow thrower by
moving the skids down. This will help pre vent rocks and other debris from being picked up and thrown by the auger.
NOTE: If the skids are at the maximum
height, the weight transfer system will not work.
17
Page 18
TO ADJUST SCRAPER BAR After considerable use, the metal scraper
bar will have a definite wear pattern. The scraper bar may have to be returned to its original lower setting to maintain the original performance level. To adjust:
• Position the snow thrower on a level sur face.
• Loosen the carriage bolts and nuts secur
ing the scraper bar to the auger housing.
• Adjust the scraper bar to the proper posi
tion.
• Tighten the carriage bolts and nuts, mak ing sure that the scraper bar is parallel
with the working surface.
• For extended operation, the scraper bar may be reversed. If the scraper bar must be replaced due to wear, remove the car riage bolts and nuts and install a new
scraper bar.
/K CAUTION: Be certain to maintain proper ground clearance for your particular area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impel ler, may be thrown with sufficient force to cause personal injury, property damage or damage to the snow thrower.
TO ADJUST THE CLUTCH CONTROL CABLES
Periodic adjustment of the cables may be required due to normal stretch and wear on the belts. To check for correct adjustment, the control lever must be in the full forward position, resting on the plastic bumper. The control cables are correctly adjusted when the center of the "Z" fitting is in the center of the hole and there is no droop in the cable. See figure below.
Auger Drive Lever
■Z' Fitting
Control Lever must be In full forward position (Just Contacting
Plastic Bumper)
when checklrig
Plastic Bumper
If adjustment is necessary:
• Remove fuel from tank, and stand blower on end.
• Disconnect the "2" fitting from drive lever.
• Pull rubber boot off the top of the spring.
Push the cable through the spring (see figure below) to expose the threaded por tion of the c^le.
Cable spring
Square end
Locknut
• Hold the square end of the threaded por tion with pliers and adjust the locknut in or
out until the excess slack is removed.
• Puli the cable back through the spring and connect the cable. Do the same for the other lever cable, if needed.
NOTE: Whenever the traction drive or au ger belts are adjusted or replaced, the cables will need to be adjusted.
TO ADJUST BELTS
AUGER DRIVE BELT
i
If your snow thrower will not discharge snow, check the control cable adjustment, if it is correct, then check the condition of the auger drive belt. It may be loose or dam aged. If it is damaged, replace it (see To Replace Belts paragraph on page 19).
TRACTION DRIVE BELT The traction drive belt (see first figure on
page 19) has constant spring pressure and does not require adjustment.
• Repiace the traction drive belt if it is slip
ping (see To Replace Belts paragraph on page 19).
IB
Page 19
TO REPLACE BELTS
The drive belts on this snow thrower are of special construction and should be replaced
with original equipment belts available from your nearest Craftsman Store or Service
Center. You will need the assistance of a second
person while replacing the belts.
Drain the gasoline from the fuel tank by re moving the fuel tine at the carburetor. Drain the gas into a container and reinstall the fuel line.
/K. CAUTION; Drain the gasoline out
doors, away from fire or flame.
AUGER DRIVE BELT
If your snow thrower will not discharge snow, and the auger drive belt (see figure below) is damaged, replace it as follows:
• Disconnect the spark plug wire.
Traclion Drive
Pulley
Traction
Drive Belt
Belt Guide (Flight Hand)
Traction Drive
Idler Pulley
Auger Idler
Pulley
Auger Drive Belt
Auger Drive Pulley
Belt Guide (Left Hand)
Remove the belt cover (see figure below).
Loosen the belt guides (see first figure on this page) and pull away from the engine drive pulley.
Loosen nut on the auger idler pulley (see first figure on this page) and pull idler
pulley away from the belt.
• Remove top two bolts that secure auger housing to motor mount frame. Loosen
bottom two bolts. Auger housing and mo
tor mount frame will separate, hinged by
bottom two bolts.
• Remove old belt from the auger drive pul ley.
• Install the original equipment replacement belt in reverse order of removal.
• Position drive belt onto the auger drive pulley.
• Adjust the belt guides (see To Adjust The Belt Guides paragraph on page 20).
• Reinstall the belt cover.
• Check clutch control cable adjustment, see page 18.
• Reconnect spark plug wire.
TRACTION DRIVE BELT
If your snow thrower will not move fonward, check the traction drive belt (see first figure on this page for wear (Check other causes
also in the Trouble Shooting Points sec
tion). If the traction drive belt needs to be
replaced, proceed as follows:
• Disconnect the spark plug wire.
• Remove the belt cover (see last figure on this page).
• Loosen the belt guides and pull away
from engine drive pulley (see first figure on this page).
• Loosen nut on auger idler and pull auger idler pulley away from belt. Note location of idler pulley for later re-installation.
• Remove auger drive belt from engine pul ley.
• Pull the idler pulley away from the drive belt, allowing belt to be positioned onto engine pulley.
• Release idler pulley. Ensure idler pulley is properly engaged with belt.
