Craftsman 536.772101 User Manual

Page 1
3.5 Horsepower
9 Inch
EDGER
MODEL NO.
536.772101
Caution: Read and follow all Safety Rules
and Operating Instructions before
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
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TABLE OF CONTENTS

WARRANTY STATEMENT 2 SERVICE AND ADJUSTMENT 17 SAFETY RULES 3 TROUBLE SHOOTING CHART 20
INTERNATIONAL SYMBOLS 5 EDGER REPAIR PARTS 21 ASSEMBLY 6 ENGINE REPAIR PARTS 25 OPERATION 10 SPANISH (ESPAÑOL) 31
MAINTENANCE 14 PARTS AND SERVICE BACK COVER

WARRANTY STATEMENT

LIMITED ONE-YEAR WARRANTY ON CRAFTSMAN EDGER
For one year from the date of purchase, when this Craftsman Edger is maintained, lubri cated, and tuned up according to the operating and maintenance instructions in the owner's manual. Sears will repair, free of charge, any defect in material or workmanship.
If this Craftsman Edger is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover the following:
• Expendable items which become worn during normal use, such as spark plugs, etc.
• Repairs necessary because of operator abuse or negligence, including bent crank shafts and the failure to maintain the equipment according to the instructions contained in the owner’s manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN EDGER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., D817WA, Hoffman Estates, IL 60179
A WARNING:
A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
IMPORTANT: This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws apply on fed eral lands. A spark arrester/muffler is available through your nearest Sears Service Cen ter (see the REPAIR PARTS section in this manual).
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A

SAFETY RULES

Safe Operation Practices for Edger.
WARNING; Look for this symbol to point out important safety precautions. It means; “Attention! Become Aiert! Your Safety is Involved.”
WARNiNG: To prevent acciden
tai starting when setting-up,
A
piug wire and put wire where it cannot contact the spark plug .
transporting, adjusting or mak
ing repairs, aiways disconnect spark
Before Use
• Read the owner’s manual carefully. Be
thoroughly familiar with the controls and the proper use of the Edger. Know how to stop the Edger and disengage the controls quickly.
• Do not operate the Edger without wearing
adequate outer garments. Wear footwear that will improve footing on slippery sur faces.
• Keep the area of operation clear of all per
sons, particularly small children and pets.
• Thoroughly inspect the area where the
Edger is to be used and remove all foreign
objects.
Fuel Safety
• Handle fuel with care; it is highly flam
mable.
• Use an approved container.
• Check fuel supply before each use, allow
ing space for expansion as the heat of the engine and/or sun can cause fuel to ex pand.
• Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors. Replace fuel
tank cap securely and wipe up spilled fuel.
• Never remove the fuel tank cap or add fuel
to a running or hot engine.
• Never store fuel or Edger with fuel in the
tank inside a building where fumes may reach an open flame.
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Operating Safety
• Never allow children or young teenagers to operate the Edger. Keep them away while it is operating. Never allow adults to oper ate the Edger without proper instruction.
• Do not operate this machine if you are tak ing drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
• Do not use this machine if you are mentally or physically unable to operate this ma chine safely.
• Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect your eyes from foreign objects that may be thrown from the Edger.
• Do not put hands or feet near or under ro tating parts.
• Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
• Exercise caution to avoid slipping or falling.
• Never operate the Edger without proper guards, plates, or other safely protective devices in place.
• Never operate the Edger at high transport speeds on slippery surfaces. Look behind and use care when backing.
• Never allow bystanders near the Edger.
• Keep children and pets away while operating.
• Never operate the Edger without good visi bility or light.
• Do not run the engine indoors. The ex haust fumes are dangerous, containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS.
• Take all possible precautions when leaving the Edger unattended. Stop the engine.
• Do not overload the Edger capacity by at tempting to till too deep at too fast a rate.
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SAFETY RULES
Safe Storage
Always refer to the owner's manual instruc tions for Important dotails If the Edger is to be stored for an extended period.
Never store the Edger with fuel in the fuel tank inside a building where ignition sources are present such as water and space heaters, clothes dryers, and the like. Allow the engine to coo! before storing in any enclosure.
Keep the Edger in safe working condition. Check all fasteners at frequent intervals for proper tightness.
Repair / Adjustments Safety
• After striking a foreign object, stop the en gine. Remove the wire from the spark plug, and keep the wire away from the plug to prevent accidental starting. Thoroughly in-
spect the Edger for any damage, and re pair the damage before restarting and operating it.
If Edger should start to vibrate abnormally, stop engine and check immediately for the cause. Vibration is generally a warning of trouble.
Stop the engine whenever you leave the operating position. Also, disconnect the spark plug wire before unciogging the blade and when making any repairs, ad justments, or inspections.
When cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped.
Never attempt to make any adjustments while the engine is running except when specifically recommended by the manufac turer.
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SAFETY RULES

