Craftsman 536.885214 User Manual

]CRRFTSMRN°]

Operator's Manual

Snow Thrower

5.0 Horsepower Electric Start

21-inch Single Stage Auger Propelled

Model 536.885214

CAUTION: Before using this product,

read this manual and follow all of its Safety Rules and Operating Instructions.

Manual del usario Quitanieves

de 21 pulgadas

5.0 caballos de fuerza (hp) Monoet&pico

Arranque el_ctrico

Propulsado por barrena

Modelo 536.885214

PRECAUCION: Antes de usar este producto,

lea este manual y siga todas las reglas de seguridad e instrucciones de operaci6n.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

F-031021C www.sears.com/craftsman

WARRANTY STATEMENT ...... 2

SAFETY RULES ............... 2

INTERNATIONAL SYMBOLS .... 4

ASSEMBLY ................... 6

OPERATION .................. 8

MAINTENANCE ............... 14

SERVICE AND ADJUSTMENT . .. 16

LIMITED TWO-YEAR WARRANTY" ON CRAFTSMAN SNOW THROWER

Fer two years from the dote of purchase, when this Craftsman Snow thrower is malnta ned, lubricated, and toned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair', free of charge, any defect in material Or workmaeship+

If this Craftsman Snow thrower is used for commercial or rental purposes thfs warranty ap+ plies for only 90 days from the date of purchase

This warranty does not cover the following:

Items whfch basome worn during normal use, such as spark plugs, drive belts and shear pins.

Repair necessary because of operator abuse or caglfgesee, including bern crankshafts and the fctlurs to maintain the equipment asasrdfng to the instru_fons contained in the

owner's ITlenuel

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have o_qer rights which may vary from state 1ostate

Sears Roebuck and Co., DSt 7WA, Hoffman Estates IL 80179

STORAGE .................... 20

TROUBLE SHOOTING CHART .. 21

REPAIR PARTS ................ 25

ENGINE REPAIR PARTS ........ 34

SPANISH (ESPAI_OL) .......... 40

PARTS ORDERING/SERVICE . .. 64

_k OOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

Engine Exhaust, some of its constituents, and certain vehicle components sontsin or emit chemicals known to the Ststs of Cslifornia to

csuea cancer and birth defects or other repro* dustive hsrm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING,

F0310210 2

IT MEANS-* ATTENTIONIll BECOME ALERTIH YOUR SAFETY IS INVOLVED.

_k WARNING: Always diecon -

IMPORTANT: Safety standards rs- quire operator presesee contr'ols to minimize the risk of injury. Your snow

thrower is equipped with such sentrels. Do not attempt to defeat the function of

the operator presenes contrel under any c mumstancas.

nect the spark plug wire and place it where it cannot

make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Stor-

age of your snow thrower.

TRAINING

t, Read this opemt ng and service instruction

manual c_refally, Be thoroughly familiar with the controls and the proper use of the snow thrower, Know how to stop the snow thrower and disengage the controls quick-

2, Never allow children to operate the snow

thrower', Never allow adults to Operate the snow thrower wtheet proper instruction

3. Keep the area of operation clear of all per- sons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially when operlaifng in reverse

PREPARATION

t. Thoroughly nspeat the area where the

snow thrower is to be used and remove all doormats, sleds boards wires and other foreign objects.

2. Disengage all clutches before starting the engine (motor)

3. De not operate the snow thrower without wearing adequate winter outer garments.

Wear footwear that will fmpreve footing an slippery surfaces,

4, Handle fuel wth care; it is highly flam-

mable.

a Use an approved fuel container

b Never remove fuel tank cap or add fuel

to a running engine (mato0 or hot en-

gine (motor).

o, Fill fuel tank outdoors wfth extreme

sere, Never fill fuel tank indoors

d Replace fuel cab securely and wipe up

spilledfuel,

e Never store fuel or snow thrower with

fuel fn the tank inside of a building where fumes may reach an open flame

orspark,

f Check fuel supply before each use al-

Iowfng speee for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expend

5, For all snow throwers with aleatbe starting

motors use electric startng extension cords cortified CSAiUL Use only with a re-

septacle that h_s been installed in accord- anse wth tocal inspeet on authbet es,

6, Never attempt to make any adjustments

while ifTe engine (motor) is running (except when specifically recommended by maco-

faatureO.