• Reinstall auger drive belt.
• Adjust belt guides (see To Adjust The Belt Guides paragraph on page 20).
• Adjust idler on auger belt.
• Reinstall the belt cover.
• Reconnect the spark plug wire.
Page 20
TO ADJUST THE BELT GUIDES
After you replace the traction or auger drive
belt, you need to adjust one or both of the belt guides. Proceed as follows;
• Disconnect the spark plug wire.
• Remove the belt cover (See last figure on page 19).
• Engage the auger drive clutch lever.
• Measure the distance between the belt guides and the belt (See next figure). The
distance should be 3/32" for each guide,
. Drive Pulley
3/32 Inch ■ Belt Guide
Belt Guide (Left Hand) (Right Har k- 3/32 |nc|i
Auger Idier
Impeller
Position the shifter lever in first (1) gear.
Note the position of the friction wheel on the disc drive plate. The right outer side of the disc drive plate should be 3“ from the center of the friction wheel (See figure be
low).
Friction-
-^ex Shaft
> 3" <
If adjustment Is necessary;
• Loosen bolts in speed selector lever (see figure below).
• If adjustment is necessary, loosen the belt guide mounting bolts. Move the belt guides to the correct position. Tighten the mounting botts.
• Reinstall the belt cover.
• Reconnect the spai1< plug wire.
TO ADJUST THE FRICTION WHEEL
If the snow thrower will not move forward, you need to check the traction drive belt, the traction drive cable or the friction wheel. If the friction wheel is damaged, it will need to
be replaced (see the To Replace Friction Wheel paragraph on pages 20 and 21). If
the friction wheel is not worn, check the ad
justment, as follows:
• Disconnect the spark plug wire.
• Drain the gasoline from the gas tank.
• Stand snow thrower on the auger housing end.
Remove the bottom panel (see figure be-
• Move friction wheel to proper position as indicated in previous step.
• Re-tighten bolts in speed selector lever.
• Reinstall the bottom panel.
TO REPLACE FRICTION WHEEL
If the snow thrower will not move forward, and the friction wheel is worn or damaged, you need to replace it as follows; (First allow the engine to cool).
• Drain the gasoline from the fuel tank.
• Drain the fuel in a container and reinstall the fuel fine.
• Disconnect the spark plug wire. Stand the snow thrower up on the auger
housing end (see first figure on page 21). Remove the bottom panel (see second
figure on this page).
Remove the three (3) fasteners securing the friction wheel to the hub (see second figure on page 21).
Remove the four bolts securing the bear ing plates (both sides), (see first figure on page
21).
Page 21
• Remove right side bearing plate. Leave hex shaft in original position.
• Remove friction wheel from hub. Slip fric
tion wheel off hex shaft towards right side. See figure below.
• Position new friction wheel onto hub. See
Figure below.
• Install bearing plates to original position. Ensure hex shaft is engaged with both bearing plates.
• Secure bearing plates, using bolts re moved earlier.
• Secure friction wheel to hub using fasten ers removed e*ai1ier. Ensure hex shaft
turns freely.
• Shouid friction wheel require adjustment {see To Adjust the Friction Wheel on page 20).
NOTE: Ensure friction wheel and friction
disc are free from grease or oil.*
• Replace bottom panel.
TO REPLACE AUGER SHEAR BOLT
The augers are secured to the auger shaft with special bolts (see figure below) that are designed to break (to protect the machine) if
an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection pгo^rided by the shear bolt. Your
replacement shear bolts are found in your
tool box located on belt cover.
spacer
* Shear Pin
IMPORTANT : To ensure safety and perfor mance levels, only original equipment ^ar bolts shouid to used. When replacing shear bolts, be sure to replace shear bolt spacers. To replace a broken shear bolt, proceed as follows:
• Move the throttle to O (STOP) and turn off all controls.
• Disconnect the spark plug wire. Be sure
all moving parts have stopped.
• Lubricate the auger shaft by squirting
Lubriplate or a fiber impregnated grease into the shear bolt hole in the auger shaft.
Then rotate the auger to distribute the oil in the shaft.
• Align the hole in the auger tube with the hole in the auger shaft. Install the new shear pin and spacer found in toolbox lo cated on top of belt cover.
NOTE: Spacer fits inside the larger hole in
the auger tube.
• Reconnect the spark plug wire. TO ADJUST TRACK
if the snow thrower does not move forward evenly and the track slips slightly, you need to check the track as follows:
• Pull up gently on the center of the track near the center.
• Measure the distance between the track and the top of the track support frame (see first figure on page 22). The distance should not be more than one and one-quarter (1-1/4) irwhes.
21
Page 22
^ ^ ^ ^T^k^j^periy adjusted)
TO ADJUST OR REPLACE THE SPARK PLUG
^^74 I >
Ш
If the distance is greater, you need to
adjust the track as follows;
* Loosen or tighten the adjusting bolt at the
rear of the track support frame (see figure above) to obtain the proper distance between the track and the track support frame.
