Craftsman 536270290 Owner’s Manual

Operator's Manual

ICRAFTSMRN°I . _a,et_

• Operation

Mid-Engine Rider • Maintenance

• Parts

13.5 HP. Electric Start 30" Mower / Mulcher 5 Speed Transaxle

Model 536.270290

CAUTION: Before using this

product, read this manual and follow all of its Safety

Rules and Operating Instructions.

Manual del usario

Tractor cortacesped con motor situado detras del asiento

Arranque electrico de 13,5 caballos

Cortacesped / trituradora de 76 cm. Transaxle de 5 velocidades

Modelo 536.270290

PRECAUCION: Antes de usar este

producto, lea este manual y siga

todas las reglas de seguridad e

instrucciones de operaci6n.

• Seguridad

• Operacion

• Mantenimiento

• Piezas

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

F-040607L www.sears.com/craftsman

TABLE OF CONTENTS

WARRANTY .................................... 2 MAINTENANCE ................................. 18

PRODUCT SPECIFICATIONS ..................... 3 SERVICE AND ADJUSTMENT .................... 24

SAFETY RULES ................................. 4 TROUBLE SHOOTING CHART .................... 32

PREPARATION .................................. 7 SLOPE GUIDE .................................. 35

OPERATION .................................... 10 REPAIR PARTS ................................. 36

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

I I For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up I I according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be

I I defective in material or workmanship according to the guidelines of coverage listed below.

I I Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, I I there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

I I For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will I I apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest I I authorized Sears location, please call 1-800-4-MY-HOME,:R_,. This warranty applies only while this product is within the United

II States. I I This Warranty does not cover:

I I • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, I I belts, and oil filters.

I I • Standard Maintenance Servicing, oil changes, or tune-ups I I • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass.

I I • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the I I capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

I I • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused I I by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

I I debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. I I • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel

I I should be used within 30 days of its purchase date. I I • Normal deterioration and wear of the exterior finishes, or product label replacement.

II Riding equipment used for commercial or rental purposes.

I I LIMITED WARRANTY ON BATTERY

I I For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or I I workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During

I I the first 30 days of purchase, there will be no charges to replace the battery at your home. After the first 30 days, for your conve- I I nience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman

I I product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY- I I HOME_,,','. This Warranty applies only while this product is within the United States. This warranty gives you specific legal rights,

and you may also have other rights, which vary, from state to state.

L.L_ Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

F-O40607L 2

CongratulationsonyourpurchaseofaCraftsmanMid-Engine Rider.Ithasbeendesigned,engineeredandmanufacturedto

giveyouthebestpossibledependabilityandperformance. Ifyouexperienceanyproblemsyoucannoteasilyremedy,please

seeyournearestSearsServiceCenter.Wehavecompetent,well

trainedtechniciansandthepropertoolstoserviceorrepairthis

unit.

Pleasereadandkeepthismanual.Theinstructionswillenable youtoassembleandmaintainyourunitproperly.Alwaysobserve the"SafetyRules".

Craftsman Mid-Engine Rider

Record in the space below the serial number and the date of purchase of this unit.

The model number and serial number are found on a decal attached to the unit.

Model Number: 536.270290

Serial Number:

Date of Purchase:

Keep these numbers for future reference.

PRODUCT SPECIFICATIONS

Engine .................. 13.5 HE

Charging System ......... 3 amperes at 3600 rpm

Fuel Tank Size ........... 1.1 gallon

Type of Fuel ............. Unleaded Regular

Oil Capacity .............. 48 ounces (3 pints)

Oil Type ................. Above 32 degrees SAE 30

.......................... Below 32 degrees SAE 5W30

Spark Plug (Gap 0.030") .. Champion RJ4C

Tire Air Pressure ......... Front 22 psi (See tire sidewall)

Tire Air Pressure ......... Rear 14 psi (See tire sidewall)

Drive System ............ Hydrostatic

Ground Speed Range ..... Forward 5.0 mph

.......................... Reverse 2.5 mph

Tilt Seat ................. Access to engine and battery.

Mower Housing .......... Full-fl0ating suspension, one blade.

Cutting Height ........... 6 positions from lb2 to 4 inches.

Blade Nut Torque ......... 30 foot-pounds (ft-lbs)

REPAIR PROTECTION AGREEMENT

A Repair Protection Agreement is available on this unit. See the nearest Sears Store for information.

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

Battery posts, terminals and related accesso- ries contain lead and lead compounds, chemi-

cals known to the State of California to cause cancer and birth defects or other reproductive

harm. WASH HANDS AFTER HANDLING.

NOTE: This unit is equipped with an internal combustion engine

and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust

system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be

maintained in effective working order by the operator. In the State of California, the above is required by law (Section

4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See a Sears Service Center for a spark arrester for the muffler.

In some areas, local law requires the use of a resistor spark plug to control the ignition signals. See a Sears Service Center for a resistor spark plug for the engine.

NOTE: Actual sustained horsepower will likely be lower due to operating limitations and environmental factors.

F-040607L 3

SAFETY RULES

Safe Operation Practices for Ride-on Mowers

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury or death.

I. General operation 21

1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments be-

fore starting.

2. Only allow responsible adults, who are familiar with the instruc-

tions, to operate the machine.

3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

4. Be sure the area is clear of other people before mowing. Stop

the machine if anyone enters the area.

5. Never carry passengers.

6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire

grass bagger or the mower guard in place.

8. Slow down before turning.

9. Never leave a machine unattended with the engine running. Al- ways turn off the blade(s), set the parking brake, stop the en-

gine and remove the key before dismounting.

10. Turn off power to attachment(s) when transporting or not in use.

Turn off the blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or unclog- ging the chute.

12. Mow only in daylight or good artificial light.

13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.

14. Watch for traffic when operating near or crossing roadways.

15. Use extra caution when loading or unloading the machine into a trailer or truck.

16. Disengage all attachment clutches and shift into Neutral before attempting to start the engine.

17. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects

that can be thrown from the unit. Always wear eye protection

when you make an adjustment or repair to the machine.

18. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points.

b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing.

d. Use counterweights or wheel weights when suggested in the Instruction Book.

19. Do not operate this machine if you are taking drugs or other me- dication which can cause drowsiness or affect your ability to op-

erate this machine.

