Craftsman 536.797470 User Manual

3.8 Horsepower
9 anch EDGER/TRIMMER
MODEL NO.
536.797470
OWNER'S MANUAL
®
Caution:
instructions before first use
of this product.
Sears, Roebuck and Co., Hoffman Estates 60179 U.S.A.
339690 3/04t96
Table of Contents 2 Service and Adjustments 13.14
Warranty 2 Storage 14-15 Safety Rules 2-3 Troubleshooting t5
Contents of Shipping Carton 4 Spanish (EspaSol) 16-30 Assembly 5-7 Edger Repair Parts 31-35 Operation 7-11 Engine Repair Parts 36-39 Maintenance 11-12 Parts OrdertnglService Back Cover
LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN EDGER/TRIMMER
Forone year fromthe date of purchase, when thisCraftsman Edger/Trimmer is main-
tained, lubricated, and tuned up according to the operating and maintenance instruc- tions in the owner's manual, Sears will repair, free of charge, any defect in material or
workmanship._
Ifthis Craftsman Edger/Trimmer is used for commercial or rental purposes, this war- ranty applies for only 90 days from the date of purchase_
This warranty does not cover the following: . Expendable items which become worn during normal use, such as spark plugs, etc.
* Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructionscon- tained in the owner's manual
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN EDGER/ TRIMMER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE
UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may alsohave other rightswhich may vary from state to state.
Sears, Roebuck and Co,, D817WA, Hoffman Estates, |L 60179
_k Look for this symbol to potnt out Important safety precautions, It means-°-
ATTENTION!!! Become alertif! Your safety is Involved.
CAUTION: Always disconnect spark
plug wire.and place wire where itcannot
contact spark plug to prevent accidental
starting when setting-up, transporting, adjusting or making repairs,
IMPORTANT: Safety standards require operatorpresence controls to minimize the
risk of injury. Your Edger/Trimmer is equipped with suchcontrols, Do not attempt
to defeat the function of the operator presence controlunder any circumstances,.
BEFORE USE
Read the owner's manual carefully., Be thoroughly familiar with the controlsand
the proper use of the edgerttrimmer_ Know how to stop the edger/trimmerand
disengage the controls quickty_
, Do not operate the edgerltrimmer without
wearing adequate outer garments, Wear
footwear that willimprove footing on slippery surfaces.
Keep the area of operationclear of aft persons, particularly small children and
pets..
Thoroughly inspectthe area where the edger/trimmer is to be used and remove
all foreign objects,
FUEL SAFETY
Handle fuel withcare; itis highlyflam-
mableo
Use an approved container.
Check fuel supply before each use, allowingspace for expansion as the heat
of the engine and/or sun can cause fuel to
expand,
Fill fue! tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel
2
tank cap securely and w_peupspilled fuel.
Never remove the fuel tank cap or add fuel to a runningor hotengine°
Never storefuel or edger/trimmer with
fuel inthe tank inside a buildingwhere fumes may reach an open flame.
OPERATING SAFETY
Never allow children or young teenagers tooperate the edger/trimmer, Keep them
away while itis operating, Never allow adultsto operate the edger/trimmer
withoutproper instruction,
. Do not operate this machine ifyou are
taking drugs or other medication which
can cause drowsiness or affect your
ability to operate this machine.
Do not use this machine if you are mentally or physically unable to operate
this machine safely, ' '
. Always wear safety glasses, or eye
Shields during'opei'ati0n .orwhile perform- ing an adjustment or repair to protect
your eyes from foreign objects that may be thrown from the adgedtrimmer.
Do not put hands or feet near Or under rotating parts.
Exercise extreme caution when operating
on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or
traffic.
Exercise caution to avoid slipping or
falling..
Never operate the edger/trimmer without
proper guards, plates, or other safety protective devices in place,
- Never operate the edger/trimmer at high transport speeds on slipperysurfaces. Look behind and use care when backing
Never allow bystanders near the edger!
trimmer.