INTERNATIONAL SYMBOLS

IMPORTANT; Many of the following symbols are located on your unit or on literature sup plied with the product. Before you operate the unit, learn and understand the purpose for each symbol.
Page 6
ASSEMBLY
ASSEMBLY
Parts Packed Separately in Carton
1 - Owner's Manual (not shown)
1 - Container Of Oil
2 - Hair Pin
1 - Control Rod
1 - Control Rod
1 - Hair Pin
1 - Container of Oil
WARNING: Always wear safety
A
Figure 1 shows the Edger completely as
sembled.
References to the right or left side of the Edger are from the viewpoint of the opera
tor’s position behind the unit.
REMOVE THE EDGER FROM THE
CARTON
1. Remove the bottle of oil and parts bag
glasses or eye shields while as sembling the Edger.
from the carton.
2. Cut down all four corners of the carton.
3. Remove the packing material positioned around the front and rear of the unit.
Leave the packing material on the bot tom of the unit until the control rod is as sembled. This will keep the front wheel in a stable position.
4. Lift the Edger out of the carton and place on a hard level surface.
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HOW TO RAISE THE HANDLE
ASSEMBLY
Loosen the knobs and raise the upper handle to the upright position. See Figure 2.
2.
Tighten the knobs. Make sure the
knobs are to the outside of the handles
as shown in Figure 2.
3.
Insert the end of the control rod, from RIGHT to LEFT, through the hole in the
front wheel arm. Attach with hair pin
found in parts bag. See Figure 3.
Push down on the handle to tilt the unit
back.
5. Insert the other end of the control rod, from RIGHT to LEFT, through the hole in
depth control lever and fasten with
the
hair pin. See Figure 4.
6. Move the depth control lever forward to the STARTING and TRANSPORT posi tion.
7. Remove any packing material from the bottom of the unit.
8. To attach the recoil starter rope to the
rope guide, twist the recoil starter rope
through the rope guide. See Figure 5.
Control
Rod
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Front
Wheel Arm
Hair Pin
Figure 3
Page 8
ASSEMBLY
HOW TO PREPARE THE ENGINE
Fill With Oil
This Edger was shipped with a 20 ounce container of SAE30 motor oil. Add this oi! to the engine before operating. To fill the crank case, remove the oil fill cap/dipstick and add the SAE30 motor oil. DO NOT OVERFILL.
NOTE: The engine may contain a small amount of oil. When adding oil, frequently insert the oil fill cap/dipstick and check the amount of oil in the engine. DO NOT OVERFILl.
Oi! Recommendations
Only use high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to your ex pected operating temperature. Although mul ti-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32 degrees. Check the engine oil level more frequently to avoid pos sible engine damage from running the en gine low on oil.
32“
Colder ------- — — --------Warmer
<■----------------------- ---------------------->
5W30
SAE30
How To Add The Engine Oii
1. Put the Edger on a level surface.
2. Remove the oil fill cap (Figure 6).
3. Slowly fill the engine crankcase. DO NOT OVERFILL.
How To Fill With Gasoline
Make sure that the gasoline container is clean and free from dust or other foreign ma terial. Never use gasoline that could be stale from long periods of storage.
1. Remove the fuel cap.
2. Fill the fuel tank with clean, fresh, un leaded grade automotive gasoline.
WARNING: Always use a safety
fuel container. Do not smoke
A
NOTE; ENGINES WHICH ARE CERTIFIED TO COMPLY WITH CALIFORNIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES, are certified to operate on regular unleaded gasoline. Include the following emission control system(s): EM, TWC (if so equipped). Include any user adjustable features - therefore no other adjustments are needed.
when adding the fuel mixture to
the engine. When inside an enclosure, do not fill the fuel tank. Before you add the fuel mixture, stop the engine. Let the engine cool for several minutes.
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ASSEMBLY
CHECKLIST
For the best performance and satisfaction from this quality product, please review the following checklist before you operate the
Edger; y All assembly instructions have been
completed.
y Check carton. Make sure no loose
parts remain in the carton.
y
All fasteners have been properly tights
ened.
As you learn how to use the Edger, pay extra attention to the following Important items:
yy
Engine oil is at proper level.
yy
Fuel tank is filled with a fresh, clean,
regular Unleaded gasoline.
yy
Become familiar and understand the
function of all controls. Before your start the engine, operate all controls.
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OPERATION
KNOW YOUR EDGER
READ THE OWNER’S MANUAL AND ALL SAFETY RULES BEFORE YOU OPERATE the
Edger. To familiarize yourself with the location of the controls, compare the illustrations with your Edger. Save this manual for future reference.
Engine Stop Lever
Depth Control Lever
Control Rod
Throttle Control ^ _
Primer Button
Fuel Tank
Cap
Blade Guard
Blade
Blade Guide
Air Filter
Throttle Control - Controls the engine
speed.
Primer Button - Injects fuel directly into
the carburetor for faster starts.
Recoil Starter Handle - The engine is
equipped with an easy pull recoil starter.
Depth Control Lever - Use to control the
EYE PROTECTION
Always wear safety glasses. If you wear eye glasses, put a Wide Vision Safety Mask over your eye glasses.
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depth of cut.
Blade Guard - Use to prevent stones or
other material from being thrown at the oper ator.
Engine Stop Lever — Must be engaged
to allow the engine to start and run. Re lease to stop the engine.
WARNING: Debris thrown from the Edger can result in foreign
A
eyes, which can cause severe eye dam age. Always wear safety glasses or eye shields when operating the Edger.
objects being thrown into the
Page 11
OPERATION
WARNING
runs, the blade will rotate. To
A
feet away from blade.
HOW TO STOP THE EDGER
1. Move the depth control lever forward to
A
the cutting blade and stop the engine.
HOW TO USE THE ENGINE STOP LEVER
1. Release the engine stop lever and the
2. If the engine continues to run, move the
IMPORTANT: Before you start the engine, operate the engine stop lever several times. Make sure the engine stop cable moves freely, if the engine stop cable is bent or damaged, replace the cable. If the problem continues, take the Edger to a Sears Service Center to correct the prob lem.
prevent injury, keep hands and
raise the blade. Then, release the engine stop lever. See Figure 8.
WARNING: Never leave the
Edger unattended while the en gine is running. Always raise
engine and the blade will automatically stop. To run the engine, hold the
stop lever in the operating position. See
Figure 8.
throttle control to the STOP position.
When the engine HOW TO USE
engine
THE DEPTH CONTROL LEVER
1. start the engine.
control lever back.
3. Select the edging depth that you need. There are three selections with an approximately depth of two inches.
NOTE; For deep edging, first cut at shal low depths. Then, cut at greater depths until the desired depth is obtained.
Engine Stop Lever
(Operating Position)
pull the depth2. To lower the cutting blade,
Figure 8
HOW TO USE
THE PRIMER BUTTON
When starting a cold engine, push the prim
er button five times (see Figure 9). Wait
approximately two seconds between each push.
IMPORTANT: When starting a warm en gine, do not use the primer button.
HOW TO USE
THE THROTTLE CONTROL
1. Push the throttle control forward to in crease engine speed, or pull back to de crease engine speed (see Figure 9).
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2. During normal use, run the engine at full speed.
Page 12