20. Do not use this machine if you are mentally or physically unable

to operate this machine safely.

F-040607L

II. Slope operation

Slopes and rough terrain are major factors related to loss-of- control and tip-over accidents, which can result in severe inju-

ry or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow

it. See the "Slope Guide" in the back of this book to check for safe operation.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn

4. Follow the manufacturer's recommendations for wheel weights

5. Use extra care with grass baggers or other attachments, they

6. Keep all movement on the slopes slow and gradual. Do not

7. Avoid starting or stopping on a slope. If tires lose traction, turn

DO NOT

1. Do not turn on slopes unless absolutely necessary, then only

2. Do not mow drop-offs, ditches or embankments. A wheel over

3. Do not mow on wet grass. Reduced traction could cause slid-

4. Do not try to stabilize the machine by putting your foot on the

5. Do not use a grass bagger or other rear mounted accessories

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. NEVER assume that children will remain where you last saw them.

1. Keep children out of the mowing area and in the watchful care

2, Be alert and turn the engine off if children enter the area.

3. Before and when backing, look behind and down for small

Data indicates that operators, age 60 years and above, are in- volved in a large percentage of riding mower related injuries.

These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and others from

serious injury.

the machine. Taft grass can hide obstacles.

or counterweights to improve stability.

can change the stability of the machine.

make sudden changes in speed or direction.

off the blades and proceed slowly straight down the slope.

turn slowly and gradually downhill, if possible.

the edge or an edge caving in could cause a sudden overturn and an injury or death.

ing.

ground.

on steep slopes (greater than 10 degrees).

of another responsible adult.

children.

SAFETY RULES

4. Never carry children or any passengers, even with the blades 6. off. They may fall off and be seriously injured or interfere with

the safe operation of the machine. 7.

Never allow children to operate the machine. Instruct children in the potential dangers of the machine.

Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 8.

IV. Service

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine run-

ning. Allow the engine to cool for several minutes before refue!- ing. Do not smoke.

c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel contain-

er inside where there is an open flame, such as a water heater.

2. Never start or run the engine inside a closed area.

3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such

as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an

authorized service dealer. For safety, replace the blade every

two years. Keep the equipment in good condition.

4. Never tamper with the safety devices. Check their proper oper-

ation regularly.

5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the ma-

chine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the en-

gine. Grass bagger components are subject to wear, damage and

deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is

empty. Frequently check components and replace with man- ufacturer's recommended parts when necessary.

Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the

blade housing area.

10.

Check the brake operation frequently. Adjust and service as re- quired.

11.

Wait for all movement to stop before servicing any part of the unit.

RESPONSIBILITY OF THE OWNER

Environmental Awareness

• Do not fill the engine's fuel tank completely full.

• Drain fuel for off-season storage.

• Use only unleaded gasoline.

• Service the air cleaner regularly.

• Change oil regularly. Use 30W oil in summer.

• Tune-up the engine regularly.

• Keep equipment in efficient operating condition.

• Dispose of used engine oil properly.

precautions. This symbol indicates: "Attention!

Look for this symbol to indicate important safety Become Alert! Your Safety Is At Risk."

F-040607L 5

INTERNATIONAL PICTORIALS

IMPORTANT: Some of the following pic-

torials are located on your unit or on

literature supplied with the product. Be-

fore you operate the unit, learn and un-

derstand the purpose for each pictorial.

Safety Warning Pictorials

1 Warning

2 Shield Eyes. Explosive Gases Can

Cause Blindness Or Injury.

3 No Sparks, Flames or Smoking. 4 Sulphuric Acid Can Cause Blindness

Or Severe Burns

SAFETY RULES

5 Flush Eyes Immediately With Water.

Get Medical Help Fast.

6 IMPORTANT: Read Owner's Manual

Before Operating This Machine.

7 WARNING: Thrown Objects. Keep

Bystanders Away. Read User Instructions Before Operating This

Machine.

8 WARNING: Do Not Use This Machine

On Slopes Greater Than 15 Degrees.

9 DANGER: Keep People, Especially

Children, Away From Unit.

10 DANGER: No Step. 11 DANGER: Keep Feet And Hands

Away From Rotating Blade,

12 DANGER: Keep Hands Away From

Rotating Blade,

13 DANGER: Disconnect Spark Plug

Wire Before Servicing Unit.

14 WARNING: Hot Surface, 15 WARNING: Use Caution When

Connecting Or Disconnecting Accessories,

16 WARNING: Crushed Fingers.

1 2 3

7 8 9 10 11

MAX± 90N MAX± 150N

12 13 14 15 16

Control And Operating Pictorials 6 Brake 11 Choke 1 Engine Start 7 Parking Brake 12 Oil

2 Lights 8 Clutch 13 Blade Rotation Control 3 Engine Stop

4 Engine Stop 9 Slow 14 Raise 5 Engine Run 10 Fast 15 Fue!

1 2 3 4 5 6 7 8

10 11 12

F-040607L 6

STOP 13 14 15

t_./

PREPARATION

PREPARATION 1.

Read and follow the preparation instructions for your mower. All

fasteners are in the parts bag. Do not discard any parts or material

until the unit is assembled.

NOTE: In this instruction book, left and right describe the loca-

tion of a part from the viewpoint of someone setting in the oper- ator's seat.

_b WARNING: Before doing any preparation or mainte-

HOW TO REMOVE FROM THE CARTON

To remove the unit from the carton, follow the instructions below.

nance to the mower, remove the wire from the spark plug.

Locate the two tear tabs at the top of the carton.

Pull the tear tape no more than twelve inches at a time.

Re-grasp the tear tape next to the carton and pull again.

One the tear tape has been completely removed from both ends, remove the top wood and set aside.

5. Repeat the process on the tear tabs at the bottom of the carton.

6. Set the panels aside.

7. Move the shift lever to the neutral (N) position.

NOTE: See the Operation section, page 10, for the location of the controls.

8. If the parking brake is engaged, completely depress the clutch/brake pedal to release the brake.

9. Move the lift lever to the highest position.

CAUTION: Check the bottom of the carton for staples. Remove any staples that are in the path of the tires.

10. Remove the mower from the shipping skid.

LOOSE PARTS - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ().

