Craftsman 536.881120 User Manual

12.5 Horsepower

33 Inch Dual Stage

120V. Electric Start SNOW THROWER

MODEL NO.

536.881120

Caution:

Read and follow all Safety Rules

and Operating Instructions before first use of this product.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.

F-001129J

WARRANTY STATEMENT ......

SAFETY RULES ...............

INTERNATIONAL SYMBOLS ....

ASSEMBLY ...................

OPERATION ..................

MAINTENANCE ...............

SERVICE AND ADJUSTMENT...

LIMITED TWO-YEAR WARRANTY ON CRAFTSMAN SNOW THROWER

For two years from the date of purchase, when this Craftsman Snow thrower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship.

If this Craftsman Snow thrower is used for commercial or rental purposes, this warranty ap- plies for only 90 days from the date of purchase.

This warranty does not cover the following:

• Items which become worn during normal use, such as sparkplugs, drive belts and shear pins.

• RepaiP'necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the

owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWERTO THE NEAREST Sears SERVICE CENTER/DEPARTMENT IN THE

UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rightswhich may

vary from state to state.

Sears, Roebuck and Co., D817WA, Hoffrnan Estates. IL 60179

2 STORAGE .................... 31

2 TROUBLE SHOOTING CHART .. 32

4 REPAIR PARTS ................ 33

13 ENGINE REPAIR PARTS ........ 50

20 SPANISH (ESPAI_IOL) .......... 60

23 PARTS ORDERING/SERVICE • • 92

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS--- AT'rENTION!!! BECOME ALERTI!! YOUR SAFETY IS INVOLVED.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the State of California to cause cancer and birth defects or other repro-

ductive harm. Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

F-001129J 2

,_ WARNING: Always discon-

make contact with spark plug to

prevent accidental starting during: Preparation, Maintenance, or Stor-

age of your snow thrower.

IMPORTANT: Safety standards re- quire operator presence controls to

minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of

the operator presence control under any circumstances.

nect the spark plug wire and place it where it cannot

TRAINING

1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the

equipment. Know how to stop the unit and

disengage the controls quickly.

2. Never allow children to operate the equip-

ment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all per- sons, particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all

doormats, sleds, boards, wires, and other

foreign objects.

2. Disengage all clutches before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter outer garments.

Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flam- mable.

a. Use an approved fuel container. b. Never remove fuel tank cap or add fuel

to a running engine (motor) or hot en- gine (motor).

c. Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.

d. Replace fuel cap securely and wipe up

spilled fuel.

e. Never store fuel or snow thrower with

fuel in the tank inside of a building

where fumes may reach an open flame or spark.

f. Check fuel supply before each use, al-

lowing space for expansion as the heat of the engine (motor) and/or sun can

cause fuel to expand.

For all units with electric starting motors use electric starting extension cords certi- fied CSA/UL. Use only with a receptacle

that has been installed in accordance with

local inspection authorities.

Adjust the snow thrower height to clear gravel or crushed rock surface.

Never attempt to make any adjustments while the engine (motor) is running (except

when specifically recommended by manu-

facturer).

Let engine (motor) and snow thrower ad-

just to outdoor temperatures before starting

to clear snow.

F-001129J

Always wear safety glasses or eye shields during operation or while performing an ad-

justment or repair to protect eyes from foreign objects that may be thrown from the

snow thrower.

OPERATION

1. Do not operate this machine it you are tak- ing drugs or other medication which can

cause drowsiness or affect your ability to operate this machine.

2. Do not use this machine if you are mentally or physically unable to operate this ma-

chine safely.

3. Do not put hands or feet near or under ro- tating parts. Keep clear of the discharge

opening at all times.

4. Exercise extreme caution when operating

on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.

5. After striking a foreign object, stop the en- gine (motor), remove the wire from the spark plug, thoroughly inspect snow

thrower for any damage, and repair the damage before restarting and operating

the snow thrower.

6. If the unit should start to vibrate abnormal-

ly, stop the engine (motor) and check im- mediately for the cause. Vibration is

generally a warning of trouble.

7. Stop the engine (motor) whenever you

leave the operating position, before un- clegging the auger/impeller housing or dis-

charge chute and when making any repairs, adjustments, or inspections.

