Craftsman 536.881130 User Manual

CRflFTSMflr
11.0 Horsepower
30 Inch Dual Stage
120V. Electric Start SNOW THROWER
MODEL NO.
536.881130
Caution: Read and follow all Safety Rules
and Operating Instructions before first use of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
F-001060J 08/25/99

TABLE OF CONTENTS

WARRANTY STATEMENT SAFETY RULES
.......................
.....
INTERNATIONAL SYMBOLS ....
ASSEMBLY OPERATION
MAINTENANCE
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SERVICE AND ADJUSTMENT ... 20
STORAGE ................................
2 2
TROUBLE SHOOTING CHART ..
4
REPAIR PARTS........................
6
ENGINE REPAIR PARTS.........
11
SPANISH (ESPAÑOL)
17
PARTS ORDERING/SERVICE ..
28 29 30 46
............
55
BACK COVER

WARRANTY STATEMENT

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two yeeu’s from the date of purchase, when this Craftsman Snow thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Craftsman will repair, free of charge, any defect in materia! or workman ship.
If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap plies for only 90 days from the date of purchase.
This warranty does not cover the following:
• Items which become worn duri ng normal use, such as spark plugs, drive belts and shear
pins.
• Repair necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D617WA, Hoffman Estates. IL 60179

SAFETY RULES

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS— ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
A

ik WARNING: A

The engine exhaust from this prod uct contains chemicals known tothe State of California to cause cancer, |
birth defects or other reproductive | harm.
F-001060J
WARNING: Always disconnect
the spark plug wire and piace it
A
where it cannot make contact
with spark plug to prevent accidental starting during: Preparation, Mainte nance, or Storage of you snow thrower.
IMPORTANT: Safety standards require oper
ator presence controls to minimize the risk of in­(ury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function
of the operator presence control under any cir cumstances.
TRAINING
1. Read the operating and service Instruction manual cau’efully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equip ment. Never allow adults to operate the equipment vrlthout proper instruction.
3. Keep the area of operation clear of all per sons, particularly small children and pets.
4. Exercise caution to avoid slipping or falling
especiEilly when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment Is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flam
mable.
a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel
to a running engine (motor) or hot en gine (motor).
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors.
d. Replace fuel cap securely and wipe up
spilled fuel.
e. Never store fuel or snow thrower with
fuel in the tank inside of a building
where fumes may reach an open flame or spark.
f. Check fuel supply before each use, al
lowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.
5. For all units with electric starting motors
use electric starting extension cords certi fied CSA/UL. Use only vi/ith a receptacle that has been installed in accordance with local inspection authorities.
6- Adjust the snow thrower height to clear
gravel or crushed rock surface.
F-001060J
7. Never attempt to make any adjustments while the engine (motor) is njnning (except when specifically recommended by manu facturer).
8. Let engine (motor) and snow thrower ad just to outdoortemperatures before starting
to clear snow.
9. Always wear safety glasses or eye shields during operation or while performing an ad justment or repair to protect eyes from foreign objects that may be thrown from the snow thrower.
OPERATION
1. Do not operate this machine if you are tak
ing drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
2. Do not use this machine if you are mentally
or physically unable to operate this ma chine safely.
3. Do not put hands or feet near or under ro
tating parts. Keep clear of the discharge opening at all times.
4. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
5. After striking a foreign object, stop the en gine (motor), remove the wire from the spa1< plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
6. If the unit should start to vibrate abnormal
ly, stop the engine (motor) and check im mediately for the cause. Vibration is generally a warning of trouble.
7. Stop the engine (motor) whenever you
leave the operating position, before un clogging the auger/impeller housing or dis charge chute and when making any repairs, adjustments, or inspections.
8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
9. Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key.
10. Do not run the engine (motor) indoors, ex
cept when starting the engine (motor) and
for transporting the snow thrower in or out
of the building. Open the outside doors; ex haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).
11.
Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not at tempt to clear steep slopes.
12.
Never operate the snow thrower without proper guards, plates or other safety pro tective devices in place.
13.
Never operate the snow thrower near en
closures, automobiles, window wells, drop-offs, and the like without proper ad justment of the snow discharge angle.
Keep children and pets away. Do not overload the machine capacity by
14.
attempting to clear snow at too fast a rate. Never operate the machine at high trans
15.
port speeds on slippery surfaces. Look be hind iind use care when backing up.
Never direct discharge at bystanders or
16.
allow anyone in front of the unit.
Disengage power to the cofiector/impeller
17.
when snow thrower is transported or not in
use.
18.
Use only attachments and accessories ap proved by the manufacturer of the snow
thrower (such as tire chains, electric start
kits, ect.). Never operate the snow thrower without
19.
good visibility or light. Mways be sure of your footing and keep a firm hold on the handles. Waik;never run.
Do not over-reach. Keep proper footing
20.
and balance at £tll times.
21. Do not attempt to use snow thrower on a
roof.
MAINTENANCE AND STORAGE
1. Check shear bolts and other bolts at fre
quent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the snow thrower with fuel in the tank inside a building where ignition
sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.
3. Always refer to operator's guide instruc
tions fcx important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction
labels, as necessary.
5. Run the snow thrower a few minutes after throv/ing snow to prevent freeze-up of the
auger/impeller.
WARNING: This snow thrower is
for use on sidewalks, driveways
A
Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi dences, garages, porches or other such structures or buildings.
and other ground level surfaces.
IMPORTANT: Many of the following symbols are located on your unit or on literature sup
plied with the product. Before you operate the unit, learn and understand the purpose for each symbol.

