Craftsman 536.887750 User Manual

Operator's Manual Snow Thrower

7.75 Horsepower 26-inch Dual Stage

Model 536.887750

CAUTION: Before using this

product, read this manual and follow all of its Safety Rules and Operating Instructions.

Manual del usario

Quitanieves

de 26 pulgadas

7.75 caballos de fuerza (hp)

Bietapico

Modelo 536.887750

PRECAUCION: Antes de usar este producto,

lea este manual y siga todas las reglas de

seguridad e instrucciones de operaci6n.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

F-011068L www.sears.com/craftsman

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WARRANTY STATEMENT ......

SAFETY RULES ...............

INTERNATIONAL SYMBOLS . ..

ASSEMBLY ...................

OPERATION ..................

MAINTENANCE ...............

SERVICE AND ADJUSTMENT ..

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Craftsman will repair, free of charge, any defect in material or workman-

ship. If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap-

plies for only 90 days from the date of purchase.

This warranty does not cover the following:

Items which become worn during normal use, such as spark plugs, drive belts and shear pins.

Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN

THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS

IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates. IL 60179

2 STORAGE .................... 33

2 TROUBLE SHOOTING CHART.. 34

4 REPAIR PARTS ............... 38

6 ENGINE REPAIR PARTS ....... 54

12 SPANISH (ESPAI_IOL) .......... 63

19 PARTS ORDERING/SERVICE ..

23 BACK COVER

_k OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to

cause cancer and birth defects or other repro- ductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

F-O11068L 2

IT MEANS-- ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

_k ARNING: Always discon-

IMPORTANT: Safety standards re-

quire operator presence controls to minimize the risk of injury. Your snow

thrower is equipped with such controls.

Do not attempt to defeat the function of the operator presence control under any circumstances.

nect the spark plug wire

and place it where it cannot

make contact with spark plug to prevent accidental starting during:

Preparation, Maintenance, or Stor- age of your snow thrower.

TRAINING

1. Read the operating and service instruction manual carefully. Be thoroughly familiar

with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equip- ment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all per- sons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other

foreign objects.

2. Disengage all clutches before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highiy flam- mable.

a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en- gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuel or snow thrower with

fuel in the tank inside of a building where fumes may reach an open flame

or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.

5. For all units with electric starting motors use electric starting extension cords certi- fied CSA/UL Use only with a receptacle

that has been installed in accordance with iocal inspection authorities.

6. Adjust the snow thrower height to clear gravel or crushed rock surface.

7. Never attempt to make any adjustments while the engine (motor) is running (except

when specifically recommended by manu- facturer).

8. Let engine (motor) and snow thrower ad- just to outdoor temperatures before starting to dear snow.

F-011068L

Always wear safety glasses or eye shields during operation or while performing an ad-

justment or repair to protect eyes from foreign objects that may be thrown from the

snow thrower.

OPERATION

1. Do not operate this machine if you are tak- ing drugs or other medication which can

cause drowsiness or affect your ability to operate this machine.

2. Do not use this machine if you are mentally or physically unable to operate this ma-

chine safely.

3. Do not put hands or feet near or under ro- tating parts. Keep clear of the discharge opening at all times.

4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or

traffic.

5. After striking a foreign object, stop the en- gine (motor), remove the wire from the spark plug, thoroughly inspect snow

thrower for any damage, and repair the damage before restarting and operating

the snow thrower.

6. If the unit should start to vibrate abnormal- ly, stop the engine (motor) and check im- mediately for the cause. Vibration is generally a warning of trouble.

7. Stop the engine (motor) whenever you leave the operating position, before un-

clogging the auger/impeller housing or dis- charge chute and when making any repairs, adjustments, or inspections.

8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug

wire and keep the wire away from the spark plug to prevent accidental starting.

9. Take all possible precautions when leaving the snow thrower unattended. Disengage

the auger/ impeller, stop engine (motor), and remove key.

10. Do not run the engine (motor) indoors, ex- cept when starting the engine (motor) and

for transporting the snow thrower in or out of the building. Open the outside doors; ex-

haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

11. Do not clear snow across the face of slopes. Exercise extreme caution when

changing direction on slopes. Do not at- tempt to clear steep slopes.

12. Never operate the snow thrower without proper guards, plates or other safety pro-

tective devices in place.

13.Neveroperatethesnowthrowernearen-

2. Never store the snow thrower with fuel in

closures,automobiles,windowwells, drop-offs,andthelikewithoutproperad- justmentofthesnowdischargeangle.

Keepchildrenandpetsaway,

14.Donotoverloadthemachinecapacityby attemptingtoclearsnowattoofastarate.

15.Neveroperatethemachineathightrans-

3. Always refer to operator's guide instruc-

portspeedsonslipperysurfaces.Lookbe- hindandusecarewhenbackingup.

16.Neverdirectdischargeatbystandersor allowanyoneinfrontoftheunit.

17.Disengagepowertothecollector/impeller whensnowthroweristransportedornotin

use.

18. Use only attachments and accessories ap- proved by the manufacturer of the snow

thrower (such as tire chains, electric start kits, ect.),

19. Never operate the snow thrower without good visibility or light, Always be sure of your footing and keep a firm hold on the

handles. Walk;never run,

20. Do not over-reach, Keep proper footing and balance at all times.

21, Do not attempt to use snow thrower on a

roof.