8. When cleaning, repaidng, or inspecting, make certain the auger/impeller and all

moving parts have stopped and all controls are disengaged. Disconnect the spark plug

wire and keep the wire away from the spark

plug to prevent accidental starting.

9. Take all possible precautions when leaving the snow thrower unattended. Disengage

the auger/impeller, stop engine (motor),

and remove key.

10. Do net run the engine (motor) indoors, ex- cept when starting the engine (motor) and for transporting the snow thrower in or out

of the building. Open the outside doors; ex- haust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).

11. Do not clear snow across the face of slopes. Exercise extreme caution when

changing direction on slopes. Do not at- tempt to clear steep slopes.

12. Never operate the snow thrower without proper guards, plates or other safety pro-

tective devices in place.

13. Never operate the snow thrower near en-

closures, automobiles, window wells, drop-offs, and the like without proper ad-

justment of the snow discharge angle.

Keep children and pets away.

14. Do not overload the machine capacity by

attempting to clear snow at too fast a rate.

15. Never operate the machine at high trans- port speeds on slippery surfaces. Look be-

hind and use care when backing up.

16. Never direct discharge at bystanders or allow anyone in front of the unit.

17. Disengage power to the collectodimpeller when snow thrower is transported or not in

use.

18. Use only attachments and accessories ap- proved by the manufacturer of the snow thrower (such as tire chains, electric start

kits, ect.).

19.

Never operate the snow thrower without good visibility or light. Always be sure of

your footing and keep a firm hold on the handle_. Walk;never run.

20.

Do not over-reach. Keep proper footing

and balance at all times.

21.

Do not attempt to use snow thrower on a roof.

MAINTENANCE AND STORAGE

1. Check shear belts and other belts at fre- quent intervals for proper tightness to be

sure the equipment is in safe working condition.

2. Never store the snow thrower with fuel in

the tank inside a building where ignition sources are present such as hot water and

space heaters, clothesdryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.

3. Always refer to operator's guide instruc- tions for important details if the snow

thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels, as necessary.

5. Run the snowthrowera few minutes after throwing snow to prevent freeze-up of the

auger/impeller.

,_ WARNING: This snow thrower is

Caution should be exercised while using on steep sloping surfaces, DO NOT USE

SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of resi- dences, garages, porches or other such

structures or buildings.

for use on sidewalks, driveways and other ground level surfaces.

IMPORTANT: Many of the following symbols are located on your unit or on literature sup- plied with the product. Before you operate the unit, learn and understand the purpose for

each symbol.

Control And Operating Symbols

Slow Fast Electric Start Engine Start Engine Run

Engine Off Engine Stop On Choke Off Choke On Neutral

®@

Throttle Primer Button Ignition Key

Ignition Off Ignition On

F-001129J 4

Drive Clutch Forward Reverse Auger Clutch Auger Collector Engage

l÷61

Push To Engage Fuel

Electric Starter

Discharge DOWN Discharge UP Discharge LEFT

Weight Transfer Weight Transfer

Lift Handle To Depress Pedal

Engage To Disengage

Oil Fuel Oil Mixture

Transmission

SafetyWarningSymbols

Discharge RIGHT

Ignition Key

Insert To Run,

Pull Out To Stop.

DANGER

Thrown Objects.

Keep Bystanders Away.

IMPORTANT

Read Owner's Manual

Before Operating

This Machine.

WARNING

Hot Surface

F-001129J 5

Keep Bystanders Away.

DANGER

Thrown Objects.

DANGER

Avoid Injury From

Rotating Auger, Keep

Hands, Feet And

Clothing Away.

WARNING

DANGER

Stop The Engine

Before Unclogging

Discharge Chute!

STOP

Contents of Parts Bag (actual size) 1 - Owner's Manual (not shown)

1 - Packet of Fuel Stabilizer (not shown) 1 - Warranty Card (not shown)

2 - Parts bags (not shown)

*Non-Assembly Parts, found in toolbox located on belt cover

1- Screw, 3/8"-16 x 2"

71007

*2- Shear Pins

760878

1-Split Lockwasher

71062

2- Nut, 3/6"

71044

2-Flatwasher 3/8"

71072

1 - Remote Chute Knob

(not actual size)

1- Starter Cord (not actual size)

1 - Shift Lever Knob

(not actual size)

1 - Hex Jam Nut 1/4"

71034

1 - Flatwasher 3/8"

71071

Parts packed separately in carton (not shown full size)

2- Ignition Keys "_^ ._

(Attached to engine in plastic bag)

F-OO1129J 6

1 - Cotter Pin

71081

Read and follow the assembly and ad-

justment instructions for your snow

thrower. All fasteners are in the parts bag. Do not discard any parts or materi-

al until the unit is assembled.

