Craftsman 536.886141 User Manual [en, es]

ICRBFTSMPirl

5.0 Horsepower
22 Inch Dual Stage

120V. Electric Start

SNOWTHROWER

MODEL NO.

536.886141

Caution:
Read and follow all Safety

Rules and Operating
Instructions before first use

of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

761900 07/06/98

TABLE OF CONTENTS

Table of Contents
Warranty
Safety Rules
Contents of Shipping Carton
Assembly
Operation 8-14
Maintenance 14-16

2-4
4-5
5-8

2
2

Service and Adjustments 17-21
Storage
Troubleshooting 23
Repair Parts 24-32

Engine Repair Parts 33-37
Spanish(Espahol)
Parts Ordering/Service

Back Cover

22

38-62

WARRANTY STATEMlNT

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions In the

owner’s manual, Craftsman will repair, free of charge, any defect in material or workmanship.

If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.
This warranty does not cover the following:
«> Items which become worn during normal use, such as spark plugs, drive belts and

shear pins.

» Repairs necessary because of operator abuse or negligence, including bent crank

shafts and the failure to maintain the equipment according to the instructions con
tained in the owner’s manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE
IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffman Estates, !L 60179

SAFETY RULES

Look for this symbol to point out important safety precautions. It means—

ATTENTIONII! Become alertfll Your safety is involved.

A

A\ CAUTION: Always disconnect spark

plug wire and place wire where it cannot
contact spark plug to prevent accidental

starting when setting-up, transporting,

adjusting or making repairs.

IMPORTANT: Safety standards require
operator presence controls to minimize the
risk of injury. Your snow thrower is
equipped with such controls. Do not attempt

to defeat the function of the operator
presence control under any circumstances.

California Proposition 65

VVMrllNillMlJI; The

engine exhaust from this product
contains chemicals known to the
State of California to cause cancer,
birth defects or other reproductive

harm.

TRAINING

1. Read the operator's manual carefully.

Be thoroughly familiar with the controls
and the proper use of the snow thrower.
Know how to stop the snow thrower and
disengage the controls quickly.

2. Never allow children to operate the snow
thrower and keep them away while it is
operating. Never allow adults to operate
the snow thrower without proper instruc
tion. Do not carry passengers.

3. Keep the area of operation clear of all
persons, particularly small children and
pets.

4. Exercise caution to avoid slipping or
falling, especially when operating in

reverse.

PREPARATION

1. Thoroughly inspect the area where the

snow thrower is to be used and remove
all doormats, sleds, boards, wires and
other foreign objects.

2. Disengage ail clutches before starting

the engine (motor).

3. Do not operate the snow thrower
without wearing adequate winter outer
garments. Wear footwear that will
improve footing on slippery surfaces.

4. Handle fuel with care; it is highly
flammable.

(a) Use an approved fuel container.
(b) Never remove fuel tank cap or add

fuel to a running engine or hot

engine.

(c) Fill fuel tank outdoors with

extreme care. Never fill fuel tank
indoors.

(d) Replace fuel tank cap securely

and wipe up spilled fuel.

(e) Never store fuel or snow thrower

with fuel in the tank Inside of a
building where fumes may reach
an open flame or spark.

(f) Check fuel supply before each

use, allowing space for expansion
as the heat of the engine (motor)
and/or sun can cause fuel to
expand.

5. Use extension cords and receptacles
as specified by the manufacturer for all

snow throwers with electric drive

motors or electric starting motors.

6. Adjust the snow thrower height to clear

gravel or crushed rock surfaces.

7. Never attempt to make any adjust

ments while the engine (motor) is
running (except when specifically
recommended by the manufacturer).

8. Let engine (motor) and snow thrower
adjust to outdoor temperatures before
starting to clear snow.

9. Always wear safety glasses or eye

shields during operation or while
performing an adjustment or repair to
protect eyes from foreign objects that

may be thrown from the snow thrower,

OPERATION

1. Do not operate this machine if you are
taking drugs or other medication which
can cause drowsiness or affect your
ability to operate this machine.

2. Do not use this machine if you are
mentally or physically unable to

operate this machine safely.

3. Do not put hands or feet near or under

rotating parts. Keep clear of the
discharge opening at all times.

4. Exercise extreme caution when oper-

ating on or crossing gravel drives,

walks, or roads. Stay alert for hidden

hazards or traffic.

5. After striking a foreign object, stop the
engine (motor), remove the wire from

the sfDark plug, disconnect the cord on
electric motors, thoroughly inspect the
snow thrower for any damage, and
repair the damage before restarting and|
operating the snow thrower.

6. If the snow thrower should start to

vibrate abnormally, stop the (motor)
and check immediately for the cause.
Vibration is generally a warning of
trouble.

7. Stop the engine (motor) whenever you

leave the operating position, before
unclogging the auger/impeller housing
or discharge guide, and when making
any repairs, adjustments, or inspec

tions.

8. When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped. Disconnect

the spark plug wire and keep the wire
away from the plug to prevent acciden
tal starting.

9. Take all possible precautions when

leaving the snow thrower unattended.
Disengage the auger/impeller, stop
engine, and remove key.

10. Do not run the engine indoors, except

when starting the engine and for
transporting the snow thrower in or out
of the building. Open the outside doors;
exhaust fumes are dangerous (contain
ing CARBON MONOXIDE, an ODOR
LESS and DEADLY GAS).