MAINTENANCE AND

STORAGE

1, Check shear bolts and other bolts at fre-

quent intervals for proper tightness to be sure the equipment is in safe working condition,

4. Maintain or replace safety and instruction

5. Run the snow thrower a few minutes after

_lb WARNING: This snow thrower is

Caution should be exercised while using on steep sloping surfaces. DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi-

dences, garages, porches or other such structures or buildings.

the tank inside a building where ignition sources are present such as hot water and

space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.

tions for important details if the snow thrower is to be stored for an extended

period.

labels, as necessary.

throwing snow to prevent freeze-up of the auger/impeller.

for use on sidewalks, driveways and other ground level surfaces.

iMPORTANT: Many of the following symbols are located on your unit or on literature sup- plied with the product. Before you operate the unit, learn and understand the purpose for

each symbol.

CONTROL AND OPERATING SYMBOLS

Slow Fast Electric Start Engine Start Engine Run

I-I N

Engine Off Engine Stop On Choke Off Choke On

Throttle Primer Button

F-011068L

Ignition Key

®Q

Ignition Off Ignition On

Neutral

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

Push To Engage

Electric Starter

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Insert To Run,

Engage To Disengage Pull Out To Stop.

Fuel Oil FueI OilMixture

Safety WarningSymbols

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER

Thrown Objects.

Keep Bystanders Away.

WARNING

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

F-O11068L 5

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feet And

Clothing Away.

STOP

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

CONTENTS OF PARTS BAG (ACTUAL SIZE)

1 - Owner's Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown)

*Non-Assembly Parts,foundintoolboxlocatedon beltcover

1 - Shift Lever Knob (not actual size)

(_ 1 - Washer

_1 - Cotter Pin

PARTS PACKED SEPARATELY IN CARTON

(NOT SHOWN FULL SIZE)

2 - Ignit_

F-O11068L 6

_,"_ _hVJl:11_•&

4_lb WARNING: Always wearsafety glasses or eye shields

while assembling snow

thrower.

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife to cut carton

2 - 1/2 inch wrenches

(or adjustable wrenches)

2 - 9/16 inch wrenches

(or adjustable wrenches)

2 - 3/4 inch wrenches

(or adjustable wrenches)

1 - Pliers (to spread cotter pin) 1 - Screwdriver

1 - Measuring tape or ruler

Figure 1

Figure 2 shows the snow thrower com- pletely assembled.

References to the right or left hand side

of the snow thrower are from the view-

point of the operator's position behind

the unit.

Auger Drive Lever

Traction

Drive Lever

Shiffe

Lever

Crank Assembly

Chute

Deflector

Height

. Adjust

Skid

Figure 1 shows the snow thrower in the

shipping position.

Scre_ Figure 2

TO REMOVE SNOW THROWER FROM CARTON

1. Locate all parts packed separately and remove from the carton.

NOTE: Place fuel stabilizer in a safe place until needed for storage.

2. Remove and discard the packing material from around the snow

thrower.

3. Cut down all four corners of the car-

ton and lay the panels flat.

4. For shipping purposes, the height adjust skids are attached to the

pallet. Remove the screw that se- cures each height adjust skid to

the pallet. See Figure 2.

F-011068L

5. Roll snow thrower off the pallet by pulling on the lower handle.

CAUTION: DO NOT back over cables.

6. Remove all packing material from

the unit.

7. Cut ties securing the clutch control

cables to the lower handle and lay cable back away from the motor frame.

TO ASSEMBLE THE HANDLE AND CRANK ASSEMBLY

1. Cut tie holding shift rod to lower handle and move shifter to the first

forward gear.

2. Cut and discard the plastic tie that secures the crank assembly.

3. Loosen, but do not remove, the screws, flatwashers, Iockwashers,

and hex nuts in the upper holes of

the lower handle. See Figure 3.

4. Remove the fasteners and the eye- bolt from the lower holes of the low-

er handle See Figure 3 and Figure 5.

Right Hand Side Of U

6. Install the fasteners that were re- moved in step 4. DO NOT tighten

until all bolts are in place.

Left Side Of _\ Upper Handle _k,

3/8" Nylon

Loosen, but do not

remove

11/32"

Flatwasher

5/16" Screw

Lookwasher

Figure3

NOTE: Make sure the cables are not

caught between the upper and lower

handle.

5. Raise the upper handle into operat- ing position.

NOTE: If the cables have become dis-

connected form the drive levers, rein- stall the cables as shown in Figure 4.

"Z" Fitting

Eye Bolt Flatwasher

Figure 5

7. Attach the crank rod to the universal joint assembly with the hair pin. See

Figure 6.

8. Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the

crank can freely rotate.

9. Tighten all handle bolts.

Crank :od

Figure 6

Control Cable Figure4

F-011068L 8

NOTE: If the cables have become dis-

connected, connect cables as shown in

Figure 7.

Traction Drive Cable Auger Drive Cable

Figure 7

How To Install The Knobs

Speed Select Knob

Install the speed select knob to the

speed select lever. See Figure 8.

Speed Select

Lever

Figure 8

F-011068L 9

How To Install The Speed Control Rod

1. Put the speed select lever into the sixth gear position.

2. Attach the speed control rod (end with 90 °bend) to the speed select

bracket with washer and cotter pin. See Figure 9.

3. Put the speed select lever into the

first gear position.

4. Attach the ball joint, located on the bottom end of the speed control rod, to the shift yoke assembly. See Figure 10. The fasteners are attached to the ball joint at the

factory.

5. The length ot the ball joint and speed control rod have been pre-

adjusted at the factory. If an adjust- ment is required, loosen the nut.

Remove the fasteners to discon- nect the ball joint from the shift

yoke assembly. To lengthen or

shorten the speed control rod, turn

the adapter to obtain the correct

length.

6. Make sure the speed select lever

functions correctly. Move the speed

select lever through all speeds.