• Adjust the track on the opposite side In the same manner.
TO ADJUST CARBURETOR
if you think your carburetor needs adjusting, see your nearest Authorized Craftsman Service Center. Engine performance should not be affected at altitudes up to 7,000 feet. For operation at higher eleva tions, contact your Authorized Craftsman Service Center.
IMPORTANT: Never tamper with the en gine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the engine­governed high speed needs adjusting, con tact your nearest Craftsman Service Center, which has the proper equipment and experi
ence to make any necessary adjustments.
.¿^-r I V
Track (out of adlustment)
if
NOTICE: This spark ignition system meets ali requirements of the Canadian Interfer ence-Causing Equipment Regulations.
NOTICE: This engine complies with ail cur rent Australian and New Zealand limitations
regarding electromagnetic interference.
If you have difficulty starting your snow thrower, you may need to adjust or replace the spark plug. Follow the instructions be
low.
Replace the spark plug if the electrodes are
pitted or burned or if the porcelain is cracked.
TO ADJUST:
• Clean the spark plug by carefully scraping
the electrodes (do not sand blast or use a wire brush),
• Be sure the spark plug is clean and free
of foreign material. Check the electrodes gap (see figure below) with a wire feeler gauge and reset the gap to .030 inch if
necessary.
TO REPLACE:
• If you need a new spark plug, use only the proper replacement spark plug (See page 14).
• Set the gap to .030.
• Before installing the spark plug, coat its threads lightly with oil or grease to insure
easy removal.
• Tighten the plug firmly Into the engine.
• If a torque wrench is available, torque the
plug to 18 to 23 ft. - lbs.
22
Page 23
STORAGE
CAUTION: Never store your snow
thrower indoors or in an enclosed, poorly ventilated area if gasoline remains in the tank, fumes may reach an open flame, spark or pilot light from a furnace, water
heater, clothes dryer, cigarette, etc.
To prevent engine damage (if snow thrower is not used for more than 30 days) follow the steps below.
SNOW THROWER STORAGE
• Thoroughly dean the snow thrower.
• Lubricate all lubrication points (See the Maintenance section on pages 15*17).
• Be sure that all nuts, bolts and screws are securely fastened. Inspect at) visible mov* ing parts for damage, breakage and wear. Replace if necessary.
• Touch up all rusted or chipped paint sur faces; sand lightly before painting.
• Cover the bare metal parts of the blower housing auger and the impeller with rust preventative, such as a spray lubricant.
NOTE: A yearly checkup or tune-up by a
Craftsman Service Center is a good way to insure that your snow thrower will provide maximum performance for the next season.
ENGINE STORAGE
Gasoline must be removed or treated to pre vent gum deposits from forming in the tank, filter, hose, and carburetor during storage. Also during storage, alcohol blended gaso
line that uses ethanol or methanol (some times called gasohol) attracts water. It acts on the gasoline to form acids which damage
the engine.
• To remove gasoline, run the engine until the tank is empty and the engine stops.
Then drain remaining gasoline from car
buretor by pressing upward on bowl drain
located on the bottom of carburetor (see
figure below).
• If you do not want to remove gasoline, use fuel stabilizer supplied with unit or purchase Craftsman Fuel Stabilizer No.
33500. Add fuel stabilizer to any gasoline
left in the tank to minimize gum deposits and acids. If the tank is almost empty, mix stabilizer with fresh gasoline in a separate container and add some to the tank.
Always follow instructions on stabilizer con tainer. Then run engine at least 10 minutes
after stabilizer is added to allow mixture to reach carburetor. Store snow thrower in a safe place. See Warning above.
You can keep your engine in good operating condition during storage by:
• Changing oil (See page 14).
• Lubricating the piston/cylinder area. This can be done by first removing the spark
plug and squirting a few drops of clean engine oil into the spark plug hole. Then cover the spark plug hole with a rag to
absorb oil spray. Next, rotate the engine by pulling the starter rope fully out two or
three times. Finally, reinstall spark plug
and attach spark plug wire.
OTHER
• If possible, store your snow thrower in doors and cover it to give protection from dust and dirt.
• If the machine must be stored outdoors, block up the snow thrower to be sure the entire machine is off the ground.
• Cover the snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic or vinyl.
IMPORTANT; Never cover snow thrower
while engine and exhaust areas are still
warm.