11. Do not clear snow across the face of
slopes. Exercise caution when changing
direction on slopes. Do not attempt to
clear steep slopes.

12. Never operate the snow thrower without
proper guards, plates or other safety
protective devices in place.

13. Never operate the snow thrower near
glass enclosures, automobiles, window

wells, drop-offs, and the like without
proper adjustment of the snow
discharge angle. Keep children and
pets away.

14. Do not overload the machine capacity
by attempting to clear snow at too fast
a rate.

15. Never operate the snow thrower at high

transport speeds on slippery surfaces.

Look behind and use care when
backing.

16. Never direct discharge at bystanders or
allow anyone in front of the snow

thrower.

Disengage power to the auger/impeller

17.

■ ■ * ■ sported c

when snow thrower is transporte

I or

not in use.

18. Use only attachments and accessories
approved by the manufacturer of the

snow thrower (such as tire chains,
electric start kits, etc.).

19. Never operate the snow thrower

without good visibility or light. Always

be sure of your footing, and keep a

firm hold on the handles. Walk; never

run.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts

frequently for proper tightness to be
sure the snow thrower is in safe
working condition.

2. Never store the snow thrower with fuel

in the fuel tank inside a building where
ignition sources are present such as
hot water and space heaters, clothes
dryers, and the like. Allow the engine to
coo! before storing in any enclosure.

3. Always refer to operator’s manual

instructions for important details if the

snow thrower is to be stored for an

ejctended period.

Contents of Parts Bag (actual size)

1 - Owner's Manual (not shown)
1 - Packet of Fuel Stabilizer (not shown)
1 - Warranty Card (not shown)

2 - Parts Bags (not shown)

"Non-Assembly Parts, found

in tool box located on belt cover.

4. Maintain or replace safety and instruc
tion labels, as necessary.

5. Run the snow thrower a few minutes
after throwing snow to prevent freeze-

up of the auger/impeller.

/K WARNING: This snow thrower is for

use on sidewalks, driveways and other
ground level surfaces.

Caution should be exercised while using on
steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES
ABOVE GROUND LEVEL such as roofs of
residences, garages, porches or other such
structures or buildings.

AVOID INJURY FROM

ROTATING AUGER-

;■ KEEP HANDS, FEET,

AND CLOTHING AWAY!

STOP THE ENGINE

BEFORE UNCLOGGING

DISCHARGE CHUTE!

1 -Washer, Hvsptik

1- Nut, 1/2-13 Hexjam

*2 - Spare Spacers

*2 - Shear Pins - Starter Motor Cord 10Ft.

3 -Hex Nylon Nuts, 5/16-18 4 - Flatwashers 11/32 In.

1

1- Shifter Knob

1- Nut, 5/16-18 Reghex

1- Screw, 5/16-18 X 2 In.

Parts packed separately in carton (not shown full size)

2 - Ignition Keys

(Attached to engine in plastic bag)

3 - Carriage Bolts, 5/16-18x1.00 In.

1 - Snow Chute Assembly

1 - container 5W30 oil

ASSEIVIBLY

Ak CAUTION: Always wear safety

glasses or eye shields while assembling
snow thrower.

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife to cut carton and plastic ties

2 ' 1/2 inch wrenches (or adjustable

wrenches)

2- 9/16 inch wrenches (or adjustable

wrenches)

2 - 3/4 Inch wrenches (or adjustable

wrenches)

1 - Pliers (to spread cotter pin)
1 - Measuring tape or ruler

The figure below shows the snow thrower in
the shipping carton.

1 - Crank Assembly

The figure below shows the snow thrower
completely assembled.

References to the right or left hand side

of the snow thrower are from the viewpoint
of the operator’s position behind the unit.

Auger drive lever

Shifter,
lever

Traction drive lever

/Clutch cable

■Crank assembly

Chute deflector

Height
adjust
skids

TO REMOVE SNOW THROWER

FROM CARTON

» Locate and remove container of 5W30 oil.
« Locate all parts packed separately and

remove from the carton,

NOTE: Place fuel stabilizer in a safe place

until needed for storage.

® Remove and discard the packing materia!

from around the snow thrower.

® Cut all four corners of the carton from top

to bottom and lay the panels flat.

® Roll the snow thrower off the carton by

pulling on the lower handle. CAUTION:

DO NOT back over cables.

® Remove the packing material from

handle assembly and all plastic material
on unit.

• Cut ties securing the clutch control cables
to the lower handle and lay cables back

away from the motor frame.

TO INSTALLTHE UPPER HANDLE

AND CRANK ASSEMBLY

•* Cut tie holding shift rod to lower handle
and move shifter to the first(1) forward

gear.

» Loosen, but do not remove the screws,

flatwashers, lockwashers and hex nuts in
the upper holes of the lower handle. See

NOTE: If the cables have become discon

nected, reinstall spring as shown in figure

below.

Traction I Auger drive
drive spring

spring 1 ~ '

4“

Traction drive spring lever

NOTE: Position cable through slot on

shifter plate.

® Install hardware supplied in the parts bag

{Screw, flatwasher, lockwasher, and hex

nut) into lower hole on right hand side of

handles. Do not tighten until all bolts are

in place. See first figure on this page.