Let engine (motor) and snow thrower ad-

just to outdoor temperatures before starting to clearsnow,

Always wear safety glasses or eye shields during oper_t on or while performing an e,d- iustmont or repair to protect eyes from

foreign objects that may bethrown from ifTe snow thrower,

OPERATION

". Do r_t operate ths snow thrower if you are

taking drugs or other medication whch cart cause draws nses Or affect your ability to operate ths snow thrower,

2. Do not use the snow thrower if you are mentally cr physfcally unable to operate the snow thrower ,safely,

3. Do not put hands Orfeet near or under re- taifng parts, Keep clear of the discharge

opening at all _mes

4. Eserciee extreme caution when operating on or crossing gravel drives walks Or

reads, Stay alert far hidden hazards Or traffc.

5. Alter stYking a foreign object, stop the on- gine (motor), remove the wire from the

spark plug thoroughly inspect snow thrower far any damage and repair the

damage before restarting and opemtfng the snow thrower.

6. If the snow thrower should start to vibrate abnormally, stop the engfne (motor) and

check fmmediately for the cause Vibmtfon is generally a warnfng of trouble.

7. Stop the engine (motor) whenever you leave the operating position, before an-

clogging the auger/impeller housing or dis- charge chute and when making arty

repairs, adjustments or inspections

8. When sleaning repeiring or inspeating make certain the augedimpeller and all

moving parts have stopped and all controls are disengaged, Disoonneat the s]cark plug

wfrs and keep ifTewire away from the spark plug to prevent accfdental startfng,

9. Take all possible precautfons when leavfng the snow thrower unattended. Disengage

the auger! impelle£ stop engine (mote0 and remove key.

10. Do nat run the engine (motor) indoors ex- copt when stsrting the engine (mote0 and far transporting the snow thrower in or out

of the ballding. Open the outside doors; ex- haust fumes are dangerous (containfng CARBON MONOXIDE, an ODORLESS

and DEADLY GAS).

it, Do not clear snow across the face of

slopes, Esercse extreme caution when changing direction on slopes, Do not at- tempt to clear steep slopes.

12. Never operate the snow thrower wthact proper guards, plates or other cafo_ pro-

tective devices in place.

t3, Neveroperatethesnowthrowern_ren-

closuresautomobiles,wedow_sellsdrop- otisandthelikew_beutproberadjustment

ofthesnowdiecharge_gleKeepchildron andpetsaway.

t4. Denotovedeadthessewthrowercapacity

byattemptingtoclearsnowatteef_sta

rate.

t5. Neverobemtethesnowthrowerathigh

transportspeedsonslipperysu_ses.

Lookbehindandusec_rswhenb_cking

up.

t6. Neverdirectdischargeatbystandersor

allowanyoneinfrontofthesnowthrower.

t7. Disengagepowertothesellector_Zimpoller

whensqowthroweristr_nsbertedornetin use.

re. Useorflya_chmentsandaooesecdes@-

provedbythemanuf_eturorofthesnow thrower{suchastirechains,eleetr'sstart

MAINTENANCE AND STORAGE

1. Check shear belts and other bolts at fre- quent intervals for propor tightness to be

sure the snow thrower is n sere work ng ceeditien.

2. Never store the snow thrower with fuel fn the tank insfde a building where ignition sources are present such as hot w_ter and space heaters, clothes dryers, and the like. Allow the engine (mato0 to cool before storing in any enclosure

3. Always refer to operator's guide instruc- tions for important details ff the snow

thrower is to be stored for an extended period.

4. Maintain or rsplase safety and instructiee labels as necessary.

5. Ran the ssew thrower a few m natse after throwing snow to prevent freeze-up of the

auger/impeller.

kitsect.),

t9, Neverobemtethesnowthrowerwithout

4_lb WARNING: This snow thrower is

goodvisbilityorlight,Alwaysbesureof yourfootingandkeepafirmholdonthe

handlesWalk;neverrun.

20. De nat over-roach. Keep proper footing and balance at all gmes

2t. De nat attempt to use snow thrower on a

_of.

Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi*

donees, garages, porches or other such structures or buildings.

for use on sidewalks, driveways and other ground level surfaces.

IMPORTANT; Many of the following symbols are located on your snow thrower or on litara*

ture supplied with the product. Before you operate the snow thrower, learn end understand the purpose for each symbol.