Carburetor
23
Page 24
TROUBLE SHOOTING
TROUBLE
Difficult starting
Engine runs er ratically
Engine stalls
Engine runs er ratically; or
Loss of power
Excessive
vibration
Unit fails to
propel itself
CAUSE
Defective spark plug
Water or dirt in fuel system
Blocked fuel line or low on fuel
Unit running on CHOKE Water or dirt in fuel system
Loose parts; damaged impeller
Drive belt loose or damaged
Incorrect adjustment of auger con
trol cable
CORRECTION
Replace defective plug Use carburetor bowl drain to flush and refill with fresh fuel
Clean fuel line; check fuel sup ply; add fresh gasoline (gaso­line/oil mixture if 2-cycle engine)
Move choke lever to OFF position
Use carburetor bowl drain to
flush and refill with fresh fuel
Stop engine immediately and disconnect spark plug wire. Tighten all bolts and make all necessary repairs. If vibration continues, have the unit ser viced by a Craftsman service
repairman
Replace drive belt Adjust traction drive cable
Unit fails to discharge snow
Unit rides up
Worn or damaged friction wheel
Auger drive belt loose or damaged
Auger control cable not adjusted correctly
Shear bolt broken
Discharge chute clogged
Foreign object lodged in auger
Weight transfer disengaged
Repair friction wheel
Adjust auger drive belt; replace if
damaged
Adjust auger control cable
Replace shear bolt.
Stop engine immediately and dis connect spark plug wire. Clean discharge chute and inside of au ger housing
Stop engine immediately and dis
connect spark plug wire. Remove
object from auger. Engage weight transfer system
by lifting up on upper handle until bracket bolts snap into place in upper slots of weight transfer pedal.
24
Page 25
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
ELECTRIC START ASSEMBLY
REF
PART NO.
NO.
330783 Motor, Electric Starter
6
6216 Screw, 1/4-20X.50
7
300302 Screw #10 X .50
8
6219 Cord, Starter Motor
9
760817
PART NAME
Owlet's Manual Eng/Sp
342856A
. REF.
AUGER FRAME
REF.
PART NO. PART NAME
NO.
ENGINE Model 143.985503
10
(See Engine pages)
710024 Screw, 5/16-18
12
120638 ' Washer, Hvsptik
13 31 3949 Guide, Rod Beit RH
120638 Washer, Hvsptik
33 34 910828 Screw, 6/16-24x1.00
41 3949 43 120638
44 910828
Guide, Rod Belt LH
Washer, Hvsptik
Screw, 5/16-24x1.00
Note: Always use original equipment parts. Use of service/replacement parts other than original parts
may void your warranty.
25
REF,
PULLEV 326928F
REF. NO.1PART NO.11 PART NAME
51
579855
Washer, Crankshaft
53 579854 Pulley Half V3L
57
579932
Belt. V 3L 33.13Lg
58 73840 Flatwasher ,765x1.12x.06
586251 Spacer, Sleeve
59 60
586253 Pulley, Engine
63 1 581264 Belt. V 4L 67 313826
Flatwasher
68 ' 120382 Washer, Regsptik
69
39573
All unnumbered items are interchangeable with opposite side
Screw, 3/8-24x1.00
Page 26
K> ill A
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
FRAME ASSEMBLY
REF.
AUGER
HOUSING
REF. NO.
PART NO.
761115-833 Frame Assembly
80
88 780055
PART NAME
Screw, 5/16-18X.50 Tap. 90 579760-853 Panel, Bottom 91 310169 Screw, 1/4'20x.63Tap.
100 761195
103 761198 104
710200
41529
105
Plate, Clutch Arm Mtg.
Arm-Clutch
Bolt. 3/8-16 Shoulder
Nut, 3/8-16 Hxctrlkjam 106 340682 Clip, Cable 107 340579
761153
108
340869 Shield, Cable
109
180124 Screw, 3/8-16x1.25
110
Bracket,Compact
Cable, Auger Clutch Cont.
112 313843 Idler Pulley
REF. NO. PART NO. PART NAME
41529 Nut. 3/8-16 Hxctrlkjam
115
313854
133
579872
140
180077
141
73795 Flatwasher .328x.125x.075
142
579865
143
Spring, Tension Return Lever, Idler Arm Traction Screw, 5/16-18X.75
Bushing, Idler Lever
144 71038 Nut, 5/16-18 Hexctrik
313854
145 146
148 313843 149 160 161 310169 162 163 760539
26
180124
41529 Nut, 3/8-16 Hexctrlkjam 760478
71067 Flatwasher .281x,63x.066
Idler Spring Screw, 3/8-16x1.25
Idler Pulley Belt Cover w/ Storage
Screw, 1/4-20X.63 Tap Lid, Belt Cover Tool Box
342573A
Page 27
CRAFTSMAN 24" -6H.P. SNOW THROWER 536.888400
DRIVE ASSEMBLY
190
191 1^ S. j»~198
-195
-230
REF.
PART NO. PART NAME
NO.
579941 Lever, Shaft Tract. Clutch
190
313853 Bearing, Flanged
191 192 137185
313919
193
579937
195
11871 Screw, 1/4-20X.63
196 198 782585
583163-853
210 211 583206
583155
215
85501
216
71074 Bearing, Trunion
217
221 73811
580969
222
43846 Bearing, Ball
223
Cotter Pin .125x1.00
Return Spring Lever, Spring T rac Cl. 244
Nut, 1/4-20 Reghexclrik
Disc, Assy Fric. Wheel
Zer, Grease
Shaft, Hex Traction 250 Bearing, Trunion
Ring, Retaining 270 334163 Bearing & Retainer Assy. Flatwasher .680x1.12x.060
270
REF.
