Craftsman 536.886141 User Manual [en, es]

ICRBFTSMPirl
5.0 Horsepower 22 Inch Dual Stage
120V. Electric Start
SNOWTHROWER
MODEL NO.
536.886141
Caution: Read and follow all Safety
Rules and Operating Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
761900 07/06/98

TABLE OF CONTENTS

Table of Contents Warranty Safety Rules Contents of Shipping Carton Assembly Operation 8-14 Maintenance 14-16
2-4 4-5 5-8
2 2
Service and Adjustments 17-21 Storage Troubleshooting 23 Repair Parts 24-32
Engine Repair Parts 33-37 Spanish(Espahol) Parts Ordering/Service
Back Cover
22
38-62

WARRANTY STATEMlNT

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions In the
owner’s manual, Craftsman will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase. This warranty does not cover the following: «> Items which become worn during normal use, such as spark plugs, drive belts and
shear pins.
» Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions con tained in the owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, !L 60179

SAFETY RULES

Look for this symbol to point out important safety precautions. It means—
ATTENTIONII! Become alertfll Your safety is involved.
A
A\ CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug to prevent accidental
starting when setting-up, transporting,
adjusting or making repairs.
IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt
to defeat the function of the operator presence control under any circumstances.
California Proposition 65
VVMrllNillMlJI; The
engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm.

TRAINING

1. Read the operator's manual carefully.
Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly.
2. Never allow children to operate the snow thrower and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruc tion. Do not carry passengers.
3. Keep the area of operation clear of all persons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling, especially when operating in
reverse.

PREPARATION

1. Thoroughly inspect the area where the
snow thrower is to be used and remove all doormats, sleds, boards, wires and other foreign objects.
2. Disengage ail clutches before starting
the engine (motor).
3. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable.
(a) Use an approved fuel container. (b) Never remove fuel tank cap or add
fuel to a running engine or hot
engine.
(c) Fill fuel tank outdoors with
extreme care. Never fill fuel tank indoors.
(d) Replace fuel tank cap securely
and wipe up spilled fuel.
(e) Never store fuel or snow thrower
with fuel in the tank Inside of a building where fumes may reach an open flame or spark.
(f) Check fuel supply before each
use, allowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.
5. Use extension cords and receptacles as specified by the manufacturer for all
snow throwers with electric drive
motors or electric starting motors.
6. Adjust the snow thrower height to clear
gravel or crushed rock surfaces.
7. Never attempt to make any adjust
ments while the engine (motor) is running (except when specifically recommended by the manufacturer).
8. Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow.
9. Always wear safety glasses or eye
shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that
may be thrown from the snow thrower,

OPERATION

1. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
2. Do not use this machine if you are mentally or physically unable to
operate this machine safely.
3. Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
4. Exercise extreme caution when oper-
ating on or crossing gravel drives,
walks, or roads. Stay alert for hidden
hazards or traffic.
5. After striking a foreign object, stop the engine (motor), remove the wire from
the sfDark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and| operating the snow thrower.
6. If the snow thrower should start to
vibrate abnormally, stop the (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
7. Stop the engine (motor) whenever you
leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspec
tions.
8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the plug to prevent acciden tal starting.
9. Take all possible precautions when
leaving the snow thrower unattended. Disengage the auger/impeller, stop engine, and remove key.
10. Do not run the engine indoors, except
when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (contain ing CARBON MONOXIDE, an ODOR LESS and DEADLY GAS).
11. Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes.
12. Never operate the snow thrower without proper guards, plates or other safety protective devices in place.
13. Never operate the snow thrower near glass enclosures, automobiles, window
wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
14. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
15. Never operate the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when backing.
16. Never direct discharge at bystanders or allow anyone in front of the snow
thrower.
Disengage power to the auger/impeller
17.
* ■ sported c
when snow thrower is transporte
I or
not in use.
18. Use only attachments and accessories approved by the manufacturer of the
snow thrower (such as tire chains, electric start kits, etc.).
19. Never operate the snow thrower
without good visibility or light. Always
be sure of your footing, and keep a
firm hold on the handles. Walk; never
run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts
frequently for proper tightness to be sure the snow thrower is in safe working condition.
2. Never store the snow thrower with fuel
in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to coo! before storing in any enclosure.
3. Always refer to operator’s manual
instructions for important details if the
snow thrower is to be stored for an
ejctended period.
Contents of Parts Bag (actual size)
1 - Owner's Manual (not shown) 1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown)
2 - Parts Bags (not shown)
"Non-Assembly Parts, found
in tool box located on belt cover.
4. Maintain or replace safety and instruc tion labels, as necessary.
5. Run the snow thrower a few minutes after throwing snow to prevent freeze-
up of the auger/impeller.
/K WARNING: This snow thrower is for
use on sidewalks, driveways and other ground level surfaces.
Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages, porches or other such structures or buildings.
AVOID INJURY FROM
ROTATING AUGER-
;■ KEEP HANDS, FEET,
AND CLOTHING AWAY!
STOP THE ENGINE
BEFORE UNCLOGGING
DISCHARGE CHUTE!
1 -Washer, Hvsptik
1- Nut, 1/2-13 Hexjam
*2 - Spare Spacers
*2 - Shear Pins - Starter Motor Cord 10Ft.
3 -Hex Nylon Nuts, 5/16-18 4 - Flatwashers 11/32 In.
1
1- Shifter Knob
1- Nut, 5/16-18 Reghex
1- Screw, 5/16-18 X 2 In.
Parts packed separately in carton (not shown full size)
2 - Ignition Keys
(Attached to engine in plastic bag)
3 - Carriage Bolts, 5/16-18x1.00 In.
1 - Snow Chute Assembly
1 - container 5W30 oil

