Page 1
,,m,.i,
owner's
manual
Model No.
536.270211
CAUTION:
Read And Follow
All Safety Rules
And Instructions
Before Operating
This Equipment.
£RRFTSMRN
13.5 HP. ELECTRIC START
30" MOWER / MULCHER
5 SPEED
REAR ENGINE RIDER
• Assembly
• Operation
• Customer Responsibilities
° ServiceAnd Adjustment
F-99636 Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. PrintedinUSA
Page 2
TABLE OF CONTENTS
WARRANTY ......................................... 2
CUSTOMER RESPONSIBILITIES ...................... 3
RESPONSIBILITY OF THE OWNER ....... ::: ........ :;:: 5
ACCESSORIES AND ATTACHMENTS ;..: ;_:: !. i:i...:.. :. 6
: ASSEMBLY ........ :;'i: ........ ,i:i'ii ;i 7
MAINTENANCE FREE BATTERY ,_., ..i;i; ._ _;,__,:;_, ._ • •, i 8 HOW TO REMOVE THE SIDE PANEL ......................
HOW TO ASSEMBLE THE STEERING WHEEL i, _. _., _....,.. 9 i BATTERY SERVICE
CUSTOMER RESPONSIBILITIES ......................
MAINTENANCE CHART ; ............
CHECK THE TIRES..., •;'i..., ......... , ;. ; • .......... ,:,, ..
3
HOW TO REMOVE AND INSTALL THE BLADE ........... ...
4
HOW TO SHARPEN THE BLADE ..........................
HOW TO ADJUST THE ATTACHMENT CLUTCH .............
HOW TO CHECK AND ADJUST THE DRIVE BRAKE .........
HOW TO CHECK AND ADJUST THE CLUTCH ..............
HOWTOASSEMBLETHEHUBCAPS : "oWToCHARGETH; 'B' , 'F;;'IIIIIIIIIIIIIIIIIII'.IIIII
CHECK THE TIRES;_.;.,.:,.,:_..:.,I:..I.I:.;:.,..I:.,..... 19 : : :WHERE TO LUBRICATE :.:..:...:.,.; ............... ; .....
CHECKTHEDR!VEBRAKE;,:._;,I::;_,..,I_;.,.. ,...... 9: ::: : HOW TO CHECK THE OIL i ..... .... _._ ....... .;:..,,i:,,
CHECK THE;:BELTS:I:;:, ;:i:.:.:;..._:_ _ .._... !;..i;,, .. :.,..., : 9 :: HOW TO CHANGE THE OIL ...................... .........
: HOW TO INSTALL THE SEAT:;::. :::;.::_ ::.: ::. _.. _.. _... :. _t0 : HOW T0 CLEAN THE COOLING SYSTEM... ............
CHECK THE LEVEL OF THE MOWER HOUSING .... ; ....... 10 HOW TO CHECK THE MUFFLER ..... . :.., : ...... _........
OPERATION;_I;_;;._!::_.:_:.IiI!!:;_I_....:_..;....:...;.. 11, _ : HOW TO CLEAN THE AIR FILTERS . I:........... i,i ........
:::LocATION oFcoNTROLs __i :.i..; ._,,, !, ,:,,..:ii_ i !.._ ...... HOW TOCHECK THE SPARK PLUG .......................
HOW TOUSE THE ;THROTTLE CONTROL:. i. _!, .. !2 :::: SERVICE AND ADJUSTMENT .........................
HOW ToUsE THE ATTACHMENT CLUTCH ..............
:: HOWTO USE THE SHiFTLEVER i::::_ .i::: '.:::iii!: i_ : 12 ........ HOW TO REMOVE THE MOWER HOUSING ................
HOW TO SET THE PARKING BRAKE :i"; _' ................ 13 HOW TO INSTALL THE MOWER HOUSING .................
HOW TO CHANGE THECUTTING HEIGHT ................. 13
HOW TO STOP THE UNIT. :i .............................. 13
HOW TO TRANSPORT THE UNIT .......................... 13
HOW TO OPERATE WITH THE MOWER HOUSING .......... 14
HOW TO OPERATE THE UNIT ON HILLS ................... 14
BEFORE STARTING THE ENGINE ......................... 15
HOW TO START THE ENGINE ............................. 15
HOW TO START WITH A WEAK BATTERY ................. 15
HOW TO CHANGE THE MULCHER PLATE ................. 16
OPERATING TIPS ........................................ 17
MOWING AND BAGGING TIPS ............................ 17
MULCHING TIPS
...... . ....... ;:.,,;; ;:,: ._, ::::17 :REPAIR:PARTS
HOW TO LEVEL THE MOWER HOUSING ...................
HOW TO REPLACE THE MOTION DRIVE BELT .............
HOW TO REPLACE THE MOWER DRIVE BELT .............
HOW TO REPLACE THE FUSE .:. .... ::il. :----. *...........
HOW TO SET THE CUTTING HEIGHT ......................
HOW TO CLEAN THE MOWER HOUSING ......... , ........
FRONT WHEEL ALIGNMENT ..............................
STORAGE (OVER 30 DAYS) ...............................
TROUBLE SHOOTING CHART ........................
SLOPE GUIDE .......................................
INDEX ..............................................
18
t8
18
19
19
20
21
21
22
22
22
23
24
24
24
24
25
25
26
26
27
27
28
29
3O
31
31
31
31
32
33
34
35
36
....... LIMITED TWO YEAR wARRANTY _
ON ELECTRIC START RIDING EQUIPMENT H
.... ii..... ....: .... .... : ........ .... H !
Fortwo(2)yearsfremthedateotpurchase,ifthi_ri_ingequipmentis_a=_tained,_ub_ioatedandtunedupaccordingtothe I_:iil]
instructions in the owner's manuaI, Sears will repair or replace, free of charge any parts found to be defective in material or H
workmanshiP-i i .... : : : : : : : : :: : :: ti:it
This warranty does not cover i : : : li:!t
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts. [:]
: Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or giass H
Repairs necessary because of operator abuse, negligence, improper :storage or acc dent orthe failure:to maintain the I:::I
• equipment according to the instructions contained inthe owner's manual, : : ti]
Riding equipment used for commercial or rental purposes. ' :: : .... t:!:!I
LIMITED 90 DAY WARRANTY ON BATTERY : liil]
For 90 days from the date of purchase, if any battery :included with this riding equipment proves defective in material or _1
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge Ii t
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE/_l!:il
CENTER/DEPARTMENT IN THE UNITED STATES. :: i ::: :.... : H
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state l_:ili!_t
Sears, Roebuck and Coo, DI871WA, Hoffman Estates, illinois 60179 i
..... F-99636 .............................................. ...... 2 ..........................................................................
I!
I]
H
Page 3
Congratulations on your purchase of a Sears Rider it has been
designed, engineered and manufactured to give you the best
possible dependability and performance
If you experience any problems you cannot easily remedy, please
see your nearest Sears Service Department. We have competent,
well trained technicians and the proper tools to service or repair this
unit.
Please read and keep this manual. The instructions will enable you
to assemble and maintain your unit propedy Always observe the
"Safety Rules".
NOTE: This unit isequipped with an internal combustion engine and
must not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine's exhaust
system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it must be
maintained in effective working order by the operator.
fnthe State of California, the above is required by law (Section 4442
of the California Public Resources Code) Other states may have
similar laws. Federal laws apply on federal lands. See anAuthorized
Service Center for aspark arrester for the muffler.
CUSTOMER RESPONSIBILITIES
• Carefully read and follow the rules for safe operation Inspect
the unit.
• Follow all the assembly instructions. Carefully adjust the unit.
- Know how tooperate all standard and accessary equipment on
the unit, Make sure the operator can correctly operate the unit.
• operate the unit only with guards, shields and other safety .... .........
items inplace and working correctly.
• Complete all maintenance onthe unit. Service the unit only with
authorized or approved replacement parts MAINTENANCE AGREEMENT
• See the Maintenance Chart.
A Sears Maintenance Agreement is available on this unit See the
nearest Sears Store for information.
PRODUCT SPECIFICATIONS
Engine ...................... 13.5 HP
Charging System ......... 3 amperes at 3600 rpm
Fuel Tank Size ........... 1 gallon
Type of Fuel ............. Unleaded Regular
Oil Capacity ......... 32 ounces (1 quart)
Oil Type .................
Spark Plug (Gap 0.030") o,
Tire Air Pressure .........
Tire Air Pressure ......... Rear 14 psi (See tire sidewall)
All Gear Transaxle ........ 5 forward speeds and 1 reverse
Ground Speed Range ..... Forward 4 3 mph
.......... Reverse 2 1 mph
Tilt Seat. _............... T_ltsforward to access the battery.
Mower Housing .......... Full-floatingsuspension,oneblade
Cutting Height ...... 8 positions from 14/2to 4 inches.
Blade Nut Torque ......... 30 foot-pounds (ft-lbs)
F-99636 3
Above 32 degrees SAE 30
Below 32 degrees SAE 5W30
Champion RJ4C
Front 22 psi (See tire sidewall)
Rear Engine Rider
Record in the space below theserial number and the date
of purchase of this unit.