LiteratureKit

SideDischargeAttachment

F-040607L 7

PREPARATION

MAINTENANCE FREE BATTERY 4

IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged.

1. Raise the seat support and secure in the UP position with the seat support rod.

2. Check the top of the battery for the location of the battery date (Figure 1).

3. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See "How To Install The Battery Cables".

4. If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The Maintenance Free Battery".

HOW TO CHARGE THE MAINTENANCE FREE BATTERY

,_ WARNING: When you charge the battery, do not

1. To disconnect the battery retainer from the battery tray, push

2. Remove the battery from the right side of the unit.

3. Remove the protective caps from the battery terminals.

smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion.

in on the lower end of the battery retainer,

Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have a Sears or other qualified Service Center charge the battery.

Install the battery and secure with the battery retainer. Make sure the positive (+) terminal is on the right side.

HOW TO INSTALL THE BATTERY CABLES

,_ WARNING: To prevent sparks, fasten the red cable to

Use the fasteners shown below to install the battery cables. The fasteners are attached to the battery cables,

1. Remove the protective caps from the battery terminals.

2. Fasten the red cable to the positive (+) terminal with the

3. Mount the battery boot onto the positive (+) terminal.

4. Fasten the black cable to the negative (-) terminal with the

the positive (+) terminal before you connect the black

cable.

(A) (B)

2x82 14x79

fasteners as shown (Figure 1).

fasteners as shown.

Positive (+)

Terminal

Battery A

Black Cable

Red Cable

Battery Clamp

Figure 1

F-040607L 8

PREPARATION

HOW TO PREPARE THE ENGINE

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

Before you use the unit, read the information on safety, operation, maintenance, and storage.

CHECK THE LEVEL OF THE MOWER HOUSING

Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does

not cut level, see the instructions on "How To Level The Mower Housing" in the Service And Adjustment section of this instruction

book.

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure (PSI) is as follows. Semi-pneumatic front tires do not require air.

Front Tires 22 PSI (1.5 BAR) Rear Tires 14 PSI (! BAR)

IMPORTANT! BEFORE YOU START MOWING

Check the engine oil, Fill the fuel tank with gasoline. Check the level of the mower housing, Check the air pressure of the tires. Make sure the battery cables are attached.

F-040607L 9

OPERATION

Ignition

(_ Stop

Parkiing Brake _))

Lift Lever

Throttle Control

Lever

Clutch / Brake

Pedal

(_Run

Start

Attachment

Clutch

Shift Lever

The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye

damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recom- mend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores.

LOCATION OF CONTROLS

ATTACHMENT CLUTCH: Use the attachment clutch to

start and stop the rotation of the blade(s) and to operate a snow

thrower attachment.

CLUTCH / BRAKE PEDAL: The pedal has two functions.

The first function is a clutch. The second function is a brake.

IGNITION SWITCH: Use the ignition switch to start and stop

the engine.

F-040607L 10

Figure 2

SHIFT LEVER: Use the shift lever to change the speed of the

unit,

LIFT LEVER: Use the lift lever to change the height of cut. PARKING BRAKE LEVER: Usethe parking brake lever

to engage the brake when you leave the unit.

THROTTLE CONTROL LEVER: Usethe throttle control

lever to increase or decrease the speed of the engine.

ATTACHMENTS

OPERATION

This unit can use many different attachments. This unit can pull

attachments like a lawn sweeper, a lawn aerator, a hopper spreader, or a small trailer. This unit can not use attachments that engage the

ground like a plow, a disk harrow, or a cultivator. For all pull-behind attachments or trailers, the maximum gross

weight is 200 pounds. Gross weight is the weight of the attachment

HOW TO USE

THE THROTTLE / CHOKE CONTROL

Use the throttle/choke control to choke the engine for cold starts and increase or decrease the speed of the engine (see Figure 3).

1. Move the throttle/choke control completely forward to the CHOKE position to start a cold engine.

The FAST position is marked with a detent. For normal opera- tion and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and

for a cooler running engine, operate the engine in the FAST

position.

or trailer and any load that might be on or in it. Do not operate on a slope that is greater than 10 degrees when

using a pull-behind attachment or trailer. We have included a slope guide in this book to help you determine the slope on which you will be operating your unit. Never allow someone to stand or ride on or

in an attachment or trailer.

3. The engine governor is set at the factory for maximum perfor- mance. Do not adjust the governor to increase the speed of the

engine.

HOW TO USE THE ATTACHMENT CLUTCH

Use the attachment clutch to engage the blade (Figure 4).

Before you start the engine, make sure the attachment clutch is in the DISENGAGE position.

To rotate the blade, move the attachment clutch forward to

lock the blade in the ENGAGE position.

To stop the blade, move the attachment clutch to the DISEN-

GAGE position. Before you leave the operator's position, make sure the blade has stopped rotating.

Before you ride the unit across a sidewalk or a road, move the attachment clutch to the DISENGAGE position.

_ WARNING: Always keep your hands and feet away

from the blade, deflector opening, and the mower

housing when the engine runs.

, Throttle

Contro

gure 3

Attachment Clutch

Engage Position

Figure 4

F-040607L 11

HOW TO USE THE SHIFT LEVER

OPERATION

To change the forward speed or the direction of the unit, follow the

steps below.

CAUTION: Before you move the shift lever, completely push

the clutch/brake pedal forward to stop the unit. If the unit is not

stopped, the gearbox can be damaged.

1. Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal (see Figure 5).

Clutch/Brake

Pedal

Figure 5

3. To go forward, move the shift lever to a forward speed setting. To go backward, move the shift lever to reverse.

Figure 7

4. Slowly release the clutch/brake pedal. Do not keep your foot on the pedal.

5. Move the throttle control to the FAST position.

Move the throttle control lever to the SLOW position (see Figure 6).

Throttle

Control Lever

Figure 6

FUNCTION SHIFTLEVER THROTTLE

6Speeds

Trimming

Snow Thrower

Bagging Grass

Mulching Grass

Normal Mowing

Easy Mowing Snow Blade

Transport

Attachments

1 or2

2or3

3 or4

5 or6

FAST

CHOKE

FAST

SLOW

THROTTLE

* See the Instruction Book for the Attachment.