OPERATION

HOW TO STOP THE ENGINE
To stop the engine, release the engine stop lever. If the engine continues to run, move the throttle control to the STOP position.
If the engine will not stop, hold a screwdriver against the spark plug and against the en gine cooling fins. The spark will go to ground and the engine will stop.
HOW TO START THE ENGINE
WARNING; When the engine
runs, the blade will rotate. To
A
IMPORTANT: Before you start the engine, move the edger to the desired location. Op erate the controls several timer. Make sure all controls move freely.
1. Check the oil.
2. Fill the fuel tank with regular unleaded
NOTE: Do not use gasohol or methanol. Do not use premium unleaded gasoline.
A
the engine cool for several minutes.
3. Make sure the spark plug wire Is con
4. Pull the engine stop lever back to the EN
5. Move the throttle control lever to the
6. When starting a cold engine, push the
prevent injury, keep hands and
feet away from blade.
gasoline. Make sure the gasoline is clean. Leaded gasoline will increase de posits and shorten the life of the valves.
WARNING; Always use a safety
gasoline container. Do not smoke when adding gasoline to
the fuel tank. When inside an enclo sure, do not add gasoline. Before you add gasoline, stop the engine and let
nected to the spark plug.
GAGED position. Hold the engine stop lever against the handle.
FAST position.
primer button five times. Wait approxi
mately two seconds between each push. See Figure 10,
Throttle
Control
Primer
Button
NOTE: Do not use the primer button to start a warm engine.
7. To start engine, hold the recoil starter handle firmly with your right hand.
8.
Quickly pull the recoil starter handle. DO NOT allow the starter rope to snap back. Let the starter rope slowly rewind. If en gine fails to start after three pulls, push primer button two times and again pull the recoil starter handle.
When the engine starts, move the throttle control lever to the FAST position. During normal use keep the throttle in the FAST position.
10. If the engine does not start in 5 or 6 tries, see the instructions in the “Trouble Shooting Chart”.
NOTE: The cutting blade speed is con
trolled by the engine speed. To reduce the
cutting blade speed, decrease the engine speed. To increase the cutting blade speed, increase the engine speed.
WARNING; Never run the en
gine indoors or in a poorly ven
A
tilated area. Engine exhaust
contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any mov ing parts. Avoid the muffler and sur rounding areas. Temperatures can ex ceed 150 degrees.
n/b
Figure 10
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Page 13
OPERATION
EDGING TIPS
• Edging is best performed when conditions are dry. If the soil is to wet, dirt becomes packed around the biade causing prema ture belt wear and decreased perfor mance.
• if dirt does become packed around the blade, stop the engine and remove the wire from the spark piug. Remove the packed dirt and debris from the biade.
• For deep edging, first cut at shaiiow depths. Then, cut at greater depths untii the desired depth is obtained.
• For uniform edging, make sure the blade guide rides on the surface.
• Edging can be customized by varying the number of passes and by the distance the blade is from the surface.
WARNING: Read the Owner’s
Manual. Know location and
A
Never allow children or uninstructed adults to operate the Edger. Shut off en gine before unclogging blade or making repairs. Keep bystanders away from ma chine. Keep away from the blade all ro
tating parts, which cause injury.
functions of all controls. Keep
all safety devices and shields in place.
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Page 14