The model number and serial number are found on a decal
attached to the rear of the frame.
Model Number: 536,270211
Serial Number:
Date of Purchase:
Keep these numbers for future reference
Page 4
OWNER'S INFORMATION
SAFETY RULES
Safe Operation Practices for Ride-on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result inserious injury :or death.
i.
•., =L"-eneral oper-'*ion ......
1. Read, understand andfollow allinstructionsintheinstructionBook,onthe machine, the engineandwith any attachmentsbeforestarting
2. Only a!ow responsibleadults, who are familiarwith the instructions,to operate the machine
3. Clear the area:of objectssuchas r0cksl toysi:wire_etc which could be picked up and thrownby the blade
4. Be sure the area is clear of other people before mowing Stopthe machine ifanyone entersthe area.
5. Nevercarry passengers. : :: ....
6. Turn offpower tothe blades or any attachments before backing up. Do not mow in reverse unlessabsolutely necessary Always look
down and behind before and while backing.
7. Be aware ofthe mowerdischarge directionand donotpointitat anyone. Do notoperatethe mowerwithouteithertheentiregrassbagger
or the mower guard inplace_ : :
8. Slow down before turning :
9. Never leave a machine unattended withthe engine running.Always turnoff the blade(s), set the parkingbrake, stop the engine and
remove the key before dismounting
10 Turn offpowerto attachment(s) when transportingor not in use. Turn off the blade(s) when not mowing
11. Stop the engine before removing the grass bagger or uncloggingthe chute.
12 Mow only indaylightor goodartificial light
t3. Do not operatethe machinewhile underthe influenceof alcoholor drugs or when very tired
14. Watch for trafficwhen operating near or crossingroadways.
' 15. Use extra caution when loadingor unloadingthe machine into a trailer ortruck.
16. Always wear goggles,safety glasses, or an eye shieldwhen you operate the unit to protectyoureyes from foreignobjectsthat can be
thrownfrom the unit. Always wear eye protectionwhen you make an adjustment or repair to the machine
17. Use care when pullingloadsor using heavy equipment
a. Use only approved drawbar hitchpoints
b. Limitloads to those you can safely control
c. Do not turn sharply. Use care when backing.
d. Use counterweightsor wheel weights when suggested in the Instruction Book
18. Do not operatethis machineif you are takingdrugs or other medication which can cause drowsinessor affect yourability to operate
this machine.
19 Do notuse thismachine if you are mentally or physically unableto operate this machine safely
!1. Slope operation
Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the "Slope Guide" in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for hoIes, rutsor bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.
4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass baggers or other attachments they can change the stability of the machine.
6 Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
7. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible
2. Do not mow drop-offs, ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death
3 Do not mow on wet grass Reduced traction could cause sliding
4. Do not try to stabilize the machine by putting your foot on the ground
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees)
I!i. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted tothe machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult
2 Be alert and turn the engine off if chi|dren enter the area
3. Before and when backing, took behind and down for small children.
F-99636
Page 5
OWNER'S INFORMATION
4 Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine
5. Never alfow children tooperate the machine. Instruct children in the potential dangers of the machine
6. Use extra care when approaching blind comers, shrubs, trees or other objects that may obscure vision.
IV.
Service
1.
Use extra care when handlinggasotineand otherfuels Fuets are flammable and the vapors are explosive
a Use only an approved container.
b Never remove the gas cap or add fuel with the engine running Atlow the engine to cool for several minutes before refueling Do
not smoke. .... _ : , : :
c. Never refuelthe machine indoors,
i 2,
! 3.
: 4
d Never store the machine withfuel in the tank or fuel container inside where there is an open flame, such as a water heater.
Never start or run the engine inside a closed area
Keep all nuts and bolts, especially the blade attachment nuts tight Frequently Check the blade(s) for wear or damage such as cracks
and nicks A blade that isbent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition
Never tamper with the safety devices, Check their proper operation regularly.
5
To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up Clean up oil or fuel spills Allow the machine
to cool before stodng.
6
Stop and inspect the equipment ff you strike an object Repair, if necessary, before restarting.
7
Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over-speed the engine.
8.
Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown Forstorage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recom-
mended partswhen necessary
9.
Mower b ade(s) are sharp and can cut. Wrap the b ade(s) or wear g oves and useextra caution when servicing them or the blade housing
area.
10.
Check the brake operation frequently. Adjust and service as required ........
11.
Wa_ for all movement to stop before servicing any part of the unit.
RESPONSIBILITY OF THE OWNER
Environmental Awareness
• Do not fill the engine's fuel tankcompletely full.
• Drain fuel for off-season storage .....
• Use only unleaded gasoline. :
• Service the air cleaner regularly.
• Change oil regularly Use 30W oil in summer.
• Tune-up the engine regularly
• Keep equipment in efficient operating condition.
Dispose of used engine oil properly
precautions. This symbol indicates: "Attention!
Look for this symbol to indicate important safety
Become Alert! Your Safety Is At Risk,"
H
F-99636 5
Page 6
ACCESSORIES AND ATTACHMENTS
i
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the unit was purchased.They are also available at most Sears retailoutlets,
catalog and service centers Most Sears stores can order these itemsfor you when you provide the mode_ number of your riding mower
ENGINE
SPARKPLUG
MUFFLER AIR FILTER ENGINEOIL
PERFORMANCE
Sears offersa wide variety of attachmentsthat fityour ridingmower. Many of these are listed below withbrief explanations of howthey can
help you. This listwas current at the time of publication, however, itmay change in future years- more attachments may be added, changes
may be mode in these attachments, or some may no longer be available or fit your modei Contact your nearest Sears store for the
accessories and attachments that are available for your unit.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
STABILIZER
GRASS BAGGER lets you collect grass clippingsand leaves for a CORING AERATOR takes small plugs out of soil to allow moisture
healthier,neater lookinglawn.Two Grass containers hold33 galfon and nutrientsto reach grass roots 36-inch swath 24 hardened
disposable plasticbags and offers7 bushel capacity. 2.5-inch steel coringtips.150-|b weght tray ......
LAWN SWEEPERS ]et you collect grass clippings and leaves
LAWN VACS for powerful collection of heavy grass clippings and
leaves. Wand attachment to pickup debris in hard-to-reach places.
CARTS make hauling easy Variety of sizes available.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390-|bs of weight Rounded
edges prevent harm toturf. Adjustab e scraperautomatically cleans
drum
SPREADER/SEEDERS make seeding, fertilizing and weed killing
easy Broadcast spreaders are also useful for granular deicers and
sand
NOTE: Do not use pull-behind attachments on slopes that are greater than 10 degrees,
AERATOR promotesdeep root growth for a healthylawn Tapered
2.5-inch steel spikes mounted on 10-_nch diameter disc puncture
holes in soil at close intervals to let moisture soak in Steel weight
tray for increased penetration
MULCH RAKFJDETHATCHER loosens soil and flips thatchand
matted leaves to lawn surface for easy pickup Twenty spring tine
teeth Useful to prepare bare areas for seeding. Available for front
or rear mounting.
SPRAYERS use 12.Vott DC electric motor that connects to the
riding mower battery or other 12-volt source Includes booms for
automatic sprayLng when pulling, and hand held wand for spot
spraying Wand has adjustable spray pattern For applying
herbicides,insecticides,fungicidesand tiquid fertilizers
F-99636 6
Page 7
ASSEMBLY
PREPARATION
The unit is completely assembled except for the items shown in
Figure 1,These items are in the carton along with a parts bag The
parts bag contains the fasteners needed to complete the assembly
of the unit. Find and remove these items Do not discard any parts
or material until the unit is assembled
HOW TO REMOVE FROM THE CARTON
To remove the un!t from the carton, follow the instructions below.
1 Open the top 0{ the carton : ' :
2 Remove the wood frame at the top of the carton
3 Cut each corner of the carton from the top to the bottom with a
knife Lower the sides of the carton to the ground.
4. Move the shift lever to the neutral (N) position.
NOTE: See the Operation section, page 11,for the location
of the controls.
5
If the parking brake is engaged, completely push the
clutch/brake pedal to release the brake
6,
Move the lift lever to the highest position.
CAUTION: Check the bottom of the carton for staples,
Remove any staples that are in the path of the tires,
7.
From the back of theriding mower, carefully pull the riding mow-
er backwards off the wood frame
TOOLS YOU NEED TO ASSEMBLE THE UNIT
1 Adjustable wrench (2 required)
2 Open end wrench 1/2" -9/16"
3. Open end wrench 7/16"-'{/2"
4. Blade type screwdriver
5. Phillips screwdriver
6 Low Tire pressure gauge
7 Knife
8 Socket Set (Optional)
SteeringWheel --
Parts Bag
SeatBracket
Owner's Manual
Figure 1
MOWER PARTS BAG - CONTENTS
The fasteners and other loose parts are shown below The fasteners are shown at full size The quantity is shown in brackets ().