ASSEIVIBLY

Ak CAUTION: Always wear safety
glasses or eye shields while assembling snow thrower.

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife to cut carton and plastic ties
2 ' 1/2 inch wrenches (or adjustable
wrenches)
2- 9/16 inch wrenches (or adjustable
wrenches)
2 - 3/4 Inch wrenches (or adjustable
wrenches)
1 - Pliers (to spread cotter pin) 1 - Measuring tape or ruler
The figure below shows the snow thrower in the shipping carton.
1 - Crank Assembly
The figure below shows the snow thrower completely assembled.
References to the right or left hand side
of the snow thrower are from the viewpoint of the operator’s position behind the unit.
Auger drive lever
Shifter, lever
Traction drive lever
/Clutch cable
■Crank assembly
Chute deflector
Height adjust skids

TO REMOVE SNOW THROWER

FROM CARTON

» Locate and remove container of 5W30 oil. « Locate all parts packed separately and
remove from the carton,
NOTE: Place fuel stabilizer in a safe place
until needed for storage.
® Remove and discard the packing materia!
from around the snow thrower.
® Cut all four corners of the carton from top
to bottom and lay the panels flat.
® Roll the snow thrower off the carton by
pulling on the lower handle. CAUTION:
DO NOT back over cables.
® Remove the packing material from
handle assembly and all plastic material on unit.
• Cut ties securing the clutch control cables to the lower handle and lay cables back
away from the motor frame.

TO INSTALLTHE UPPER HANDLE

AND CRANK ASSEMBLY

•* Cut tie holding shift rod to lower handle and move shifter to the first(1) forward
gear.
» Loosen, but do not remove the screws,
flatwashers, lockwashers and hex nuts in the upper holes of the lower handle. See
NOTE: If the cables have become discon
nected, reinstall spring as shown in figure
below.
Traction I Auger drive drive spring
spring 1 ~ '
4“
Traction drive spring lever
NOTE: Position cable through slot on
shifter plate.
® Install hardware supplied in the parts bag
{Screw, flatwasher, lockwasher, and hex
nut) into lower hole on right hand side of
handles. Do not tighten until all bolts are
in place. See first figure on this page.
» Locate crank assembly removed earlier
and remove the 3/8" nylon locknut and flatwasher from the eye bolt assembly. See figure below.
® Reinstall flatwasher and adapter, install
eye bolt through lower hole in the left
hand side of the handle. See figure be
low.
® Install the 3/8" flatwasher and the 3/8" ny
lon locknut on the eye bolt as shown in figure below.
uger drive
spring cable
» Raise upper handle into operating posi
tion. Upper handle should be to the outside of the lower handle.
NOTE: Make sure the cables are not caught between the upper and lower handle.
NOTE: If the cables have become discon
nected from the clutch levers, reinstall the
Carefully remove cotter pin, clevis pin and universal joint pin from yoke end of crank rod assembly as shown in next fig ure.
Place universal joint into end of worm
gear lining up large holes. Insert universal
joint pin (ensure opening in pin is in line with small openings in universal joint).
Place yoke end of crank rod around uni
versal joint, lining up openings. Insert clevis pin through assembly and secure with cotter pin. Spread ends of cotter pin with a pair of pliers to lock in place. See next figure.
Tighten nut on eye bolt, keeping eye in
line with the rod while tightening the inside securely.
Tighten all handle bolts with a 1/2 inch
wrench.