Control And Operating Symbols

Slow Fast Electric Start Engine Start Engine Run

I-I N

Engine Off Engine SLop On Choke Off Choke On Neutral

Throttle Primer Button Ignition Key Ignition Off Ignition On

F0310210 4

Drive Clutch FoPwerd

Reverse Auger Clutch Auger Colll_'_[or Engage

Push TO Engage

Electric Starter

Fuel Oil Fuel Oil Mixture

Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT

Weight Transfer Weight Transfer Transmission Ignition Key

Lift Handle To Depress Pedal Inse_ To Run,

Engage To Disengage Pull Out To Stop.

Safety Warning Symbols

m.$

DANGER

Thrown Objects.

Keep Bystanders Away.

DANGER WARNING

]]lrown O bjl_*ts.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

F0310210 5

DANGER

Avoid Injury From

Rotating Auger. Keep

Hands, Feat And

Clothing Away.

STOP

DANGER

Stop The Engine

Before Unclogging

Discharge Chute(

Contents of Parts Bag

1 - Owner's Manual (not shown)

1 - Electric Starter Cord (not shown)

1 - Fuel Stabilizer (not shown)

,i_ WARNING: Always wearsafety glasses or eye shields

while easembllng snow

thrower.

TOOLS REQUIRED

I _ Knife to cut carton Figure I shows the snow thrower in the

operating position.

References to the right or left hand side

of the snow thrower are from the view_ point of the operator's position behind

the unit.

Auger Drive Lever _.

Auger

Drfve Cable,

Chute

Crank

Deflector

Knob

Figure I

1- Container 3.2 ounce

Craftsman 2_cycle oil

HOW TO REMOVE FROM THE

CARTON

I, Remove the manual pack from the

carton. The manual pack cortains a container of Craftsman 2_cycle oil

and any parts that may be required

to assemble the unit.

2, Remove and discard the packing

material from around the snow

thrower.

3. Cut down all four corners of the car- ton and lay the panels flat.

4. Hold onto the lower handle and pull the snow thrower off the carton.

CAUTION: DO NOT back over

cables.

5. Remove the packing material from

the handle assembly

How To Assemble The Handle

I. Loosen the knobs on each side of

the handle (Figure I).

2. Raise the upper handle to the oper_

ating position. Hold the upper han- dle apart to prevent scratching the

lower handle. NOTE: Make sure the cables are not caught between the upper

and lower handle.

3. Tigl"ten the knobs.

F 0310210 6

_" CHECKLIST

Before you operate your new snow

thrower, to ensure that you receive the best performance and satisfaction from

this quality product, please review the following checklist:

,I All assembly instructions have been

completed.

,I The discharge chute rotates freely. ,I No remaining loose parts in carton.

While learning how to use your snow thrower, pay extra attention to the foF lowing importar't items:

,I Make sure the fuel tank is filled with

the correct mixture (40:1 ratio) of gas_

aline and oil.

,I Become familiar with the location of

all controls and understand their

function.

,I Before starting the engine, make sure

all controls operate correctly.

PRODUCT SPECIFICATIONS

Horse Power: 5 Displacement: 8.46 cu, in,

Fuel Tank: 1,62 quart Fuel/Oil Mlxturs: 40:1 Ratio

3.2 ounces of air cooled engine

2_cycle oil speci_

fled for 40:1 per I

gallon of gasoline,

Spark Plug: Champion RCJ8Y

or equivalent

(Gap 0.030)

F 0310210 7

NOTE: Engine horsepower ratings

may vary by engine adjustments, manufacturing variances, altitude,

atmospheric conditions, fuel and

maintenance.

[o]-,j =1;__aud[o_

KNOW YOU R SNOW TH ROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Drive Lever

Chute Deflector

D soharge REAR

Chute Switch

OFF_ CHOKE_ FULL Electric Sta_er

Button Fgure 2

Auger DHve Lever - Starts and stops the auger.

Crank Assembly - Changes the direc_ tionof snow throwing through the dis_

charge chute.

Chute Deflector - Changes the distance the snow is thrown.

Dlecha_e Chute - Changes the direc_ tionthe snow is thrown.

Ignition Switch Key - Must be inserted

and turned to the ON position to start the engine.

F 0310210 8

Recoil Starter Handle - St_ the en_ gine manually.

Electric Starter Button - Use to start the engine when using the 120V electric

starter. Choke Control - Used to st_ a cold

engine.

Primer Button - Injectsfuel directly into the carburetor manifold for fast starts in

cold weather.

Spark Plug A_ Panel - Aides in the removal of the spark plug.

Switch Box - Connection for the electric

start power cord.