Speed Lever

Select

Bracket

Speed

Control

Rod

Speed Control Rod

Shift YokeAssembly

Ball" "2 \

Joint _x Fasteners

Speed Select

Cotter Pin

Figure 9

Figure tO

How To Assemble The Chute Deflector

1. Remove the carriage bolt. See Figure 11.

2. Raise the chute deflector into op-

erating position,

3. Fasten chute deflector to flange

with carriage bolt. Make sure to

install with head of carriage bolt on

Chute Deflector

Carriage Bolt Flang_,_Washer Nut

F-011068L 10

4. Fasten with washer and Iocknut.

5. Tighten Iocknut securely.

the inside of the flange.

NOTE: Make sure all carriage bolts in flange are tight. DO NOT

OVERTIGHTEN.

Figure 11

_,,-,I,,',]=I_vjI--I_-I

How To Set The Skid Height

The snow thrower is equipped with height adjustable skids mounted on

the outside of the auger housing. See

Figure 12. To adjust the height of the

skids, see "How To Adjust The Height Of The Skids" in the Maintenance

section.

How To Set

The Length Of The Cables The cables were adjusted at the factory

and no adjustments should be neces- sary. However, after the handles are put

in the operating position, the cables can be too tight or too loose. If an adjust-

ment is necessary, see "How To Check And Adjust The Cables" in the Service And Adjustment section.

_" CHECKLIST

Before you operate your new snow thrower, to ensure that you receive the

best performance and satisfaction from this quality product, please review the

following checklist: _' All assembly instructions have been

completed.

v' The discharge chute rotates freely. v" No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the fol-

lowingimportant items: _' Engine oil is at proper level. v' Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.

v' Become familiar with all controls-

their location and function. Operate

controls before starting engine.

Adjustable Skids

Figure 12

F-011068L 11

[o]-.l_1:_±'1/ [o]_

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER

to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Auger Drive Lever Traction Drive Lever

Speed

Lever

Choke Crank Assembly

Primer Button Chute Deflector

Ignition Key

Control

Discharge

Starter Handle

Shear Pin

Height Adj

Figure 13

Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing)

Traction Drive Lever - Propels the snow thrower forward and in reverse.

Speed Shifter Lever - Selects the speed of the snow thrower (6 speeds for- ward and 2 speeds reverse).

Crank Assembly - Changes the direc- tion of snow throwing through the dis- charge chate.

Chute Deflector - Changes the distance the snow is thrown.

Discharge Chute - Changes the height and direction the snow is thrown.

Height Adjust Skid - Adjusts the ground clearance of the auger housing.

Ignition Key - Must be inserted to start the engine.

F-011068L

Recoil Starter Handle - Starts the en-

gine manually. Choke Control - Used to start a cold

engine.

Primer Button - Injects fuel directly into

the carburetor manifold for fast starts in cold weather.

Throttle Control - Controls the engine speed.

Electric Start Button - (if so equipped)

Usedto startthe engine usingthe120 V elec- tnc starter.

Shear Pin - Shear pins are designed to

break (to protect the machine) ff an ob-

iect becomes lodged in the auger hous-

ing.

Toolbox - spare shear pins and spacers are located in toolbox.

[e]-.l_1:_±'1/ [e]_

The operation of any snow thrower can

result in foreign objects being thrown

into the eyes, which can result in se- vere eye damage. Always wear safety glasses or eye shields while operating

the snow thrower. We recommend standard safety

glasses or a wide vision safety mask for over your glasses.

_IL ARNING: Read Owner's

charge toward bystanders. Stop the engine before unclogging discharge

chute or auger housing and before leaving the machine.

Manual before operating

machine. Never direct dis-

TO STOP YOUR SNOW THROWER

1. To stop throwing snow, release the auger drive lever. See Figure 14.

2. To stop the wheels, release the traction drive lever.

3. To stop the engine, push the throttle control lever to off and pull

out the ignition key.

Auger Drive Lever

TO CONTROL SNOW DISCHARGE

1. Turn the crank assembly to set the direction of the snow throwing.

2. Loosen the wing knob on the chute deflector and move the deflector to

set the distance. Move the deflector (Up) for more distance, (Down) for

F-011068L

Lever

Figure 14

less distance. Then tighten the

wing knob (See Figure 15).

Knob

HOW TO MOVEFORWARD AND BACKWARD

1. TO shift, release the traction drive lever (left hand) and move the

speed shift lever to the speed you desire. See Figure 14. Ground speed is determined by snow condi- tions. Select the speed you desire

by moving the speed shifter lever left into the appropriate notches on

the shift lever plate:

Speeds 1,2 - Wet, Heaw Speed 3 - Light Speed 4 - Very Light Speed 5, 6 - Transport only

2. Engage the traction drive lever (left hand). As the snow thrower starts

to move, maintain a firm hold on the

handles, and guide the snow throw-

er along the clearing path. Do not attempt to push the snow thrower.

3. To move the snow thrower back-

ward, move the speed shifter lever

right into first or second reverse and

engage the traction drive lever (left

hand).

IMPORTANT: Do not move the speed

shifter lever while the traction lever is down.

TO THROW SNOW

1. Push down the auger driver lever (right hand). See Figure 14.

2. Release to stop throwing snow.

ure 15

[o]-.l_1:_±'1/ [o]_

TO USE WHEEL LOCKOUT PIN

1. The left hand wheel is secured to the axle with a klick pin. This unit

was shipped with this klick pin in the

locked position (through wheel hole). See Figure 16.

2. For ease of maneuverability in light snow conditions, disconnect the klick pin from the wheel locked position and push into the single

wheel drive position (unlocked axle

hole only). See Figure 17.