On some models, all of the fasteners are not required
%
2x_53 " 18x1_6
lx102
(I) Hex Bolt
5/16"-18x1_/2 "
STD523115
lx45
(2) Hex Bolt
_/le"-18x5i¢'
STD523106
(3) Carriage Bolt (2) Lockwasher
STD533107 STD551131
15x88
(4)FlangeNut
51t6_-18
STD541431
54"148
(1)Cover,Battery
Terminal
Q
F-99636
I x38
(2)HexBolt
114"20x518°
STD523106
15x66
(2)Locknut
V4%-20
STD541425
91275
(2) Ignition Key
Page 8
ASSEMBLY
MAINTENANCE FREE BA'I-rERY
IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1. Check the battery date on top of the battery (Figure 2)
2. If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery
See "How To Install The Battery Cables".
3 If the battery is put into service after the battery date, the
battery must be charged. See "How To Charge The
Maintenance Free Battery",
HOW TO CHARGE THE MAINTENANCE FREE BATTERY
,_ WARNING: When you charge the battery, do not
1. Remove the battery. See "How To Remove The Battery" in the
2. Remove the protective caps from the battery terminals.
3. Use a 12 volt battery charger to charge the battery Charge at
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
Customer Responsibilities section.
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authonzed service center charge the battery.
4 Install the battery See "How To Install The Battery* in the
Customer Responsibilities section....
HOW TO INSTALL THE BATTERY CABLES
_ WARNING: To prevent sparks, fasten the red cable to
NOTE: Before you attach the battery cables, make sure the
battery is fully charged. This will extend the life of the battery
and provide the necessary power to start the engine.
Use the fasteners shown below to install the battery cables The
fasteners are shown atful! size
the positive (+) terminal before you connect the black
cable.
IA!!!!!!!!!! , x°o
1,
Remove the protective caps from the battery terminals
2.
If equipped, slide the terminal cover onto the red cable
(Figure 2) Fasten the red cable to the positive (+) terminal
with the fasteners as shown Push the terminal cover onto the
battery terminal
3.
Fasten the black cable to the negative (-) terminal with the
fasteners as shown.
Z i
Battery
Battery [
Positive (+)
Terminal
Terminal
Red
CaNe
B
Black Cable
A
A
Battery Clamp
F-99636 8
Figure 2
Page 9
ASSEMBLY
HOW TO ASSEMBLE THE STEERING WHEEL
Use the fasteners shown below to instatlthe steering wheel, The
fasteners are shown at full size.
illll ii,i i
(A)
lx102
(B)
15x88
1 Make sure the front wheels point forward
2 Some models have an optional bellows, Slide the bellows
overthe steering post. Make sure the collar of the bellows is
on top (Figure 3)
3 Attach the steering wheel to thesteering post withthefasten-
ers Tighten the fasteners.
CHECK THE TIRES
Check the air pressure inthe tires Tires withtoo much air pressure
will cause the unit to ride rough Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSD is as follows, i ....
Front Tires : :22 PS1(1.5 BAR)
Rear Tires 14 PSI (1 BAR)
CHECK THE DRIVE BRAKE
SteeringWheel
Steering Post
Belt Guides_
Transaxte Pulley
Idler Pulley
B
Bellows
(Optional)
Figure 3
MotionDriveBelt
BeltGuide
MowerDriveBelt
The drive brake Can be easily checked as follows.
1 Set the parking brake. See page 13.
2 Move the shift lever to the neutral (N) position
3. Push the unit
4 If the rear wheels rotate, adjust the drive brake See "How To
Check And Adjust The Drive Brake" in the Customer
Responsibilities section.
CHECK THE BELTS
Check the routing of the belts. Make sure the belts are not twisted
Make sure the belts are inside all the belt guides (Figure 4).
F-99636 9
: i :¸ i • •
Page 10
ASSEMBLY
HOW TO INSTALL THE SEAT
Use the fasteners shown belowto install theseat. The fasteners are
shown at full size: :_ .... :
i :
i i i ,i
Seat Hinge
D
'_lx45 :::: ;: i::18x16
:i{B)
..... (D)
2x53 .... 15x88
1 Set the seat bracket on the seat support (Figure 5) Pull the
wire harness between the seat hinge and the seat bracket.
2 Fastenthe seat bracket to the seat support with the fasten-
.... ers. Do nottightenthe fasteners .....
3. Carefully remove the protective sleeve and the plastic bag from
the seat, Do not damage the wire attached to the bottom of the
seat.
Atign the holes in the seat hinge to the holes in the seat
(Figure 6). Fasten the seat to the seat hinge withthefasteners
as shown. Tighten the fasteners.
Check the operatingposition ofthe seat. :If:the seat needs to
be adjusted, slide the seat bracket forward orbackward along
the seat adjusting holes as shown Tokeep the seat straight,
tightenthe rear nut and thentighten the two front nuts
Seat Bracket
Figure 5
Seat
Fastenthe connector to the wire harness. Make sure the tab
on the connector locksintothe wire harness.
fasten the connector to the wire harness. If the
WARNING: For correct and safe operation ofthe unit,
connector is not attached, the engine will stop when
the attachment clutch is engaged.
CHECK THE LEVEL OF THE MOWER HOUSING
NOTE: After the unit is fully assembled, read the Operation
section.
The level ofcut wasset at thefactory To check the levelof cut, mow
a short distance and look at the area that was cut If the mower
F-99636 t 0
Adjustin_°_les "_ gure 6
housing does not cut level, see the instructionson "How To Level
The Mower Housing" inthe Service And Adjustment section of this
instruction book.
Page 11
Clutch / Brake
Pedaf
OPERATION
Clutch
Throttle Control
Lever
Shift Lever
Lift Lever
Ignition Switch Lever
Ik _ . ' ..... ,m
The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye
damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recom-
mend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog Stores.
ParkingBrake
[111 I
Figure 7
LOCATION OF CONTROLS
ATFACHMENT CLUTCH: Use the attachment clutch to PARKING BRAKE LEVER: Use the parking brake lever
start and stop the rotation of the blade, to engage the brake when you leave the unit
CLUTCH / BRAKE PEDAL: The pedal has two functions
The firstfunctionis a clutch. The second function is a brake
SHIFT LEVER: Use the shift lever to change the speed of the
unit.
IG NITION SWITCH: Usethe ignitionswitch to start and stop
the engine
THROTTLE CONTROL LEVER: Usethe throttle controt
LIFT LEVER: Use the lift lever to change the height of cut
F-99636
lever to increase or decrease the speed of the engine
11
Page 12
OPERATION
HOW TO USE THE THRO'I-rLE CONTROL 2
Use the throttle control to increase or decrease the speed of the
engine
The FAST position is marked witha detent. For normal opera-
tion and when using a grass bagger, move the throttle control
to the FAST position For maximum charging of the battery and
also for acooler running engine, operate the engine inthe FAST
position
2 For transport and to tow pull behind attachments, move the
throttle control to the SLOW position.
3 The engine governor isset at the factory for maximum perform-
ance Do not adjust the governor to increase the speed of the
engine
HOW TO USE THE A'I'rACHMENT CLUTCH
Note: If the engine stops when you engage the blade(s), the
seat switch is not activated. Make sure you sit in the middle of
the seat. Also, make sure the wire is connected to the seat
switch.
The attachment clutch isnext to the steering wheel (Figure 8). Use
the attachment clutch to engage the blade(s)
!. Before you start the engine, make sure the attachment clutch
is in the DISENGAGE position
Move the attachment clutch to the ENGAGE position to ro-
tate the blade(s),
3
Move the attachment clutch tothe DISENGAGE position to
stop the blade(s) Before you leave the operator's position,
makesure the blade(s) has stopped rotating
4,.
Before you ride the unit across a sidewalk or a road, move the
attachment clutch to the DISENGAGE position.
_ WARNING: Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.
>f
AttachmentClutch _._
Disengage_Position /_
Figure 8
HOW TO USE THE SHIFT LEVER
To change the forward speed orthe direction of the unit,fotlowthe
steps below
CAUTION: Before you move the shift lever, completely push
the clutchlbrake pedal forward to stop the unit. If the u nit is not
stopped, the gearbox can be damaged,
1. Completely push the clutch/brake pedal forward to stop the
unit Keep your foot on the pedal
2.
Move the throttle control lever to the SLOW position
3
Tomove the shift lever to neutral (N) from a forward gear, pull
the shift lever back and then move to the right (Figure 9)
4.
To move the shift lever to a forward gear from neutral (N), pul!
the shift lever to the left and then push the shift lever forward.
5.
Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.
ShiftLever
Figure 9
F-99636 12
6 Move the throttlecontrol to the FAST position
7 To move the shift lever to reverse,stop the unit Move the shift
lever back to reverse (R)
NOTE: Belt noise can occur when the clutch is engaged. This
noise is normal and does not affect the operation of the unit.