Box

[o]-,j =1;__aud[o_

,_ WARNING: Read Owner's

Manual before operating machine. Never direct dis-

charge toward bystanders. Stop the engine before unclogging discharge

chute or auger housing and before

leaving the machine.

TO STOP THE SNOW THROWER

I. To stop throwing snow, release the

auger drive lever. See Figure 2.

NOTE: If the snow thrower contim uss to slowly move forward, see

"Adjust Auger Control Cable" in the

Service And Adjustment Section.

2. To step the engine, move the igni_

tion key to the OFF/STOP position.

TO CONTROL SNOW DISCHARGE

I. Turn the chute control rod to set the

direction of the snow throwing.

2. Loosen the wing knob on the chute deflector and move the deflector to

set the distance. Move the deflector

(Up) for more distance, (Down) for less distance. Then tighten the

wing knob (See Figure 3).

d_lb WARNING: The operation of

any snow thrower can result In torelgn objects being

thrown Into the eyes, which can re- sult In severe eye damage. Always

wear safety glasses or eye shields while operating the snow thrower.

We recommend standard safety glasses or use a wide vision safety mask over your glasses.

HOW TO MOVE FORWARD

Hold the auger drive lever against

the handle (See Figure 4). The au-

ger will begin rotating.

To go forward, raise the handle to

allow the rubber auger blades to contact the ground. Maintain a firm

hold on the handle as the snow

thrower starts to move forward.

Guide the snow thrower by moving

the handle either left or right. Do

not attempt to push the snow throw_

er.

3. To stop, release the auger drive le-

ver.

NOTE: If the auger continues to rotate,

see _How To Adjust The Auger Control Cable" in the Service and Adjustments

section.

Deflector Down Deflector Up

Wing Knob Figure 3

HOW TO THROW SNOW I, Engage the auger drive lever.

2. To stop throwing snow, release the

auger drive lever.

F 0310210

Auger

Fgure 4

[o]d =1;__aud[o_

FILL GAS:

The engine is certified to comply with California and US EPA emission regula- liens for ULGE (Utility or Lawn and Gar- den Equipment) engines. ULGE engines are certified to operate on reg_ ular unleaded gasoline.

_ ARNING: Alcohol blended

fuels (called gasohol or those using ethanol or

methanol) can attract moisture which leads to separetlon and

formation of acids during storage. Acidic gas can damage the fuel sys-

tem of an engine while In storage.

gasoline and oil for lubrication of the bearings and other moving parts. The correct fuel mixture ratio is 40:I (3.2 oz. oil per one gallon of gas _ see the Fuel

Mixture Chart). Gasoline and oil must

be pre_mixed in a clean gasoline con_

talnar. Always use fresh, clean, um leaded gasoline.

FUEL MIX1]JRECHART (mixturs40:1)

I us I '"PE''LI s,.€-o,,oI

NOTE: To avoid engine problems, the fuel system must be emptied before storage for 30 days or longer. Start the

engine and let it run until the fuel lines and carburetor are empty. Use the car_

buretor bowl drain to empty residual gasoline from the float chamber. Use

fresh fuel next season. See the Stor- age section in this manual for additional

information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

HOW TO MIX THE FUEL MIXTURE

The two cycle engine, used on this snow thrower, requires a mixture of

Do not fill the fuel tankwith gasolinethat doesnot have oil mixed init. Shake the

gasoline oenta nor before each fill ng of the fuel tank,

(3.2 0_) Shake O_t/ (3 U. $ Ou_rts) Oil _-

Mix gasoline and oil as follows: I. Pour one (1) US. quart of fresh,

clean, unleaded automotive gaso_ line into a one gallon size gasoline

container.

2. Add 3.2 ounces of clean, high quali_ ty, two-cycle oil to the gasoline con_

tainer.

IMPORTANT: Do not use out- board motor oll or multi-viscosity oils,such as 10W-30 or 10W-40.

3. install the fuel cap onto the gasoline

container. Vigorously shake the gasoline container to mix the oil

with the gasoline.

4. Add an additional three (3) U.S.

quarts of gasoline to the gallon corn

tainer. Again shake the gasoline

container.

Add more gas

4- +

1U.$ Galloncontainer"_

F0310210 10

[o]-,j=1;__aud[o_

_ll ARNING: Gasoline Is flam-

mable. Always use caution when handling or storing

gesollne.

• Do not fill fuel tankwhllesnow thrower Is running, when It Is hot,

or when snow thrower Is In an en- closed area.