NOTE: Make sure that the klick pin is in the single wheel drive position of the

axle only and not through the locked

position.

Klick Pin

Locked Position

2-Wheel Drive

Single Wheel Drive Figure 17

Kiick Pin

Unlocked Position

Figure 16

BEFORE STARTING THE ENGINE

1. Before you service or start the en- gine, familiarize yourself with the snow thrower. Be sure you under-

stand the function and location of all controls.

2. Check the tension of clutch cable before starting the engine. See To

Adjust The Control Cable para_

graph in the Service & Adjust- ments section of this manual.

3. Be sure that all fasteners are tight.

4. Make sure the height adjust skids are properly adjusted. See To Ad-

just Skid Height paragraph in the

Service & Adjustments section of

this manual.

5. Check tire pressure (14-17 pounds). Do not exceed maximum amount of pressure.

CHECK THE OIL:

NOTE: The engine was shipped from

the factory filled with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

NOTE: Do not check the level of the

oil while the engine runs.

F-011068L

2. Remove the oil fill cap/dipstick. Check the oil.

3. If necessary, add oil until the oil reaches the FULL mark on the oil fill

cap/dipstick (see Figure 18). Do not add too much oil.

OII Fill Cap/Dipstick

NOTE: Oil level must be between full and Add mark Figure 18

FULL

4. Tighten the fill cap/dipstick securely

each time you check the oil level.

NOTE: For extreme cold operating

conditions of O°F and below, use a partial synthetic 5W30 motor oil for

easier starting.

NOTE: S.A.E. 5W30 motor oil may

be used to make starting easier in areas where temperature is consis-

tently 20°F. or lower.

FILL GAS:

[o]-.l_1:_±'1/ [o]_

NOTICE: ENGINES WHICH ARE

CERTIFIED TO COMPLY WITH CAL-

IFORNIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES:

Are certified to operate on regular un-

leaded gasoline. Includethe following

emission control system(s): EM, TWC

(if so equipped). Include any user ad- justable features-therefore no other ad- justments are needed.

_[b WARNING: Experiences in-

dicates that alcohol blended fuels (called gasohol or

those using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can dam-

age the fuel system of an engine while in storage.

NOTE: To avoid engine problems, the fuel system must be emptied be-

fore storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are

empty. Use the carburetor bowl drain to empty residual gasoline

from the float chamber. Use fresh fuel next season. See the Storage

section in this manual for additional information.

Never use engine or carburetor cleaner products in the fuel tank or

permanent damage may occur.

1. Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded

premium, or reformulated automo-

tive gasoline. DO NOT use leaded

gasoline. Make sure that the con-

tainer you pour the gasoline from is

clean and free from rust or other for- eign particles. Never use gasoline

that may be stale from long periods of storage in the container.

Fuel Tank

Figure 19

_ ARNING: Gasoline is flam-

mable. Always use caution when handling or storing

gasoline.

Do not fill fuel tank while snow

thrower is running, when it is hot, or when snow thrower is in an en-

closed area.

Keep away from open flame or an

electrical spark and do not smoke while filling the fuel tank.

Never fill the tank completely. Fill

the tank to within 1/4"-1/2" from the top to provide space for expansion

of fuel. Always fill fuel tank outdoors and

use a funnel or spout to prevent spilling.

Make sure to wipe up any spilled

fuel before stating the engine. Store gasoline in a clean, approved

container and keep the cap in place on the container.

F-011068L 15

[i] ".l_1:7±'1/ [e]_

HOW TO STOP THE ENGINE

1. To stop the engine, move the

throttle control lever to the "SLOW"

position, then move to the "STOP" position (see Figure 20).

Figure 20

2. Pull out and remove the ON/OFF key (see Figure 21). Keepthe

ON/OFF key in a safe place. The engine will not start without the

ON/OFF key.

f ( =FKey

Figure 21

TO START ENGINE

Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a recoil starter. Before starting the engine, be certain that you

have read the following information.

COLD START

1. Be sure auger drive and traction drive levers are in the disengaged

(RELEASED) position.

2. Turn the rotary choke knob to the CHOKE position (see Figure 22).

3. Depress the primer button three

times (see Figure 22).

Choke Knob

4. Move throttle control to "FAST" position. Operate the engine with

the throttle control in the "FAST"

position (see Figure 23).

Throttle Control

Figure 23

5. Remove the ON/OFF keys from the plastic bag. Insert one of the

ON/OFF keys into the key slot (see Figure 24). Make sure the key

snaps into place. Do not turn the ON/OFF key. Keep the second ON/

OFF key in a safe place.

# f _ON / OFF Key

Figure 24

6. (RECOIL START) Pull the starter handle rapidly (see Figure 25). Do

not allow the handle to snap back, but allow it to rewind slowly while

F-011068L 16

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keeping a firm hold on the starter /_ I _ -_ handle.

Recoil Starter Handle

Starter Button

Figure 25

_ ARNING: The starter is

equipped with a three-wire

power cord and plug and is designed to operate on 120 volt AC household current. It must be prop-

erly grounded at all times to avoid the possibility of electrical shock

which may be injurious to operator.

Follow all instructions carefully as

set forth in the "To Start Engine" section. Determine that your house

wiring is a three-wire grounded sys- tem. Ask a licensed electrician if you

are not sure. If your house wire sys- tem is not a three-wire system, do

not use this electric starter under any

conditions. If your system is grounded and a three-hole recep-

tacle is not available at the point your starter will normally be used, one should be installed by a licensed

electrician. When connecting 120 volt AC "Power Cord", always con-

nect the cord to the Switch Box" on the engine first, then plug the other

end into the three-hole grounded re- ceptacle. When disconnecting "Pow-

er cord", always unplug the power cord from the three-hole grounded

receptacle first.