F-040607L 12

OPERATION

HOW TO SET THE PARKING BRAKE

Completely push the clutch/brake pedal forward.

Lift the parking brake lever (Figure 8).

Remove your foot from the clutch/brake pedal and then release

the parking brake lever. Make sure the parking brake will hold the unit.

To release the parking brake, completely push the clutch/

brake pedal forward. The parking brake will automatically re- lease.

WARNING: Before you leave the operator's position,

parking brake. Move the blade rotation control to the

move the shift lever to the neutral (N) position. Set the

DISENGAGE position. Stop the engine and remove

the ignition key.

HOW TO CHANGE THE CUTTING HEIGHT

To change the cutting height, raise or lower the lift lever as follows.

1. Move the lift lever forward to lower the mower housing and back to raise the mower housing (Figure 9).

2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position.

Clutch/Brake

Pedal

Parking Brake

Figure 8

HOW TO STOP THE UNIT

1. Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal.

2. Move the blade rotation control to the DISENGAGE position.

3. Move the shift lever to the NEUTRAL position.

4. Set the parking brake.

HOW TO TRANSPORT THE UNIT

To transport the unit, follow the steps below. 3.

1. Move the blade rotation control to the DISENGAGE position.

2. Raise the lift lever to the highest position. 4.

F-040607L 13

Figure 9

_ ARNING: Make sure the parking brake will hold the

5. Move the throttle control to the SLOW position.

6. To stop the engine, turn the ignition key to the OFF position. Re-

unit.

move the key.

Move the throttle control to a position between SLOW and FAST.

To go faster, move the shift lever to a faster speed.

OPERATION

HOW TO INSTALL THE SIDE DISCHARGE ATTACHMENT

1. Remove the two wingnuts (see Figure 10).

,_ WARNING: To prevent the engine from starting, dis-

connect the wire from the spark plug. Make sure the attachment clutch is in the DISENGAGE position.

2. Lift the mulcher cover. Mount the side discharge attachment onto the same bolts that secured the mulcher cover.

The mulcher cover lets you mulch the grass for a clean, fine cut. To discharge the grass out the side, install the side discharge

attachment as follows.

Mulcher Cover

3. Secure the side discharge attachment with the wingnuts.

4. To mulch, remove the side discharge attachment and mount the mulcher cover to the mower housing with the wingnuts.

Wingnut

Side Discharge Attachment

Wingnut

Figure 10

F-040607L 14

BEFORE STARTING THE ENGINE

OPERATION

CHECK THE OIL

NOTE: The engine was shipped from the factory filled with SAE

30 weight oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

NOTE: Do not check the level of the oil while the engine runs.

2. Clean the area around the dipstick. Remove the dipstick. Wipe the oil from the dipstick.

3. Insert the dipstick into the oil fill tube. Turn the dipstick clock- wise until it is tight. Remove the dipstick. Check the oil level on

the dipstick. The oil level must reach the FULL mark on the

dipstick.

4. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown

on the dipstick. Do not add too much oi!.

ADD GASOLINE

WARNING: Always use a safety gasoline container.

Do not smoke when adding gasoline to the fuel tank.

Do not add gasoline when you are inside an enclo- sure. Before you add gasoline, stop the engine and

let the engine cool for several minutes.

Fill the fuel tank with regular FueI Tank unleaded gasoline. Do not use Full /

premium unleaded gasoline. Make sure the gasoline is fresh and clean. Leaded gasoline will increase deposits and shorten

the life of the valves.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas

can damage the fuel system of an engine while in storage.

To prevent engine problems with the fuel system, empty the fue! system before storage of 30 days or longer as follows.

1. Drain the fuel tank.

Start the engine. Let the engine run until the fuel lines and the carburetor are empty.

After storage, make sure you use fresh fue!. See the storage instructions for additional information.

4. Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur.

CARBURETOR

The factory settings for the carburetor are for most conditions. If the engine is operated under the following conditions, you can adjust the carburetor mixture. See "How To Adjust The Carburetor" in the Service And Adjustment section.

1. The engine has a loss of power or does not run smooth.

2. A change from summer to winter operation.

3. A 40 degree change in the operation temperature. The carbure- tor was adjusted at 80 degrees at the factory.

4. The engine is operated above 4,000 feet.

HOW TO START THE ENGINE

WARNING: The electrical system has an operator 4. presence system that includes a sensor switch

_b mounted in the seat. These components tell the elec-

NOTE: The engine will not start unless you depress the clutch/brake pedal or engage the parking brake and move the

attachment clutch to the DISENGAGE position.

1. Sit in the middle of the seat. Push the clutch/brake pedal com- 6.

2. Move the shift lever to the neutral (N) position. 7.

3. Make sure the attachment clutch is in the DISENGAGE posi-

F-040607L 15

trical system if the operator is sitting on the seat. This system will stop the engine when the operator leaves 5.

the seat. For your protection, always make sure this system operates correctly.

pletely forward. Keep your foot on the pedal.

tion.

Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull

the choke knob to the full CHOKE position.

Turn the ignition key to the START position. Release the key when the engine starts.

NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the

TROUBLESHOOTING CHART.

Slowly move the throttle control to the SLOW position. If model has a separate choke knob, push in the choke knob.

Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control

to a position between FAST and SLOW.

OPERATION

HOW TO OPERATE WITHTHE MOWER HOUSING

WARNING: The mulch cover is a safety device. Do not remove the mulch cover. The side discharge attach-

_[b ment forces the discharged material toward the

ground. Always keep the side discharge attachment

in the down position. If the side discharge attachment is damaged, replace the with an original equipment

part from a Sears Service Center.

IMPORTANT: When you operate with the mower housing,

always operate with the throttle control in the FAST position.

1. Start the engine.

Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower

the mower housing to a lower position.

CAUTION: Do not operate with the mower housing in the LEVEL ADJUSTMENT position. If you operate in the

LEVEL ADJUSTMENT position, the mower housing and blades can be damaged.

Move the throttle control to the SLOW position.

4. Move the attachment clutch to the ENGAGE position.

5. Push the clutch/brake pedal completely forward.

6. Move the shift lever to one of the speed settings.

NOTE: When you mow in heavy grass or mow with a bagger, put the shift lever in the slowest speed.