Keep childrenand pets away while
operating.
Never operate the edger/trimmer wilhout
good visibility or light.
, Do not run the engine indoors_The
exhaust fumes are dangerous, containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS. .'
Take all possible precautions when leaving the edger/trimmer unattended°
Stop the engine°
. Do not overload the edger/trimmer
capacity by attempting to edge too deep at too fast a rate.
SAFE STORAGE
Always refer to the owner's manual
instructionsfor importantdetails ifthe
edger/trimmer is to be stored for an extended period..
Never storethe edger/trimmer with fue_in the fuel tank inside a building where
ignitionsources are present such as water and space heaters, clothes dryers,
and the likeoAllow the engine to cool before storing in any enclosure.
Keep the edger/trimmer in safe working condition. Check all fasteners at frequent
intervals for proper tightness.
REPAIR!ADJUSTMENTS SAFETY
. After strikinga foreign object, stop the
engine (motor). Remove the wire from the
spark plug, and keep the wire away from the plug toprevent accidental starting.
Thoroughly inspectthe edger/trimmer for any damage, and repair the damage
before restartingand operating it,,
,; If edger_rimmer shouldstartto vibrate
abnormally, stopengine (motor) and check inlmediatelyfor the cause.
Vibration is generally a warning of
trouble,
Stop the blade whenever you leave the .operating position. Also, disconnect the
spark plug wire before unclogging the blades and when making any repairs,
adjustments, or inspections.
When cleaning, repairing, or inspecting, shut off the engine and make certain all
moving parts have stopped.
Never attempt to make any adjustments
while the engine is running except when specifically recommended by the manu- facturer..
WARNING: The engine exhaust
from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm,.
WARNING: This unit is equipped
with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's ex-
haust system is equipped with a spark ar- rester meeting applicable local or state laws
(if any). if a spark arrester is used, it should
be maintained in effective working order by the operator,
In the state of California the spark arresler
is required by law (Section 4442 of the Cali- fornia Public Resources Code). Other states may have similar laws. Federal laws
applyon federal lands_A spark arrestor/ Sears Authorized Service Center (See RE-
muffler isavaitabIe through your nearest PAIR PARTS section in this manual).
Contents of Parts Bag (actual size)
(4) - Hex Head Wide
Flange Screws (8) - Hex Head Nuts 5/16-18x 5/8 Inch 5/16-18
(I) - Spacer _70 Inch (t) - Hex Head Jam
(left rear wheel nut 3t8_16
assembly)
jlllIll Itll
(2i - Hair Pins 1 - Cotter Pin
11) - Shoulder Bolt 3/8_16 x 1AQQinch
@
(1) - 5/16-18 Hex Head
Wide Flange Locknut
(1) - 112x 3t4 Inch
Flatwasher(right rear wheel assembly)
(2) - 11t32x11/16 inch
©i ......1
(I) - Io39 Inch long Spacer
(front wheel assembly)
(1) - 5f16_18 x 3_00 Inch Hex Head Screw
Parts packed separately In carton (not shown full size)
(3) - Wheels
(1) - Lower Handle
(1) -Control Rod 1 - Owner's Manual (not shown)
1 - Container SAE30 oit
4
(4)- Hex Head Screws
5116-18x 1-114 Inch
2 - Parts Bags (not shown)
Flatwashere (front wheel assembly)
(1) - Upper Handle
Assembly
_'/V_ CAUTION: Always wear safety
glasses or eye shields while assembling Edger!Trimmer,
TOOLS REQUIRED FOR ASSEMBLY 2 - 1/2 inchWrenches
(or adjustable wrench)
2 - 9/16 inch Wrenches
(or adjustable wrenches)
2 - Adjustable Wrenches
1 - Regular Screwdriver 1- Pliers
The figure to the rightshows the Edger/ Trimmer completely assembled,
References to the right or left hand side
of the Edger/Trimmer are from the view-
point of the operator's position behind the unit,,
TO REMOVE EDGER/'[RIMMER
FROM CARTON . Remove the lower handle, control rod,
upper handle and packing material from
the carton.