,_ WARNING: Before doing any

assembly or maintenance to the snow thrower, remove the

wire from the spark plug.

,_ WARNING: Always wear

safety glasses or eye shields while assembling

snow thrower.

NOTE: In this instruction book, left and right describe the location of a

part from the operator's position be- hind the unit.

Tools Required

1 Knife 1 Pliers

1 1/2 inch open end wrenches 1 9/16 inch open end wrenches

1 3/4 inch open end wrenches 1 Measuring tape or ruler

1 Screwdriver

Figure 1 shows the snow thrower in the shipping po"sition.

Clutch

Control Cable

Figure 1

Figure 2 shows the snow thrower com- pletely assembled.

Traction Drive

----'- Lever Remote

Chute

Crank

Lever

Chute

Deflector

Drift Cutter

Height Adjust

Skid

Figure 2

How To Remove The Snow

Thrower From The Carton

1. Locate all parts that are packed separately and remove from the

carton.

NOTE: Put fuel stabilizer in a safe

place until needed for storage.

F-001129J

Cut and discard the plastic ties that secure the crank assembly and the shift rod assembly to the pallet.

Cut down all four corners of the car- ton and lay the side panels flat.

Cut the metal bands that hold the snow thrower to the lower pallet.

Remove and discard all packing material from around the snow

thrower.

For shipping purposes, the height adjust skids are attached to the

pallet. Remove the screw that se- cures each height adjust skid to

the pallet. See Figure 3.

Hei(

Adjust Skid

Screw Figure 3

Loosen (,do not remove) the bolts

that fasten the upper and lower

handles. Raise the upper handle into the operating position.

NOTE: Make sure the cables are

not caught between the upper and lower handles.

8. Cut the ties that secure the clutch control cables to the lower handle.

See Figure 1. Move the cables away from the motor frame.

9. Make sure the clutch control cables are attached to the clutch

levers. See Figure 4.

10. Tighten the bolts that secure the

upper and lower handles.

Clutch Lever

Clutch Control Cable Figure 4

11. Hold onto the handle and pull the snow thrower off the carton.

CAUTION: DO NOT back over

cables.

How To Assemble The Handle And Crank Assembly

1. Loosen, but do not remove, the fas- teners in the upper holes of the lower handle. See Figure 5.

Loosen, Do'_

Not Remove I

r /

Crank

Assembly

Eyebolt

F-001129J

_l_ Lower Handle ,,_

Locknut Nut 3/8

Flatwasher ,_

. Install the screw, flatwasher, lock-

washer, and hex nut into the bot- tom hole on the right side of the

handles. DO NOT tighten until all

fasteners are in place.

Upper Handle

Lockwasher 318"/

Flatwasher 3/8"

Loosen, Do

_,# Not Remove

Flatwasher 3/8"

-_j Screw3/8" x 2'

Figure 5

3. Locate the crank assembly re- moved earlier. Remove the Iocknut

and flatwasher from the eye bolt

assembly.

4. Install the eye bolt through the low- er hole on the left side of the han-

dles.

5. Install the flatwasher and the lock- nut loosely on the eye bolt.

6. Carefully remove cotter pin, clevis pin, universal joint pin, and uni-

versal joint from the crank rod as- sembly. See Figure 6.

Cotter Pin

Clevis Pin

Crank Rod

Universal Joint Pin

Mount the universal joint intothe end of the worm gear. Make sure

the large holes are aligned.

8. Insert universal joint pin. Make sure opening in universal joint pin

is aligned with small opening in uni- versal joint.

9. Mount the yoke end of crank rod around the universal joint. Fasten

with clevis pin and cotter pin.

Spread ends of cotter pin to lock in place.

10. Tighten the Iocknut on the eye bolt. See Figure 5. Make sure eye belt is properly aligned and the crank can

freely rotate.