» Locate crank assembly removed earlier

and remove the 3/8" nylon locknut and
flatwasher from the eye bolt assembly.
See figure below.

® Reinstall flatwasher and adapter, install

eye bolt through lower hole in the left

hand side of the handle. See figure be

low.

® Install the 3/8" flatwasher and the 3/8" ny

lon locknut on the eye bolt as shown in
figure below.

uger drive

spring cable

» Raise upper handle into operating posi

tion. Upper handle should be to the
outside of the lower handle.

NOTE: Make sure the cables are not caught
between the upper and lower handle.

NOTE: If the cables have become discon

nected from the clutch levers, reinstall the

Carefully remove cotter pin, clevis pin
and universal joint pin from yoke end of
crank rod assembly as shown in next fig
ure.

Place universal joint into end of worm

gear lining up large holes. Insert universal

joint pin (ensure opening in pin is in line
with small openings in universal joint).

Place yoke end of crank rod around uni

versal joint, lining up openings. Insert
clevis pin through assembly and secure
with cotter pin. Spread ends of cotter pin
with a pair of pliers to lock in place. See
next figure.

Tighten nut on eye bolt, keeping eye in

line with the rod while tightening the inside
securely.

Tighten all handle bolts with a 1/2 inch

wrench.

TO ASSEMBLE SNOW CHUTE

® Turn crank assembly counterclockwise

until it stops.

«> Locate three carriage bolts, flatwashers

and nuts (found in parts bag). DO NOT re
move carriage bolt over worm gear,

® Position snow chute on snow chute flange

and align the three holes In the snow
chute with holes in the snow chute flange
as shown in figure below.

® Install 5/16-18x1,00 inch carriage bolts

from inside of chute as shown in figure be

low, 11/32" fiatwasher and 5/16-18 hex
nylon nuts. NOTE: You may need to turn

chute crank In order to get all bolts in
stalled.

» Tighten carriage bolts securely. Be careful

not to overtighten. See figure below.

® Turn crank assembly clockwise and make

sure all carriage bolts are tight.

TO INSTALL SHIFTER LEVER KNOB

«» Thread the 1/2-13 hexjam nut found in the

parts bag onto shifter lever. Thread the
shifter lever knob onto the threaded end

of the shifter lever until it is snug against
the hexjam nut and the lip is pointed away
from the engine. Tighten hexjam nut

against the bottom of the shifter lever

knob. See figure below.

TO CHECK/ADJUST CLUTCH CONTROL CABLES

The control cables attached to the auger
clutch lever and traction clutch lever as
shown in figure below may need to be ad
justed before you use your snow thrower.

For instructions on checking or adjusting the

control cables, (See To Adjust Clutch Control

Cables paragraph on page17).

HOW TO SET UP YOUR SNOW

THROWER

® Your snow thrower is equipped with height

adjust skids (see second figure on page 5)

on the outside of the auger housing. To

adjust the skid height for different

conditions, (see To Adjust Skid Height

paragraph on page 17).

/ CHECKLIST

Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from this
quality product, ptease review the following
checkiist:

/ All assembly instructions have been

completed.
/ The discharge chute rotates freely.
/ No remaining loose parts in carton.

While learning how to use your snow
thrower, pay extra attention to the following
important items:

// Engine oil is at proper level.
// Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.
// Become familiar with all controls^their

location and function. Operate controls

before starting engine.

OPERATION

Auger Drive Lever - Starts and stops the
auger and Impeller (snow gathering and

throwing).
Traction Drive Lever - Propels the snow

thrower forward and in reverse.

Speed Shifter Lever - Selects the speed of

snow thrower (6 speeds forward and 2
speeds reverse).

Crank Assembly - Changes the direction of
snow throwing through the discharge chute.

Chute Deflector - Changes the distance

the snow is thrown.

Discharge Chute ™ Changes the direction

the snow Is thrown.
Height Adjust Skids - Adjusts the ground

clearance of the auger housing.
Ignition Key - Must be inserted to start the

engine.

Recoil Starter Handle - Starts the engine
manually.

Choke Control - Used to start a cold en
gine.

Primer Button - Injects fuel directly into the
carburetor manifold for fast starts in cold

weather.
Throttle Control - Controls the engine

speed.
Electric Starter Button - Used to start the

engine using the 120 V electric starter.

Shear Bolt - Shear bolts are designed to
break (to protect the machine) if an object
becomes lodged in the auger housing. Use
of a harder bolt will destroy the protection
provided by the shear bolt.

Toolbox- Spare shear pins and spacers are
located In toolbox.

KNOW YOUR SNOW THROWER

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize
yourself with the location of various controls and adjustments. Save this manual for future

reference.

Engine Engine Off Choke On Fast Slow Stop Fuel Oil

Start Run

'8' 5?

Drive Clutch Auger Clutch

1^^^ JjjH

_______

Ignition Key
insert to run
pull out to stop

h>‘‘

Primer
Button

The operation of any snow thrower can re

sult in foreign objects being thrown into the
eyes, which can result in severe eye dam

age. Always wear safety glasses or eye
shields while operating the snow thrower.

We recommend standard safety glasses or
a wide vision safety mask for over your
glasses, available at Craftsman Retail
Stores or Service Centers.