Remove wheels, parts bags and packing material from the carton.
Cut down all four corners of the carton,
Remove packing material from around
Edger/Trimmer blade.
TO ASSEMBLE THE EDGER/ TRIMMER
NOTE: Lower handle shouldbe attached first as itis difficult to attach lower handle
with the wheeis on.
- Place lower handle inside the Edger/ Trimmer frame as shown intop figure
and secure in place with four 5/16-18x 5/8 inchhex head wide flange screws and four 5/1 6-18 hex head Iocknuts
found in parts bag. Hold back on the
lower handle as you tighten the screws, Locknuts should be on the insideof the
frame as shown in middle figure of this
page°
Attach the right rear wheel to the wheel
support rod of the Edger/Trimmer as shown in lower figure on this page with a
1/2 x 3/4 inch flatwasher and cotter pin
found tn parts bag, Bend ends of cotter pin,,
Upper
Handle
Handle
Handle
5116-18X5/8 inch(_
Frame/
VIEW FROM RIGHT SIDE
112x3/4' _ '
Pit
Flatwasher Wheel _[ _
Cotter _
Lever
Rod
LowerHandle
!
5116-18)-_
-tHexHead ! ,
de
/
, Attach the left rear wheel tothe Edger!
Trimmer shownin figure belowwith a 3/8-16 x 1.40 inchshoulder bott,spacer
and 3/8-16 hex head jam nut found in partsbag.
ViEWFROM INSIDELEFT REARWHEEL
Spacer (_70inchtong)
ShoulderBolt
318-16
Jam Nut
Attach the front wheel to the Edger/ Trimmer shown in figure be!ow with a
5/t6-t8 x 3.00 inch hex head screw,two
11132x 11/16 inchflatwashers, one spacer and a 5ti6-18 hex head wide
flange locknut found in parts bag,
VIEW FROM FRONT
5/16-18 Wide Range Locknut
It132xl 1/16
_atwasher
11t32xl 11t6Inch
Hex H
Screw ( Long) 5/16-18x3inches
Place the upper handle on the lower handle zs shown in next figure and at[gn
upper handle holesin lower handle, and
secure in place withfour 5/16-18 x 1-114
inchhex head screws and four 5/16_18
hex head locknutsfound in parts bag. Locknuts should be to the inside of the
two handles as shown,
The clutch lever is located on the left
hand side of upper handle when properly Installed, Insert one end of the control rod
from left to right through the hole inthe clutch lever and attach with a hair pin
found in parts bags, See next figure,
, Place the clutch lever in the first depth
selection and insertthe other end of the control rod through the holein the quill
support arm. Attach with hairpin found in parts bag_
Movethe clutch lever to rearmost NEUTRAL position and latch in,
i
If it is difficult to get the clutch lever into NEUTRAL, itmay be necessary to loosen
the four screws and nuts holdingthe lower handles to the frame as shown in
first figure on page 7, Pry up (forward) on the handles only enough to allow the
clutchlever to freely enter the NEUTRAL position. Re-tighten nuts and screws.
When the clutchlever is in NEUTRAL the quill support arm should be close to the
spacer and screw behind it as shown below.
position)
_.._. lutch
r Lever
trol
Rod
Locknuts
x1-1/4
Hex Head
Screw
Handle
Quill
Arm
cer
VIEW FROM RIGHT SIDE OF UNIT
RightSide Lower
LowerHandle Mounting
er CHECKLIST
Before you operate and enjoy your new Edger/Trimmer, we wishto assure that you
receive the best performance and satisfac- tionfrom this quality pmducto
KNOW YOUR EDGER/TRIMMER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
EDGER/TRIMMER. Compare the illustrationswith your EDGERKRIMMER to familiarize
yourself withthe Ibcation of variouscontrolsand adjustments°Save thismanual for future
reference.