7. Slowly release the clutch/brake pedal.

8. Move the throttle control to the FAST position. If you need to go faster or slower, stop the unit and move the shift lever to another

speed setting.

9. Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing

does not cut level, see the instructions on "How To Level The Mower Housing" in the Service And Adjustment section.

_ ARNING: For better control of the unit, always

select a safe speed.

HOW TO OPERATE THE UNIT ON HILLS

_b WARNING: Do not ride up or down slopes that are too

1. Before you ride up or down a hil!, move the shift lever to the

2. Do not stop or change speed settings on a hill. If you must stop,

steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the back of this

book for information on how to check slopes.

slowest speed.

quickly push the clutch/brake pedal forward and set the parking brake.

3. To start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal.

4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the

clutch.

5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the

SLOW position to help prevent an accident.

F-040607L 16

OPERATING TIPS

OPERATION

Check the attachment clutch for correct adjustment. For the blade(s) to disengage correctly, the adjustment must be cor-

rect.

Before you use the unit, check the oil in the engine and add oil if necessary.

If the engine will not start, first make sure the wire is attached

to the spark plug.

Make sure all the belts are inside all the belt guides. See the in- structions on how to remove and install the motion drive and

mower drive belts.

MOWING AND BAGGING TIPS

1. For a lawn to look better, check the cutting level of the mower housing. See "How To Level The Mower Housing" in the Ser-

vice And Adjustment section.

2. For the mower housing to cut level, make sure the tires have

the correct amount of air pressure (PSI).

3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure

the nut for the blade is tight.

4. Keep the blade(s) sharpened. A worn blade(s) will cause the ends of the grass to turn brown.

5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting.

6. Use the left side of the mower housing to trim near an object.

7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass.

8. When you mow large areas, start by turning to the right so that

the cut grass will discharge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow in the opposite direc-

tion making left turns until finished (Figure 11).

9. If the grass is very high, cut two times to decrease the load on

the engine. First cut with the mower housing in the highest posi- tion and then lower the mower housing for the second cut.

10. For better engine performance and an even discharge of the cut grass, always operate the engine with the throttle in FAST

position.

5. Before you make an inspection, adjustment (except for the car- buretor) or repair, make sure the wire from the spark plug is dis-

connected.

6. Make sure the seat switch wire is connected. If the wire is not connected, the engine will not start.

7. For longer life of the battery, charge the battery every three months.

8. Use the shift lever to change the ground speed, not the throttle control.

9. Belt noise can occur when the blade or clutch is engaged. This noise is normal and does not affect the operation of the unit.

10. To move forward, always release the clutch/brake pedal slowly.

11. When you use a bagger, operate the engine with the throttle in FAST position and the shift lever in first or second gear.

12. For better cutting performance and a quality cut, mow with the shift lever in one of the slower speeds.

13. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing wil! help

prevent a fire.

• J

Figure 11

MULCHING TIPS

When you use a mulcher attachment, the grass is cut into very small

pieces. These small pieces will quickly break down. Because the nutrients are returned to the soil, the lawn will need less fertilizer. Too correctly mulch the grass, follow the steps below.

1. Set the throttle in the FAST position. Operate the mower at a slower ground speed. If ground speed is too fast, the grass will

not have an even cut.

2. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown.

3. Make sure the grass is dry. Wet grass is difficult to cut. F-040607L 17

Set the height of the mower housing so that only the top third of the grass is cut. If the grass is too high, set the height of the

mower housing to the maximum height. Then, lower the mower housing for the second cut. Also, instead of using the full width of the mower housing, mulch at half the width.

Clean the bottom of the mower housing. Grass and other debris can keep the mower from working correctly.

If the grass grows fast, mulch more often.

If an area needs improvement, mulch a second time.

MAINTENANCE

MAINTENANCE TABLE

FIRST EVERY EVERY EVERY

EACH 2 25 50 100 BEFORE

PROCEDURE USE HOURS HOURS HOURS HOURS STORAGE

I I I I ''

Tiresl Check " " • _ " • •

O Blade, Inspect and Sharpen

W Battery, Check and Charge

E R

Lubrication

Oil, Change ,,/

E N

Cooling System, Clean ' _ ' _

I I I I

Muffler, Check _/ _/

Air Filter, Clean I I I I _ I I

I I I I I I

Spark Plug, Check _/ _/

V V

Spark Plug, Replace _ "

GENERAL RECOMMENDATIONS

1. The owner's responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage.

2. Check the spark plug, drive brake, lubricate the unit, and clean

the air filter once a year.

3. Check the fasteners. Make sure all fasteners are tight.

4. Follow the Maintenance and the Service And Adjustment sec- tion to keep the unit in good operating condition.

WARNING: Before you make an inspection, adjust-

,_ ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

CHECK THE TIRES

Check the air pressure in the tires. Tires with too much air pressure

will cause the unit to ride rough. Also, the wrong air pressure will

keep the mower housing from cutting level. The correct air pressure (PSI) is as follows. Semi-pneumatic front tires do not require air.

Front Tires 22 PSI (1.5 BAR) Rear Tires 14 PSI (! BAR)

F-040607L 18

MAINTENANCE

INSPECT BLADE

WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade

_lh its an object, stop the engine. Check the unit for

If you keep the blade sharp and inspect the blade for damage,

the blade will cut better and be more safe to operate. Frequently

check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade hits an object, stop the engine. Disconnect the wire to

the spark plug. See if the blade is bent or damaged. Check the

blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See a Sears Service Center in your area. Every three years, have a qualified service person inspect the blade or replace the old blade with an original equipment part.

damage. The blade has sharp edges. When you

hold the blade, use gloves or cloth material to pro-

tect your hands.

HOW TO REMOVE AND INSTALL THE BLADE

To Remove

1. Drain the fuel tank.

2. Lift the side of the mower that has the muffler or spark plug.

3. As you loosen the nut, use a piece of wood to keep the blade from rotating.

4. Remove the nut, washers, and blade (Figure 12).

Hi-Lift /

Edge Up

,_ Mandrel

Adapter

)_ Washer

5. Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment blade. See a

Sears Service Center in your area.

6. Clean the bottom of the mower housing. Remove all the grass and debris.

To Install

1. Meunt the blade and blade adapter on the mandrel (Figure 12).

2. Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can

cause an accident.