CAUTION: Read owner's manual
before operating machine. Never direct
discharge toward bystanders. Release the
auger control bar and stop the engine
before unclogging discharge chute or auger
housing and before leaving the machine.

HOWTO USE YOUR SNOW

THROWER
TO STOP YOUR SNOW THROWER

» To stop throwing snow, release the auger

drive lever (see third figure on this page),

• To stop the wheels, release the traction
drive lever (see third figure on this page).

« To stop the engine, push the throttle con

trol lever to off and pull out (DO NOT
TURN) the ignition key, see figure below.

Primer button ^ Button

Ignition
key

TO MOVE FORWARD AND
BACKWARD

® To shift, release the traction drive lever

and move the speed shifter lever to the
speed you desire. Ground speed is deter
mined by snow conditions. Select the
speed you desire by moving the speed
shifter (ever into the appropriate area on
the speed selector.

Speeds 1,2- Wet, Heavy, Extra Deep
Speed 3 - Light
Speed 4 - Very Light
Speeds 5, 6 - Transport only

® Engage the traction drive lever as shown

in figure below, left hand. As the snow
thrower starts to move, maintain a firm
hold on the handles, and guide the snow
thrower along the clearing path. Do not at
tempt to push the snow thrower.

® To move the snow thrower backward,

move the speed shifter lever into first or
second reverse and engage the traction
drive lever (left hand).

IMPORTANT: Never move the speed shifter
lever while the traction lever is down.

TO THROW SNOW

® Push down the auger clutch lever, see

figure below.

® Release to stop throwing snow.

Traction Clutch Lever

Auger Clutch Lever

Choke

control

Throttle

Recoil starter

handle

TO CONTROL SNOW DISCHARGE

• Turn the crank assembly to set the direc
tion of the snow throwing.

• Loosen the tee knob on the chute deflec
tor and move the deflector to set the

distance. Move the deflector (UP) for

more distance, (DOWN) for less distance.
Then tighten the tee knob, see figure be

low.

TO USE WHEEL LOCKOUT PIN

• The left hand wheel is secured to the axle
with a klick pin see figure below. This unit
was shipped with this klick pin in the
locked position (klick pin through hole
in wheel).

Locked
Position

Klick Pin

2-Wheel Drive

For ease of maneuverability In light snow
conditions, disconnect the klick pin from
the wheel locked position and push into
the single wheel drive (klick pin through
axle hole only) position (see figure

below).

Make sure that the klick pin is in the

single wheel drive position of the axle

only and not through the locked position.

BEFORE STARTING THE ENGINE FILL OIL

NOTE: Engine may already contain some

residual oil. Check frequently when filling
the crankcase. Do not over fill. This snow
thrower was shipped with a 20 ounce con
tainer of 5W30 motor oil. This oil must be

added to the engine before operating. Re
move the oil fill cap/dipstick and fill the
crank case to (FULL) line on dipstick (see

next figure).

Tighten the fill cap/dipstick securely each

time you check the oil level.
For extreme cold operating conditions of

0°F and below, use a partial synthetic
0W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may be used

to make starting easier in areas where the
temperature is 20“ F. or lower.

FILL GAS

NOTICE; ENGINES WHICH ARE CERTI

FIED TO COMPLY WITH CALIFORNIA

AND US EPA EMISSION REGULATIONS

FOR ULGE ENGINES: Are certified to op
erate on regular unleaded gasoline, include

the following emission control system(s):

EM, TWC (if so equipped). Include any user
adjustable features • therefore no other ad

justments are needed.

WARNING: Experience indicates that alco

hol blended fuels (called gasohol or those
using ethanol or methanol) can attract
moisture which leads to separation and for

mation of acids during storage. Acidic gas

can damage the fuel system of an engine
while in storage.

To avoid engine problems, the fuel system

should be emptied before storage for 30
days or longer. Start the engine and let it
run until the fuel lines and carburetor are
empty. Use the carburetor bowl drain to
empty residual gasoline from the float
chamber. Use fresh fuel next season (see

Storage instructions on page 22 for addi

tional information).

Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.

Fill the fuel tank with a fresh, clean, un
leaded regular, unleaded premium, or
reformulated automotive gasoline only. DO
NOT use leaded gasoline. Be sure that the

container you pour the gasoline from is

clean and free from rust or other foreign
particles. Never use gasoline that may be
stale from long periods of storage in the
container.

/K CAUTION: Gasoline is flammable and

caution must be used when handling or stor

ing it
Do not fill fuel tank while snow thrower is

running, when it is hot, or when snow

thrower is in an enclosed area.

Keep away from open flame or an electrical
spari< and DO NOT SMOKE while filling the
fuel tank.

NEVER fill the tank completely. FILL THE

TANK to within 1/4" -1/2" from the top to
provide space for expansion of fuel.

Always fill fuel tank outdoors and use a fun

nel or spout to prevent spilling.

11

Make sure to wipe up any spiiled fuel be
fore starting the engine.

Store gasoline in a clean, approved con
tainer and keep the cap in place on the
container.

TO STOP ENGINE

“To stop engine, move the throttle control

lever to ® (STOP) position and remove
key. Keep the key in a safe place. The
engine will not start without the key.

NOTE: DO NOT turn key.