- FUNCTION
Trimming
Bagging Grass
Mulching Grass
Normal Mowing
Easy Mowing
Transpo_
SHIFTLEVER
5Speeds
1
1 or2
1 or2
2or3
3or4
THROTTLE
FAST
i FAST
SLOW
THROTTLE
SLOW - FAUST
C.OKEI lib
II
Illll
m
m
j
Pull Behind
Attachments
i
2or3
t
THROTTLE
Page 13
OPERATION
HOW TO SET THE PARKING BRAKE
1 Completely push the clutch/brake pedal forward
2 Lift the parking brake lever (Figure !0)
3. Remove yourfoot from the clutch/brake pedal and then release
the parking brake lever Make sure the parking brake will hold
the unit
4 To release the parking brake, completely push the clutch!brake
pedal forward The parking brake will automaticallyrelease
WARNING: Before you leave the operator's position,
Lift Lever
Parking Brake
Lever
,_ move the shift lever to the neutral (N) position. Set the
parking brake. Move the attachment ctutch to the
DISENGAGE position. Stop the engine and remove
the ignition key.
HOW TO CHANGE THE CUTTING HEIGHT
Tochange the cutting height, raise or lower the lift lever as follows.
1 Move the lift lever forward to lower the mower housing and
back to raise the mower housing
2 When you ride on asidewalk or road, move the lift lever to the
highest position and move the attachment clutch tothe DISEN-
GAGE position.
HOW TO STOP THE UNIT
1. Completely push the clutch/brake pedal forward to stop the
unit. Keep yourfoot on the pedal
2 Move the attachment clutch to the DISENGAGE position.
3 Move the shift lever to the NEUTRAL position
4. Set the parking brake.
Figure 10
,_ WARNING: Make sure the parking brake will hold the
5. Move the throttle control to the SLOW position
6. Tostop the engine, turntheignit]onkeytotheOFFposition Re-
unit.
move the key.
HOW TO TRANSPORT THE UNIT
To transport the unit, follow the steps below
1. Move the attachment clutch to the DISENGAGE position
2 Raise the lift lever to the highest position
F-99636 !3
3.
Move the throttle control to a position between SLOW and
FAST.
4.
To go faster, move the shtft lever to a faster speed
Page 14
OPERATION
HOWTO OPERATEWITHTHE MOWERHOUSING
WARNING: The deflector is a safety device. Do not re-
move the deflector. The deflector forces the dis-
,_ charged material toward the ground. Always keep the
deflector in the down position. If the deflector is dam-
aged, replace thedeflector with an original equipment
part from an authorized service center.
t Start the engine.
2. Move the lift lever to a height of cut position In high or thick
grass, cut the grass in the highest positionfirst and then lower
the mower housing to a lower position.
3 Move the throttle control to the SLOW position.
4. Move the attachment clutch to the ENGAGE position.
5. Push the clutch!brake pedal completely forward.
HOW TO OPERATE THE UNIT ON HILLS
6 Move the shift lever to one of the speed settings
NOTE: When you mow in heavy grass or mow with a
bagger, put the shift lever in the slowest speed.
7,
Slowly release the clutch/brake pedal
8.
Move the throttle control to the FAST position. If you needto go
faster or slower, stop the unit and move the shift lever toanother
speed setting.
9,
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing
does not cut level, see the instructions on"How To Level The
Mower Housing" in the Service And Adjustment section.
,_ WARNING: For better control of the unit, always
select a safe speed.
,_ WARNING: Do not ride up or down slopes that are too
steep to back straight up. Never ride the unit across
a slope. See the "Slope Guide" in the back of this
book for information on how to check slopes.
1. Before you dde up or down a hill, move the shift lever to the
slowest speed.
2 Do not stop or change speed settings on a hil!. If you must stop,
quickly push the clutch/b rake pedal forward and set the parking
brake
3. To start again, make sure the shift lever is inthe slowest speed.
Move the throttle control to the SLOW position Slowly release
the pedal.
4. If you must stop or start on a hill, always have enough space
for the unit to roll when you release the brake and engage the
clutch.
5.
Be very careful when you change directions on a hill When on
a slope or in a turn on a hill, move the throttle control to the
SLOW position to help prevent an accident.
F-99636 14
Page 15
OPERATION
BEFORE STARTING THE ENGINE
CHECK THE OIL
NOTE: The engine was shipped from the factory filled with SAE
30 weight oil. Check the level of the oil. Add oil as needed.
1 Make sure the unitis level
NOTE: Do not check the level of the oil while the engine
runs.
2 Clean the area around the dipstick Remove the dipstick. Wipe
the oil from the dipstick
3. Insert the dipstick into the oil fill tube. Turn the dipstick clock-
wise until it istight. Remove the dipstick. Check the oil level on
the dipstick. The oil level must reach the FULL mark on the
dipstick,
4. Ifnecessary, add oil until the oil reaches the FULL mark on the
dipstick The quantity of oil needed from ADD to FULL is shown
on the dipstick. Do not add too much oil.
ADD GASOLINE
WARNING: Always use a safety gasoline container.
A Do not smoke when adding gasoline to the fuel tank.
Do not add gasoline when you are inside an enclo-
sure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.
Fill the fuel tank with regular
unleaded gasoline. Do not use
premium unleaded gasoline
Make sure the gasoline is fresh
and clean. Leaded gasoline will
increase deposits and shorten
the tife of the valves.
Fuel Tank
- 3.
HOW TO START THE ENGINE
WARNING: The electrical system has an operator
presence system that includes a sensor switch
trical system if the operator is sitting on the seat. This
mounted in the seat. These components tell the elec-
system will stop the engine when the operator leaves
the seat if the attachment clutch isengaged. For your
protection, always make sure this system operates
correctly.
NOTE: The engine will not start unless you depress the
clutch/brake pedal, move the shift lever to the neutral (N)
position, and move the attachment clutch to the DISENGAGE
position.
1. Sit in the middle of the seat Push the clutch/brake pedal com-
pletely forward Keep your foot on the pedal.
I Jllll 1 I1[111[ [ IIII I
HOW TO START WITH A WEAK BATTERY
Ifthe battery is too weak to start the engine, the battery needs to be
charged. If =Jumper Cables" are used to start the engine in an
emergency, follow the procedure below.
NOTE: The unit is equipped with a 12 volt negative to ground
system. Also, the other vehicle must have a 12volt negative to
ground system.
WARNING: Do not smeke. The fumes from the battery
A acid can cause an explosion, Keep the battery away
F-99636 15
from any flames or sparks. To prevent sparks, fasten
the red "Jumper cable" tothe positive (+) terminal be-
fore connecting the black "Jumper cable".
CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
in the fuel can damage the fuel system.
To prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer as follows.
1. Drain the fuel tank
2. Start the engine Let the engine run until the fuel lines and the
carburetor are empty.
3. After storage, make sure you use fresh fuel. See the storage
instructionsfor additional information
4 Never use engine cleaner or carburetor cleaner in the fuel tank
or permanent damage can occur.
CARBURETOR
The factory settings for the carburetor are for most conditions. Ifthe
engine is operated under the following conditions, you can adjust
the carburetor mixture. See =HowTo Adjust The Carburetor _ in the
Service And Adjustment section
1
The engine has a loss o| power or does notrun smooth
A change from summer to winter operation.
A40 degree change intheoperation temperature The carbu re-
ter was adjusted at 80 degrees at the factory.
4.
The engine is operated above 4,000 feet.
III I IIIIII I
2 Move the shift lever to the neutral (N) position.
3 Make sure the attachment clutch is in the DISENGAGE posi-
tion.
4 Move the throttle control completely forward to the CHOKE or
FASTposition Somemodelshaveaseparatechokeknob Pull
the choke knob to the full CHOKE position.
5. Turn the ignitionkey to the START position. Release the key
when the engine starts.
NOTE: If the engine does not start after four or five tries,
move the throttle control to the FAST position. Again try to
start the engine. If the engine will not start, see the
TROUBLE SHOOTING CHART.
6 Slowly move the throttle control to the SLOW position,
7. Let a cold engine runfor several minutes. Begin workwhen the
engine iswarm Tostart a hot engine, move the throttle control
to a position between FAST and SLOW.
NOTE: If the seat is raised when starting the engine, move the
attachment clutch to the DISENGAGED position and engage
the parking brake.
1 Put a wet cloth overthe vent caps of each battery
2 Connect each end of the RED "Jumper Cable" to the positive
(+) terminals of each battery Make sure you do not touch the
chassis with the cables.
3 Connect one end of the BLACK"Jumper Cable" tothe negative
(-) terminal ofthe charged battery
4 Connect the other end of the BLACK "Jumper Cable" to the
mower's engine block,
5 Start the engine that has the weak battery last Allow the engine
to run.
6 To disconnect the"Jumper Cables", reverse the above steps
J I III I II III III
Page 16
OPERATION
HOW TO CHANGE THE MULCHER PLATE 3.
,_ WARNING: To prevent the engine from starting, dis-
The mulcher plate letsyou mulch the grass for a clean, fine cut. To
discharge the grass out the side or into a grass bagger, remove the
mulcher plate as follows
connect the wire from the spark plug. Make sure the
attachment clutch is in the DISENGAGE position.
How To Remove The Mulcher Plate
1. Raise the deflector. Remove the two wingnutsB and two car-
riage boltsA (Figure 11)
\
\
\
Mufchef Plate
Lift the mulcher plate away from the mower housing
(Figure I3)
Deflector
Mutcher Plate
Figure 13
2.