3. Fasten the blade with the original washers and nut. Make sure the outside rim of the Belleville washer is against the

blade (Figure 13).

_ ARNING: Always keep the nut tight that holds the

F-040607L

blade. A loose nut or blade can cause an accident.

Figure 12

Tightenthe nutthatholdsthe bladeto atorque of35foot pounds.

I I

Blade Adapter t_ t

Blade

s tJ /

Washer

BellevilleWashe" r I_::_:lj Nut

(Outside rim must be

against the blade.) I

HOW TO SHARPEN THE BLADE

WARNING: Vibration can be caused if the blade is

not correctly balanced or if the blade is damaged.

A blade that is damaged with cracks can break and cause an accident.

Keep a sharp edge on the blade. A blade that is not sharp will cause the tips of the grass to become brown.

1. Sharpen the blade two times a year or every 25 hours.

2. Remove the blade according to the instructions in "How To Remove And Install The Blade".

3. Clean the blade with a brush, soap and water. Check the blade. Look for cracks, nicks, or other damage. Replace a badly worn or damaged blade with an original equipment

blade. See a Sears Service Center in your area.

4. Sharpen the blade with a file (Figure 14). Make sure you keep the original bevel angle.

5. Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground (Figure 14). A blade

that is balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground,

Sharpen the heavy end until the blade is balanced.

6. A new blade will cut better than a badly worn blade. Every three years, have a qualified service person inspect the blade or replace the old blade with an original equipment

blade.

7. Assemble the blade according to the instructions "How To Remove And Install The Blade".

Screwdriv__

r-T-----n _"

/ Fe

I Blade is balanced I when parallel to the ground, i

Ground Figure 14

Figure 13

MAINTENANCE FREE BATTERY

MAINTENANCE

HOW TO REMOVE THE BATTERY

To charge or clean the battery, remove the battery from the unit as follows.

WARNING: To prevent sparks, disconnect the black battery cable from the negative (-) terminal before you

_ disconnect the red cable.

1. Disconnect the black cable from the negative (-) terminal

2. Disconnect the red cable from the positive (+) terminal.

3. To disconnect the battery retainer from the battery tray, push

4. Remove the battery from the right side of the unit.

HOW TO CLEAN THE BATTERY

1. Remove the battery.

2. Wash the battery with a solution of one gallon of water and four

WARNING: The battery contains sulfuric acid which is

harmful to the skin, eyes and clothing. If the acid gets

on the body or clothing, wash with water.

(Figure 15).

in on the lower end of the battery retainer.

tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells.

3. Clean the terminals and the ends of the cables with a wire brush.

4. Install the battery.

5. To prevent corrosion, apply grease to the battery terminals.

HOW TO CHARGE THE BATTERY

_1= WARNING: When you charge the battery, do not

1. Before you charge the battery, remove the battery.

2. To charge the battery, use a 12 volt battery charger. Charge at

3. install the battery.

,_ WARNING: To prevent sparks, fasten the red cable to

4. Fasten the red cable to the positive (+) terminal with the fas-

5. Mount the battery boot onto the positive (+) terminal.

6. Fasten the black cable to the negative (-) terminal with the fas-

smoke. Keep the battery away from any sparks. The

fumes from the battery acid can cause an explosion.

a rate of 6 amperes for 1 hour.

the positive (+) terminal before you connect the black

cable.

teners as shown.

Positive(+)

Terminal

Battery A

Black Cable

Red Cable

Battery Clamp

Figure 15

F-040607L 20

MAINTENANCE

WHERE TO LUBRICATE

_,,%_ Apply grease with a brush to the areas shown.

Lubricate the areas shown with engine oi!.

NOTE: Apply grease to the steering gear assembly,

CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit.

F-040607L 21

MAINTENANCE

ENGINE HOW TO CHANGE THE OIL

NOTE: Do not drain the oil from a cold engine. Before you drain

HOW TO CHECK THE OIL

NOTE: Do not check the level of the oil while the engine runs.

1. Make sure the unit is level.

2. Clean the area around the dipstick (Figure 17). Remove the dipstick, Wipe the oil from the dipstick,

3. Insert the dipstick into the oil fill tube. Turn the dipstick clock- wise until it is tight. Remove the dipstick, Check the oil level on

the dipstick. The oil level must reach the FULL mark on the

dipstick.

4. If necessary, add oil until the oil reaches the FULL mark on the dipstick, The quantity of oil needed from ADD to FULL is

shown on the dipstick. Do not add too much oil.

Air Screen

Dipstick

the oil, let the engine run for several minutes. Make sure you do not get oil on the belts.

1. Remove the oil drain cap. Drain the oil completely from the

engine. Install and tighten the oil drain cap.

Only use a high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to the expected operating temperature using the temperature chart below:

Required SAE viscosity grades

F 20 0 20 32 40 60 80 100

I , I I I I I I

c 30 20 1_ _ 1_ _0 3'0 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, they will result in increased oil consumption when used above 320 F. Check the engine oil level more frequently to avoid possible engine damage from running low on oil.

Oil Drain Cap

Engine Shroud

Figure 17

HOW TO CLEAN THE COOLING SYSTEM

The engine is air cooled. The air that cools the engine enters through 1. the air screen on top of the engine. Clean the engine every 100

hours or every year as follows. 2.

Clean the area around the dipstick. Remove the dipstick. Slowly pour approximately 48 ounces (3 pints) of oil into the oil

extension tube. insert the dipstick into the oil extension tube. Turn the dipstick

in a clockwise direction until it is tight. Remove the dipstick. Check the oil level on the dipstick. The oil level must reach the FULL mark on the dipstick.

Remove any grass, dirt or debris from the air screen with a cloth or brush.

Inspect the edge of the engine shroud for grass or debris. Remove any grass or debris visible at the bottom edge of the engine shroud,

HOW TO CHECK THE MUFFLER

Check the muffler every 50 hours. Make sure the muffler is correctly mounted and is not loose. If the muffler is worn or burnt, replace with

a new muffler. A worn muffler is a fire hazard and can damage the engine.

F-040607L 22

If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. If the spark arrester is worn or

damaged, replace it with a new spark arrester purchased from a Sears Service Center.