7. (ELECTRIC START) Connect the

power cord to the engine and de- press the starter button.

F-011068L

As the engine warms up, move choke lever to "1/2 choke" position.

When engine runs smoothly, move choke lever to "No Choke" Posi-

tion.

NOTE: Allow the engine to warm up for several minutes before

blowing snow in temperatures below 0°F.

9. Run engine at full throttle "FAST" when throwing snow.

WARM START

If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do

not push the primer button. If the en-

gine fails to start, follow the Cold Start

instructions.

FROZEN STARTER

Ifthe starter is frozen and will not turn

engine:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back against the starter.

Ifthe engine still fails to start, repeat the

two previous steps until the engine starts. Then continue with the direc-

tions for cold start. To help prevent possible freeze-up of

recoil starter and engine controls, pro-

ceed as follows after each snow remov- al job.

1. With the engine running, pull the starter rope hard with a continuous

full arm stroke three or four times.

Pulling of starter rope will produce a

Figure 26

[e]-J_1:_±,1/ [e]_

loud clattering sound. This is not harmful to the engine or starter.

2. With the engine not running, wipe all snow and moisture from the carbu-

retor cover in area of control levers.

Also move throttle control, choke

control, and starter handle several

times.

_IL ARNING: Never run en-

gine exhaust contains CARBON

MONOXIDE, AN ODORLESS AND DEADLY GAS. Keep hands, feet,

hair and loose clothing away from any moving parts on engine and

snow thrower. The temperature of muffler and nearby areas may exceed 150°F.

Avoid these areas.

DO NOT allow children or young

teenagers to operate or be near snow thrower while it is operating.

gine indoors or in enclosed, poorly ventilated areas. En-

_lb ARNING: Do not attempt

without taking the following precau- tions:

• Release auger drive lever.

• Move throttle lever to stop posi-

• Remove (do not turn) ignition

• Disconnect spark plug wire.

• Do not place your hands in the

to remove any item that may become lodged in auger

tion.

key.

auger or discharge chute. Use a

pry bar.

SNOW THROWING TIPS

1. For maximum snow thrower efficien- cy in removing snow, adjust ground

speed, NEVER the throttle. Go slower in deep, freezing or wet

snow. If the wheels slips, reduce

forward speed. The engine is de-

signed to deliver maximum perfor- mance at full throttle and should be

run at this power setting at all times.

2. Most efficient snow throwing is ac- complished when the snow is re- moved immediately after if falls.

3. For complete snow removal, slightly overlap each path previously taken.

4. The snow should be discharged down wind whenever possible.

5. For normal usage, set the skids so

that the scraper bar is 1/8" above the skids. For extremely hard-

packed snow surfaces, adjust the

F-011068L

skids upward so that the scraper

bar touches the ground.

6. On gravel or crushed rock surfaces, set the skids at 1-1/4" below the

scraper bar. See To Adjust Skid

Height paragraph in the Service & Adjustments section of this manu- al. Rocks and gravel must not be

picked up and thrown by the ma- chine.

7. After the snow throwing job has been completed, allow the engine to

idle for a few minutes, which will melt snow and accumulated ice off

the engine.

8. Clean the snow thrower thoroughly

after each use.

9. Remove ice and snow accumulation

and all debris from the entire snow thrower, and flush with water (if pos-

sible) to remove all salt or other chemicals. Wipe snow thrower dry.

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fillindatesasyou Before

completeregular Each

service. Usa Often

Change Engine Oil

Every Every Every

5 10 25 Each Before SERVICE

Hours Hours Hours Season Storage DATES

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,/ ,/

_ ...........................::::::::::::::::::::::

Check Spark Plug

Check Fuel _/

Check Cable Adjustment

See Cable Adjustment)

Lubricate Auger Shaft

See Shear Bolt

Replacement)

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been

subjected to operator abuse or negli- gence. To receive full value from the warranty, the operator must maintain the snow thrower as instructed in this

manual.

Some adjustments will need to be

made periodically to properly maintain your snow thrower. All adjustments in the Service and Ad- justments section of this manual

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should be checked atleast once each season.

AFTER EACH USE

Check for any loose or damaged parts.

Tighten any loose fasteners.

Check and maintain the auger. Check controls to make sure they

are functioning properly. If any parts are worn or damaged,

replace immediately.

F-011068L 19

PRODUCT SPECIFICATIONS

HORSEPOWER 7.75 HP DISPLACEMENT 206cc

GASOLINE 4 quarts CAPACITY (unleaded)

OIL CAPACITY 5W30 (20oz capacity)

SPARK PLUG: Longlife ptatium

P/N5066

VALVE Intake: 0.004-0.006 in, CLEARANCE: Exhaust: 0.009-0.011 in,

SNOW THROWER

AS REQUIRED

The following adjustment should be

preformed more than once each sea- son.

1. Auger drive belt should be adjusted after the first 2 to 4 hours of use,

again about mid-season and twice each season thereafter (See to Ad-

just Belts paragraph in the Ser-

vice and Adjustment section).

LUBRICATION - EVERY 10 HOURS

1. Auger Shaft - Using a hand grease gun, lubricate the auger shaft zerk

fittings (A) every ten (10) operating

hours. Each time a shear bolt is re- placed, the auger shaft MUST be

greased. See Figure 27. See To Replace Auger Shear Bolt in the

Service and Adjustment section.