TO ASSEMBLE SNOW CHUTE

® Turn crank assembly counterclockwise
until it stops.
«> Locate three carriage bolts, flatwashers
and nuts (found in parts bag). DO NOT re move carriage bolt over worm gear,
® Position snow chute on snow chute flange
and align the three holes In the snow chute with holes in the snow chute flange as shown in figure below.
® Install 5/16-18x1,00 inch carriage bolts
from inside of chute as shown in figure be
low, 11/32" fiatwasher and 5/16-18 hex nylon nuts. NOTE: You may need to turn
chute crank In order to get all bolts in stalled.
» Tighten carriage bolts securely. Be careful
not to overtighten. See figure below.
® Turn crank assembly clockwise and make
sure all carriage bolts are tight.

TO INSTALL SHIFTER LEVER KNOB

«» Thread the 1/2-13 hexjam nut found in the
parts bag onto shifter lever. Thread the shifter lever knob onto the threaded end
of the shifter lever until it is snug against the hexjam nut and the lip is pointed away from the engine. Tighten hexjam nut
against the bottom of the shifter lever
knob. See figure below.

TO CHECK/ADJUST CLUTCH CONTROL CABLES

The control cables attached to the auger clutch lever and traction clutch lever as shown in figure below may need to be ad justed before you use your snow thrower.
For instructions on checking or adjusting the
control cables, (See To Adjust Clutch Control
Cables paragraph on page17).
HOW TO SET UP YOUR SNOW
THROWER
® Your snow thrower is equipped with height
adjust skids (see second figure on page 5)
on the outside of the auger housing. To
adjust the skid height for different
conditions, (see To Adjust Skid Height
paragraph on page 17).
/ CHECKLIST
Before you operate your new snow thrower, to ensure that you receive the best performance and satisfaction from this quality product, ptease review the following checkiist:
/ All assembly instructions have been
completed. / The discharge chute rotates freely. / No remaining loose parts in carton.
While learning how to use your snow thrower, pay extra attention to the following important items:
// Engine oil is at proper level. // Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline. // Become familiar with all controls^their
location and function. Operate controls
before starting engine.

OPERATION

Auger Drive Lever - Starts and stops the auger and Impeller (snow gathering and
throwing). Traction Drive Lever - Propels the snow
thrower forward and in reverse.
Speed Shifter Lever - Selects the speed of
snow thrower (6 speeds forward and 2 speeds reverse).
Crank Assembly - Changes the direction of snow throwing through the discharge chute.
Chute Deflector - Changes the distance
the snow is thrown.
Discharge Chute ™ Changes the direction
the snow Is thrown. Height Adjust Skids - Adjusts the ground
clearance of the auger housing. Ignition Key - Must be inserted to start the
engine.
Recoil Starter Handle - Starts the engine manually.
Choke Control - Used to start a cold en gine.
Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold
weather. Throttle Control - Controls the engine
speed. Electric Starter Button - Used to start the
engine using the 120 V electric starter.
Shear Bolt - Shear bolts are designed to break (to protect the machine) if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection provided by the shear bolt.
Toolbox- Spare shear pins and spacers are located In toolbox.
KNOW YOUR SNOW THROWER
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future
reference.
Engine Engine Off Choke On Fast Slow Stop Fuel Oil
Start Run
'8' 5?
Drive Clutch Auger Clutch
1^^^ JjjH
_______
Ignition Key insert to run pull out to stop
h>‘‘
Primer Button
The operation of any snow thrower can re
sult in foreign objects being thrown into the eyes, which can result in severe eye dam
age. Always wear safety glasses or eye shields while operating the snow thrower.
We recommend standard safety glasses or a wide vision safety mask for over your glasses, available at Craftsman Retail Stores or Service Centers.
CAUTION: Read owner's manual before operating machine. Never direct discharge toward bystanders. Release the auger control bar and stop the engine before unclogging discharge chute or auger housing and before leaving the machine.

HOWTO USE YOUR SNOW

THROWER TO STOP YOUR SNOW THROWER
» To stop throwing snow, release the auger
drive lever (see third figure on this page),
• To stop the wheels, release the traction drive lever (see third figure on this page).
« To stop the engine, push the throttle con
trol lever to off and pull out (DO NOT TURN) the ignition key, see figure below.
Primer button ^ Button
Ignition key
TO MOVE FORWARD AND BACKWARD
® To shift, release the traction drive lever
and move the speed shifter lever to the speed you desire. Ground speed is deter mined by snow conditions. Select the speed you desire by moving the speed shifter (ever into the appropriate area on the speed selector.
Speeds 1,2- Wet, Heavy, Extra Deep Speed 3 - Light Speed 4 - Very Light Speeds 5, 6 - Transport only
® Engage the traction drive lever as shown
in figure below, left hand. As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path. Do not at tempt to push the snow thrower.
® To move the snow thrower backward,
move the speed shifter lever into first or second reverse and engage the traction drive lever (left hand).
IMPORTANT: Never move the speed shifter lever while the traction lever is down.