MAINTENANCE

CUSTOMER RESPONSIBILITIES
SERVICE
RECORDS
Fill in dates as you
complete regular
service.
Lubricate All Pivot v . Points
....................
Lubricate Wheel
Axles Check Engine Oil
Level
.....................
Change Engine Oil Replace Air Cleaner
Filter
......................
Check Spark Plug
Before
Each
Use Ollen
V
Every
10
Hours
Every
Before
Each
25
Hours
Season
V V
V V
V ■
V
V
Before
Storage
' \¡ "
SERVICE
DATES
Check Drive Belt
Tighten All Fasteners Check Blade For ..
Wear Or Damage Lubricate Quill Rod/
tube
.....
....
PRODUCT SPECIFICATIONS
Model No.: 536.772101 Date Of Purchase; Horse Power: 3.5 Displacement:
Oil Capacity: Spark Plug:
Spark Plug Gap:
10 cu. in. (163 cc.)
20 oz. SAE-30W
Champion RJ19LM
0.030 inch
■V
V
..
V
V
GENERAL RECOMMENDATIONS
The warranty on this Edger does not cover
items that have been subjected to operator
abuse or negligence. To receive full value from the warranty, the operator must main tain the Edger as instructed in this manual.
Some adjustments must be made periodical
ly to properly maintain your Edger.
All adjustments in the Service and Adjust
ments section of this manual must be
checked at least once each season.
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14
Page 15
MAINTENANCE
LUBRICATION
After each 25 hours, appiy a small amount of engine oil to all moving parts, particularly the wiheels.
How To Change The Engine Oil
Change the oil in the engine crankcase after each 25 hours of use.
NOTE: The oil will drain more freely when
the engine is warm.
1. Disconnect the spark plug wire from the spark plug.
2. Remove the oil drain plug (see
Figure 11). Drain the oil into a flat pan.
3. After draining all the oil, install and tight en the oil drain plug.
4. Remove the oil fill cap (see Figure 12).
Fill the engine crankcase. Pour slowly. Do not overfill. See “Product Specifica
tions” for amount and type of oil. Install
oil fill cap.
the
5. Connect the spark plug wire to the spark plug.
HOW TO CHANGE THE AIR FILTER
Replace the air filter once a year: more often
in dusty or dirty conditions.
NOTE: DO NOT clean or oil the air filter. The air filter is not serviceable and must be replaced.
1. Disconnect the spark plug wire from the spark plug.
2. Turn the cover to the left (counterclock wise). Remove the cover and the air fil
ter from the flange, (see Figure 13).
3. Discard the air filter.
4. Clean the cover and the flange.
5. Install a new air filter into the cover.
6. Push the cover firmly against the
flange. Turn the cover to the right
(clockwise) until tight. Make sure the re
tainers are locked around the flange.
7. Connect the spark plug wire to the spark
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CAUTION: Never run the engine without
the air filter. A defective air filter will
cause a loss of engine power. If dirt or dust enters the engine through the carbu retor, the result will be excessive wear or damage to the engine. Replace a dam aged or clogged air cleaner immediately.
To Remove,
Turn Counterclockwise
Air Filter
Retainer
To Install,
Turn Clockwise
Figure 13
Page 16
MAINTENANCE
SPARK PLUG
Check the spark plug every 25 hours. Re place the spark plug if the electrodes are pitted, burned, or if the porcelain is cracked.
1. Make sure the spark plug is clean. Clean the spark plug by carefully scrap ing the electrodes (do not sand blast or use a wire brush).
2. Check the spark plug gap with a feeler
gauge.
3. Before Installing the spark plug, coat the threads lightly with oil for easy re
CARBURETOR ADJUSTMENT
Never make unnecessary adjustments to the carburetor. The carburetor was set at the factory to operate efficiently under most ap plications. However, if adjustments are re quired, we recommend you contact your nearest Sears Service Center.
WARNING: The engine gover
nor is set at the factory. Do not
A
tory setting can be dangerous. If you think the engine governor needs an ad justment, contact your nearest Sears
Service Center.
change the governor setting.
Over speeding the engine above the fac
moval. Tighten the spark plug to a torque of 15 foot-pounds.
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Page 17
SERVICE AND ADJUSTMENT
HOW TO REMOVE THE BELT
The belt made of a special compound. !f the belt becomes worn or breaks, replace the belt with an original equipment belt.
1. Disconnect the spark plug wire from the spark plug.
2. Drain the gasoline and oil from the en gine.
3. Tip the Edger backwards on the handle.
Block the top of the handle against a wall
or under a bench.
4. Remove the screws from the belt guard (see Figure 15).
5. To compress the spring and release ten sion on the belt, push the blade bearing housing back toward the engine (see
Figure 16).
6. Carefully note the twist of the belt around the engine pulley. Remove the old belt.
Replace with an original equipment belt.
7. To install a new belt, reverse the above steps. Make sure to twist the new belt as shown in Figure 16.
NOTE: If the belt is not installed properly, the blade will not turn in the proper direc tion and can damage the blade or belt.
Engine Pulley Blade Housing Bearing
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17
Note
Of
Figure 16
Page 18
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE BLADE
The blade is subject to wear and damage, such as nicks and dents. This will not gener ally affect its function.
The blade is designed to not require sharp ening. Do not attempt to sharpen the blade. The blade is also reversible. If nicks or dents are excessive, remove the blade and turn it around. This will provide a fresh cut ting edge. Replace the blade if both sides are worn or damaged.
WARNING: Do not sharpen the
blade. Sharpening can damage
A
others.
To replace the blade, follow the steps below.
the blade and cause it to break,
which can cause injury to yourself or to
1. Disconnect the spark plug wire from the spark plug.
2. Remove the blade locknut that holds
the blade to the drive shaft.
WARNING: To remove or tigh
ten the blade locknut, always
A
wrench on the nut behind the blade.
3. Remove the blade.
4. Install a new blade and blade locknut.
5. Connect the spark plug wire to the spark
use the method shown in
Figure 17. Always position the holding
Tighten the blade locknut to a torque of
40-45 foot pounds.
plug.
Turn Wrench
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Hold Nut,
Do Not Turn
Figure 17
18
Page 19