Slide the mulcher plate toward the front (Figure 12). Make
sure the tabs on the mufcher plate are not locked behind the
nuts.
To remove, slide forward
\ To install, slide backward
Nut
Mulcher Plate
Figure 12
4. Attach wingnuts B and carriage bolts A to the mulcher plate
for future use.
IMPORTANT: There are several different types of grass. Some
types of grass are more difficult to cut. If you remove the
mulcher plate and the grass does not discharge correctly,
replace the blade with a standard blade. The part number of the
standard blade is 56212E701.
How To Install The Mulcher Plate
1 Remove wingnuts B and carriage bolts A from the mulcher
plate.
2. Raise the deflector. Slidethe mulcher plate under thedeflec-
tor (Figure 13).
3. Push the mulcher plate to the rear. (Figure 12). Make sure the
two tabs on the mulcher plate are lockedaround the two nuts
for the deflector bracket
4. Fasten the mulcher plate with two wingnuts A and two car-
dage bolts B (Figure 11).
F-99636 16
Page 17
OPERATING TIPS
OPERATION
1. Check the attachment clutch for correct adjustment. For the 5.
blade(s) to disengage correctly, the adjustment must be cor-
rect
Before you use the unit, check the oil inthe engine and add oil
if necessary
3.
If the engine will not start, first make sure the wire is attached
to the spark plug.
Make sure all the belts are inside all the belt guides See the in-
structions on how to remove and install the motion drive and
mower drive belts.
MOWING AND BAGGING TIPS
For a lawn to look better, check the cutting level ofthe mower
housing. See "How To Level The Mower Housing" in the Ser-
vice And Adjustment section.
2.
For the mower housing to cut level, make sure the tires have
the correct amount of air pressure (PSI)
3,
Every time you use the unit, check the blade. If the blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.
4_
Keep the blade(s) sharpened. Wom blades will cause the ends
of the grass to turn brown
Before you make an inspection,adjustment (except for the car-
buretor) or repair, make sure the wire from the spark plug isdis-
connected.
6
Make sure the seat switch wire isconnected. If the wire is not
connected, the engine will not start.
7.
For longer life of the battery, charge the battery every three
months
8
Use the shift lever to change the ground speed, notthe throttle
control.
9
Belt noisecan occur when the blade or clutch isengaged This
noiseis normal and does not affect the operation of the unit.
10. For better engine performance and an even discharge of the
cut grass, always operate the engine with the throttle in FAST
position.
11_ When you use a bagger, operate the engine with the throttle in
FAST position and the shift lever in first or second gear
12. For better cutting performance and a quality cut, mow with the
shift lever in one of the slower speeds.
13. After each use, clean the bottom and top of the mower housing
for better performance. Also, a clean mower housing will help
prevent a fire
5. Do not cut or bag grass that is wet Wet grass wil not discharge
correctly Let the grass dry before cutting.
6. Use the left side of the mower housing to trim near an object
7. Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass
8 When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow in the opposite dkec-
tion making left turns until finished (Figure 14).
9. Ifthe grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing inthe higbest posi-
tion and then lower the mower housing for the second cut
• IIIml II IIII
MULCHING TIPS
When you use amutcher attachment, the grass iscut into very small 4
pieces These small pieces will quickfy break down. Because the
nutrients arereturned to the soil, the lawn will need less fertilizer Too
correctly mulch the grass, follow the steps below.
1. Set the throttle in the FAST position Operate the mower at a
slower ground speed. If ground speed is too fast, the grass will
not have an even cut. 5.
2 Keep a sharp edge on the blade A blade that is not sharp will
cause the ends of the grass to become brown 6.
3. Make sure the grass is dry. Wet grass is difficult to cut 7
F-99636 17
.J
J
Figure 14
Set the height of the mower housing so that only the top third
of the grass is cut. If the grass istoo high, set the height of the
mower housing to the maximum height Then, lower the mower
housing for the second cut Also, instead of using the full width
of the mower housing, mulch at half the w=dth
Clean the bottom ofthe mower housing Grass and other debris
can keep the mower from working correctly
If the grass grows fast, mulch more often.
If an area needs improvement, mulch a second time.
Page 18
CUSTOMER RESPONSIBILITIES
PROCEDURE
Blade, Inspect and Sharpen
Attachment Clutch, Check
M Brake, Check
iO Clutch, Check
W .......
E Tire.s, Check
R
Battery, Check and Charge
Battery, Clean
!Lubrication
Oil, Check
Cooling System, Clean
E Oil, Change
N
G Air Filter,Clean
I Muffler, Check
N Spark Piug, Check
E ...........
Fuel Filter, Replace (RemoteFuelTanksOnly)
Spark Plug, Replace
MAINTENANCE CHART
II IIII
FIRST EVERY
EACH 2 25
USE HOURS HOURS
4
4
4 4
i ii
EVERY
50
HOURS
EVERY
100
HOURS
BEFORE
STORAGE
4
4
4
,, , J
4
4
4
4
4
4
4
4
4
,/
4
4
4
4
4
4
GENERAL RECOMMENDATIONS
1. The owner's responsibility is to maintain this product This will
extend the life of the product and is also necessary to maintain
warranty coverage.
2. Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.
3 Check the fasteners Make sure al! fasteners are tight.
CHECK THE TIRES
Check the air pressure inthe tires Tires withtoo much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is as follows Semi-pneumatic front tires do not require air.
Front Tires 22 PSt (1.5 BAR)
RearTires 14 PSI (1 BAR)
F-99636
4. Follow the Customer Responsibility and the Service And Ad-
justment section to keep the unit in good operating condition.
WARNING: Before you make an inspection, adjust-
_ ment, or repair to the unit, disconnect the wire to the
18
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
Page 19
CUSTOMER RESPONSIBILITIES
INSPECT BLADE
WARNING= Before you inspect or remove the blade,
disconnect the wire to the spark plug. If the blade bits
an object, stop the engine. Check the unit for dam-
age. The blade has sharp edges. When you hold the
blade, use gloves or cloth material to protect your
bands.
Ifyou keep the blade sharp and inspectthe blade for damage, the
blade wilf cut better and be more safe to operate Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight If the blade
hitsan object, stop the engine. Disconnect the wire to the spark plug
See if the blade is bent or damaged Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts See the authorized service center inyour
area_Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part
HOW TO REMOVE AND INSTALL THE BLADE
! Remove the mower housing See the instructionson "How To
Remove The Mower Housing".
2 Use a piece of wood to keep the blade from rotating
3. Remove the nut that holds the blade (Figure 15).
Hi-Lift
Edge Up
Mandrel
Blade Adapter
Blade
Figure 15
4. Check the blade and the blade adapter according to the in-
structions for "Inspect Blade". Replace a badly worn or dam-
aged blade with an original equipment blade See an
authorized service center in your area
5 Clean thetop and bottom ofthe mower housing Remove atlthe
grass and debris
6 Mount the blade and blade adapter on the mandrel
(Figure t5)
7 Mount the blade so that the hi-lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.
8 Fasten theblade withthe original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 16)
,_ WARNING= Always keep the nut tight that holds the
F-99636 19
blade. A loose nut or blade can cause an accident.
9 Tighten the nut that holds the blade to a torque of 30 foot
pounds (41,5 N-m)
10 Install the mower housing See "How To Install The Mower
Housing".
A&_pt1 1
Blade
er_ Blade
I
BellevilleWasher // Nut
(Outsiderimmust be _/
againstthe blade ) I
Figure 16
HOW TO SHARPEN THE BLADE
WARNING: Vibration can be caused if the blade is
,_not correctly balanced or if the blade is damaged. A
Keep a sharp edge on the blade A blade that isnot sharp will cause
the tips of the grass to become brown.
1. Sharpen the blade two times a year or every 25 hours
2 Remove the blade according to the instructions in "How To Re-
3. Clean the blade with a brush, soap and water Check the
4. Sharpen the blade with a file (Figure 17). Make sure you keep
5 Make sure the blade is balanced Use a screwdriver and hold
6. A new blade will cut better than a badly worn blade. Every three
7. Assemble the blade according to the instructions"How To Re-
blade that is damaged with cracks can break and
cause an accident.
move And Install The Blade".
blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an original equipment blade.
See an authorized service center in your area.
the original bevel angle.
the blade parallel to the ground (Figure 17). A blade that is
balanced will stay parallel to the ground. Ifthe blade is not bal-
anced, the heavy end will rotate toward the ground Sharpen
the heavy end until the blade is balanced.
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade
move And Install The Blade"
Blade
Screwddv__ [ "/
I Bladeisbalanced I
whenparalleltothe ground I
Ground Figure17
Page 20
CUSTOMER RESPONSIBILITIES
HOW TO ADJUST THE ATI'ACHMENT CLUTCH
,_ WARNING: To prevent an injury, the attachment
1 Stop the engine. Disconnect the wire from the spark plug
2. Before you adjust the attachment clutch, check and level the
3. Set the height of the mower housing in the lowest position.
4. Move the attachment clutch to the DISENGAGE position
5. Check the attachment clutch. Before the attachment clutch
6
7. Connect the clevis to the pivot rod and bracket assembly
9.
clutch must operate correctly.
mower housing. See "How To Level The Mower Housing"
Make sure the mower housing is level before go to the next
step.