Fast Stow Stop Primer Button
PLEASE REVIEW THE FOLLOWING CHECKLIST: _f Al! assembly instructions have been
comp_eteoo
,/" No remaining loose parts in carton_ ,/" All fasteners have been properly inn
stalled and tightened.,
While learning how to use your Edger/
rimmer, pay extra attention to the follow-
ing important items;
_'€" Engine oil is at proper level =Z_f Fuel tank is filled with fresh, clean,
regular UnIeaded gasoline_
JJ Become familiar with all controls-their
location and function. Operate controls before starting engine.
ThrotUe
Con_olRod
VIEW OF BLADE AREA
1
Rear
Throttle Control - Used to controlthe en- gine speed.
Primer Button - injectsfuel directlyintothe carburetormanifoldfor faster starts.
Starter Handle - The engine on thisEdger/ Trimmer is equipped with an easy pull recoil
starter° Clutch Lever - Used to start and stop the
blade and controlthe depth of cut. Blade Guard - Used to prevent stones or
other materialfrom being thrown at the op- eratoro
Index Lever - Permits adjustment from the edging (vertica})positionto trimming (hori-
zontal) position, To change position, puUthe
indexlever and rotate the quillassembly to
the desiredangle or position.
Adjustable Rear Wheel - Right rear wheel is adjustable to level Edger/Trimmer when
edging along acurb(curb-hopping). Adjustable Front Wheel - Front wheel is
adjustablefrom side-to-side for balance.. Also, can be adjusted down for curb-hop-
ping_
HOW TO USE YOUR EDGER
Z_ WARNING: The operation of this
Edger/Trimmer can resultin foreign objects
being throwninto the eyes, which can cause
severe eye damage. Always wear safety
glasses or eye shields while operating the
Edger/Trimmer. We recommend standard safety glasses or
Wide Vision Safety Mask for over your glasses.
TO STOP EDGER/TRIMMER
. To stop the engine, make sure the clutch
lever is all the wayback or up and move
the throttlecontroilever tothe STOP
ositon,
CAUTION: Never leave the Edger/
Trimmer unattended while the engine is
running,Always disengage the cutting blade
and stop the engine, 7'0 USE THROTTLE CONTROL
Run atfulI engine speed during normal
use.
Push throttlecontrollever up to increase speed; down to decrease speed.
TO USE PRIMER BUTTON . Push primerbuttonfive times See page 7
figure for location_ Wait about two
secondsbetweeneachpush.
. Donotuseprimerbuttonto restarta
warmengineaftera shortshutdown.
TO USE THE CLUTCH LEVER
Start the engine and move the clutch lever forward or down to engage the
cuttingblade.
- Select the edgingdepth you need. There are 5 selections up to 2-3/4
inchesdeep_ IMPORTANT: ff verydeep edging is
required, we recommend that a shal- low cut be made first, then cuts at
greater depths until the desired depth
is obtained_
TO USE THE INDEX LEVER
(TRIMMING OPERATION)
Stop engine and disconnect the spark plug wire from the spark plug_
- Loosenthe knob shown Jnfigure below on the front wheel arm and slide the
wheel all the way to the right side°
Tighten the knob securely.
Z_ CAUTION: The front wheel must be
in the extreme rightpositionto prevent the
blade from strikingwheel while in trimming position_
Pull the index lever out of its notch as shown below and position it in the notch marked 90=.See figure on page 9.
Reconnect the spark plug wire and start the engine, Move the clutch
lever to the destred tdmming height.
,/_ CAUTION: Never leave the Edger/
Trimmer unattended while the engine is
running.Always disengage the cutting blade and stop the engine,
8
INDEXLEVERIN THENOTCH MARKED"90"
TO USE CURB-HOPPING FEATURE
The adjustablefront and right rear wheel feature permit the Edgar/Trimmer to be used on an uneven surface such as a curb
as shown infigurebelow, . Stop the engine and disconnect the
spark plug wire from the spark plug,
Loosen the knob on the front wheel arm bracket and slide the wheel to the best
positionto clear the curb and balance the
unit.