• Keep away from open flame or an electrical spark and do not smoke

while filling the fuel tank.

• Never fill the tank completely. Fill the tank to within 1/4"-1/2" from

the top to provide space for ex- pansion of fuel.

• Always fill fuel tank outdoors and use a funnel or spout to prevent

spilling.

• Make sure to wipe up any spilled fuel before stating the engine.

• Store gesollne In a clean, ap- proved container and keep the

cap In place on the container.

BEFORE STARTING THE ENGINE

I, Before you service er start the en-

gine, familiarize yourself with the

snow thrower. Be sure you under- stand the function and location of all

controls. 2, Be sure that all fasteners are tight. 3+ Before starting the engine, make

sure all controls eperate correctly.

HOW TO STOP THE ENGINE

To stop the engine, move the ignition key to the OFF/STOP position,

F (_310210

HOW TO START THE ENGINE

The engine is equipped with a I20 volt AC electric starter and also a recoil

starter,

i_ll WARNING: The starter Is

How To Start A Cold Engine I. Fill the fuel tank with a fresh, clean

2. Make sure the auger drive lever is

3, insert the Ignition key and turn to

4, Slide the choke control to the

5, (Electric Start) Plug the power cord

6. (Electric Start) Plug the other end

7, Push the primer button as speci_

designed to operate on 120

volt A.C. household current.

Carefully follow all Instructions In the "How To Start The Engine" esc-

rich. To connect a 120 volt A.C. power cord, always plug the power

cord to the switch box on the en- gine first. Then, plug the other end

Into the receptacle. When dlecon- nectlng the power cord, always un-

plug the end from the receptacle first.

fuel mixture. See "How To Mix The

Fuel Mixture".

in the disengaged (released) posF

tion.

the ON position.

FULL choke position.

intothe switch box located on the engine.

of the power cord irto a I20 VOLT,

A.O. receptacle. (See the WARN_

ING in this section).

fled below. Remove finger from

primer button between pushes.

Do not push if temperature is above 50_ F(10_ C),

Push two times if temperature is

50_ F (I0_ 0) to I5°_ (_I0° C).

Push four times if temperature is below I5 _ F (_10_C).

Push five times if temperature is below 0_ F (_18_ C).

[o]-.1=1;__,_ud[o_

8. (Electric Start) Push on the elec-

tric start button until the engine starts. DO not crank the starter for

more than I 0 seconds at a time.

The electric starter is thermally pro_ tected. If the electric starter over_

heats, it will automatically stop and

can only be restarted when it has

cooled toa safe temperature. A wait

of about 5 to 10 minutes is required

to allow the electric starter to cool.

9. (RecollStart) Rapidly pull the re-

coil starter handle. Do not allow

the recoil starter handle to snap

back. Slowly return the recoil start-

er handle.

I 0. if the engine does not start in 5 or 6

tries, See Difficult Starting in the

"Troubleshooting Table".

II. (Electric Start) When the engine

starts, release the electric start

button.

I2. (Electric Start) First disconnect the

power cord from the receptacle.

Then, disconnect the power cord from the switch box.

I3. As the engine warms up, move the

choke control to 1/2 choke posi_

tion. When the engine runs smooth_

ly, move the choke control to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in

temperatures below 0_F.

How To Start A Warm Engine

If restarting a warm engine after a short shutdown, leave choke at "OFF' and do net push the primer button. If the en_ gine fails to start, follow the Cold Start

instructions.

_lb ARNING: Never run en-

gine exhaust contains CARBON MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet,

hair and loose clothing away from any moving parts on engine and snow thrower.

• The temperature of muffler and

• DO NOT allow children or young

gine Indoors or In enclosed, poorly ventilated areas. En-

nearby areas may exceed 150°F.

Avoid these areas.

teenagers to operate or be near snow thrower while It Is operet-

Ing.

HOW TO REMOVE OBJECTS FROM AUGER

_lb ARNING: Do not attempt

without taking the following precau- tions:

F0310210 12

to remove any Item that may become lodged In auger

Release auger drive lever. Move the ignition lever to the stop

position to stop the engine. Disconnect spark plug wire.

Do not place your hands in the au_ ger or discharge chute. Use a pry

bar.

[o] d =1;__aud[o_

SNOW THROWING TIPS

I. When the handle is raised, the au_

ger blades will engage the greund and the snow thrower will move fer_

ward. When the auger drive lever is

released, the auger blades will stop.