CHAIN LUBRICATION

EVERY 25 HOURS

1. Position speed selector lever in first (1) forward gear.

2. Stand the snow blower up on the auger housing end.

NOTE: When the crank case if

filled with oil, do not leave the snow blower standing up on the auger housing for an extended

period of time.

3. Remove the bottom panel.

4. Lubricate the chains with a chain type lubricant.

5. For storage, wipe the hexsheft and

sprockets with 5W30 motor oil.

NOTE: Clean all excess grease or

oil found on the rubber friction wheel or the disc drive plate.

CAUTION: Do not allow grease or oil to contact the rubber friction

wheel or the disc drive plate.

6. Install the bottom panel.

Figure 28

F-011068L

Figure 27

AUGER GEAR BOX

The auger gear box is lubricated at the factory and should not require addition- al lubrication. If for some reason the

lubricant should leak out, have auger

gear case checked by a competent re-

pairman.

ENGINE

LUBRICATION

Check the crankcase oil level before starting the engine and after each five

(5) hours of continuous use. Add S.A.E.

5W30 motor oil as needed. Tighten fill cap/dipstick securely each time you

check the oil level.

Oil FillCap/Dipstick __.__

FULL L_

Figure 29

Figure 30

Change the oil every twenty-five (25)

hours or at least once a year if the

snow thrower is not used for twenty- five (25) hours.

TO CHANGE ENGINE OIL

1. Position the snow thrower so that the oil drain plug is at the lowest

point on the engine.

2. Remove the oil drain plug and the oil fill cap/dipstick. Drain the oil

into a suitable container. NOTE: The oil will drain more freely

when the engine is warm.

3. After draining all the oil, reinstall the oil drain plug securely.

4. Fill the engine crankcase with

S.A.E. 5W30 motor oil, pouring

slowly. DO NOT OVERFILL.

SPARK PLUG

Check the spark plug every twenty- five (25) hours. Replace the spark plug

if the electrodes are pitted or burned or if the porcelain is cracked.

To access the spark plug, the snow

hood must be removed. See "How To Remove The Snow Hood" in the Main-

tenance section.

1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not

sand blast or use a wire brush).

F-011068L

2. Check the spark plug gap with a feeler gauge and reset gap to 0.30"

if necessary. See Figure 31.

3. Before installing the spark plug, coat the threads lightly with oil for

easy removal. Tighten the spark

plug to a torque of 15 foot-pounds.

Feeler Gauge

0.030"

Spark Plug

Figure 31

HOW TO REMOVE

THE SNOW HOOD

To access the spark plug, the snow

hood must be removed as follows:

1. Remove the choke control knob (see Figure 32).

2. Remove the ON/OFF key.

3. Remove the four mounting screws.

4. Slowly remove the snow hood (see Figure 33). Make sure that the prim-

er button hose and the ignition wire are not disconnected.

5. To install the snow hood, first make sure that the primer button hose

and the ignition wire are connected.

6. Mount the snow hood to the engine and secure with the four mounting

screws (see Figure 34).

7. Align the tab on the choke control knob with the slot in the snow hood

(see Figure 35).

8. Connect the choke control knob

with the choke shaft. Make sure the

choke control knob is properly installed. If the choke control knob

is not installed correctly, the choke

will not operate.

Snow Hood Figure 33

Choke Control Knob

Screws

Snow Hood

F-011068L

Scows

ON/OFF

Key

Figure 32

Snow Hood

Tab

_-_ Control

__ Choke

Slot _

Carbur_

Figure 34

Knob

Figure 35

_lb ARNING: Always discon-

make contact with spark plug to pre- vent accidental starting when mak-

ing any adjustments or repairs.

TO ADJUST SKID HEIGHT This snow thrower is equipped with two

height adjustment skids, located on

the outside of the auger housing. See

Figure 36.

These skids elevate the front of the snow thrower.

nect the spark plug wire and place it where it cannot

Nuts

Auger F

For normal hard surfaces, such as a paved driveway or walk, adjust the

skids as follows.

1. Position the snow thrower on a level surface.

2. Make sure both tires are equally in- flated. Proper tire pressure is 14to

17 PSI. See side of tire for maxi- mum inflation. Do not exceed side-

wall maximum pressure on tire.

3. Place the extra shear bolts supplied

(found in parts bag) under each end of the scraper bar next to the adjustable skids.

4. Loosen the mounting nuts that hold the adjustable skids. To bring the

front of the snow thrower down,

Height Adjust Skid

Figure36

raise the adjustable skids. Tighten

the mounting nuts. See Figure 36. NOTE: For rocky or uneven surfaces, raise the front of the snow thrower by

moving the skids down.

_ WARNING: Be certain to

area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impeller, may be

thrown with sufficient force to cause personal injury, property damage or

damage to the snow thrower.

maintain proper ground clearance for your particular

TO ADJUST SCRAPER BAR

After considerable use, the metal scrap- er bar will have a definite wear pattern.

The scraper bar in conjunction with the skids should always be adjusted to al-

low 1/8" between the scraper bar and

the sidewalk or area to be cleaned.

1. Position the snow thrower on a level

surface.

Make sure both tires are equally in-

flated. Proper tire pressure is 14to

17 PSI. See side of tire for maxi- mum inflation. Do not exceed side-

wall maximum pressure on tire.

Loosen the carriage bolts and nuts

securing the scraper bar to the au- ger housing.

Adjust the scraper bar to the proper

position.

Tighten the carriage bolts and nuts,

making sure that the scraper bar is parallel with the working surface.

For extended operation, the scraper bar may be reversed. If the scraper

bar must be replaced due to wear, remove the carriage bolts and nuts

and install a new scraper bar.