TO THROW SNOW

® Push down the auger clutch lever, see
figure below.
® Release to stop throwing snow.
Traction Clutch Lever
Auger Clutch Lever
Choke
control
Throttle
Recoil starter
handle

TO CONTROL SNOW DISCHARGE

• Turn the crank assembly to set the direc tion of the snow throwing.
• Loosen the tee knob on the chute deflec tor and move the deflector to set the
distance. Move the deflector (UP) for
more distance, (DOWN) for less distance. Then tighten the tee knob, see figure be
low.

TO USE WHEEL LOCKOUT PIN

• The left hand wheel is secured to the axle with a klick pin see figure below. This unit was shipped with this klick pin in the locked position (klick pin through hole in wheel).
Locked Position
Klick Pin
2-Wheel Drive
For ease of maneuverability In light snow conditions, disconnect the klick pin from the wheel locked position and push into the single wheel drive (klick pin through axle hole only) position (see figure
below).
Make sure that the klick pin is in the
single wheel drive position of the axle
only and not through the locked position.

BEFORE STARTING THE ENGINE FILL OIL

NOTE: Engine may already contain some
residual oil. Check frequently when filling the crankcase. Do not over fill. This snow thrower was shipped with a 20 ounce con tainer of 5W30 motor oil. This oil must be
added to the engine before operating. Re move the oil fill cap/dipstick and fill the crank case to (FULL) line on dipstick (see
next figure).
Tighten the fill cap/dipstick securely each
time you check the oil level. For extreme cold operating conditions of
0°F and below, use a partial synthetic 0W30 motor oil for easier starting.
NOTE: S.A.E. 5W30 motor oil may be used
to make starting easier in areas where the temperature is 20“ F. or lower.

FILL GAS

NOTICE; ENGINES WHICH ARE CERTI
FIED TO COMPLY WITH CALIFORNIA
AND US EPA EMISSION REGULATIONS
FOR ULGE ENGINES: Are certified to op erate on regular unleaded gasoline, include
the following emission control system(s):
EM, TWC (if so equipped). Include any user adjustable features • therefore no other ad
justments are needed.
WARNING: Experience indicates that alco
hol blended fuels (called gasohol or those using ethanol or methanol) can attract moisture which leads to separation and for
mation of acids during storage. Acidic gas
can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage for 30 days or longer. Start the engine and let it run until the fuel lines and carburetor are empty. Use the carburetor bowl drain to empty residual gasoline from the float chamber. Use fresh fuel next season (see
Storage instructions on page 22 for addi
tional information).
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Fill the fuel tank with a fresh, clean, un leaded regular, unleaded premium, or reformulated automotive gasoline only. DO NOT use leaded gasoline. Be sure that the
container you pour the gasoline from is
clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.
/K CAUTION: Gasoline is flammable and
caution must be used when handling or stor
ing it Do not fill fuel tank while snow thrower is
running, when it is hot, or when snow
thrower is in an enclosed area.
Keep away from open flame or an electrical spari< and DO NOT SMOKE while filling the fuel tank.
NEVER fill the tank completely. FILL THE
TANK to within 1/4" -1/2" from the top to provide space for expansion of fuel.
Always fill fuel tank outdoors and use a fun
nel or spout to prevent spilling.
11
Make sure to wipe up any spiiled fuel be fore starting the engine.
Store gasoline in a clean, approved con tainer and keep the cap in place on the container.

TO STOP ENGINE

“To stop engine, move the throttle control
lever to ® (STOP) position and remove key. Keep the key in a safe place. The engine will not start without the key.
NOTE: DO NOT turn key.
TO START ENGINE (Electric Starter)
Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a
120 volt A.C. electric starter and recoil
starter. Before starting the engine, be cer tain that you have read the following infor
mation: COLD START
* Be sure the auger drive and traction drive
levers are in the disengaged (released) position.
» Move the throttle control to (FAST)
position. See figure on page 9,
® Remove the keys from the plastic bag.
insert one key into the ignition slot. Be
sure it snaps into place. DO NOT TURN
KEY. Keep the second key in a safe
place.
® Rotate the choke knob clockwise to |-j
choke ON position. See figure on page 9.
8 Connect the power cord to the switch box
on the engine.
CAUTION: This starter is equipped
with a three-wire power cord and plug
A
and is designed to operate on 120 volt AC household current. It must be properly grounded at all times to avoid the possibility of electrical shock, which may be injurious to operator. Follow all instructions carefully as set forth in the To Start Engine" section.
Determine that your house wiring is a three-
wire grounded system. Ask a licensed elec trician if you are not sure. If your house wire
system is not a three-wire system, do not use this electric starter under any condi tions. If your system is grounded and a three-hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician. When connecting 120 volt AC power cord, always connect the cord to the switch box on the engine first, then plug the other end
into the three-hole grounded receptacle.
When disconnecting power cord, always
unplug the end in the three-hole grounded receptacle first.
8 Plug the other end of the power cord into
a three-hole, grounded 120 volt A.C. receptacle.
8 Push the primer button while covering the
vent hole as follows: (Remove finger from primer button between primes). See figure on page 9 for location.
Do not prime if temperature is above
50°F. Two times if temperature is 50° F to 15°F.
Four times if temperature is below 15°F.
8 Push down on the starter button until the
engine starts. Do not crank for more than
10 seconds at a time. This electric starter is thermally protected. If overheated it will stop automatically and can be restarted only when it has cooled to a safe tem perature (a wait of about 5 to 10 minutes
is required).
8 When the engine starts, release the
starter button and move choke lever to “1/2 choke” position. When engine runs
smoothly, move choke lever to "No
Choke” Position.
• Disconnect the power cord from the receptacle first and then from the switch box on engine.
NOTE: Allow the engine to warm up for sev eral minutes before blowing snow in tem peratures below 0°F.
« Run the engine at full throttle (FAST)
when throwing snow.