PART NO.
NO,
PART NAME
231 780055 Screw, 5/16-18X.50 Tap. 235 579858 Washer. Sp. .502x.75x.0605
579897 Hex, Assy #40-8TW/PBmg
240 243 462
Ring, Retex
71074 Flatwasher .53x1 .OOx.063
245 337029 Bearing, Trunion Cl. Release
246 313883 Wheel Assy. Friction Disc 247 11871 Screw, 1/4-20X.63 249 303008
579858
255 334163
780055
256
271
780055
275 579893
Nut, 1/4-20 Hexkeps Washer, Sp .502x.75x.0605
Bearing & Retainer Assy.
Screw, 5/16-18X.50 Tap. Screw, 5/16-1Sx.50Tap.
Jack Assy #41-36T&8T
313995K
t
224 580970 Key, Square 276 334163 Bearing & Retainer Assy.
580961
225 226 580965 227 578962 228 71059 229 302628 230 334163
Pulley, V3L Wave Washer Flatwasher .281 x1 .OOx.063 Washer, Sptik Screw, 1/4-20X.75 Bearing & Retainer Assy.
277 780055 Screw, 5/16-18X.50 Tap.
579867 Chain, Roller #42X40P
278
27
Page 28
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
GEAR CASE ASSEMBLY
REF.
PART NO. PART NAME
NO.
10577
300 301 10576
Gear Case, RH
Gear Case, LH 303 710025 Screw, 1/4-20x75 304
46931 Nut, 1/4-20 Mac-Lock 305 303008 Nut, 1/4-20 Hexkeps 306 9344 310
9566
311
50304
Screw, 3/8-16x.50 Tap.
Oil Seal
Bearing, Flanged 312 48275 Flatwasher .752x1.24x.093 313 340286 314 51279
51405
315
Shaft, Auger Output
Gasket, Gear Case
Gear, Worm
REF. NO.
PART NO.
316 431787
PART NAME
Key, Woodruff #61 320 50221 Bearing, Flanged 321 583125 322 580295 323 454565 324 48275 325 313828 326 50304
327 9566 340 760194-853
Shaft. Worm Imp
Thrust Collar
Spring Pin
Flatwasher .752x1.24X.093
Bearing, Roll
Bearing, Flanged
Oil Seal
Impel /Vssy.
341 454565 Spring Pin
28
313996B
Page 29
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
AUGER HOUSING ASSEMBLY
REF NO. PART NO.
480 583124
481 577400 482 71371
334514
485
PART NAME
Pulley, V4L Screw 5/16-18X.63 Square Key .18Sqx.88Lg
Spacer, Slev .676x1 x.53 490 582960 Retainer, Ball 491
43846 Bearing, Ball
180077
493 499
500 502 504 505
506
510 511
514 520 521
710026 760810-833
309235 ­71003
120382 71111 581397-853 340714 780285 340518-853 340523-853
Screw, 5/16-18X.75 Nut, 5/16-18 Reghex Housing Assy.
Ratchet Fastener Screw, 3/8-16X.75
Washer, Regspttk
Nut, 3/8-16 Hexctrik Blade, Scraper 24* Carr. Bolt, 1/4-20X.75 Nut. 1/4-20 Whiz-kJck Auger Assy LH Auger Assy RH
REF.
PART NO.
NO.
PART NAME
522 Screw, 1/4-20x1.75 523 3943 Spacer Sleeve 524 Nut, 1/4-20 Reghexctrtk
9517 Ranged Bearing
525
711862
526
9357
527
780061
540 541 340720
542 120393
Nut, Top Lock Screw, 5/16-18X.75
Skid, Height Adjust Carr. Bolt 5/16-18X.75 Flatwasher .344x.69x.065
543 120638 Washer, Hvsptik
120376 Nut, 5/16-18 Reghex
544
*The replacement part number for Key #522 Is 760875 Shear Pin, Self Locking.
29
339972F
Page 30
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
TRACK ASSEMBLY
REF. NO.
PART NO. PART NAME
650 581115
652
579901 Sprocket, Hub #40-21Tx.75
Shaft, Axle/Track
653 73839 Screw, 1/4-20x2.25
654
782585 Nut, 1/4-20 Reghexctrik
655 581730
579867
656 660
580635-853 Plate, Track Direct Dr.
661 313912
Bearing, Flanged Chain Roller #42x40P
Spring, Drive Idler
665 316863 Bearing, Track
666
302628
667
46931 Nut, 1/4-20 Mac-Lock
670
580763
671
6104
672
318719 Sprocket, Track Drive
580984
675 677
73840 Flatwasher .656x1,31x.07
678 239
322424
679 680 580876
Screw, 1/4-20X 75 Spacer .755x1.20x1.300
Ratwasher .765x1.12x.06
Track, 4.75‘
Ring, Ret. Pin. Klik .25x1.62 Idler Shaft 4.75* Track
REF. NO. PART NO. PART NAME
579597
681 682 318720
688 579597
302847
689
Flatwasher .656x1.31 x.07 Wheel. SD 6.250D Flatwasher .656x1,31 x.07 Cotter Pin ,156Diax1.25Lg.