11. Tighten all handle fasteners.

Universal Joint

Worm Gear

Figure 6

How To Install The Knobs

Remote Chute Knob

1. Install the nut onto the lever. See Figure 7,

Lip _.... _

Remote

Knob

Chute

Nut

3/8"_...__ Lever

Make sure lip on the remote chute knob is pointed toward the engine.

Tighten the nut against the bottom of the remote chute knob.

Speed Select Knob

Install the speed select knob to the speed select lever. See Figure 8.

Speed Select

Knob

Figure 7

2. Assemble the remote chute knob

onto the lever until snug against the nut.

F-OO1129J

Speed Select

Lever

Figure 8

How To Install

The Speed Control Rod

1. Put the speed select lever into the sixth gear position.

2. Attach the speed control rod (end with 90 ° bend) to the speed select

bracket with washer and cotter pin. See Figure 9.

3. Put the speed select lever into the first gear position.

Attach the ball joint, located on the bottom end of the speed control

rod, to the shift yoke assembly. See Figure 10. The fasteners are attached to the ball joint at the factory.

The length ot the ball joint and speed

control rod have been pre-adjusted at the factory. _f an adjustment is required,

loosen the nut. Remove the fasteners

to disconnect the ball joint from the

shift yoke assembly. To lengthen or shorten the speed control rod, turn the adapter to obtain the correct length.

5. Make sure the speed select lever functions correctly. Move the speed

select lever through all speeds.

_Speed Select

Speed ][ Lever

Select

Bracket

Speed

Control

Rod

Speed Control Rod

Adapter _

Joint Fasteners

Washer 3/8"

Figure 9

Figure 10

How To Assemble

The Chute Deflector

1. Remove the carriage bolt. See Figure 11.

2. Raise the chute deflector into op-

erating position,

3. Fasten chute deflector to flange with carriage bolt. Make sure to

Chute Deft

Carriage

Bolt

F-001129J

Operating Po_

Flange W;

_Lsher Nut

install with head of the carriage bolt on the inside of the flange.

4. Fasten with washer and Iocknut.

5. Tighten Iocknut securely.

NOTE: Make sure all carriage bolts in flange are tight. DO NOT

OVERTIGHTEN.

6. Cut tie strap on chute deflector.

Tie Strap

Figure 11

Check The Cables

1. Check the traction drive cable and the auger drive cable. Ifthe bottom

of the cables have become discon-

nected, reinstall the cable springs. Make sure the long spring is at-

tached to the traction drive and the

short spring is attached to the au- ger drive. See Figure 12.

TractionAuger Drive Cable

Drive Cable Short

/ Spr,ng

Figure 12

2. If the top of the cables have be- come disconnected from the drive

levers, attach the cables to the "Z" fitting. See Figure 13.

"Z" Fitting Drive Lever

Cable Figure 13

How To Set The Skid Height

The snow thrower is equipped with

height adjustable skids mounted on

the outside of the auger housing. See

Figure 14. To adjust the height of the

skids, see "How To Adjust The Height

Of The Skids" in the Maintenance section.

How To Set The Length Of The Cables

The cables were adjusted at the factory and no adjustments should be neces-

sary. However, after the handles are put in the operating position, the cables can

be too tight or too loose. If an adjust- ment is necessary, see "How To Check

And Adjust The Cables" in the Service And Adjustment section.

Adj Skids Figure 14

F-001129,.I 11

How To Set The Drift Cutters

Drift cutters are used to cut a path

through snow deeper than the auger

housing.

1. Loosen the wingnuts that secure

the drift cutters to the auger hous- ing. See Figure 15.

2. Raise the drift cutters to the de- sired height.

3. Tighten the wingnuts.

_- CHECKLIST

Before you operate your new snow

thrower, to ensure that you receive the

best performance and satisfaction from

this quality product, please review the

following checklist:

Drift Cutter

Wingnul

Figure 15

e" Allassembly instructions have been

completed.

e_ The discharge chute rotates freely.

e" No remaining loose parts in carton. While learning how to use your snow

thrower, pay extra attention to the fol- lowing important items:

e" Engine oil is at proper level.

e_ Make sure gas tank is filled properly

with clean, fresh, unleaded gasoline.

e_ Become familiar with all controls-

their location and function. Operate

controls before starting engine.

F-OO1129J 12

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save

this manual for future reference.