Contro) And Operating Symbols

If» S) ®
Slow
Fast
Electric Start Engine Start Engine Run
O I hi H N
Engine Off Engine Stop
Throttle Primer Button
F-001060J
On
ignition Key
4
Choke Off Choke On
Ignition Off
Neutral
Ignition On
Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage
1
Push To Engage
Electric Starter
Fuei
Oil
Jr
Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT
ó
Fuel Oil Mixture
1/
Weight Transfer
Lift Handle To
Engage
Weight Transfer
Depress Pedai
To Disengage

Safety Warning Symbols

DANGER
Thrown Objects.
Keep Bystanders Away.
IMPORTANT
Read Owner's Manual
Before Operating
This Machine.
WARNING
Hot Surface
F-001060J
Keep Bystanders Away.
O
Transmission
DANGER
Thrown Objects.
DANGER
Avoid Injury From
Rotating Auger. Keep
Hands, Feet And
Clothing Away.
STOP
Ignition Key
Insert To Run,
Pull Out To Stop.
A
WARNING
DANGER
Stop The Engine
Before Unclogging
Discharge Chute!
ASSEMBLY
Contents of Parts Bag (actual size)
1 - Owner’s Manual {not shown)
1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown)
2 - Parts bags (not shown)
•Non-Assembly Parts, found in toolbox located on belt cover
1 - Screw, 3/6-16 X 2 in
1- Nut, 3/8 In.
1 -Split Lockwasher 1 -Flatwasher
2 - Shift Lever Knobs 2 ” 3/8
(not actual size) Hex Jam Nuts
3/8 In.
1 - Starter Cord (not actual size)
Parts packed separately in carton (not shown fuii size)
2- Ignition Keys (Attached to engine in plastic bag)
F-001060J
ASSEMBLY
WARNING: Always wear
A
safety glasses or eye shields while assembling snow
thrower.
TOOLS REQUIRED FOR
ASSEMBLY
1 - Knife to cut carton 1 - 1/2 inch wrenches
{or adjustable wrenches)
1 - 9/16 inch wrenches
(or adjustable wrenches)
1 - 3/4 inch wrenches
(or adjustable wrenches) 1 - Pliers (to spread cotter pin) 1 - Screwdriver 1 - Measuring tape or ruler Figure 1 shows the snow thrower in the
shipping position.
Figure 2 shows the snow thrower com pletely assembled.
References to the right or left hand side of the snow thrower are from the view point of the operator's position behind the unit.
TO REMOVE SNOW THROWER
FROM CARTON
1. Locate all parts packed separately
and remove from the carton,
NOTE: Place fuel stabilizer in a safe
place until needed for storage. 2, Remove top pallet from carton.
Cut and discard the plastic ties se
3.
curing the chute rod to the upper
pallet and place aside. Discard pal let.
Cut down all four corners of the car ton and lay the panels flat.
Cut the bands holding the snow
5. thrower to the lower pallet.
Remove snow thrower from lower
6.
pallet. Remove the packing material from
the handle assembly and all protec tive material from unit and discard.
Cut ties securing the clutch control
8. cables to the lower handle.
F-001060J
ASSEMBLY
TO ASSEMBLE THE HANDLE AND
CRANK ASSEMBLY 1, Loosen, but do not remove, the