700 580657-853 Foot Pedal Assy.
6001
701 702 120638
Shoulder Bolt 5/16-18
Washer, Hvsptik 703 120376 Nut, 5/16-18 Reghex 705 580652 706
71072
707
45171 Nut, 3/8-16 Whiz-lock
710 302618
Shaft, Foot Pedal 4.75* Trk
Flatwasher ,406x.81 x.066
Screw. 1/4-20x3.00
711 71067 Flatwasher .286x.63x.065
580634
712
Track Tensioner Bracket
713 782585 Nut, 1/4-20 Reghexctrik
30
319057D
Page 31
CRAFTSMAN 24" • 6H.P. SNOW THROWER 536.888400
HANDLE ASSEMBLY
REF NO.
PART NO.
720 9552-853 724
11234
725 120393
726 120638 727
120376 Nut, 5/16-18 Reghex
728 11261
730
334195 Kit for RH Handle Assy
731
334195 Kit for LH Handle Assy. 733 4140 734
3535 739 4049 741
1579
743
579869 Spring, Tension
PART NAME
Upper Handle Screw, 5/16-18x2.75 Flatwasher .344x.69x.065
^ Washer, Hvsptik
Stop, Red Plastic
Clutch Pin
Nut, Push On Bumper. Rect. Cable, Clutch
REF NO. PART NO. 744
1673 Spring, Auger Clutch 745 782585 746
308146 Boot. Clutch Spring
750
339541-853
180079
751
752 120638
753
120376 Nut, 5/16-18 Reghex
754 309436 755
337407-853
756 180087 757 300303
31
PART NAME
Nut, 1/4-20 Reghexctrik
Handle, Lower Screw 5/16-18x1.00
Washer, Hvsptik
Pushnut, 5/16 Brkt, Gear Selector Screw, 5/16-18x2.00 Screw, Plastite
Page 32
CRAFTSMAN 24" - 6H.P, SNOW THROWER 536.888400
SHIFT YOKE ASSEMBLY
REF.
REF. LOVVER
HAr.DLE
\ i-'tv ■.& ;V>.
PART NO.
790
581631-853
791
302628
792
782585
795
318486
796
304438
800
760564
801
302628
802
782585
811
579944
812
581795
813 71111
PART NAME
Shift Rod Screw. 1/4-20X.75 Nut, 1/4-20 Reghexctrik Nut, 1^-13 Hexjam Knob, Shift Lever, Spring Screw, 1/4-20X.75 Nut, 1/4-20 Reghexctrik Bearing, Flanged
Rod, Assy Yoke
Nut, 3/8-16 Reghexctrik
NO.
DISCHARGE CHUTE ASSEMBLY
319053D
REF. NO.
582 583 584 588
592 593 6711 594 595 596 597 598 599 600 600-1 600-Î 600-Î 601
602 603 604 605 760987 606 607 608 71067 , 609 610 , 611
32
PART NO. 340720
12021
71038
6711
12021
120393 120638 120393 13527 120376 126358 760990-853 760989
11780 305216 586280
120393 71038 760268
585214-853 302628
782585 337227 585193
337160E
PART NAME
Carr. Bolt 5/16-18X.75 Washer, Plastic
Nut, 5/16-18 HexNylon Plastic Washer Plastic Washer Plastic Washer Ratwasher .344x.69x.065
Washer, Hvsptik
Fiatwasher .344x.69x.065 Knob, T 2 Blade
Nut, 5/16-18 Reghex Carr. Bolt 5/16-18x1.00 Chute Assy Chute, Lower Chute, Upper
Pin, Hinge Carr. Bolt 5/16-18x1.00
Fiatwasher .344x.69x.065 Nut. 5/16-18 Hexnyl Flap, Chute insert Rivet Pop Collar, Chute Rect. Screw, 1/4-20X.75 Ratwasher .286wx.63x.065 Nut. 1/4-20 Reghexctrik Retainer, Ring Inner Retainer, Ring Outer
Page 33
CRAFTSMAN 24^' - 6H.P. SNOW THROWER 536.888400
CHUTE CONTROL ROD ASSEMBLY
REF. NO.
850
851 852 853 854 855 857 858 859 860 861 862
PART NO. 339563
3073Э9 309312 578159 339198-853 310169 339560 339534
339507-853;
180016 782585 578063
PART NAME
Rod Assy, Upr Crank Handle, Chute Crank
Washer, Rat .39x.70x.05
Ring, Ret. E. .375x.04
Brkt, Chute Lower Rod Ctrl Screw 1/4-20X.63 Wahhtap Rod, Assy Chute Lwr Grommet, .40IDx.435WD Brkt, Mating Chute Ctrl Screw, 1/4-20Х.50 Nut, 1/4-20 Reghexctrlk Block, Univ Piv .375X.250
REF. NO.