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil.
The snow thrower engine is equipped with a

120 volt A.C. electric starter and recoil

starter. Before starting the engine, be cer
tain that you have read the following infor

mation:
COLD START

* Be sure the auger drive and traction drive

levers are in the disengaged (released)
position.

» Move the throttle control to (FAST)

position. See figure on page 9,

® Remove the keys from the plastic bag.

insert one key into the ignition slot. Be

sure it snaps into place. DO NOT TURN

KEY. Keep the second key in a safe

place.

® Rotate the choke knob clockwise to |-j

choke ON position. See figure on page 9.

8 Connect the power cord to the switch box

on the engine.

CAUTION: This starter is equipped

with a three-wire power cord and plug

A

and is designed to operate on 120 volt AC
household current. It must be properly
grounded at all times to avoid the possibility
of electrical shock, which may be injurious
to operator. Follow all instructions carefully
as set forth in the To Start Engine" section.

Determine that your house wiring is a three-

wire grounded system. Ask a licensed elec
trician if you are not sure. If your house wire

system is not a three-wire system, do not
use this electric starter under any condi
tions. If your system is grounded and a
three-hole receptacle is not available at the
point your starter will normally be used, one
should be installed by a licensed electrician.
When connecting 120 volt AC power cord,
always connect the cord to the switch box
on the engine first, then plug the other end

into the three-hole grounded receptacle.

When disconnecting power cord, always

unplug the end in the three-hole grounded
receptacle first.

8 Plug the other end of the power cord into

a three-hole, grounded 120 volt A.C.
receptacle.

8 Push the primer button while covering the

vent hole as follows: (Remove finger
from primer button between primes).
See figure on page 9 for location.

Do not prime if temperature is above

50°F.
Two times if temperature is 50° F to 15°F.

Four times if temperature is below 15°F.

8 Push down on the starter button until the

engine starts. Do not crank for more than

10 seconds at a time. This electric starter
is thermally protected. If overheated it will
stop automatically and can be restarted
only when it has cooled to a safe tem
perature (a wait of about 5 to 10 minutes

is required).

8 When the engine starts, release the

starter button and move choke lever to
“1/2 choke” position. When engine runs

smoothly, move choke lever to "No

Choke” Position.

• Disconnect the power cord from the
receptacle first and then from the switch
box on engine.

NOTE: Allow the engine to warm up for sev
eral minutes before blowing snow in tem
peratures below 0°F.

« Run the engine at full throttle (FAST)

when throwing snow.

TO STOP ENGINE

8 To stop engine, move the throttle control

lever to ® (STOP) position and remove
key. Keep the key in a safe place. The
engine will not start without the key.
NOTE: DO NOT turn key.

TO START ENGINE (Recoil Starter)

Be sure that the engine has sufficient oil.
The snow thrower engine Is equipped with

a recoil starter. Before starting the engine,

be certain that you have read the following

information:

12

COLD START

« Be sure the auger drive and traction drive

levers are in the disengaged (released)
position.

® Move the throttle control to ^ (FAST)

position. See figure on page 9 for loca

tion.

» Remove the keys from the plastic bag. In

sert one key into the ignition slot. Be sure
it snaps into place. DO NOT TURN KEY.

Keep the second key in a safe place.

e Rotate the choke knob clockwise to }-(

choke ON position. See figure on page 9,

«» Push the primer button, see figure on

page 9, while covering the vent hole as
follows: (Remove finger from primer

button between primes).

One time if temperature is above
50“ F.

Two times If temperature is 50“F to

15“F

Four times if temperature is below 15“F.

“ Pull the recoil starter handle rapidly. Do

not allow the handle to snap back, but al
low it to rewind slowly while keeping a

firm hold on the starter handle.

» As engine starts warms up move choke

lever to “1/2 choke” position. When engine
runs smoothly, move choke lever to “No

Choke” Position

NOTE: Allow the engine to warm up for sev
eral minutes before blowing snow in

temperatures below 0°F.

» Run the engine at full throttle (FAST)

when throwing snow.

WARM START

If restarting a warm engine after a short
shutdown, leave choke at (OFF) and do not
push the primer button. If the engine fails to
start, follow the Cold Start instructions

above.

if the starter still fails to turn engine, repeat
the two previous steps until the starter en
gages. Then continue with the directions for
cold start.

To help prevent possible freeze-up of recoil
starter and engine controls, proceed as fol
lows after each snow removal job.

® With the engine running, pull the

starter rope hard with a continuous full

arm stroke three or four times. Pulling of
starter rope will produce a loud clattering
sound. This is not harmful to the engine
or starter.

® With the engine not running, wipe all

snow and moisture from the carburetor
cover in area of control levers. Also move
throttle control, choke control, and starter

handle several times.

CAUTION: Never run engine indoors

or in enclosed, poorly ventilated areas.

Engine exhaust contains CARBON MON
OXIDE. AN ODORLESS AND DEADLY
GAS. Keep hands, feet, hair and loose
clothing away from any moving parts on en
gine and snow thrower.

WARNING: Temperature of muffler and

nearby areas may exceed 150° F. Avoid
these areas.

DO NOT allow children or young teenagers
to operate or be near snow thrower while it
is operating.