SERVICE AND ADJUSTMENT

STORAGE
WARNING: Never store the
Edger indoors with fuel in the
A
ciosed, pooriy ventilated area where
fumes could reach an open flame, a
spark or a pilot light as on a furnace, wa
ter heater or clothes dryer.
A
or a fire.
When the Edger is put in storage for thirty days or more, follow the steps below to make sure the Edger is in good condition the following season.
Edger
• Completely clean the Edger.
• Check the Edger for worn or damaged
• Apply a small amount of engine oil to all
• Put the Edger in a building that has good
• Cover the Edger with a suitable protec
IMPORTANT: Never cover the Edger while the engine and exhaust areas are still warm.
NOTE; A yearly checkup or tune-up by a Sears Service Center is a good way to make sure that your Edger will provide maximum performance for the next sea son.
Engine
IMPORTANT: It is important to prevent gum deposits from forming in fuel system
fuel tank. Never store in an en-
WARNING: Do not remove gas
oline while inside a building, near a fire, or while you smoke.
Gasoline fumes can cause an explosion
parts. Tighten all loose hardware.
moving parts, particularly the wheels.
ventilation.
tive cover that does not retain moisture.
Do not use plastic.
parts such as the carburetor, fuel filter,
fuel hose, and tank during storage. Also,
using alcohol-blended fuels (called gaso­hol, ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an en gine while in storage.
To prevent engine damage when the Edger
is in storage for 30 days or more, follow the steps below:
• Let the engine run until it is out of gaso line.
• If you do not want to remove the gaso line, add a fuel stabilizer to any gasoline left in the fuel tank. A fuel stabilizer will minimize gum deposits and acids. If the fuel tank is almost empty, mix the fuel stabilizer with fresh gasoline in a sepa rate container and add the mixture to the fuel tank. Always follow the instructions on the stabilizer container. Start the en gine. Let the engine run for 10 minutes to allow the mixture to reach the carbu retor.
• Change the engine oil. See “How To Change The Engine Oil” in the Mainte nance section.
• Lubricate the piston/cylinder area. This can be done by first removing the spark plug and squirting a small amount of clean engine oil into the spark plug hole. Then, cover the spark plug hole with a rag to absorb oil spray. Next, rotate the engine by pulling the starter two or three times. Finally, install the spark plug and attach the spark plug wire.
• Store the Edger in the operating position with the wheels down. If the Edger is stored in any other position, oil from the crankcase will enter the cylinder and cause a service problem.
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19
Page 20