Electric

Auger Drive Lever

Traction Drive Lever

Start Button

Primer

Ignition Button Key Switch

Box

Remote Chute Control Lever

Crank Assembly

Chute Deflector

Discharge Chute

Choke

Control Recoil

Throttle Starter Control Handle

Height Adjust

Skid

Auger Drive Lever - Starts and stops the auger and impeller (snow gathering

and throwing) Traction Drive Lever - Propels the

snow thrower forward and in reverse.

Speed Shifter Lever - Selects the speed of the snow thrower (6 speeds for- ward and 2 speeds reverse).

Crank Assembly - Changes the direction of snow throwingthrough the discharge chute.

Chute Deflector - Changes the distance

the snow is thrown.

Discharge Chute - Changes the height and direction the snow is thrown.

Height Adjust Skid - Adjusts the ground clearance of the auger housing.

Ignition Key - Must be inserted to start the engine.

Recoil Starter Handle - Starts the en- gine manually.

F-001129J 13

Shear Pin

Figure 16

Choke Control - Used to start a cold engine.

Primer Button - Injects fuel directly into the carburetor manifold for fast starts in

cold weather.

Remote Chute Control Lever - Push

forward to discharge snow high and far.

Pull remote lever back to discharge snow

down. Throttle Control - Controls the engine

speed. Electric Start Button - (if so equipped)

Usedto starttheengineusing the 120 V elec- tricstarter.

Shear Pin - Shear pins are designed to break (to protectthe machine) if an ob-

iect becomes lodged in the auger hous- =ng.

Toolbox - spare shear pins and spacers are located in toolbox.

Ddft Cutter -Cuts a path through snow higher than the auger housing.

Theoperationof any snowthrower can result in foreign objectsbeingthrown into the eyes,whichcan resultin se-

vere eye damage. Alwayswear safety

glassesor eyeshieldswhile operating

the snow thrower.

We recommendstandardsafety glassesor a widevisionsafety mask for over your glasses.

,_ WARNING: Read Owner's

charge toward bystanders. Stop the engine before unclogging discharge

chute or auger housing and before leaving the machine.

TO STOP YOUR SNOW THROWER

TO CONTROLSNOWDISCHARGE

1. Turn the crank assembly to set the

2. Push the remote chute lever for-

Manual before operating machine. Never direct dis-

To StOl_'throwing snow, release the auger drive lever. See Figure 17.

To stop the wheels, release the traction drive lever.

To stop the engine, push the

throttle control lever to off and pull out the ignition key.

TractionDriveLever

Auger DriveLever

Figure 17

direction of the snow throwing. See

Figure 18.

ward to discharge the snow high

and far. Pullthe remote chute le-

ver back to discharge the snow

down.

Chute Lever Assembly

Figure 18

HOW TO MOVE FORWARD AND

BACKWARD

1. To shift, release the traction drive lever (left hand) and move the

speed shift lever to the speed you desire. See Figure 17. Ground speed is determined by snow condi-

tions. Select the speed you desire by moving the speed shifter lever

left into the appropriate notches on the shift lever plate:

Speeds 1,2 - Wet, Heavy Speed 3 - Light

Speed 4 - Very Light Speed 5,6 - Transport only

2. Engage the traction drive lever (left hand). As the snow thrower starts

to move, maintain a firm hold on the

handles, and guide the snow throw- er along the clearing path. Do not

attempt to push the snow thrower.

3. To move the snow thrower back- ward, move the speed shifter lever

right into first or second reverse and

engage the traction drive lever (left

hand).

IMPORTANT: Do not move the speed

shifter lever while the traction lever

is down. TO THROW SNOW

1. Push down the auger driver lever

(right hand). See Figure 17.

2. Release to stop throwing snow.

F-001129J 14

HOW TO USE THE WHEEL LOCKOUT

The left wheel is secured to the axle with a lockout pin. See Figure 19. The

unit was shipped with the lockout pin in the locked position. For ease of maneu- verability in light snow conditions, dis-

connect the lockout pin as follows.

1. Pull the knob out to disengage the lockout pin.

2. To lock in the disengaged position, turn the knob 1/4 turn (90 degrees).

5. Check tire pressure (14-17

pounds). Do not exceed maximum amount of pressure.

CHECK THE OIL: NOTE: The engine was shipped from

the factory filled with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level. NOTE: Do not check the level of the

oil while the engine runs.