If the blades do net stop, see _'How To Adjust The Auger Drive Cable" in the Service And Adjustment section.

2 Most efficient snow throwing is ac_

cemplished when the snow is rex

moved immediately after if falls.

3 Fer complete snow removal, slightly

overlap each previous path.

4. Whenever possible, discharge the snew down wind.

5. The dietance the snow will be dis_

charged can be adjusted by moving

the discharge chute deflecter. Raise the deflector for more dietance or

lower the deflecter for less distance.

6. In windy osnditions, lower the chute

deflector te direct the discharged

snow close te the ground where it is

less likely to blow into unwanted areas.

7. Fer safety and to prevent damage to the snow thrower, keep the area to be cleared free of stones, toys

and other foreign objects.

8. When clearing snow from crushed

rock er gravel driveways, de net aF low the auger blades te contact the driveway. Move the handle down te

slightly raise the auger blades.

9. The ferward speed of the snow thrower is dependent on the depth

and weight of the snow. Experience

will establish the most effective

method of using the snow thrower under different conditions.

I0. After each snow throwing job, _lew

the engine te run for afew minutes. The snow and accumulated ice will

melt off the engine.

II. Clean the snow thrower after each

use. Remove ice, snow and debris

from the entire snow thrower. Flush with water te remove all salt or other

chemicals. Wipe snow thrower dry.

DRY AND AVERAGE SNOW

I. Snow up to eigl"t inches deep can

be removed rapidly and easily by walking at a moderate rate. For snow er drifts of a greater depth, slow your pace to allow the dis_

charge chute te dispose of the snow

as rapidly as the auger receives the snow.

2. Plan to have the snow discharged in the direction the wind is blowing.

WET PACKED SNOW

Move slowly into wet, packed snow. If

the wet, packed snow causes the auger

to slow down er the discharge chute be_ gins te clog, back off and begin a series of short back and forth jobs into the snow. These short back and forth jobs, four te six inches, will "belch" the snow

from the chute.

SNOW BANKS AND DRIFTS

in snow of greater depth than the unit, use the same "jabbing' technique de_ scribed above. Turn the discharge chute away from the snow bank. More time will be required te remove snow of this type than level snow.

F0310210 13

CUSTOMER RESPONSIBILITIES

SERVICERECORDS

Fillindotesasyou Before Every Every Every

completeregular Each 5 10 25 Each Before SERVICE

service. Use Often Hours Hours Hours SeasonStorege DATES

'??' .......................

Check Spark Plug _/ _/

Drain FueE _/

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been

subjected to operator abuse or negli- gence. To receive full value from the

warranty, the operator must maintain the snow thrower as instructed in this

manual. Some adjustments will need to be

made periodically to properly maintain your snow thrower.

AFTER EACH USE

Run the machine to clear the auger

of snow. To prevent freezing of the auger or

controls, remove all snow and slush from the snow thrower.

Check for any loose or damaged paris.

TigHen any loose fasteners. Check and mairtain the auger.

Check controls to make sure they are functioning properly.

+fany parts are worn or damaged,

replace immediately.

LUBRICATION

Before Storage

I. Remove the top cover, See "How

To Remove The Top Cover'.

2. Lubricate the chute control flange.

Apply a clinging type of grease such as Lubriplate.

Chute Co.tel

Flange

Figure 5

F 0310210 14

ADJUST AUGER CONTROL CABLE

The auger control cable is adjusted at the factory. During normal use, the auger

control cable can become stretched and the auger drive lever will not properly en_

gags or disengage the auger.

I. Remove the "Z" hook from the au-

ger drive laver (Figure 6).

2. Slide the cable boot up the auger control cable until the cable boot

does not cover any portion of the

cable adjustment bracket

(Figure 7).

3. Pull the auger control cable

through the eyehele in the cable

adjustment bracket as shown by

the arrow in Figure 7. This will

create enough slack te allow the "Z" hook te be easily removed.

4. Install the "Z" hook into the next available adjustment hole in the

cable adjustment bracket. This is

the adjustmert hole located one

notch down from where the "Z" hook was previously attached.

5. Pull the auger control cable back

through the eyehole of the cable

adjustment bracket until all the

slack is taken out of the auger con- trol cable.

6. Slide the cable boot back down over the cable adjustment brack-

et.

7. Install the "Z" hook te the auger drive lever (Figure 6).

8. To check the adjustment, start the

snow thrower. Make sure the auger

does net rotate when the auger drive lever is released. Engage the

auger drive lever and make sure auger rotates. If the auger does not

rotate, repeat this _'Adjust Auger Control Cable' procedure.