screws, flatwashers, lockwashers, and hex nuts in the upper holes of the lower handle. See Figure 3.
Right Heind Side / /
Of Upper Handle\^ /
washer, and hex nut) into bottom
hole on right hand side of handles.
DO NOT tighten until all bolts are In place.
Locate crank assembly removed earlier and remove the nylon lock
nut and flatwasher from the eye bolt assembly. See Figure 5.
Loosen, but do not remove
Hex Nut
3/8"
Lockwasher
NOTE: Make sure the cables are not
caught between the upper and lower handle.
2. Raise the upper handle into operat
ing position. Upper handle should be to the outside of the lower han dle.
NOTE: If the cables have become dis connected form the clutch levers, rein stall the cables as shown in Figure 4.
3. Install hardware supplied in the
parts bag (screw, flatwasher, lock-
F-001060J
3/8" Hex Nut
, 3/8 X 2"
□ Screw
3/8" Flat­washer
Figure 3
Reinstall flatwasher and adaptor.
5.
Install eye bolt through lower hole on the left hand side of the handle.
Install the 3/8” flatwasher and the
6.
3/8” nylon locknut loosely on the eye bolt.
7,
Carefully remove cotter pin, clevis
pin and universal joint pin from
yoke end of crank rod assembly.
See Figure 6.
8.
Place universal joint into end of
worm gear lining up large holes. In
sert universal joint pin (ensure
opening In pin Is In line with small openings In universal
joint).
Piace yoke end of crank rod
9.
around universal joint, lining up openings. Insert clevis pin through assembiy and secure with cotter
pin. Spread ends of cotter pin to
lock in place.
10. Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the crank can freely rotate.
11. Tighten all handle bolts.
ASSEMBLY
Cotter Pin
ASSEMBLE SNOW CHUTE
1. Remove back carriage bolt. See
Figure 7.
2. Tilt chute back into operating posi tion. See Figure 8 .
3. Replace carriage bolt from inside of chute.
4. Replace flat washer and nylon lock nut on outside of flange.
5. Tighten carriage bolt securely.
Figure 8
NOTE: If the cables have become dis
connected, reinstall springs as shown in Figure 9.
NOTE: Check all carriage bolts in flange for tightness. DO NOT over tighten.
F-001060J
CONNECT REMOTE CHUTE
1, Push remote chute control lever into
"Chute Deflector Up” position.
2.
Feed “Z” fitting through hole in re mote chute bracket. See.
Snap remote chute control cable
3.
into remote chute bracket. See. Connect “Z" fitting into remote chute control bracket. See.
5.
Push remote chute control lever into “Chute Deflector Down" position. Cut tie strap on chute deflector. See
6.
Figure.
SPEED SELECT LEVER
1.
Cut plastic tie securing speed select lever assembly to the shifter brack et. See Figure 10.
2.
Remove locknut, washer, spring,
and the boit. See Figure 12,
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