2. Remove the oil fill cap/dipstick. Check the oil.

3. If necessary, add oil until the oil reaches the FULL mark on the oil fill

cap/dipstick (see Figure 20). Do not add too much oil.

OII FillC_p/Dipstick

Knob

Wheel Lockout

Figure 19

BEFORE STARTING THE ENGINE

Before you service or start the en- gine, familiarize yourself with the snow thrower. Be sure you under-

stand the function and location of all controls.

2. Check the tension of clutch cable before starting the engine. See To

Adjust The Control Cable para- graph in the Service & Adjust-

ments section of this manual.

3. Be sure that all fasteners are tight.

4. Make sure the height adjust skids

are properly adjusted. See To Ad-

just Skid Height paragraph in the

Service & Adjustments section of this manual.

F-001129J

>{J_ _'_ NOTE: Oil level

_._ must be between

full and Add mark

Figure 20

4. Tighten the fill cap/dipstick securely each time you check the oil level.

NOTE: For extreme cold operating conditions of 0°F and below, use a

partial synthetic 0W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may

be used to make starting easier in

areas where temperature is consis- tently 20°1=. or lower.

FILL GAS:

NOTICE: ENGINES WHICH ARE CERTIFIED TO COMPLY WITH CAL-

IFORNIA AND US EPA EMISSION

REGULATIONS FOR ULGE ENGINES:

Are certified to operate on regular un- leaded gasoline. Include the following emission control system(s): EM, TWC

(if so equipped). Include any user ad- justable features-therefore no other ad- justments are needed.

WARNING: Experiences in-

,_ dicates that alcohol blended

fuels (called gasohol or

those using ethanol or methanol)

can attract moisture which leads to separation and formation of acids

during storage. Acidic gas can dam- age the fuel system of an engine while in storage.

NOTE: To avoid engine problems,

the fuel system must be emptied be- fore storage for 30 days or longer.

Start the engine and let it run until the fuel lines and carburetor are

empty. Use the carburetor bowl drain to empty residual gasoline

from the float chamber. Use fresh fuel next season. See the Storage

section in'this manual for additional

information.

Never use engine or carburetor cleaner products in the fuel tank or

permanent damage may occur.

Fill the fuel tank only with a fresh, clean, unleaded regular, unleaded

premium, or reformulated automo- tive gasoline. DO NOT use leaded

gasoline. Make sure that the con- tainer you pour the gasoline from is

clean and free from rust or other for- eign particles. Never use gasoline

that may be stale from long periods of storage in the container.

,_ WARNING: Gasoline is flam-

mable. Always use caution when handling or storing

gasoline. Do not fill fuel tank while snow

thrower is running, when it is hot, or

when snow thrower is in an en- closed area.

Keep away from open flame or an electrical spark and do not smoke while filling the fuel tank.

Never fill the tank completely. Fill

the tank to within 1/4"-1/2" from the top to provide space for expansion

of fuel. Always fill fuel tank outdoors and

use a funnel or spout to prevent spilling.

Make sure to wipe up any spilled fuel before stating the engine. Store gasoline in a clean, approved container and keep the cap in place

on the container.

TO STOP ENGINE

To stop engine, move the throttle con-

trol lever to "STOP" position and re-

move key. Keep the key in a safe

place. The engine will not start without

the key.

TO START ENGINE

(ELECTRIC STARTER, IF EQUIPPED) Be sure that the engine hassufficient oil. The snow throwerengine is equipped with a 120 volt A.C. electric

F--OO1129J 16

starter and recoil starter. Before start-

ing the engine, be certain that you have read the following information.

,_ WARNING: The starter is

designed to operate on 120 volt AC household current.It must be proper-

ly grounded at all times to avoid the possibility of electrical shock which

may be injurious to operator. Follow all instructions carefully as set forth in the "To Start Engine" section. De- termine that your house wiring is a

three-wire grounded system. Ask a licensed electrician if you are not sure. If your house wire system is

not a three-wire system, do not use

this electric starter under any condi- tions. If yeur system is grounded

and a three-hole receptacle is not available at the point your starter will

normally be used, one should be installed by a licensed electrician. when connecting 120 volt AC "Power

Cord", always connect the cord to the Switch Box" on the engine first,

then plug the other end into the three-hole grounded receptacle.