Drive

Lever

Z-Hook

Figure 6

Auger Control

Cable

Cable Adjust- Z-Hook merit Bracket Figure 7

F0310210 15

HOW TO REMOVE THE TOP COVER

I. Remove the discharge chute.

2. Remove the fuel cap.

3. Remove the two bolts and nuts (A)

from the front of the top cover.

4. Remove the two bolts (B) from the left and right side of the top cover.

5. Remove the eigl"t screws ((3) on

the loft and right side of the top

covet',

6. Remove the three screws (D) from

the top portion of the control panel.

7. Carefully pull the rear of the top cover up and over the gas tank.

8. To install the top cover, reverse the above stops.

TopCover

Dischsrge

Chute

Figure 8

HOW TO REMOVE THE BELT COVER

I. if equipped, remove the heat shield

from the rear of the belt cover.

2. Remove the bolts and nuts (A)

that hold the belt cover to the auger

housing.

3. if the top cover has not been rex moved, then remove the screws

F 0310210 16

(B) that attach the belt cover to the

top cover.

4. Remove screw (C) that holds the belt cover to the bottom cover.

5. To remove, hold the bottom portion of the belt cover and pull down and out

6. To install the belt cover, reverse the above stops.

Bottom Cover

Heat Shield

Belt Cover

Figure 9

HOW TO REPLACE THE DRIVE BELT

The drive belt is of special construction !-÷._ b.:_ _:_.._z _>_4_ r_ j_\ and must be replaced with original (ac_ _

tory replacement bell available from your nearest Sears service center.

I. Remove the belt cover. See "How

To Remove The Belt Cove€.

2. Remove the drive belt from the Idler pulley (Figure 10).

3 Move the belt guide awayfrom the

belt.

4. To reduce pressure on the drive belt, move the idler pulley away

from the belt. Remove the drive Drive Belt

Figure 10

belt from between the brake pad and the roller.

5. Remove the old drive belt. IdlerPulley

Engine Pulley

6. TO install the new drive belt, rex

verse the above steps.

7. Make sure the drive belt is seated properly on the pulleys.

8. Set the belt guide to 3/32' clearance as shown in Figure 11.

NOTE: When the auger control lever Is engaged, the belt guide Drive Bel_ must be 3/32" from the drive belt.

9. Install belt cover. See "How To Rex move The Belt Cover'.

3/'32 inch Guide

Fgure 11

Belt

Guido

Brake Roller

Belt

HOW TO REMOVE THE AUGER

I. Remove the belt cover. See _How

To Remove The Belt Cove€.

2. Remove the drive belt. See "HowTo Replace The Drive Belt".

3. Remove the auger pulley (1) from

the auger shaft (threads are left

hand; turn clockwise to remove).

4. To keep the auger from rotating, set a 2"x4" piece of wood on the center paddle to secure auger.

5. Remove the fasteners from the

bearing assembly. Remove the bearing assembly from the auger

housing.

6. Slide the auger out of the bearing assembly on the right side of the

snow thrower.

F 0310210

7. Tip the auger enough to allow the

auger to slide out of the auger housing.

8. To install auger, reverse the above steps.

Housing Beefing

Assemlby

•Auger Pulley

Fgure 12

,_ WARNING: To prevent acci-

dental starting when making any adjustments or repalre,

always disconnect the spark plug wire and place It where It cannot

make contact with the spark plug. ADJUST THE CHUTE CRANK

Ifthe chute crank will not rotate fully lo the

left or right, adjuet as follows.

I. Remove the top cover. See "How To

Remove The Top Cover'.

2. Loosen the nuts.

3. Move the crank adjusting bracket

to allow 1/8 Inch (3mm) clearance

HOW TO ADJUST THE BRAKE PAD

between the notch inthe flange and

the outer diameter of the worm gear.

4. Tiglqten the nuts.

Crank

Bracket

Worm

Gear

Fgure 13

IMPORTANT: An adjustrnert is only necessary if the brake pad has become

loose or has been removed. To adjust, proceed as follows:

I. Remove the top cover. See "How To

Remove The Top Cover'.

2. Remove the belt cover. See "How To Remove The Belt CoveCL

Brake Pad

Drive Belt

Tie the auger drive lever to the ham

die. This will engage the drive sys_

tern.

Loosen the screw and nut on the brake pad arm (Figure 14).