F-011068L 23

BELT ADJUSTMENT

Traction Drive Belt

The traction drive belt has constant spring pressure and does not require an adjustment. If the traction drive belt

is slipping, replace the belt. See "How

To Replace The Belts" in the Mainte-

nance section.

Auger Drive Belt

Ifyour snow blower will not discharge

snow, check the control cable adjust-

ment. If it is correct, then check the

condition of the auger drive belt. If it is damaged or loose, replace it (see Belt

Replacement in this section of the manual).

1. Disconnect spark plug wire.

5. Have someone engage auger drive clutch. Check tension on belt (op-

posite idler pulley). Belt should de-

flect about 1/2 inch (12.5 mm) with

moderate pressure Figure 38). You may have to move idler pulley more

than once to obtain the correct ten- sion.

Auger

Drive

l "_-- Engine

--_ _ Pulley J i_ O 1/2 inch

Idler_,.._('/_ /', _-"_ Deflection

,._ \_.j (12.5mm)

P°"°Y1o, "

2. Remove screw from belt cover,

Remove belt cover (see Figure 37).

Figure 37

3. Loosen nut on auger idler pulley and move auger idler pulley towards

belt about 1/8 inch (3 ram) (see Figure 40).

4. Tighten nut.

F-011068L

Engaged ___

Figure38

6. Reinstall belt cover.

7. Whenever belts are adjusted or re- placed, the cables will need to be

adjusted. (See Cable Adjustment in this section of the manual).

8. Attach the spark plug wire.

HOW TO REPLACE THE BELTS

The drive belts are of special construc- tion and must be replaced with original

factory replacement belts available from your nearest authorized service center.

Some steps require the assistance of a second person.

How To Remove the Auger Drive Belt Ifthe auger drive belt is damaged, the

snow thrower will not discharge snow.

Replace the damaged belt as follows.

1. Disconnect the spark plug wire.

2. Loosen the bolts on each side of

the bottom panel (see Figure 39).

3. Remove the bottom panel. Bolt Bottom

Panel

from the engine pulley. Replace the auger drive belt with an original factory replacement belt available from an authorized service center.

8. Install the new auger drive belt onto the auger drive pulley and

Auger

Housing

onto pulley.

9. Adjust the auger drive belt. See "How To Adjust The Auger Drive

Belt" in the Maintenance section.

10. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Main-

tenance section.

Figure 39

4. Remove screw from belt cover. Remove the belt cover (see

Figure 37).

5. Loosen the belt guide. Pull the belt guide away from the auger drive

pulley (see Figure 40).

6. Pull the idler pulley away from the auger drive belt.

7. Remove the old auger drive belt

from the auger drive pulley and 15. Connect the spark plug wire.

X__'_'_ Traction Drive Belt

Engine Pulley

11. Install the belt cover. Tighten screw (See Figure 37).

12. Check the adjustment of the cables.

See "How To Check And Adjust The Cables" in the Maintenance section.

13. Install the bottom panel (see

Figure 39).

14. Tighten the bolts on each side of the bottom panel.

Beit Guide

'\ _CJl/_

Auger Idler Pulley Auger Drive Belt

E-Ring

Swing Plate

Axle Rod

F-011068L 25

Auger Drive Pulley

Traction Drive

Spring

Traction Drive Belt

Traction Drive Pulley

Engine Pulley

Figure 40

How To Remove

The Traction Drive Belt

Ifthe snow thrower will not move for- ward, check the traction drive belt for wear or damage. If the traction drive

belt is worn or damaged, replace the

belt as follows.

1. Disconnect the spark plug wire.

2. Remove the auger drive belt. See

"How To Remove The Auger Drive Belt" in the Maintenance section.

3. Remove the e-ring from one end of

the swing plate axle rod. Remove the swing plate axle rod to allow

the the swing plate to pivot forward

(see Figure 40).

4. Remove the traction drive spring.

5. Remove the old traction drive belt

from the traction drive pulley and from the engine pulley. Replace

the traction drive belt with an origi-

nal factory replacement belt avail- able from an authorized service center.

6. Installthe new traction drive belt

onto the traction drive pulley and

onto engine pulley.

7. Make sure the traction drive idler

pulley is properly aligned with the

traction drive belt.

8. Attach the traction drive spring.

9. Install the swing plate axle rod and

secure with the e-ring removed earlier.

10. The bottom of the swing plate must be positioned between the align-

ment tabs. Make sure the swing

F-011068L

plate is properly secured (see Figure 41).

Alignment Tabs Figure 41

NOTE: If the drive will not engage

after the traction drive belt has

been replaced, then check to make sure that the swing plate is

positioned between the align- ment tabs.

11.

Install and adjust the auger drive belt. See "How To Remove The Au-

ger Drive Belt" in the Maintenance section.

12. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Main- tenance section.

13.Installthe bottom panel (see

Figure39).

14. Tighten the bolts on each side of

the bottom panel.

15. Install the belt cover. Tighten screw (see Figure 37).

16. Check the adjustment of the cables.

See "How To Check And Adjust The Cables" in the Maintenance section.

17. Connect the spark plug wire.

BELT GUIDE ADJUSTMENT

1. Remove spark plug wire.

2. Have someone engage auger drive.

3. Measure the distance between the belt guide and belt. The distance

should be 1/8 inch (3.175 ram) for guide. See Figure 42.

Belt Guide

1/8 Inch

Auger Idler

Pulley LC;J Engaged

(3.175 ram)

position of fitting to hole in clutch le-

ver.