TROUBLE SHOOTING CHART

TROUBLE CAUSE CORRECTION
Engine difficult to start
stale fuel Drain fuel tank. Fill with fresh
fuel.
or
Clogged fuel filter Replace fuel filter
Dirt in fuel tank or out of fuel Clean fuel tank.
Engine runs eiraticaily
Carburetor out of adjustment Take unit to a Sears Service
Center.
or
Fouled spark plug Clean and set spark plug
gap.
Engine wiil not run at full speed
Engine smokes excessively
Dirty air filter Replace air filter.
Plugged air filter Replace air filter.
Debris interfering with blade Clean debris from blade.
Cutting biade will not rotate
Loose blade Tighten blade nut. Defective V-belt Replace V-belt. Defective quill bearings Replace the quill assembly.
Blade will not cut properly
Damage or worn blade Reverse the blade or replaoe
the blade.
Excessive vibration Loose parts Stop engine immediately.
Tighten all fasteners. If vibration continues, take the unit to a Sears Service Center.
Engine does not shut off
when engine control lever
is released
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Loose handle Tighten handle knobs.
20
Page 21
CRAFTSMAN 536.772101 REPAIR PARTS
339589C
KEY KEY
DESCRIPTION PART N0.
NO.
DESCRIPTION PART N0.
N0.
10 3.5 HP 143.003502 Engine 311 Bolt, Carriage 57072
(See Engine pages)
12 Screw 47792 20 Pulley, V3L 52052 22 Key, Hi Pro #505 338490
100 Frame, Edger 740121~~.833 300 Quill Assembly 339283 301 Spring 51603 302 Spring Pin 412281 305 Belt, V4L 32668
313 Nut, 5/16-18 710205 314 Flat washer 22265 315 Blade, Edger 740297 316 Nut, 1/2-20 46023 317 Deflector, Rubber 338582 318 Plate, Rubber Flap 337792-833 320 Belt Guard 336631 321 Screw, 10-16X.50 710271
_
Instruction Manual F-001101M
310 Blade Guard 331076-833
F-001101M
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CRAFTSMAN 536.772101 REPAIR PARTS
418
F-001101M
REF.
FRAME ASSY,
343712C
22
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CRAFTSMAN 536.772101 REPAIR PARTS
KEY
DESCRIPTION PART N0.
NO.
401 Bolt, 5/16-18X.75 711558 402 Nut, 5/16^18 45174 403 Lower Handle 740128-853 405 Handle, Depth 740130-853 406 Screw 180081 407 Spring, Compression 25644 408 Nut, 5/16-18 1498 409 Brkt, Adj. Quadrant 740143-853 410 Rope Guide 672510
411 Screw, 1/4-20x1.25 180024 412 Nut, 1/4-20 782585 415 Upper Handle 740142-853 416 Bail, Operator Control 337744 417 Torsion Spring 337775 418 Nut, Push On 314276 419 Cap, Operator Control 339489 420 Insulator, Oper Control 339229 421 Screw, #6x.50 57796 422 Clip, Grounding 340162 423 Cabie Tie 712267 424 Bolt, 5/16-18X.75 315288 425 Wing Knob 5/16-18 671294 426 Rod, Control 740144-853 427 Hair Pin 36368 428 Washer, Exik. 138485
F-001101M
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CRAFTSMAN 536.772101 REPAIR PARTS
103
113
343716B
KEY
DESCRIPTION PART N0.
N0.
KEY
DESCRIPTION PART N0.
N0.
101 Rod, Axle Front 740091 109 Screw 180091
103 Ring, Ret E. 20864 110 Flat washer 120393
104 Arm, Front Wheel 740126-833 111 Nut, 5/16-18 710205
105 Rod, Axle R. 740095 112 Washer, Nylon 711008
106 Flat washer 417098 113 Spacer, Sleeve 740046
107 Spring Washer 710258 114 Tire & Rim 339079