A CAUTION: Do no attempt to remove

any item that may become lodged in

auger without taking the following precau

tions:

® Release auger drive and traction drive

fevers.
» Move throttle lever to stop position.
® Remove (DO NOT TURN) ignition key.
» Disconnect spark plug wire.
» Do not place your hands in the auger or

discharge chute. Use a pry bar.

FROZEN RECOIL STARTER

If the starter Is frozen and will not turn

engine:

• Pull as much rope out of the starter as

possible.

• Release the starter handle and let it snap

back against the starter.

SNOW THROWING TIPS

» For maximum snow thrower efficiency in

removing snow, adjust ground speed,
NEVER the throttle. Go slower in deep,

freezing, or wet snow. If the wheels slip,

reduce forward speed. The engine is de
signed to deliver maximum performance
at full throttle and should be run at this
power setting at ail times. Most efficient

13

snow blowing is accomplished when the

snow is removed immediately after it
falls.

For complete snow removal, slightly over

lap each path previously taken. Use
more overlap in deep snow to prevent

overloading.

The snow should be discharged down
wind whenever possible. In windy condi

tions, lower the chute deflector to direct
discharged snow close to the ground,
where it is less likely to blow into un
wanted areas.

For normal usage, set the skids so that

the scraper bar is 1/8" above the skids.

For extremely hard-packed snow sur

faces, adjust the skids upward so that the

scraper bar touches the ground.
On gravel or crushed rock surfaces, set

the skids at 1-1/4" below the scraper bar

(See To Adjust Skids Height paragraph
on page 17). Stones and gravel must not
be picked up and thrown by the machine.

® After the snow throwing job has been

completed, allow the engine to idle for a
few minutes, which will melt snow and

accumulated ice off the engine.

0 Clean the snow thrower thoroughly after

each use.

® Remove ice and snow accumulation and

all debris from the entire snow thrower,
and flush with water (if possible) to re

move all salt or other chemicals. Wipe

snow thrower dry.

PRODUCT SPECIFICATIONS

HORSE POWER: 5HP

DISPLACEMENT: 12.04 cu. in.

GASOLINE CAPACITY: 2 quart

(unleaded)

OIL (20 oz. Capacity) : 5W-30

SPARK PLUG:

Champion RJ19LM
(Gap .030) or

Equivalent

CUSTOMER RESPONSIBILITIES

I SERVICE

RECORDS

Fill in dates as
you complete
regular service

Check Engine Oil Level

Change Engine Oil

Tighten all screws and nuts

Check Traction Clutch Cable
Adjustment (See cable Adj)
Replace Spark Plug
Check Drive Belts
Lubricate all pivot points

Drain Fuel

Check Auger Clutch Cable
Adjustment (See Cable Adj)

After
first 2
Hours

VALVE CLEARANCE; Intake: .010 In.

MAINTENANCE

SCHEDULE

Before
Each
Use

As
Needed

Every
10
Hours

Every
25
Hours

Each
Season

I/'

Exhaust: .010 In.

SERVICE

DATES

Before
Storage

f/'

Lubricate Disc Drive Plate Zerk

14

GENERÄL RECOMMENDATIONS

The warranty on this snow thrower does not
cover items that have been subjected to op

erator abuse or negligence. To receive full

value from the warranty, the operator must

maintain the snow thrower as instructed in

this manual. The maintenance chart is pro

vided to assist the operator in properly
maintaining the snow thrower.

Some adjustments will need to be made pe
riodically to properly maintain your snow

thrower.

AFTER FIRST USE

® Check for any loose or damaged parts.

® Tighten any loose fasteners.
® Check and maintain the auger.
» After each use, remove all snow and slush

off the snow thrower to prevent freezing of
auger or controls.

0 Check controls to make sure they are

functioning properly.

e If any parts are worn or damaged, replace

Immediately.

LUBRICATION CHART

Lubricate
Disc Drive

Plate Zerk
with a Hi
Temp EP

Moly

Grease,

SNOW THROWER
LUBRICATION - EVERY 25 HOURS

® Lubricate Disc Drive Plate every twenty-five

(25) hours and at the end of the season and/
or before storage.

To Lubricate:
« Position speed selector lever in first gear.

® Stand the snow thrower up on the auger

housing end.

® Remové the bottom panel (see second

figure on page 19}.

Rubber
Friction

Wheel
Gears

(Require
No .

Lubrication)

Friction

Wheel

Bearing Assembly

lex

Shaft

\

Place coin in gap
between friction
wheel and disc drive

¿/plate

-Grease Zerk

o Turn disc drive plate clockwise by hand

until grease zerk is clearly visible at front

center. See figure below.

» Place a coin or (a shim of equal thick

ness) between the rubber friction wheel
and disc drive plate to prevent rubber fric-|
tion wheel contacting the drive disc.

• To grease zerk, use a hand grease gun,

lubricate with a Hi Temp EP Moly grease
See inset of second figure on this page.

DO NOT over fill or allow grease to come

in contact with the disc drive plate or fric
tion wheel or damage will result. Fill zerk
only until grease becomes visible below
bearing assembly located under grease
zerk. See insert In figure above.

IMPORTANT: Remove coin and ensure that

a gap exists between friction wheel and disc

drive plate.

Point at which grease
should be visible

NOTE; Clean ail excess grease found on

friction disc hub.