"Z" Fitting

Figure 43

2. The center of the "Z" fitting should be between the center and top of

the hole in the clutch lever. Adjust either the auger drive cable or the

traction drive cable as follows.

Auger Drive Cable Adjustment

Figure42

4. If adjustment is necessary, loosen belt guide mounting bolt. Move belt

guide to the correct position. Tight- en mounting bolt.

5. Reinstall belt cover.

6. Reconnect spark plug wire.

HOW TO CHECK AND AD-

JUST THE CABLES

The cables are adjusted at the factory and no adjustment should be neces-

sary. If the cables have become stretched or are sagging adjustment will

be necessary.

Whenever belts are adjusted or re-

placed, the cables will need to be ad-

justed. To check for correct adjustment, un- hook "Z" fitting at clutch lever (see

Figure 43)

1. Move clutch lever to the full forward position (just contacting plastic

bumper). Holding cable tight, note

F-O11068L

_ ARNING: Drain the gaso-

line outdoors, away from fire or flame.

1. Remove the gas from the gas tank. Stand the snow thrower up on the

front end of the auger housing.

2. Push cable through spring to ex- pose the threaded portion of the

cable (see Figure 44).

Square End

Cable Spring

Locknut

3. Hold square end of threaded portion

with pliers and adjust Iocknut in or out until correct adjustment is

reached. Pull cable back through

spring and connect cable.

Figure 44

TRACTION DRIVE CABLE ADJUSTMENT

_lb WARNING: Drainthe gaso- 5. Pushthe bottomof thetraction

line outdoors, away from

fire or flame, justment bracket untilthe "Z"

1. Remove the gas from the gas tank. Stand the snow thrower up on the

front end of the auger housing.

2. Loosen the bolts on each side of the bottom panel (see Figure 45).

drive cable through the cable ad-

hook can be removed.

6. Remove the "Z" hook from the cable adjustment bracket. Move

the "Z" hook down to the next ad- justment hole.

7. Pull the traction drive cable up

Bolt Bottom Panel

through the cable adjustment

bracket.

8. Put the cable boot over the cable adjustment bracket.

9. To check the adjustment, depress

Auger

Housing

the drive lever and check the length of the drive spring. In correct ad-

justment, the length of the drive spring is:

minimum 3" (76 ram.) maximum 3-3/8" (85 mm.) (see Figure 47).

\ \ Bolt _/._J

Figure45

3. Remove the bottom panel.

4. Slide the cable boot off the cable

3" min., 3-3/8" max.

adjustment bracket (see Figure 46).

Cable Boo

i 9'""")

Cable Adjustment /_/ "Z" Hook Bracket Figure46

F-011068L 28

Drive Spring Figure 47

HOW TO ADJUST OR REPLACE the shifter rod (see Figure 50).

THE FRICTION WHEEL When aligned, attach the ball joint

to the shifter rod.

How To Check The Friction Wheel Ifthe snow thrower will not move for-

ward, check the traction drive belt, the traction drive cable or the friction wheel.

Ifthe friction wheel is worn or damaged, it must be replaced. See "How To Re-

place the Friction Wheel" in this section. Ifthe friction wheel is not worn or dam-

aged, check as follows.

1. Remove the gas from the gas tank. Stand the snow thrower up on the

front end of the auger housing

(see Figure 48).

5. Tighten the jam nut.

6. Installthe bottom panel (see Figure48).

7. Tighten the bolts on each side of

the bottom panel.

Bolt Bottom Panel

Auger

Housing

,_ WARNING: Drain the gaso-

2. Disconnect the spark plug wire.

3. Loosen the bolts on each side of

4. Remove the bottom panel.

5. Position the shift speed lever in

6. Note the position of the friction

How To Adjust The Friction Wheel t. Position the shift speed lever in

2. Loosen hex jam nut on speed se-

3. Move the friction wheel to the cor-

4. Turn the adaptor until the ball joint

F-011068L

line outdoors, away from

fire or flame.

the bottom panel (see Figure 48).

the lowest forward speed.

wheel (see Figure 49). The correct

distance "A" from the right side of

the friction wheel to the outside of the motorbox is as follows:

Tire Size Distance "A"

12 and 13 inch 4-1/8" 16 inch 4-5/16"

If the friction wheel is not in the correct position, adjust as follows.

the lowest forward speed.

lect rod. Remove ball joint from shifter bracket (see Figure 50).

rect position (see Figure 49).

is aligned with the mounting hole in

Figure48

Figure 49

Speed _

Select "_- _Jam Nut

Adaptor

Ball Joint/'_

Figure 50

How To Replace The Friction Wheel

If the friction wheel is worn or

damaged, the snow thrower will not

move forward. The friction wheel must be replaced as follows.

1. Remove the gas from the gas tank. Stand the snow thrower up on the

front end of the auger housing (4).

(see Figure 48).

_hb ARNING: Drain the gaso-

line outdoors, away from

fire or flame.

2. Disconnect the spark plug wire.

3. Remove the fasteners that secure the right wheel. Remove the right wheel from the axle (see Figure 51)

4. Loosen the bolts on each side of the bottom panel.

5. Remove the bottom panel.

6. Remove the fasteners that secure the drive sprocket to the axle (see

Figure 52).

7. Remove the left wheel, axle, and

drive sprocket.

Chain

Bolt

Wheel

Figure 51

Figure 52

8. Remove the four bolts that hold the

bearings on each side of the hex shaft (see Figure 53).

9. Remove the hex shaft and bear-

ings.

NOTE: Take special note of the posi-

tion of the washers on the hex shaft.

F-011068L 30

Bolts

Figure 53

+ 70 hidden pages