108 Tire & Rim 339079 121 Flat washer 17x91
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CRAFTSMAN 143.003502
REPAIR PARTS
F-001101M
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CRAFTSMAN 143.003502
REPAIR PARTS
KEY PART KEY PART
NO. DESCRiPTION
NO.
0 RPM High 3050 to 3350 45 36777 Connecting Rod Ass'y. 0 RPM Low 2400 to 2700 27625 Oil Fill Plug 29673 Oil Fill Plug Gasket
1 37230 Cylinder (Incl. 2,20 & 150) 2 26727 Dowel Pin 6 33734 Breather Element 7 36557
12 36775 Breather Tube
12A 36558 Breather Cover & Tube
12B 36694 Breather Tube Elbow 81 30590A Washer
14 28277 Washer 82 30591 Governor Gear Ass'y. 15 30589 Governor Rod (Incl. 14) 16 34839A Governor Lever 17 31335 Governor Lever Clamp 18 651018 Screw, Torx 19 36231 Extension Spring 20 32600 Oil Seal 30 36833 Crankshaft 40 35544A Piston, Pin & Ring Set (Std.) 40 35545A Piston, Pin & Ring Set
40 35546 Piston, Pin & Ring Set 110A 36816 Ground Wire
41 35541 Piston & Pin Ass'y. (Std.)
41 35542 Piston & Pin Ass'y.
41 35543 Piston & Pin Ass'y.
42 35547A Ring Set (Std.) 42 35548A Ring Set (.010” OS) 42 35549 Ring Set (.020 OS) 43 20381 Piston Pin Retaining Ring
Breather Ass'y. (Inc!. 6 & 12A)
(Inc!. 12B)
(.010” OS)
(.020” OS)
(Inc!. 43)
(.010” OS) (Incl. 43)
(.020” OS) (Incl. 43)
N0.
100 34443B Solid State Ignition 103 651007 Screw, Torx T-15
110 36230 Ground Wire
119 37028 Cylinder Head Gasket 120 36825 Cylinder Head 125 37288 Exhaust Valve (Std.)
126 37289 Intake Valve (Std.)
130 6021A Screw, 5/16-18 X 1-1/2” 135 35395 Resistor Spark Plug
150 31672 Valve Spring
NO. DESCRlPTiON
(Incl. 46) 46 3261OA Connecting Rod Bolt 48 27241 Valve Lifter
50 37032 Camshaft (NCR) 52 29914 Oil Pump Ass'y. 69 35261 Mounting Flange Gasket 70
32612C
72 36083 ON Drain Plug 75 27897 Oil Seal 80 30574A Governor Shaft
83 30588A Governor Spool 86 650488 Screw, 1/4™20 x 1-1/4" 89 610961 Flywheel Key 90 611213 Flywheel 92 650815 Belleville Washer 93 650816 Flywheel Nut
Mounting Flange
(Incl. 72 thru 83)
(Incl. 81)
(Incl. 151)
(Incl. 151)
(RJ19LM)
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CRAFTSMAN 143.003502
151 31673 Valve Spring Cap 275 36790A Muffler
151A 40017 Intake Valve Seal 277 650988 Screw, 1/4-20 x 2-5/16”
169 36783 Valve Cover Gasket 285 35000A Starter Cup 172 36784 Valve Cover 287 650926 Screw, 8-32 x 21/64” 174 30200 Screw, 10"“24 x 9/16” 290 34357 Fuel Line 178 29752 Nut & Lock Washer 292 26460 Fuel Line Clamp 179 30593 Retainer Clip 300 35586 Fuel Tank (Incl. 292 & 301) 182 6201 Screw, 1/4-28 x 7/8” 301 35355 Fuel Cap 184 26756 Carburetor To Intake Pipe 311 27625 Oil FIN Plug Ass’y
185 36785 Intake Pipe 186 34337 Governor Link
200 33205A Control Bracket
202 36482 Compression Spring 203 31342 Compression Spring 204 651029 Screw, Torx T-10 205 651019 Screw, Torx T-10 206 610973 Terminal 207 34336 Throttle Link 209 30200 Screw, 10-24 x 9/16” 215 32410 Control Knob 223 650451 Screw, 1/4-20 x 1” 224 36786 Intake Pipe Gasket 238 650932 Screw, 10-32 X 49/64” 239 34338 Air Cleaner Gasket 241 35797 Air Cleaner Collar 417 650821 Screw, 10-32 X 1/2” 245 35066 Air Cleaner Filter 250 35065 Air Cleaner Cover 260 36834 Blower Housing 261 30200 Screw, 10-24 x 9/16” 262 650831 Screw, 1/4-20 x 1/2"