MAINTENANCE

HOW TO CLEAN THE AIR FILTERS

Some engines have two filters, an outer foam filter around an inner 11. Assemble the air filters with the nut. paper filter. Clean the air filters every 50 hours. If you operate in

dirty conditions, service more often. 12. install the cover. Fasten the cover with the knob.

NOTE: Never run the engine with the air filters removed. The air

filters will help protect the engine against wear. For the correct

replacement filter, see the parts list for the engine.

1. Remove the knob from the cover (Figure 18).

2. Remove the cover from the air cleaner.

3. Remove the nut from the filters.

4. Remove the air filters.

5. Clean the inside of the base and the cover with a cloth.

6. Remove the foam filter from the paper filter.

7. If equipped, wash the foam filter in a detergent and water solu- tion. To remove the water solution, tightly roll the foam filter in

a dry cloth. Remove the foam filter from the cloth. Completely dry the foam filter.

CAUTION: Do not wash the filters in gasoline or other solvents that will burn.

8. Evenly apply SAE 30W oil to the dry foam filter.

9. To clean the paper filter, lightly tap the paper filter against a

hard flat surface.

10. If the paper filter is very dirty, replace the paper filter.

C°ver/

j Knob

Paper Filter

HOW TO CHECK THE SPARK PLUG

1. Check the gap of the spark plug with a feeler gauge

(Figure 19). The correct gap is 0.030".

2. For easy starting and good performance, replace the spark

plug every two years.

F-040607L 23

Feeler Gauge

0.030"

Spark Plug

Figure 19

SERVICE AND ADJUSTMENT

HOW TO ADJUST

THE REMOTE THROTTLE CONTROL

For the best engine performance, set the remote throttle control as

follows.

1. Move the remote throttle control to the FAST position (see

Figure 20).

2. The hole in the governor control lever (located just behind gov-

ernor control plate) must align with the hole in the governor control plate (see Figure 21).

3. If the two holes do not line up, then loosen the casing clamp screw and move the governor control rack until the two holes are aligned.

4. Tighten the casing clamp screw.

5. Check the operation of the throttle. Move the _rottle control to Me STOP position.

6. The governor control lever must make good contact with stop switch (if equipped). Readjust if necessary.

IMPORTANT: Do not change the engine governor. If the engine governor needs an adjustment, go to the nearest Sears Service Center. They have the equipment and experience to make the adjustment.

CHOKE

FAST

Remote Throttle

Control

SLOW

Hole In Governor

Control Plate Stop

Governor Control Rack Casing Clamp Screw Figure 21

Governor Control Lever

Figure 20

HOW TO ADJUST THE CARBURETOR

Differences in fuel, temperature, altitude or load may require minor carburetor adjustment. The air cleaner and its cover must be assembled to carburetor before starting engine.

The carburetor on this engine is equipped with an idle mixture valve with a limiter (see inset), which allows some minor adjustment, and

an idle speed adjustment screw.

1. To adjust idle speed, start engine and warm up about 5 minutes.

2. With engine running, put the remote throttle control in SLOW position (see Figure 20).

3. Rotate the carburetor throttle control lever against the idle speed screw and hold it (see Figure 22). Then, turn the idle

speed screw to obtain 1750 rpm (use a tachometer).

4. Rotate the idle mixture valve full travel clockwise and then counterclockwise.

NOTE: DO NOT remove limiter caps. DO NOT force beyond limits.

5. Then, position idle idle mixture valve in middle of travel. F-040607L 24

6. Move the remote throttle control to the FAST position. The engine should accelerate smoothly. If it does not, adjust the idle

mixture valve counterclockwise 1/8 turn.

NOTE: Engines operated at approximately 3000 to 5000 feet (900 to 1500 meters) above sea level may require a high altitude

carburetor nozzle. If erratic performance is observed, contact a Sears Service Center for cost to install or to purchase a high

altitude carburetor nozzle.

Idle Speed

Screw

Figure 22

SERVICE AND ADJUSTMENT

HOW TO LEVEL THE MOWER HOUSING

If the mower housing is level, the blade will cut easier and the lawn

wi!! look better.

WARNING: Before you make an inspection, adjust-

,_ ment, or repair to the unit, disconnect the wire to the

1. Make sure the unit is on a hard flat surface.

spark plug. Remove the spark plug wire to prevent the engine from starting by accident.

Check the air pressure in the tires. If the air pressure is incor- rect, the mower housing will not cut level. Make sure the tires are inflated to: Front Tires 22 PSi (1.5 BAR), Rear Tires 14 PSI.

(! BAR).

Level Adjustm{ Position

Lift Lever

Cover

Cutting Height

Positions

Rear Adjuster Knob

Figure 23

3. Open the cover (see Figure 23).

4. Move the lift lever to the LEVEL ADJUSTMENT position (see Figure 23).

Loosen the front and rear adjuster knobs (see Figure 23 and Figure 24). Make sure both sides ofthe mower housing are set-

ting on a flat surface. Also, make sure the lift links and adjuster

plates are loose and can easily move up or down.

Tighten the front and rear adjuster knobs. Make sure the ad- juster knobs are tight. If necessary, use a wrench to tighten the

adjuster knobs. For plastic adjuster knobs, tighten to a

torque of 7 foot pounds (9,5 N-m). For metal adjuster knobs, tighten to a torque of 10 foot pounds (!3,5 N-m).

7. Raise the lift lever from the LEVEL ADJUSTMENT position to a CUTTING HEIGHT position (Figure 25).

8. Close the cover.

Front

Adjuster Knobs

Figure 24

Cover

9. Mow for a short distance. If the height of cut is not level, repeat

the above steps.

CAUTION: Do not operate with the mower housing in the

LEVEL ADJUSTMENT position. If you operate in the LEVEL

ADJUSTMENT position, the mower housing and blades can be

damaged.

F-040607L 25

Cutting Height Positions

Figure 25

SERVICE AND ADJUSTMENT

HOW TO ADJUST THE ATTACHMENT CLUTCH

_ ARNING: To prevent an injury, the attachment

In normal usage, the attachment clutch will not require an adjustment. However, if the cutting performance decreases or the

quality of cut is poor, make the following changes.