PART NO.
863
578309
864
578060
865
579493
866
581618
867
148
868
308145
869
124829
870
71072
871
309344
872
71046
876
585195
877
585196
33
PART NAME
Pin, Clevis
Pin, Univ. Join 3/8x1.00 Pin, Cotter .06X.50 Bolt, Eye 3/8-16x6.00 Grommet, Eye Bolt Boot, Eye Bolt
Nut, 3/8-16Hexnyl Washer, Rat .406x.81x..066 Adapter, Boot to Handle
Nut, 3/8-16 Hexnyl Bracket, Worm Mounting Worm Gear chute Rot
Page 34
CRAFTSMAN 24" - 6H.P. SNOW THROWER 536.888400
DECALS
REF. NO. PART NO. PART NAME
822 823 824 825 826 827
828 829 830 831 833
760971 313892 70141
302922 760972 761148 761079 3902 3903 340047 760983
Decal, 9' Impeller Decal, Danger Chute Decal, Danger Auger Decal, Danger English Decal, Craftsman Decal. 6/24 ES Decal, Danger Chute Decal, Traction Dr. Engage Decal, Gear Selector Decal, Gear Selector Decal, Toolbox
34
3140O5F
Page 35
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER; 143.985503
35
Page 36
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.985503
^262
'215
36
Page 37
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.985503
Ref.#
1 2 4 31857
5
14 28277
15
16
17
18 651028
19
20 32600
25
25A
26 30200
30 34740
35
36
37
38 29642
40
40
41
41
42
42
43 20381
45
46 3261OA
48 35616 49 36611
50
60
62
64
65
69 36624
70
75
BO
81 82
83
86
89
90
92
93
100
101
103 651007
110
110B
119
120
125
125
126
126
130
130A
135
150
151
153
154
155
157
158
159
160
161
173
178
182
Part No.
37070 26727
30969 Extension Cap 30589
36618 Governor Lever 36700
36170 36621
36869
29826 29918 29216
40004 40005 36070 36071
40006 40007
32875A
37040 36623A 650760 651027 30200
36625 27897 30574A 30590A 30591 36057 650488 610961 611216 650815 650816 34443A 610118
36230 36874 36719 36721 36471 36472
29314C 29315C
650912 650999 34645 37039 31673 36649 650913 35624A 650914 36629 35626 36630A 651008 36675A 650852 650431
Description
Cylinder (IncI 2&20) Dowel Pin Oil Drain Extension
Washer Governor Rod
Governor Lever Clamp Screw 8-32x3/8* Tone T-15
Extension Spring Oil Seal Air Baffle (Left) Air Balfle (Right)
Screw 10-24x9/16" Crankshaft
Screw, 10-32x3/4*
Lock Washer
Lock Nut, 10-32
Retaining Ring
Piston,Pm,&RTnq Set(Std)
Plston,Pln,4Ring Seti.OIO'I
Pislon&Pin Assy(Std(Incl.43)
Pislon&Pin Assyf.OlO* OS)
(IncI. 43)
Ring Set (Std)
Ring Set (.010" OS) '
Pislon Piri Retaining Ring
Connecting Rod Assy
Oncl. 46 & 49)
Connecting Rod Boll Valve Lifter
Oil Dipper Camshaft (IncI. 253 & 254)
Blower Hsing Extension
Screw 8-32x3/8*
Screw 1/4-20x25/32*
Screw 10-24x9/16* Cylinder Cover Gasket Cylinder Cover (IncI 75-83)
Oil Seal
Governor Shaft. Washer
Governor Gear Assy,(lncl 81)
Governor Spool
Screw, 1/4-20x1-1/4*
Flywheel Key
Flywheel
Belleville Washer
Flywheel Nut
Solid State Ignition
Spark Plug Cover
Screw TorxT-15 10-24x15/16
Ground Wire
Ground Wire
Cylinder Head Gasket
Cylinder Head (Inc1131)
Exhaust Valve (sld)(lncl 151)
Exhaust Valve(1/32^ OS)
(IncI. 151)
Intake Valve (std)(lncl. 151)
Intake Valve (1/32* OS)
Oncl. 151)
Screw 5/16-18x1-1/2*
Screw 5/16-18 X 2-41/64*
Resistor Spark Plug(RN4C)
Vavie Spring
Valve Spring Cap
Push Rod Guide
Rocker Arm Stud
Rocker Arm
Nut, 1/4-28
Push Rod
Rocker Arm Cover Gasket
Rocker Arm Cover
Screw 1/4-20x31/64*
Breather Tube
Nut 1/4--20 Screw 1/4-20 x 1“
Ref.# Part No.