Tighten the knob securely, . Using the curbheight adjust lever, lower
the front wheelto a positionthat places the Edger/Trimmer level with the left rear wheel on the uneven curbsurface,
. Loosen tee knob on the inside rightrear
of the main frame that secures the wheel support rod as shownbelow.,
Slide the rear wheel down until the
Edger/Trimmer is level when the left wheel is on the curb.
. Tighten the knob securely,
Reconnect the spark plug wire and start the engine. The depth of cut adjustment
isthe same as described in Edging
Operation paragraph,
CAUTION: Keep away from the
rotating blade, The blade can cause injury BEFORE STARTING ENGINE
PRE-USE CHECK OF CONTROLS Ati controls shou!d be checked for proper
function before servicing or starting the
engine., ° Move the clutch lever intoall six
positions in the selector plate, Make sure the clutch lever snaps into all six
holes,
Return the clutch lever to the rearmost hole in the selector plate°
FILL/ADD OIL:
This Edger/Trimmer was shipped with a 20 ounce container of SAE30 motor oil This
oit must be added to the engine before operating, Remove the oil fiI_cap and fill
the crankcase,, DO NOT OVERFILL,
NOTE: Engine may already contain some residualoil Check frequentlywhen filling
the crankcase. OIL RECOMMENDATIONS
Only use highquality detergent oil rated with API service classificationSG, Select
the oil's SAE viscosity grade according to your expected operating temperature
Although multi*viscosity oils (5W30, t0W30, etc_)improve starting incold weather, these multi-viscosity oiJswiliresult in increased oil
consumption when used above 32°F. Check your engine oil level more frequently
to avoid possible engine damage from
runninglow on oil,
Tee Knob (Behind..
Wheel)_,
Rear
Support Rod
Adjust Lever
Front Wheel Arm
Front
Colder <€ -- )>Warmer
(( _))
j j
5W30 SAE30
TO ADD ENGINE OIL * Ptace the Edger/Trimmer on a level
surface.
Remove the oil fill cap as shown in figure on page 10,
. Fill the engine crankcase, pouring sEowiy,
Do notoverfill, For approximate capacity
see PRODUCT SPECIFICATIONS chart in this manual°
o
Reinstall the oil fill cap and tighten securely
v
Check oil before each use Add if
needed Change oil after the first2 operating hours and every 25 operating hours
thereafter.
Cap
Oil Fill Cap
FILL GAS
Fill the fue! tank with clean, fresh, unleaded grade automotive gasoline. Be sure that the container you pour the gasoline from is
clean and free from dust or other foreign
particles° Never use gasoline that may be stale from long periods of storage in the
container.
L_ CAUTION: Never fillthe gas tank while the engine is runningor hot
Immediately wipe offany spilledgasoline
before attempting to startthe engine,,
/_ CAUTION: Gasoline is flammable and caution must be used when handlingor
storingit. Do notfill fuel tank while Edger/ Trimmer is running, hot, or when inan
enclosed area, Keep away from open flame, electricalspark, and do not smoke
while filling the fuel tank Never fillfuel tank completely; but fillthe tank to within 1/4-1/2
inchfrom the top to provide space for expansion of fuel Always fill fuel tank outdoorsand use a funnel or spout to
prevent spilling. Make sure to wipe up any spilled fuel before starting the engine Store gasoline in a clean, approved container,
and keep the cap inplace on the container Keep gasoline in a cool, well ventilated
place; never in the house Never buy more than a 30 day supply of gasoline to assure
volatility_ Gasoline is intendedto be used as a fuel for internal combustion engines
therefore, do not use gasoline for any other purpose°Since many children like the smell
of gasoline, keep itout of their reach
because the fumes are dangerous to inhale, as wel! as being explosive°
WARNING: Experience indicates
that alcohol blended fuels called gasohol or using methanol can attract moisture which
leads to separation and formation Ofacids duringstorage. Acidic gas can damage the
fuel system of _n engine while instorage
To avoid engine problems;the fuel system should be emptied before storage of 30
days or longer. Drain fuel tank, start engine
and let _trun untilfuel lines and carburetor are empty Use fresh fuel next season. See
Storage Instructions for additional informa-
tion. Never use engine or carburetor
cleaner products in the fuel tank or perma- nent damage may occur°
TO START THE ENGINE
Before starting the engine, be sure you have read and understood all the instruc-
tions on the preceding pages The Edger/ Trimmer is equipped with a recoilstarter.