TO STOP ENGINE

8 To stop engine, move the throttle control
lever to ® (STOP) position and remove key. Keep the key in a safe place. The engine will not start without the key. NOTE: DO NOT turn key.
TO START ENGINE (Recoil Starter)
Be sure that the engine has sufficient oil. The snow thrower engine Is equipped with
a recoil starter. Before starting the engine,
be certain that you have read the following
information:
12

COLD START

« Be sure the auger drive and traction drive
levers are in the disengaged (released) position.
® Move the throttle control to ^ (FAST)
position. See figure on page 9 for loca
tion.
» Remove the keys from the plastic bag. In
sert one key into the ignition slot. Be sure it snaps into place. DO NOT TURN KEY.
Keep the second key in a safe place.
e Rotate the choke knob clockwise to }-(
choke ON position. See figure on page 9,
«» Push the primer button, see figure on
page 9, while covering the vent hole as follows: (Remove finger from primer
button between primes).
One time if temperature is above 50“ F.
Two times If temperature is 50“F to
15“F
Four times if temperature is below 15“F.
“ Pull the recoil starter handle rapidly. Do
not allow the handle to snap back, but al low it to rewind slowly while keeping a
firm hold on the starter handle.
» As engine starts warms up move choke
lever to “1/2 choke” position. When engine runs smoothly, move choke lever to “No
Choke” Position
NOTE: Allow the engine to warm up for sev eral minutes before blowing snow in
temperatures below 0°F.
» Run the engine at full throttle (FAST)
when throwing snow.

WARM START

If restarting a warm engine after a short shutdown, leave choke at (OFF) and do not push the primer button. If the engine fails to start, follow the Cold Start instructions
above.
if the starter still fails to turn engine, repeat the two previous steps until the starter en gages. Then continue with the directions for cold start.
To help prevent possible freeze-up of recoil starter and engine controls, proceed as fol lows after each snow removal job.
® With the engine running, pull the
starter rope hard with a continuous full
arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter.
® With the engine not running, wipe all
snow and moisture from the carburetor cover in area of control levers. Also move throttle control, choke control, and starter
handle several times.
CAUTION: Never run engine indoors
or in enclosed, poorly ventilated areas.
Engine exhaust contains CARBON MON OXIDE. AN ODORLESS AND DEADLY GAS. Keep hands, feet, hair and loose clothing away from any moving parts on en gine and snow thrower.
WARNING: Temperature of muffler and
nearby areas may exceed 150° F. Avoid these areas.
DO NOT allow children or young teenagers to operate or be near snow thrower while it is operating.
A CAUTION: Do no attempt to remove
any item that may become lodged in
auger without taking the following precau
tions:
® Release auger drive and traction drive
fevers. » Move throttle lever to stop position. ® Remove (DO NOT TURN) ignition key. » Disconnect spark plug wire. » Do not place your hands in the auger or
discharge chute. Use a pry bar.

FROZEN RECOIL STARTER

If the starter Is frozen and will not turn
engine:
• Pull as much rope out of the starter as
possible.
• Release the starter handle and let it snap
back against the starter.