CAUTION: Do not allow grease to contact

friction wheel and disc drive plate.

15

LUBRICATION

° Hex Shaft and Gears - Hex shaft and

gears require no lubrication. All bearings

and bushings are lifetime lubricated and
require no maintenance.

NOTE: Any greasing or oiling of the above

components can cause contamination of
the friction wheel. If the disc drive plate or
friction wheel comes in contact with grease
or oil, damage to the friction wheel will re

sult.
Should grease or oil come in contact with

the disc drive plate or friction wheel, be sure
to clean the plate and wheel thoroughly,

NOTE: For storage, the hex shaft and

gears should be wiped with 5W-30 motor oil
to prevent rusting. See second figure on
page 15.

® Auger Gear Box - The auger gear box

has been factory lubricated for life. If for

some reason lubricant should leak out,
have auger gear case checked by a com
petent repairman.

ENGINE

LUBRICATION

Check the crankcase oil level (see figure be
low) before starting the engine and after
each five (5) hours of continuous use. Add
S.A.E, 5W30 motor oil as needed. Tighten
fill cap/dipstick securely each time you
check the oil level.

OIL-RECOMMENDATION

Only use high quality detergent oil rated
with API service classification SG. Select
the oil’s viscosity grade according to your
expected operating temperature:

NOTE: For extreme cold operating condi

tions of 0° and below, use a partial synthetic
0W30 motor oil for easier starting.

NOTE: Although multi-viscosity oils improve

starting in cold weather, these multi-viscosity
oils will result in increased oil consumption
when used above 32°F. Check your engine
oil level more frequently to avoid possible

engine damage from running low on oil.
Change the oil every 25 hours and at the

beginning of each season.
» Position the snow thrower so that the oil

drain plug is at the lowest point on the en 
gine. Remove the oil drain plug and the oil
fill cap/dipstick. Drain the oil into a suit
able container. Oil wii! drain more freely
when warm,

® Replace the oil drain plug and tighten se

curely.

SPARK PLUG

® Make sure that the spark plug is tightened

securely into the engine and the spark
plug wire is attached to the spark plug.

9 If a torque wrench is available, torque

plug to 18 to 23 foot pounds.

NOTE: Oil level must be
between full and add mark

» Clean the area around the spark plug

base before removal to prevent dirt from
entering the engine.

® Clean the spark plug and reset the gap

periodically at .030 inch.

16

SERVICE AND ADJUSTMENTS

A CAUTION: Always disconnect the

spark plug wire and tie back away from

the plug before making any adjustments

or repairs.

TO ADJUST SKID HEIGHT

This snow thrower Is equipped with two
height adjustment skids, located on the out
side of the auger housing (see figure be

low). These skids elevate the front of the

snow thrower.

For normal hard surfaces, adjust the skids

as follows;

® Check tire pressure (14 to 17 pounds).

® Place the extra shear bolts supplied

(found in parts bag) under each end of the
scraper bar near but not under the skid

® Loosen the skid mounting nuts (see figure

above) and adjust the skids up to bring
the front of the snow thrower down. Re
tighten the mounting nuts.

« Set the skid on the other side at the same

height

For rocky or uneven surfaces, adjust the

skids as follows:

® Raise the front of the snow thrower by

moving the skids down. This will help pre
vent rocks and other debris from being
picked up and thrown by the auger.

® Loosen the carriage bolts and nuts secur

ing the scraper bar to the auger housing.

® Adjust the scraper bar to the proper posi

tion.

® Tighten the carriage bolts and nuts, mak

ing sure that the scraper bar is parallel

with the working surface.

® For extended operation, the scraper bar

may be reversed, if the scraper bar must
be replaced due to wear, remove the car

riage bolts and nuts and install a new

scraper bar.

CAUTION: Be certain to maintain proper

ground clearance for your particular area to
be cleared. Objects such as gravel, rocks
or other debris, if struck by the impeller,

may be thrown with sufficient force to cause
personal injury, property damage or dam
age to the snow thrower.

TO ADJUST THE CLUTCH CONTROL

j^Adi fro

Periodic adjustment of the cables may be
required due to normal stretch and wear on
the belts. To check for correct adjustment,
the control lever must be in the full forward
position, resting on the plastic bumper. The
control cables are correctly adjusted when
the center of the "Z" fitting is in the center of
the hole and there is no droop in the cable.
See figure below.

Control Lever

Auger Drive Lever\ T®* ^i|!'

w Ifora/ard position

(Just contacting

"Z“ TOing j ' plastic bumper)

when checking

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper

bar will have a definite wear pattern. The
scraper bar may have to be returned to its

original lower setting to maintain the original

performance level. To adjust;

• Position the snow thrower on a level sur

face.

* Make sure both tires are equally inflated.

Proper tire pressure is 14 to 17 PSI. See

side of tire for maximum inflation. Do not

exceed sidewall maximum pressure on

tire.

Plastic Bumper

If adjustment is necessary:

• Remove fuel from tank, and stand blower

on end.

• Disconnect the "Z" fitting from drive lever.
® Pull rubber boot off the top of the spring.

Push the cable through the spring (see
first figure on page 18) to expose the
threaded portion of the cable.

17

® Hold the square end of the threaded por

tion with pliers and adjust the loctaiut in or
out until the excess slack is removed.