183 184 185 186 186B 36652 200 206 207 209 215 219 220 222 223 224 253 ¡¿54 260 261 261A 262 275 277 281 282 285 287 290 292 298 300 301 305 36877 307 308 309 310 313 325 327
328 329 335 338 340 37071 341 342 342A 350 351 355 364 365 650821 370A 370B 370C 370G 3701 34414 370P 380 390 396 400 416
417 600
900
37
36867 26756 33631 36711
36824A 610973 36632 650821 32410
36868 35438 28820 650451 36581 36701 36702 36871A 651008 650821 651008 36722 650988 36907 651035 3S985B 651008 30705 26460 650665 36875 35355
35499 36651 651011 36878 34080 29443 35392
35593 610973 36873 650821
36644 651010 650738 570682 32180C 590574 36872
36261 36899 36501 36906
35878 640058 590733 33290E 36720 36085
650760 651013 None
Description
Choke Bracket Carburetor To Intake Pine Gskt
Intake Pipe Governor Link ■ Choke Spring Control Bracket (IncI. 206) Terminal ' Throttle Link Screw 10-32 X 1/2" Control Knob . Choke Rod Choke Knob Screw 10-32 X 1/2* Screw 1/4-20 X1*
Intake Pipe Gasket Compression Release Weight Compression Release Spring
Blower Housing ’
Screw 1/4-20x31/64*
Screw, 10-32x1/2*
Screw 1/4-20 X31/64*
Muffler
Screw 1/4-20 X 2-9/32*
Starter Bubble Cover
Screw, 6-32 X 25/64
Starter Cup
Screw 1/4-20x31/64*
Fuel Line
Fuel Line Clamp Screw 1/4-15 X 3/4*
Fuel Tank (IncI 292 & 301)
Fuel Cap ' Oil nil Tube *0* Ring
Fill Tube Clip Screw 10-32x5/16*
Dipstick Spacer Wire Clip Starter Plug
Ignition Key Terminal Carburetor Cover
Screw 10-32 X1/2*
Fuel Tank Bracket (Upper)
Fuel Tank Bracket (Lower)
Screw 1/4-20x7/8*
Screw, 1/4-20 x 5/8“ ,
Primer Assy
Primer Line
Starter Handle (Mitten Grip)
Carburetor Cover Bracket
Screw 10-32 X1/2*
Lubrication Decal
Control Decal
Primer Decal
Instruction Decal Warning Decal
Heat Warning Decal Carburetor (IncI. 184)
Rewind Starter
Electric Starter Motor (110 Volt)
Gasket Set
Spark Arrestor Kit (IncI 417)
(Optional)
Screw 8-32X3/8* Washer
Replacement Short Block
Page 38
CRÀFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.985503
starter No. 590733
REF. NO.
0 1
2
3 4 5
6
7
8
11
12
13
PART NO.
590733 590599A 590600 590696 590601 590697 590698 590699 590709 590734
590535 590574
PART NAME
Rewind Starter Spring Pin (IncI 4) Washer Retainer
Washer
Brake Spring Starter Dog Dog Spring
Pulley & Rewind Spring Starter Hsing Assy Starter Rope (Length 98*'x9/64" dia.) Mitten Grip Handle (included w/starter)
38
Page 39
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.985503
starter No. 590749 (Optional)
PART
REF.
NO.
NO.
PART NAME
0 590749 Rewind Starter
1 590599A Spring Pin (Inel 4)
2
590600
3
590679
4 590601 Washer 5 590698 Brake Spring
6 590680
7 590412 Dog Spring a
590682
11
590750
12
590535 Starter Rope 590574
13
Washer Retainer
Starter Dog
Pulley & Rewind Spring
Starter Hsing Assy
(Length 98“x9/64* dia.) Mitten Grip Handle
(inctuded w/starter)
39
Page 40
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.985503
Carburetor No.640058
REF.
PART NO. PART NAME
NP-
0
64005B
1
631615
2
631767
4
631184
5 631183 Oust Seal (Throttle)
Carburetor (inci 164 on enoine) ThrotHo Shaft & Lever AssV­Throttle Return Spring
Dust Seal Washer
6 631036 Throtter Shutter
7 '
650506
10
632118 Choke Shaft & Lever Assy
14
631890 Choke Shutter
15
630735 Choke Positioning Spring 16 632164 Fuel Rtting 17 650417
18 630766 Tension Spring
Shutter Screw
Throttle Crack Screw/ldle
Speed Screw
20 640018 Idle Restrictor Screw
20A 640053 Idle Restrictor Screw Cap
631951
25 27 631024 Roat Shaft
Float Bowl Assy (IncI 32^33)
REF.
PART
NO.
NO. PART NAME
28 632019 29
631028
30 631021 Inlet Needle, Seat & Clip
31
631022 32 27136A Bowl Drain Assembly 33 27554 36 640019 Madn Nozzle Tube 37 632547
40 640059 44 27110 Bowl Nut Washer 47
630748 Welch Plug, idle Mixture Well
48 631027
40
Float Float Bowl *0* Ring
Oncl 31) Spring Clip
Drain Plunger Gasket ’O' Ring Main Nozzle Tube
High Speed Bowl Nut
Welch Plug, Atmospheric Vent
Page 41
Page 42
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