SNOW THROWING TIPS

» For maximum snow thrower efficiency in
removing snow, adjust ground speed, NEVER the throttle. Go slower in deep,
freezing, or wet snow. If the wheels slip,
reduce forward speed. The engine is de signed to deliver maximum performance at full throttle and should be run at this power setting at ail times. Most efficient
13
snow blowing is accomplished when the
snow is removed immediately after it falls.
For complete snow removal, slightly over
lap each path previously taken. Use more overlap in deep snow to prevent
overloading.
The snow should be discharged down wind whenever possible. In windy condi
tions, lower the chute deflector to direct discharged snow close to the ground, where it is less likely to blow into un wanted areas.
For normal usage, set the skids so that
the scraper bar is 1/8" above the skids.
For extremely hard-packed snow sur
faces, adjust the skids upward so that the
scraper bar touches the ground. On gravel or crushed rock surfaces, set
the skids at 1-1/4" below the scraper bar
(See To Adjust Skids Height paragraph on page 17). Stones and gravel must not be picked up and thrown by the machine.
® After the snow throwing job has been
completed, allow the engine to idle for a few minutes, which will melt snow and
accumulated ice off the engine.
0 Clean the snow thrower thoroughly after
each use.
® Remove ice and snow accumulation and
all debris from the entire snow thrower, and flush with water (if possible) to re
move all salt or other chemicals. Wipe
snow thrower dry.

PRODUCT SPECIFICATIONS

HORSE POWER: 5HP
DISPLACEMENT: 12.04 cu. in.
GASOLINE CAPACITY: 2 quart
(unleaded)
OIL (20 oz. Capacity) : 5W-30
SPARK PLUG:
Champion RJ19LM (Gap .030) or
Equivalent
CUSTOMER RESPONSIBILITIES
I SERVICE
RECORDS
Fill in dates as you complete regular service
Check Engine Oil Level
Change Engine Oil
Tighten all screws and nuts
Check Traction Clutch Cable Adjustment (See cable Adj) Replace Spark Plug Check Drive Belts Lubricate all pivot points
Drain Fuel
Check Auger Clutch Cable Adjustment (See Cable Adj)
After first 2 Hours
VALVE CLEARANCE; Intake: .010 In.

MAINTENANCE

SCHEDULE
Before Each Use
As Needed
Every 10 Hours
Every 25 Hours
Each Season
I/'
Exhaust: .010 In.
SERVICE
DATES
Before Storage
f/'
Lubricate Disc Drive Plate Zerk
14
GENERÄL RECOMMENDATIONS
The warranty on this snow thrower does not cover items that have been subjected to op
erator abuse or negligence. To receive full
value from the warranty, the operator must
maintain the snow thrower as instructed in
this manual. The maintenance chart is pro
vided to assist the operator in properly maintaining the snow thrower.
Some adjustments will need to be made pe riodically to properly maintain your snow
thrower.

AFTER FIRST USE

® Check for any loose or damaged parts.
® Tighten any loose fasteners. ® Check and maintain the auger. » After each use, remove all snow and slush
off the snow thrower to prevent freezing of auger or controls.
0 Check controls to make sure they are
functioning properly.
e If any parts are worn or damaged, replace
Immediately.

LUBRICATION CHART

Lubricate Disc Drive
Plate Zerk with a Hi Temp EP
Moly
Grease,
SNOW THROWER LUBRICATION - EVERY 25 HOURS
® Lubricate Disc Drive Plate every twenty-five
(25) hours and at the end of the season and/ or before storage.
To Lubricate: « Position speed selector lever in first gear.
® Stand the snow thrower up on the auger
housing end.
® Remové the bottom panel (see second
figure on page 19}.
Rubber Friction
Wheel Gears
(Require No .
Lubrication)
Friction
Wheel
Bearing Assembly
lex
Shaft
\
Place coin in gap between friction wheel and disc drive
¿/plate
-Grease Zerk
o Turn disc drive plate clockwise by hand
until grease zerk is clearly visible at front
center. See figure below.
» Place a coin or (a shim of equal thick
ness) between the rubber friction wheel and disc drive plate to prevent rubber fric-| tion wheel contacting the drive disc.
To grease zerk, use a hand grease gun,
lubricate with a Hi Temp EP Moly grease See inset of second figure on this page.
DO NOT over fill or allow grease to come
in contact with the disc drive plate or fric tion wheel or damage will result. Fill zerk only until grease becomes visible below bearing assembly located under grease zerk. See insert In figure above.
IMPORTANT: Remove coin and ensure that
a gap exists between friction wheel and disc
drive plate.
Point at which grease should be visible
NOTE; Clean ail excess grease found on
friction disc hub.
CAUTION: Do not allow grease to contact
friction wheel and disc drive plate.
15

LUBRICATION

° Hex Shaft and Gears - Hex shaft and
gears require no lubrication. All bearings
and bushings are lifetime lubricated and require no maintenance.
NOTE: Any greasing or oiling of the above
components can cause contamination of the friction wheel. If the disc drive plate or friction wheel comes in contact with grease or oil, damage to the friction wheel will re
sult. Should grease or oil come in contact with
the disc drive plate or friction wheel, be sure to clean the plate and wheel thoroughly,
NOTE: For storage, the hex shaft and
gears should be wiped with 5W-30 motor oil to prevent rusting. See second figure on page 15.
® Auger Gear Box - The auger gear box
has been factory lubricated for life. If for
some reason lubricant should leak out, have auger gear case checked by a com petent repairman.