(Figure 18).
engages, there must be 1/8" to 3/8" (3ram to 9mm) of free
movement.
If an adjustment is needed, disconnect the clevis from the
pivot rod and bracket assembly (Figure 19).Turn the clevis
clockwise to decrease the free movement of the attachment
clutch. Turn the clevis counterclockwise to increase the free
movement.
Move the attachment clutch to the DISENGAGE position
Check the free movement of the attachment clutch
Check the operation of the blade brake Rotate the pulley with
your hand Make sure that the blade brake pad presses tightly
against the pulley
Move the attachment clutch to theENGAGE position. Check
the pad for the blade brake If the pad is excessively worn or
damaged, replace the brake pad assembly. Correct
replacement parts and assistance are available from an
authorized service center
AttachmentClutch
EngagePostion
"x,,.._ p'.
%
Free Movement
1/8"-3/8" (3mm- 9ram) Figure 18
10.
Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the attachment clutch
11.
When you move the attachment clutch to the DISENGAGE
position, all movement will stop within five seconds if the ad-
justmentis correct If there is movement of the bettorthe blade
continue to rotate, engage and disengage the attachment
clutch five times to remove any excess rubber from a new
mower drive belt. If there is still blade rotation from the
DISENGAGED position, again adjust the attachment clutch
beginning withthe first step tf you need assistance, take the
unitto an authorized service center.
12.
if you replace the mower drive belt, adjust the attachment
clutch.
Blade Brake
Mower DrLve Belt
F-99636 20
Clevis Pin
PivotRodand
BracketAssembly
Cotter P_n
Figure 19
Page 21
CUSTOMER RESPONSIBILITIES
HOW TO CHECK AND ADJUST THE DRIVE BRAKE
I. Before you adjust the brake, check the clutch adjustment See
the instructions on "How To Check And Adjust The Clutch"
2. Make sure the shift lever is in the neutral (N) position.
3. Disconnect the adjustable nut from the brake arm
(Figure 21),
4 Push the brake arm forward and hold in position.
5. With the brake arm forward, rotate the adjustable nut
counterclockwise on the brake rod until the adjustable nut
is in line with hole in the brake arm.
NOTE: If the adjustable nut will not line up with the hole in
the brake arm, go to step 6. If the adjustable nut does line
up with the hole in the brake arm, go to step 12.
6. Pullthe brake arm tothe rear of the unit.
7. The brake adjustment of the transaxle is located on the
underside ofthe transaxle (Figure 20) Use one wrenchto hold
the brake stud and another wrench to hold the hex nut.
Loosenthe hex nut approximately2 turns.
8 Turn the brake stud clockwise1/2 turn. Try topush the unit. if
the unit roils, again turn the brake stud clockwise 1/2 turn.
Continue this adjustment until you feel resistance from the
brake whenyou pushthe unit.
9. Turn the brake stud countemtockwiseoneturn.Then, holdthe
brake stud with one wrenchwhileyou tightenthe hex nut with
another wrench
10 Push the brake arm forward and hotd in position.
11. With the brake arm forward, rotate the adjustable nut
clockwise until the adjustable nut is in line with the hole inthe
brake arm
t 2. Connect the adjustable nut tothe brake arm with the washer
and cotter pin.
13 Apply the parking brake Try to pushthe unit Ifthe rear wheels
donotturn,the brake iscorrectlyadjusted.Release theparking
brake. Push the unit tosee if the wheels willfreely roll
HOWTO CHECKANDADJUSTTHE CLUTCH
Ifthe motion drive belt is loose,the clutch willslip when, (1) going
upa hill, (2)pulling a heavy load, or (3)the unit wilt not move forward
Check the clearance at the rear of the pedal lever (Figure 21) Ifthe
motion drive belt is loose, the clearance wilt be less than 1/2 inch
and the clutch will slip. Adjust the clutch as follows
I. Disconnect the adjustable nut from the idler bracket
(Figure 21).
2. Turn the adjustable nut clockwise to increase the fength of
the clutch rod. This adjustment will increase the clearance at
the pedal.
3 Connect the adjustable nut to the idler bracket with the
washer and cotter pin Check the clearance at the pedal
There must be 1/2 to 5/8 inch clearance at the back of the
pedal
4. After makingan adjustmenttothe pedal, check the brake rod
asdescribed inthe instructions,"How ToCheck And Adjust The
Drive Brake".
_ t,,,-_ Transaxle 1
BrakeStud
(TurnClockwise)
4%1
"% i
,_ WARNING: If you cannot correctly adjust the drive
F-99636 21
brake, take the unit to an Authorized Service Center.
Adjustable Nut (To increase the operation
the brake, turn counterc[ockwise )
Brake Arm
Cotter Pin
Nut
clearance,turnclockwise)
]"_ idler Bracket
Washer \
Cotter Pin
/
CtutchRod
Brake Rod
VIEW FROM UNDERSIDE Figure20J
1/2" to 5/8"
(13ram to 16ram)
Cleat
Pedal
Figure 21
Page 22
CUSTOMER RESPONSIBILITIES
HOW TO REMOVE THE SIDE PANEL 1.
To help service the engine or the battery, each side panel can be
easily removed.
1. Remove the screws that hold the back of the side panel
(Figure 22)
2. Remove the large screws that hold thefront of the side panel
(Figure 23).
3 Slideet;aenSjldepanel back approximately oneinch Remove the
2. Remove the red cable from the positive (+) terminal.
3. Remove the battery clamp from the battery.
4 Remove the battery from the unit.
Remove the black cable from the negative (-) terminal
(Figure 24)
Positive (+) _-...__.
Terminal Nut
DateCode BlackCable
/
Terminal Cover
Bolt
Battery Clamp
Figure 24
Side Panel
Screws
/
Figure 23
BATTERY SERVICE
HOW TO REMOVE THE BATTERY
Tocharge orclean the battery, remove the battery from the unit as
follows.
WARNING: To prevent sparks, disconnect the black
battery cable from the negative (-) terminal before you
,_ disconnect the red cable.
F-99636
WARNING: The battery contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water.
HOW TO CHARGE THE BATTERY
,_ WARNING: When you charge the battery, do not
1.
2. Before you charge the battery, remove the battery.
3. Tocharge the battery, use a 12 voltbattery charger Charge at
4 Install the battery. See "How To InstallThe Battery _ in the
HOW TO CLEAN THE BATTERY
1. Remove the battery
2. Wash the battery with a solution of one gallon ofwater and four
3. Clean the terminals and the ends of the cables with a wire
4 install the battery See "How To Insta]t The Battery" in the
5 To prevent corros=on,apply grease to the battery terminals.
22
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
For longer life of the battery, charge the battery every three
months
a rate of 3 amperes for 2 to 3 hours.
Assembly section,
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.
brush.
Assembly section.
Page 23
CUSTOMER RESPONSIBILITIES
WHERE TO LUBRICATE
Lubricatethe areas shown with engine oil.
-'_ Apply grease with a brush to the areas shown.
NOTE: Apply grease to the steering gear assembly,
CAUTION: If the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit, Do not lubricate
the nylon bearings for the front wheels. Oil or grease will
damage the bearings.
II
ShiftLever
/
Figure 25
F-99636 23
Page 24
CUSTOMER RESPONSIBILITIES
ENGINE HOW TO CHANGE THE OIL
NOTE: Do not drain the oil from a cold engine. Before you drain
HOW TO CHECK THE OIL
NOTE: Do not check the level of the oil while the engine runs.
1. Make sure the unit is level.
2. Clean the area around the dipstick (Figure 26). Remove the
dipstick. Wipe the oil from the dipstick.
3. Insert the dipstick into the oilfi
CUSTOMER RESPONSIBILITIES
HOW TO CLEAN THE AIR FILTERS
Some engines have two filters, an outer foam filter around an inner
paper filter Clean the air filters every 50 hours tf you operate in
dirty conditions, service more often
NOTE: Never run the engine with the airfilters removed. The air
filters witl help protect the engine against wear. For the correct
replacement filter, see the parts list for the engine.
1. Remove the two wlngnuts from the cover (Figure 27)
2. Remove the cover from the air cleaner
3. Remove the two nuts from the filters.
4. Remove the air filters.
5. Clean the inside of the base and the cover with a cloth.
6. Remove the foam filter from the paper filter.
7. Ifequipped,wash the foam filter in adetergent andwater solu-
tion. To remove the water solution, tightly roll the foam filter in
adry cloth. Remove thefoam filter from the cloth Completely
dry the foam filter
CAUTION: Do not wash the filters in gasoline or other
solvents that will burn.