The operation of the engine is controlled by the throttle control lever
Pull the clutch lever all the way back or up to the rearmost hole to raise and
disengage the bladeo
Move the throttle control lever, see figure
on page 7 to the FAST position
Push primer buttonfive times, see figure on page 7. Wait about two seconds
between each push NOTE: Do not use primer button to
restart a warm engine after a short shutdown
To start engine, grasp the engine starter handle firmly with your right hand°
Hold the edger handle firmly with your left hand
Pull up sharply on the recoil starter handle DO NOT allow the starter rope to
snap back, let it rewind slowly while holding the starter handle If engine fails
to start after three pulls, push primer button two times and pull starter rope again.
When the engine starts Push throttle controllever up to increase speed; down
to decrease speed Run at full engine speed during normal use°
NOTE: The cuttingblade speed is controlled by the engine speed_To
reduce the cutting blade speed, push down on the throttle control lever To
increase the blade speed, push the
to
throttle control lever up
, To stopthe engine, make sure the clutch
lever isal! the way back or up and move
the+throttle control lever to the STOP position.
CAUTION: Never run the engine
indoorsor in a poorlyventilated area° Engine exhaust containscarbon monoxide,
an odorless and deadlygas,,Keep hands,
feet, hairand looseclothing away from any
moving partson the engine or edger/
trimmer. Avotd the muffler and surrounding
areas°Temperatures may exceed 150° F.
EDGING TIPS
Edging is best p+erformedwhen conditions are dry. If the soil Jstowet, dirt becomes
packed in and around the blade causing premature belt wear and decreased
performance°
tf did does become packed around the blade, stop the engine, remove the spark
plug wire, and remove the packed debris before continuingto edge°
CUSTOMER RESPONSIBILITIES _
tf very deep edging is required, we recommend that a shallow cut be made
first,then cuts at greater depth until the
desired depth is obtalned.
Uniform edging can be performed when the blade guide rides on and against the
surface whtch you are edging.
Edging can be customized by varying the number of passes and by the distance
your blade is from the surface you are edging°
PRODUCT SPECIFICATIONS
Horse Power: 3°8
DisPlacement: 9.52 cu. in. (156 cc)
2_0 qL (unleaded)
Lubrication: 20 oz. SAE_30W
Spark Piug: Champion CJ-8 or
Equivalent
RECORDS
Fill In dates as After "_Before'Frs_, "EVOW'Evory Every Begin Bslora
you complete First Each quontiy 5 10 25 kach Storage
regularservice 2 use '=Hours Hours Hours Season
Lubricate aUPivot Points
LubricateWheelAxies CheckEngineoii Levei
ChangeEngine0t1
Replace AirCleanerFilter
Hours
v"
V'
v, ,I I
..... _ v" __i
,I I
ChockSp_.Ptug
Check Drive Belt Tighten All Screws and Nuts
CheckBladeWeas/Damsge
GENERAL RECOMMENDATIONS The warranty on this Edger/Trimmer does
notcover items that have been subjected to operatorabuse or negligence, To receive
full value from the warranty,the operator
v"
must maintain the Edger/Trimmer as in- structed inthis manual. The above chart is
providedto assist the operator inpropedy maintaining the edger/trimmer
I1
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