ENGINE

LUBRICATION
Check the crankcase oil level (see figure be low) before starting the engine and after each five (5) hours of continuous use. Add S.A.E, 5W30 motor oil as needed. Tighten fill cap/dipstick securely each time you check the oil level.
OIL-RECOMMENDATION
Only use high quality detergent oil rated with API service classification SG. Select the oil’s viscosity grade according to your expected operating temperature:
NOTE: For extreme cold operating condi
tions of 0° and below, use a partial synthetic 0W30 motor oil for easier starting.
NOTE: Although multi-viscosity oils improve
starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible
engine damage from running low on oil. Change the oil every 25 hours and at the
beginning of each season. » Position the snow thrower so that the oil
drain plug is at the lowest point on the en  gine. Remove the oil drain plug and the oil fill cap/dipstick. Drain the oil into a suit able container. Oil wii! drain more freely when warm,
® Replace the oil drain plug and tighten se
curely.

SPARK PLUG

® Make sure that the spark plug is tightened
securely into the engine and the spark plug wire is attached to the spark plug.
9 If a torque wrench is available, torque
plug to 18 to 23 foot pounds.
NOTE: Oil level must be between full and add mark
» Clean the area around the spark plug
base before removal to prevent dirt from entering the engine.
® Clean the spark plug and reset the gap
periodically at .030 inch.
16
SERVICE AND ADJUSTMENTS
A CAUTION: Always disconnect the
spark plug wire and tie back away from
the plug before making any adjustments
or repairs.

TO ADJUST SKID HEIGHT

This snow thrower Is equipped with two height adjustment skids, located on the out side of the auger housing (see figure be
low). These skids elevate the front of the
snow thrower.
For normal hard surfaces, adjust the skids
as follows;
® Check tire pressure (14 to 17 pounds).
® Place the extra shear bolts supplied
(found in parts bag) under each end of the scraper bar near but not under the skid
® Loosen the skid mounting nuts (see figure
above) and adjust the skids up to bring the front of the snow thrower down. Re tighten the mounting nuts.
« Set the skid on the other side at the same
height
For rocky or uneven surfaces, adjust the
skids as follows:
® Raise the front of the snow thrower by
moving the skids down. This will help pre vent rocks and other debris from being picked up and thrown by the auger.
® Loosen the carriage bolts and nuts secur
ing the scraper bar to the auger housing.
® Adjust the scraper bar to the proper posi
tion.
® Tighten the carriage bolts and nuts, mak
ing sure that the scraper bar is parallel
with the working surface.
® For extended operation, the scraper bar
may be reversed, if the scraper bar must be replaced due to wear, remove the car
riage bolts and nuts and install a new
scraper bar.
CAUTION: Be certain to maintain proper
ground clearance for your particular area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impeller,
may be thrown with sufficient force to cause personal injury, property damage or dam age to the snow thrower.

TO ADJUST THE CLUTCH CONTROL

j^Adi fro
Periodic adjustment of the cables may be required due to normal stretch and wear on the belts. To check for correct adjustment, the control lever must be in the full forward position, resting on the plastic bumper. The control cables are correctly adjusted when the center of the "Z" fitting is in the center of the hole and there is no droop in the cable. See figure below.
Control Lever
Auger Drive Lever\ T®* ^i|!'
w Ifora/ard position
(Just contacting
"Z“ TOing j ' plastic bumper)
when checking

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper
bar will have a definite wear pattern. The scraper bar may have to be returned to its
original lower setting to maintain the original
performance level. To adjust;
• Position the snow thrower on a level sur
face.
* Make sure both tires are equally inflated.
Proper tire pressure is 14 to 17 PSI. See
side of tire for maximum inflation. Do not
exceed sidewall maximum pressure on
tire.
Plastic Bumper
If adjustment is necessary:
• Remove fuel from tank, and stand blower
on end.
Disconnect the "Z" fitting from drive lever. ® Pull rubber boot off the top of the spring.
Push the cable through the spring (see first figure on page 18) to expose the threaded portion of the cable.
17
® Hold the square end of the threaded por
tion with pliers and adjust the loctaiut in or out until the excess slack is removed.
® Pull the cable back through the spring
and connect the cable. Do the same for the other lever cable, if needed.
NOTE: Whenever the traction drive or auger
belts are adjusted or replaced, the cables
will need to be adjusted.
AГI II l<5T MPI TQ
TO

AUGER DRIVE BELT

If your snow thrower will not discharge snow, or a squealing noise is heard when the snowthrower is put into deep snow, your auger idler pulley may need to be adjusted.
« Check the control cables for proper ad
justment. (See section for Clutch Control
Cable Adjustment on page 17).
® If the cables are adjusted correctly then
proceed with adjusting the Idler pulley.
® Disconnect the spark plug wire, e Remove the belt cover. (See last figure
on this page)
» With a 9/16' wrench, loosen the nut on
the idler pulley. Move the idler pulley in toward the engine pulley approximately
1/8".
® Tighten nut. o Press the auger drive lever. Check the
tension on the be!t(opposite auger idler pulley). The belt should deflect about 1/2" with moderate pressure{see figure be low).
» Reinstall the belt cover.