Set the clearance between the

5. brake pad and the drive belt to 1/8

Inch.

Tigl"ten the screw and nut on the

brake pad arm.

:::" Belt Guide

Brake Roller

Figure I4

F 0310210 18

TO ADJUST THE CARBURETOR

The ca,'buretor is net adjusl_ble. Em gine performance should net be af_

fected at altitudes up te 7,000 feet. For operation at higher elevations, contact

your nearest Sears Service Center.

proper engine speed. Over-speeding the engine above the factory high

speed selling can be dangerous. If the engine_governed high speed needs an

adjustment, contact your nearest Sears Service Center. They have the proper

IMPORTANT: Never tamperwiththe engine governor, whichisfactory sot for

equipment and experience to make any necessary adjustments.

TO ADJUST OR REPLACE THE SPARK PLUG

Check the spark plug every twenty_five

(25) hours. Replace the spark plug if

the electrodes are pitted or burned or if the porcelain is cracked.

The spark plug is housed in the engine compartment under the top cover and

cannot be seen under normal cendF

tiens.

I, Open the spark plug access door

on the control panel (Figure I5).

2, The spark plug and wire are now

visible.

3. Remove the spark plug wire. 4, Clean the area around the spark

plug base to prevent dirt from enter_ ing the engine when the spark pJug is removed.

5. Remove the spark pJug. 6, Check the spark plug. If the spark

plug is cracked, fouled or dirty, it must be replaced

7, Set the gap between the electrodes

of the now spark pJugat .030 inch (Figure 16).

8, Install the spark pJug in the cylinder

head and firmly tighten.

AOOeSB Doer

Figure 15

Spark Plug

Figure 16

F0310210 19

_ ARNING: Never store your

snow thrower Indoors or In an enclosed, poorly venti-

lated area. If gesollne remains In the

tank, fumes may reach an open flame, spark or pilot light from a fur-

nace, water heater, clothes dryer,

clgarette_ etc.

NOTE: To prevent engine damage (if snow thrower is not used for more than

30 days) fellow the steps below.

SNOW TH ROWER

I. Thoroughly clean the snow thrower.

2. Lubricate all lubrication points. See the Maintenance section.

3. Be sure that all nuts, bolts and screws are securely fastened. Im spect all visible moving pads for

damage, breakage and wear. Rex place if necessary.

4. Touch up all rusted or chipped paint surfaces; sand lightly before palrtx

ing.

5. Cover the bare metal parts of the

blower housing auger and the im_ peller with rust preventative, such as a spray lubricart.

NOTE: A yearly checkup or tune_up by a Sears service center is a good way of ensuring that your snow thrower will provide maximum performance for the

next season.

ENGINE _ ARNING: Drain the geso-

line outdoors, away from tire or flame.

Gasoline must be removed or treated to prevent gum deposits from forming in

the fuel tank, filter, hose, and carburetor during storage. Also, during storage alx cohol blended gasoline that uses etha-

nol or methanol (sometimes called gasohol) attracts water. It acts on the

gasoline to form acids which damage the engine.

F 0310210

To remove gasoline, run the engine

until the fuel tank is empty and the engine stops.

If you do not remove the gasoline, use fuel stabilizer supplied with unit

or purchase Craftsman Fuel Stabi_ lizer No. 3550. Add fuel stabilizer to

any gasoline left in the tank to minix mize gum deposits and acids. If the

fuel tank is almost empty, mix stabix

lizer with fresh gasoline in a sepa- rate container and add some to the

fuel tank.

Always follow the instruction on the stabilizer container. After the stabix

lizer is added to the fuel tank, run

the engine at least ten minutes to

allow the mixture to reach the car- buretor.

4,,

Change the engine oil.

Lubricate the piston/cylinder area as

follows: First, remove the spark plug

and squid a few drops of clean em gine oil into the spark plug hole. Next, cover the spark plug hole with

a rag to absorb oil spray. Then, pull

two or three times on the recoil starter rope to rotate the engine. Fix

nally, install the spark plug and at_

tach the spark plug wire.

OTHER

I. if possible, store your snow thrower

indoors and cover it to give protec x

tion from dust and dirt.

2. If the snow thrower must be stored outdoors, put the snow thrower on

blocks to raise it off of the ground.

3. Cover the snow thrower with a suit x able protective cover that does not

retain moisture. Do not use plastic.

IMPORTANT: Never cover snow thrower while engine and exhaust areas

are still warm.

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