When disconnecting "Power cord",

always unplug the end in the three- hole grounded receptacle first.

equipped with a three-wire

power cord and plug and is

COLD START

1. Be sure auger drive and traction drive levers are in the disengaged (RELEASED) position.

2. Move throttle control to"FAST' posi- tion.

3. Remove the keys form the plastic

bag. Insert one key into ignition slot. Make sure it snaps into place. Do not turn key. Keep the second key in a safe place.

4. Rotate choke knob clockwise to the

choke ON position.

5. Connect the power cord to the switch box on the engine.

6. Plug other end of power cord into a three-hole, grounded 120 VOLT, AC

F-O01129J 17

receptacle. (See WARNING in this section).

7. Push the primer button while cov- ering the vent hole as follows: Re-

move finger from primer button between primes.

Do not prime if temperature above 50° F (10° C).

Push two time if temperature is 50° F (10 ° C) to 15°F (-10 ° C).

Push four times if temperature is below 15° F (-10 ° C).

8. Push down on the starter button until the engine starts. Do not crank

for more than 10 seconds at a time. This electric starter is thermally pro-

tected. If overheated it will stop au- tomatically and can be restarted

only when it has cooled to a safe

temperature (a wait of about 5 to 10

minutes is required).

9. When the engine starts, release the

starter button and move choke le- ver to "1/2 choke" position. When

engine runs smoothly, move choke lever to "No Choke" Position.

10. Disconnect power cord from recep- tacle, first, and then from switch box.

NOTE: Allow the engine to warm up for several minutes before

blowing snow in temperatures below 0°F.

11. Run engine at full throttle "FAST' when throwing snow.

WARM START

If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do not push the primer button. If the en- gine fails to start, follow the Cold Start

instructions.

TO START ENGINE

(RECOIL STARTER)

Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a recoil starter. Before

starting the engine, be certain that you have read the following information.

COLD START

Be sure auger drive and traction drive levers are in the disengaged (RELEASED) position.

Move throttle control to"FAST" posi- tion.

Remove the keys form the plastic bag. Insert one key into ignition slot. Make sure it snaps into place.

Do not turn key. Keep the second

key in a safe place.

4. Rotate choke knob clockwise to the choke ON position.

5. Push the primer button while cov- ering the vent hole as follows: Re-

move finger from primer button

between primes.

Do not prime if temperature above 50 ° F (10 ° C).

Push two time if temperature is 50 ° F (10 ° C) to 15°F (-10 ° C).

Push four times if temperature is

below 15° F (-10 ° C).

6. Pull the starter handle rapidly. Do not allow the handle to snap back,

but allow it to rewind slowly while keeping a firm hold on the starter

handle.

7. As the engine warms up, move choke lever to "1/2 choke" position.

When engine runs smoothly, move choke lever to "No Choke" Posi-

tion.

NOTE: Allow the engine to warm

up for several minutes before

blowing snow in temperatures below 0°F.

8. Run engine at full throttle "FAST" when throwing snow.

WARM START

If restarting a warm engine after a short

shutdown, leave choke at "OFF" and do

not push the primer button. If the en-

gine fails to start, follow the Cold Start instructions.

FROZEN STARTER

If the starter is frozen and will not turn engine:

1. Pull as much rope out of the starter as possible.

2. Release the starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the

two previous steps until the engine

starts. Then continue with the direc- tions for cold start.

To help prevent possible freeze-up of recoil starter and engine controls, pro-

ceed as follows after each snow remov- al job.

1. With the engine running, pull the starter rope hard with a continuous full arm stroke three or four times.

Pulling of starter rope will produce a loud clattering sound. This is not

harmful to the engine or starter.

2. With the engine not running, wipe all

snow and moisture from the carbu-

retor cover in area of control levers. Also move throttle control, choke control, and starter handle several

times.

_ WARNING: Never run en-

gine indoors or in enclosed, poorly ventilated areas. En-

gine exhaust contains CARBON MONOXIDE, AN ODORLESS AND

DEADLY GAS. Keep hands, feet,

hair and loose clothing away from any moving parts on engine and

snow thrower.

The temperature of muffler and

nearby areas may exceed 150°F. Avoid these areas.

DO NOT allow children or young

teenagers to operate or be near

snow thrower while it is operating.

F-O01129.1 18

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