1. When you mow, make sure the throttle control in in the FAST

2. Move the attachment clutch to the DISENGAGE position

3. Stop the engine. Disconnect the wire from the spark plug.

clutch must operate correctly.

position.

(Figure 26).

4. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become

brown.

If the quality of cut has not improved, replace the mower drive belt. See "How To Replace The Mower Drive Belt". If replacing

the belt does not correct the problem, take the unit to a Sears or other qualified service center.

Move the attachment clutch to the DISENGAGE position, Stop the engine. Disconnect the wire from the spark plug.

7. Check the operation of the blade brake, Rotate the pulley with your hand. Make sure the brake pad is pressed tightly against the pulley (Figure 27).

_ ARNING: If the brake pad does not press tightly

8. Move the attachment clutch to the ENGAGE position.

10. Attach the wire to the spark plug. Mow for a short distance and

against the pulley, take the unit to a Sears or other qu- alified service center.

Check the pad for the blade brake, If the pad is excessively worn or damaged, replace the brake pad assemblies. Correct replacement parts and assistance are available from a Sears

service center.

again check the operation of the attachment clutch.

Attachment Clutch

Engage Position

Figure 26

11.

When you move the attachment clutch to the DISENGAGE position, all movement will stop within five seconds. Ifthere is

movement of the belt or the blades continue to rotate, engage and disengage the attachment clutch five times to remove any excess rubber from a new mower drive belt, If you need assistance, take the unit to a Sears or other qualified service

center.

Blade Brake

(Pad Against Pulley)

F-O40607L 26

Figure 27

SERVICE AND ADJUSTMENT

HOW TO REMOVE THE MOWER HOUSING

1. Move the attachment clutch to the DISENGAGE position.

2. Move the lift lever to the level adjustment position (Figure 28).

NOTE: Make sure the lift lever is locked in the LEVEL

ADJUSTMENT position.

Remove the hair pins and the washers from the rear suspen- sion arms (Figure 29). See il-

lustrations "C" and "D". LevelAdjustment

Remove the hair pins and wash- Position Figure 28 ers from the suspension links.

See illustrations "A" and "B".

Disconnect the extension spring from the blade control rod, See illustration "E".

Disconnect the front hanger from the frame support. See illustration "F".

Remove the mower drive belt from the stack pulley. See illustration "G".

Pull the mower housing away from the right side of the unit.

To operate without the mower housing, move the lift lever to the TOP position.

Lift Lever

Attachment

Clutch

_acer Tube

HOW TO INSTALL THE MOWER HOUSING

1. Push the mower housing under the right side of the unit.

2. Put the mower drive belt around the stack pulley. Make sure the %/"side of the mower drive belt is against the stack pulley.

Also, make sure the mower drive belt is not twisted.

3. Attach the front hanger to the frame support with the hanger rod. Fasten with the fasteners as shown. See illustration "F".

4. Make sure the mower drive belt is between the stack pulley and the two belt guides. See illustration "G".

5. Attach the suspension links to the lifter assembly. Fasten with the washers and hair pins. See illustrations "A" and "B'.

6. Attach the rear suspension arms to the suspension brackets. Fasten with the washers and hair pins. See illustrations "C" and

_D _.

7. Attach the extension spring to the blade control rod. See illustration "E".

8. Move the attachment clutch to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides and is also below the spacer tube.

9. Make sure the mower housing is level. See the instructions on "How To Level The Mower Housing".

10. Check the operation of the attachment clutch. See the instruc- tions on "How To Adjust The Attachment Clutch".

Adjuster

Arm

D' Lifter

Adjuster

Arm

Mower

Drive Belt

Assembly

Suspension

Link

FrontHanger

BeltGuide

f::l] I

Stack Pulley ,j/

Hanger Rod

Extension

SuspensionLink

F-040607L 27

Spring

Figure 29

SERVICE AND ADJUSTMENT

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing".

2. Completely push the pedal forward and engage the parking brake.

3. Remove the idler pulley (Figure 30).

4. Loosen the belt guides next to the drive pulley.

5. Remove the motion drive belt from the drive pulley.

6. Remove the motion drive belt from the stack pulley. A correct replacement part or assistance is available from a Sears or

other qualified service center.

INSTALLATION

1. Slide the motion drive belt between the stack pulley and the belt guides (Figure 30). Install the motion drive belt on the

top pulley of the stack pulley. Make sure the "V" side of the belt is against the pulley.

2. Install the end of the motion drive belt around the drive

pulley.

3. Make sure the motion drive belt is inside of the belt guides next to the drive pulley. Tighten the belt guides.

4. Put the belt around the idler pulley. Assemble the idler pulley. Fasten the idler pulley with the hex nut. Make sure the "V" side

of the belt is against the idler pulley. Also, make sure the belt is not twisted.

5. Check the routing of the motion drive belt. Make sure the motion drive belt is installed correctly on the idler pulley.

Make sure the motion drive belt is inside all the belt guides.

6. Before you use the unit, check the adjustment of the clutch. See the instructions "How To Check And Adjust The Clutch".

7. Install the mower housing. See the instructions "How To Install The Mower Housing".

Idler Pulley

Belt Guide

F-040607L 28

Belt Guide

Drive Pulley

Figure 30

SERVICE AND ADJUSTMENT

HOW TO REPLACE THE MOWER DRIVE BELT

Remove the mower housing. See the instructions on "How To Remove The Mower Housing".

Pull the belt retainer away from the idler pulley and remove

the mower drive belt (Figure 31).

Pull the brake pad away from the jackshaft pulley and remove

the mower drive belt.

NOTE: Replace the mower drive belt with an original equipment belt purchased from a Sears Service Center.

Install the new mower drive belt. Pull the brake pad away

from the jackshaft pulley. Put the mower drive belt around

the jackshaft pulley.

5. Pull the belt retainer away from the idler pulley. Put the mow- er drive belt around the idler pulley.

6. Make sure the "V" side of the mower drive belt is against the jackshaft pulley and the idler pulley.

7. Install the mower housing. See the instructions on "How To Install The Mower Housing".

8. Before you mow, check the attachment clutch. See the instruc- tions on "How To Adjust The Attachment Clutch".

Mower Drive Belt

Idler Pulley

Belt Retainer

Jackshaft Pulley

F-040607L 29

Figure 31

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