Gasket
(Inc!. 202 thru 206)
313 34080 Spacer
355 590701 Starter Handle (Black) 370A 36261 Lubrication Decal 370B 35169 Control Decal 370C 37318 Primer Decal 3 X) 370R 37317 Warning Decal
380 640262 Carburetor (Incl. 184)
390 590737 Rewind Starter (NOTE;
400 37029A Gasket Set (Incl. Items
416 36085 Spark Arrestor Kit
900 0 Replacement Engine
900 0 Replacement S/B 750831,
REPAIR PARTS
This engine could have been built with 590694 starter).
Marked PK in Notes) Incl. Part #’s 26756 (1),28833 (1), 34338(1), 35261 (1), 36783(1), 36786(1), 37028(1), 36832 (1), 36996 (1)
(Incl. 417) (Optional)
(Optional)
NONE, order from 71-999
order from 71-999
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CRAFTSMAN 143.003502
REPAIR PARTS
I ^40 3SA ^
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CRAFTSMAN 143.003502
REPAIR PARTS
KEY PART
NO.
4 631184 Dust Seal Washer 5 631183 Dust Seal (Throttle) 6 640070 Throttle Shutter
7 650506 Shutter Screw 16 631807 Fuel Fitting 17 651025 Throttle Crack Screw/ldle Speed Screw 18 630766 Tension Spring
20 640018 Idle Restrictor Screw
20A 640200 Idle Restrictor Scrwe Cap (Black)
25 631867 Float Bowl 27 631024 Float Shaft 28 632019 Float 29 631028 Float Bowl ”0" Ring 30 631021 Inlet Needle, Seat, & Clip (Incl. 31) 31 631022 Spring Clip 35 640259 Primer Bulb/Retainer Ring 36 640080 Main Nozzle Tube
36A 632766 Carburetor Tube
37 632547 ”0” Ring, Main Nozzle Tube 40 640175 High Speed Bowl Nut 44 27110A Bowl Nut Washer 47 630748 Welch Plug, Idle Mixture Well 48 631027 Welch Plug, Atmospheric Vent2 60 632760B Repair kit (Incl. Items Marked PK in Notes)
NO. DESCRIPTiON
0 640262 Carburetor (Incl. 184 of Engine Parts List) 1 631615 Throttle Shaft & Lever Assembly 2 631767 Throttle Return Spring
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CRAFTSMAN 143.003502
REPAIR PARTS
5
2
F-001101M
KEY PART
NO.
0 590694 Recoil Starter 1 590599A Spring Pin (Incl. 4) 2 590600 Washer 3 590696 Retainer 4 590601 Washer 5 590697 Brake Spring 6 590698 Starter Dog 7 590699 Dog Spring 8 590700 Pulley & Rewind Spring Ass'y.
11 590695 Starter Housing Ass’y. 12 590535 Starter Rope ( 98” X 9/64" dia.) 13 590701 Starter Handle
NO. DESCRIPTION
30
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For the repair or replacement parts you need delivered directly to your home Call 7am-7pm, 7days a week

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(1-800-366-7278) Para ordenar piezas con entrega
a domicilio - 1-800-659-7084
For in-house major brand repair service Call 24 hours a day, 7days a week

1-800-4-RE PAIR

(1-800-473-7247) Para pedir servicio de reparación a
domicilio- 1-800-676-5811
For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7days a week

1-800-488-1222

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1-800-827-6655

When requesting service or ordering
parts, always provide the following infor mation:
• Product Type • Part Number
• Model Number • Part Description
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