® Pull the cable back through the spring

and connect the cable. Do the same for
the other lever cable, if needed.

NOTE: Whenever the traction drive or auger

belts are adjusted or replaced, the cables

will need to be adjusted.

AГI II l<5T MPI TQ

TO

AUGER DRIVE BELT

If your snow thrower will not discharge
snow, or a squealing noise is heard when
the snowthrower is put into deep snow, your
auger idler pulley may need to be adjusted.

« Check the control cables for proper ad

justment. (See section for Clutch Control

Cable Adjustment on page 17).

® If the cables are adjusted correctly then

proceed with adjusting the Idler pulley.

® Disconnect the spark plug wire,
e Remove the belt cover. (See last figure

on this page)

» With a 9/16' wrench, loosen the nut on

the idler pulley. Move the idler pulley in
toward the engine pulley approximately

1/8".

® Tighten nut.
o Press the auger drive lever. Check the

tension on the be!t(opposite auger idler
pulley). The belt should deflect about 1/2"
with moderate pressure{see figure be
low).

» Reinstall the belt cover.

TRACTION DRIVE BELT

The traction drive belt (see figure below)

has constant spring pressure and does
not require adjustment.

® Replace the traction drive belt if its is slip

ping (see To Preplace Belts paragraph on
this page).

TO REPLACE BELTS

The drive belts on this snow thrower are of
special construction and should be replaced
with original equipment belts available from
your nearest Craftsman Store or Service
Center.

You will need the assistance of a second
person while replacing the belts.

Drain the gasoline from the fuel tank by re
moving the fuel line at the carburetor. Drain

the gas into a container and reinstall the
fuel line.

CAUTION: Drain the gasoline out

doors, away from fire or flame.

AUGER DRIVE BELT

If your snow thrower will not discharge
snow, and the auger drive belt (see figure
below) is damaged, replace it as follows;

Traction Drive

Puiley

Traction
Drive
Belt

Traction
Drive

Idler

Puiley

Auger_,,_,. .. .

Idler Auger Idler
Puiley Pulley

» Disconnect the spark plug wire.

• Remove the belt cover (see figure

below).

Auger

Drive

Belt

Auger Drive

elt Guide

ioosen

Traction Drive

idler Pulley

» Loosen the belt guide (see third figure on

page 18) and piill away from the engine
drive pulley,

® Loosen nut on the auger idler pulley (see

third figure on‘page 18) &nd pull idler pul

ley away from the belt.

® Remove top two bolts that secure auger

housing to motor mount frame. Loosen
bottom two bolts. Auger housing and mo

tor mount frame will separate, hinged by

bottom two bolts,

® Remove old belt from the auger drive pul

ley.

• Install the original equipment replacement

belt in reverse order of removal.

• Position drive belt onto the auger drive

pulley.

e Adjust the belt guide (see To Adjust The

Belt Guides paragraph on this page).

» Reinstall the belt cover.
8 Check clutch control cable adjustment,

see page 17.

8 Reconnect spark plug wire.

TO ADJUST THE BELT GUIDE

After you replace the traction or auger drive

belt, you need to adjust one or both of the
belt guidq. Proceed as follows:

8 Disconnect the spark plug wire.
8 Remove the belt cover (See last figure on

page 18).

8 Engage the auger drive clutch lever.
8 Measure the distance between the belt

guides and the belt (See next figure). The
distance should be 1/8" for the guide.

8 If adjustment is necessary, loosen the

belt guide mounting bolt. Move the belt
guide to the correct position. Tighten the

mounting bolt.
8 Reinstall the belt cover.
8 Reconnect the spark plug wire.

TRACTION DRIVE BELT

if your snow thrower will not move forward,

check the traction drive belt (see third fig

ure on page 18) for wear (Check other
causes also in the Trouble Shooting Points
section). If the traction drive belt needs to
be replaced, proceed as follows:

8 Disconnect the spark plug wire.

• Remove the belt cover (see last figure on

page 18).

8 Loosen the belt guide and pull away from

engine drive pulley (see third figure on
page 18),

8 Loosen nut on auger idler and pull auger

idler pulley away from belt. Note location
of idler pulley for later re-installation.

8 Remove auger drive belt from engine pul

ley.

• Pul! the idler pulley away from the drive
belt, allowing belt to be positioned onto
engine pulley.

• Release idler pulley. Ensure idler pulley is

properly engaged with belt.

• Reinstall auger drive belt.

• Adjust belt guide (see To Adjust The Belt
Guide paragraph).

• Adjust idler on auger belt.

• Reinstall the belt cover.

• Reconnect the sparic plug wire.

TO ADJUST THE FRICTION WHEEL

If the snow thrower will not move forward,
you need to check the traction drive belt, the
traction drive cable or the friction wheel. If
the friction wheel is damaged, it will need to

be replaced (see the To Replace Friction
Wheel paragraph on page 20). If the friction
wheel is not worn, check the adjustment, as
foliows:

8 Disconnect the spark plug wire.
8 Drain the gasoline from the gas tank,
8 Stand snow thrower on the auger housing

end.

• Remove the bottom panel (see figure be

low).

Motor Mount Frame Remove Top Bolts

Loosen Bottom Bolt!
(each side)

19

Bottom

Pane!

Auger

Housing