8. Evenly apply SAE 30W oil to the dry foam filter
9. To clean the paper filter, lightly tap the paper filter against a
hard flat surface
10. Ifthe paper filter is very dirty, replace the paper filter
11. Assemble the air filters with the two nuts
12. Installthe cover Fastenthe cover with the two wingnuts
Wingnut
Cover
Nut
Foam Filter
Base
Figure 27
] I ]]
HOW TO CHECK THE SPARK PLUG
1
Check the gap of the spark plug with a feeler gauge
(Figure 28). The correct gap is 0.030".
2.
For easy starting and good performance, replace the spark
plug every two years.
F-99636 25
Feeler Gauge
0 030"
Spark Ptug
Figure 28
Page 26
SERVICE AND ADJUSTMENT
HOW TO ADJUST THE THROTrLE CONTROL
For the best engine performance, set the throttle control as follows
1 Move thethrottle control to the FAST position (Figure 29).
2.
Loosen the clamp screw so that the throttle control cable
can move in the cable clamp (Figure 30) Do not remove the
cable clamp or disconnect the throttle control cable from the
engine control lever.
3. Move the engine control lever until the stot in the lever is
aligned (lines up) with the hole in the control bracket as
shown.
4. Tighten the clamp screw. Move the throttle control to the
SLOW positionandthen back to the FAST position.Check the
atignment of thethrottle control lever See step 3.
The throttle control is now set at the correct speed When the
throttle control is at the FAST position, the engine speed is
3400 + or - 100 RPM. When the throttle control is in the
SLOW position, the engine speed is 2150 + or- 100 RPM.
IMPORTANT; Do not change the engine governor. If the engine
governor needs an adjustment, go to the nearest Authorized
Service Center. They have the equipment and experience to
make the adjustment.
/
ThrottleControl
Control Bracket
CHOKE
FAST
SLOW
Engine Control Lever - FAST position
(Skitin leveralignedwithholeinbracket)
Throttte Control
Cable
Cable Clamp
Clamp Screw
Figure 29
Figure 30
F-99636 26
Page 27
SERVICE AND ADJUSTMENT
HOW TO REMOVE THE MOWER HOUSING
1. Move the lift lever to the middle position
2
Move the attachment clutch to the DISENGAGE position
(Figure 31 )
3.
Disconnect the blade drive link from the pivot rod and brack-
et assembly See illustration "C".
4.
Remove the hair pins from the adjuster plates See illustra-
tions "A" and "B".
5
Move the mower housing to the left until the right side adjuster
plate separates from the hanger. See illustration "A".
6
Move the mower housing to the rightuntit the left side adjuster
plate separates from the hanger. See illustration "B".
7.
Remove the long pin from the front hanger. See illustration
lIg_ -
Remove the mower drive belt fromthe stack pulley. Slide the
mower drive belt between the stack pulley and the belt
guide
9.
Completely turn the steering wheel to the right. Pull the mower
housing away from the left side of the unit.
StackPulley
t
BeltGuide
HOW TO INSTALL THE MOWER HOUSING
1. Completely turn the steering wheelto the right. Push the mower
housing under the left side of the unit.
2 Slide the mower drive belt between the stack pulley and the
belt guide Put the mower drive belt around the stack pulley
Make sure the "V" side of the mower drive belt is against the
stack pulley. Also, make sure the mower drive belt is not
twisted.
3. Attach the mower housing to the front hanger with the long
pin. Fasten with the washer and hair pin. See illustration "D"
4 Attach the adjuster plates to the hangers with the hair pins
See illustrations"A" and "B"
5 Connect the blade drive link to the pivot rod and bracket
assembly with the fasteners. See illustration "C'.
6. Move the attachment clutch to the ENGAGE position Make
sure the mower drive belt is inside all the belt guides.
7. Make sure the mower housing is level See the instructions on
"How To Level The Mower Housing".
8 Check the operation ofthe attachment clutch. See the instruc-
tions on "How To Adjust The Attachment Clutch".
Attachment Clutch
Blade Drive Link
/
Hanger
B
Adj
Hanger
F-99636 27
HairPin
MowerDnveBelt
\
Lift Lever
LongPin
/"
D
/__1 c B'_lade DnveLink
Front Hanger
Page 28
SERVICE AND ADJUSTMENT
HOW TO LEVEL THE MOWER HOUSING 1.
Ifthe mower housing is level, the blade wiltcut easier and the lawn
will look better.
WARNING: Before you make an inspection, adjust-
_iL ment, or repair to the unit, disconnect the wire to the
1. Make sure the unit is on a hard level surface
2. Check the air pressure in the tires. Ifthe air pressure is mcor-
3. Move the lever for the attachment clutch to the ENGAGE posi-
4. There are two adjustment procedures below that will levet the
THE SIDE TO SIDE ADJUSTMENT
There are measuring points on the mower housing indicated by
small round dimples A, B, C, and D shown in Figure 32. To
determine if an adjustment is needed, use a ruler and measure the
distance from the level surface to the bottom of the mower housing
at points C and D. in correct adjustment, the mower housing at
points C and D must be within 1/4" (6 mm) of the same height If the
difference inthe measurement is more than 1/4" (6 mm), adjust as
follows.
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
rect, the mower housing will not cut level Make sure the rear
tires are inflated to 14 psi. (1 BAR) and the front tires to 22 psi.
(1.5 BAR)
tion Move the lift lever to the middle position
mower housing
SIDE VIEW
, _,
bottom
J.m/ ofthe mowerhousing
LEVELSURFACE
Disconnect one or both adjuster plates from the hangers
(Figure 33)
2.
The higher number holes in the adjuster plates will raise the
height of the mower housing The lower number holes will lower
the mower housing
3.
Connect the adjuster plates to the hangers in the holes that
will level the mower housing. Fasten the adjuster plates with
the hair pins
4.
Check the housing for the correct adjustment If necessary, re-
peat the adjustment
\. Hanger
Hair Pin
i///
AdjusterPlate
Figure 33
THE FRONT TO BACK ADJUSTMENT
To determine if an adjustmentis needed, use a rulerand measure
the distance from the level surface to the bottom of the mower
housing at points A and B. In correct adjustment,the front ofthe
mower housingat pointA wiltbe 1/8" to 3/8" (3mm to 9ram) lower
than the back of the mower housingat point B. Adjust asfollows.
1. Loosen the jam nut (Figure 34).
2. Turn the Iocknut clockwise to raise the front of the mower
housing Turn the Iocknut counterclockwiseto lowerthe front
of the mower housing
3 Check the housing for the correct adjustment ifnecessary, re-
peat the adjustment
4. Tighten the jam nut
5. Connect the wire to the spark plug.
C
F-99636 28
D
Figure 32
Suspens=on Bracket
SuspensionRod
Adjusting Clevis Counterclockwise
Jam Nut
Locknut
Figure 34
Page 29
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE MOTION DRIVE BELT
REMOVAL
1. Remove the mower housing See the instructions on "How To
Remove The Mower Housing"
2. Completely push the clutch/brake pedal forward and engage
the parking brake.
3. Try to pull the motion drive belt off the drive pulley If the belt
guides are too close to the drive pulley, loosen the belt
guides (Figure 36)
4. Remove the motion drive belt from the idler pulley
5. Pull the motion drive belt toward the front of the unit.
6. Remove the motion drive belt from the stack pulley. If
necessary, loosen the belt guide at the stack pulley. A correct
replacement part or assistance is available from an authorized
service center in your area
INSTALLATION
1 Slide the motion drive belt between the stack pulley and the
belt guide, install the motion drive belt on the top pulleyofthe
stack pulley. Make sure the "V" side of the belt is against the
pulley (Figure 35).
2 Slide the motion drive belt between the belt retainer and idler
pulley Make sure the ftat side ofthe motion drive belt is against
the idler pulley. Also, make sure the belt is not twisted
3 Install the motion drive belt around the drive pulley
4. Make sure the motion drive belt is inside all the belt guides
5. Make sure all the belt guides are tight
6 Before you usethe unit, check the adjustment of theclutch See
the instructions "How To Check And Adjust The Clutch".
7 install the mower housing See the instructions"How To install
The Mower Housing"
j Pulley
F_gure35
Drive PuIley
BeltRetainel
Belt Guide
O
Stack Pulley
Loosen
BeltGuide
Figure 36
F-99636 29
Page 30
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE MOWER DRIVE BELT
REMOVAL 3
1 Move the lift lever to the lowest position.
2 Slide the mower drive belt between the stack pulley and the
belt guide. Remove the mower drive belt from the stack pulley
3. Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 38).
4. Slide the mower drive belt between the mandrel pulley and 6
the belt guides
originalNOTE: Replace the mower drive belt with an
equipment beltfrom an authorized service center.
INSTALLATION
1. Pullthe belt guides awayfrom the mandrel pulley Slide the
belt between the belt guides andthe mandrel pulley.
2, Make sure the =V"s=deof the mower drive belt is against the
mandrel pulley (Figure 37).
Pull the belt retainer away from the idler pulley. Put the
mower drive belt around the idler pulley
4.
Make sure the mower drive belt is inside all the belt guides
Also make sure the mower drive belt is not twisted.
5
Slide the mower drive belt between the stack pulley and the
belt guide. Install the mower drive belt around the the stack
pulley
Before you mow, check the attachment clutch See the instruc-
tions on =How To Adjust The Attachment Clutch".