TRACTION DRIVE BELT

The traction drive belt (see figure below)
has constant spring pressure and does not require adjustment.
® Replace the traction drive belt if its is slip
ping (see To Preplace Belts paragraph on this page).

TO REPLACE BELTS

The drive belts on this snow thrower are of special construction and should be replaced with original equipment belts available from your nearest Craftsman Store or Service Center.
You will need the assistance of a second person while replacing the belts.
Drain the gasoline from the fuel tank by re moving the fuel line at the carburetor. Drain
the gas into a container and reinstall the fuel line.
CAUTION: Drain the gasoline out
doors, away from fire or flame.

AUGER DRIVE BELT

If your snow thrower will not discharge snow, and the auger drive belt (see figure below) is damaged, replace it as follows;
Traction Drive
Puiley
Traction Drive Belt
Traction Drive
Idler
Puiley
Auger_,,_,. .. .
Idler Auger Idler Puiley Pulley
» Disconnect the spark plug wire.
• Remove the belt cover (see figure
below).
Auger
Drive
Belt
Auger Drive
elt Guide
ioosen
Traction Drive
idler Pulley
» Loosen the belt guide (see third figure on
page 18) and piill away from the engine drive pulley,
® Loosen nut on the auger idler pulley (see
third figure on‘page 18) &nd pull idler pul
ley away from the belt.
® Remove top two bolts that secure auger
housing to motor mount frame. Loosen bottom two bolts. Auger housing and mo
tor mount frame will separate, hinged by
bottom two bolts,
® Remove old belt from the auger drive pul
ley.
• Install the original equipment replacement
belt in reverse order of removal.
• Position drive belt onto the auger drive
pulley.
e Adjust the belt guide (see To Adjust The
Belt Guides paragraph on this page).
» Reinstall the belt cover. 8 Check clutch control cable adjustment,
see page 17.
8 Reconnect spark plug wire.

TO ADJUST THE BELT GUIDE

After you replace the traction or auger drive
belt, you need to adjust one or both of the belt guidq. Proceed as follows:
8 Disconnect the spark plug wire. 8 Remove the belt cover (See last figure on
page 18).
8 Engage the auger drive clutch lever. 8 Measure the distance between the belt
guides and the belt (See next figure). The distance should be 1/8" for the guide.
8 If adjustment is necessary, loosen the
belt guide mounting bolt. Move the belt guide to the correct position. Tighten the
mounting bolt. 8 Reinstall the belt cover. 8 Reconnect the spark plug wire.

TRACTION DRIVE BELT

if your snow thrower will not move forward,
check the traction drive belt (see third fig
ure on page 18) for wear (Check other causes also in the Trouble Shooting Points section). If the traction drive belt needs to be replaced, proceed as follows:
8 Disconnect the spark plug wire.
• Remove the belt cover (see last figure on
page 18).
8 Loosen the belt guide and pull away from
engine drive pulley (see third figure on page 18),
8 Loosen nut on auger idler and pull auger
idler pulley away from belt. Note location of idler pulley for later re-installation.
8 Remove auger drive belt from engine pul
ley.
• Pul! the idler pulley away from the drive belt, allowing belt to be positioned onto engine pulley.
• Release idler pulley. Ensure idler pulley is
properly engaged with belt.
• Reinstall auger drive belt.
• Adjust belt guide (see To Adjust The Belt Guide paragraph).
• Adjust idler on auger belt.
• Reinstall the belt cover.
• Reconnect the sparic plug wire.
TO ADJUST THE FRICTION WHEEL
If the snow thrower will not move forward, you need to check the traction drive belt, the traction drive cable or the friction wheel. If the friction wheel is damaged, it will need to
be replaced (see the To Replace Friction Wheel paragraph on page 20). If the friction wheel is not worn, check the adjustment, as foliows:
8 Disconnect the spark plug wire. 8 Drain the gasoline from the gas tank, 8 Stand snow thrower on the auger housing
end.
• Remove the bottom panel (see figure be
low).
Motor Mount Frame Remove Top Bolts
Loosen Bottom Bolt! (each side)
19
Bottom
Pane!
Auger
Housing
Loading...
+ 44 hidden pages