_ Pulley
Figure37
Belt Retainer
Idler Pulley
Mower Ddve Belt
F-99636 30
@
Figure 38
Page 31
SERVICE AND ADJUSTMENT
HOW TO REPLACE THE FUSE
Ifthe fuse is blown, the engine will not start The location of the fuse
is next to the battery Remove the fuse and replace with a 15 amp
automotive fuse (Figure 39)
HOW TO SET THE CUTTING HEIGHT
The cutting height is set at thefactory from tl/2 to 4 inches. To lower
or raise the cutting height, make an adjustment to the lifter rod as
follows.
1_ Move the lift lever to the lowest position
2. Disconnect the lifter rod from the lifter arm (Figure 40).
3. Turn the lifter rod clockwise to lower or counterclockwise to
raise the cutting height
4. Attach the lifter rod to the lifter arm.
5. Move the lift leverto the highest position. Make sure the pulleys
or belt do not touch the bottom of the frame
Wash
15amp
_ AutomoUveFuse
Figure39
Hair Pin ""----
\
Ufter Rod
HOW TO CLEAN THE MOWER HOUSING
,_ WARNING: Before you clean the mower housing,
Grass and other debris on top of the mower housing can keep the
belt from working correctly For safety and correct operation,
frequently clean the top of the mower housing Remove grass and
debris from around the pulleys and other moving parts
1. Move the lever for the attachment clutch to the ENGAGE posi-
F-99636 31
stop the engine and disconnect the wire to the spark
plug.
tion.
Figure 40
2. Clean the top of the mower housing.
3. Move the lever for the attachment clutch to the DISENGAGE
position.
4. Again clean the top of the mower housing
5. After you cut the grass, clean the bottom of the mower housing.
FRONT WHEEL ALIGNMENT
The alignment of the front wheels cannot be adjusted Ifthe steering
is damaged and the alignment has changed, see your nearest
authorized service center
Page 32
SERVICE AND ADJUSTMENT
STORAGE (over 30 days)
At the end of each year, prepare the unit for storage as follows
GENERALINSPECTION
1. Inspect the belts. If the belts are damaged orworn, replace with
replacement belts from the factory See the belt replacement
instructions in the Service And Adjustment section.
2 Make sure all nuts, bolts and screws are tight, inspect moving
parts for damage, breakage and wear Replace if necessary.
MOWER HOUSING
1. Clean the mower housing See "How To Clean The Mower
Housing".
LUBRICATE THE UNIT
See the =Where To Lubricate" instructions in the Customer
Responsibilities section.
THE ENGINE
1. Clean the dirt and grass from the engine.
2. Change the oil. See the instructions, "How To Change The Oil".
3. Check the air screen. See the instructions, "How To Clean The
Cooling System".
4 Check the spark plug. See the instructions, "How To Check The
Spark Plug".
prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer.
NOTE: Fuel stabilizer (like STA-BtL) is an acceptable
alternative in reducing the formaUon offuel gum inthe fuel tank
and the gasoline storage container. Always follow the mix ratio
located on the container of stabilizer. Runthe engine at least 10
minutes after adding the stabilizer to allow the stabilizer to
reach the carburetor. Do not drain the fuel tank and carburetor
if stabilizer is used.
If you do not use a stabilizer, do the following:
1. Startthe engine.
2. Run the engine until the fuel tank and the carburetor are out of
fuei and the engine stops.
3 Do not leave fueiin the fueltankor the carburetor The fueican
damage the function of the fuel system. Some models have a
fuel drain (Figure 41) Hold a ctoth under the fuel drain Push
the fuel drain until the carburetor is empty.
4. After storage, make sure you use fresh fuel.
/
FuelDrain
Figure 41
THE FUELSYSTEM
,_ WARNING: Do not drain the gasoline inside a build-
CAUTION: During storage, it is important to prevent deposits
from occurring in fuel system parts like the carburetor, fuel
filter, fuel line and the fuel tank. Alcohol gasoline mixtures
(called gasohol or using ethanol or methanol) attract moisture
causing acid deposits during storage. While the unit is in
storage, the acids in the fuel can damage the fuel system. To
F-99636 32
ing or near a fire. Do not smoke because the fumes
from the fuel can cause an explosion.
THE BATTERY
1 Remove the battery
2 Clean the battery terminals of any deposits
3. Charge the battery. See the instructions on "How To Check And
Charge The Battery".
4. Store the battery in a cool, dry place
NOTE: After a tong time in storage, charge the battery.
Page 33
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
1 Follow the steps, =HowTo Start The Engine" inthis book
2 Electric-Start Models Clean the battery terminals 33ghtenthe
cables
3 Check for a loose wire Tighten the limit switches. (See the wir-
ing diagram.)
4 Drain the fuel tank Clean the fuel fine Replace the fuel filter.
5. Remove the spark plug(s). Move the throttle to the SLOW posi-
tion. Turn the ignition key to the ON position.Try to start the en-
gine several times install the spark plug
6. Replace the spark plug
7. Adjust the carburetor
PROBLEM: The engine will not turn over.
t. Follow the steps, "Hew To Start The Engine" inthis book.
2 Electric-Start Models: Check the level ofthe acid in the battery
tf needed, add water. Charge the battery
3. Replace the fuse.
4 Check the wiring harness for damage or a loose connection
Repair the damaged wire
5. Electric-Start Models replace the solenoid. Recoil-Start Mod-
els: replace the module.
PROBLEM: The engine is difficult to start.
1 Adjust the carburetor
2 Replace the spark plug
3 Replace the fuel filter
PROBLEM: The engine does not run smooth or has a
loss of power.
1 Check the oil.
2. Clean the air filter.
3 Clean the air screen.
4 Replace the spark plug
5. The engine is working too hard. Use a lower gear
6 Adjust the carburetor
7. Replace the fuel filter
PROBLEM: The engine does not run smooth at fast
speed.
1 Replace the spark piug
2 Adjust the throttle control
3. Clean the air filter.
4. Replace the fuel filter
PROBLEM: The engine stops when the blades are
engaged.
I. Toactivate the seat sensor, always sit inthe middle ofthe seat
2 Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
PROBLEM: On slopes, the engine stops.
1. Mow up and down slopes Never mow across a slope
2 To activatethe seat sensor, always sit in the middle of the seat
PROBLEM: The engine will not idle.
1 Replace the spark plug.
2 Clean the air filter
3 Adjust the carburetor
4 Adjust the throttle control
5 Drain the fuel tank Clean the fuel line Replace the fuel filter
F-99636
PROBLEM: A hot engine causes a decrease in power,
1. Clean the air screen
2 Check the oil
3 Adjust the carburetor
4 Replace the fuel filter
PROBLEM: Excessive vibration,
1. Replace the blade
2 Check for looseengine botts.
3 Decrease the air pressure in the tires
4. Adjust the carburetor
5. Check for a damaged belt or damaged pulley Replace the
damaged parts.
PROBLEM: The grass does not discharge correctly.
t. Stop the engine Clean the mower housing
2. Raise the height of cut.
3. Replace or sharpen the blade(s).
4. Move the shift lever to a slower speed.
5. Move the throttle control to the FAST position.
6. Replace the spring for the blade idler.
PROBLEM: The mower housing does not cut level.
t. Check the air pressurein the tires
2. Adjust the level of the mower housing
3. Check thefront axle If the frontaxledoes not freelypivot, loos-
en the axle bolt(s).
PROBLEM: The mower blades will not rotate.
1. Check the mowerdrive belt Make sure the belt isinstalledcor-
rectTy.
2, Replace the mower drive belt
PROBLEM: The unit will not move when the clutch is
engaged.
1. Check the motion drive belt Make sure the belt is installed
correctly.
2. Adjust the clutch
3. Replace the motion drive belt
PROBLEM: The unit moves slower or stops when the
clutch is engaged.
1. Adjust the clutch
2. Replace the motion drive belt.
PROBLEM: When the clutch/brake pedal is released, belt
noise can be heard.
1. Temporarybelt noisedoes notchangethe operation ofthe unit.
tt belt noise is continuous, check the routing of the belt Make
sure the belt is inside all belt guides.
2 If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
1. Check the front axle. Ifthe front axle does not freely pivot, loos-
en the axle bolt(s).
PROBLEM: The transaxle is difficult to shift between
gears with the engine running and the clutch depressed.
1. Check the clutch adjustment to make sure the belt stops when
the clutch pedal is depressed with the transaxle in (N) neutral
2 Check the belt guides around the transaxle drive pulley Make
sure the belt guides do not touch the pulley
33
Page 34
QD
1
Operate a walk-behind mower
across the face of slopes,
never up or down slopes.
I
GO
4:=
[
10 DEGREES 15 DEGREES
L
Operate a riding mower
up or down slopes, never
across the face of slopes.
On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment,
do not operate the unit on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet.
A 10 degree slope is a hill that increases in height at approximately 1.7 feet in 10 feet.
slopes. Operate a riding mower up or down slopes, never across the face of slopes. Operate a walk-behind mower across the face
Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other instructions in this manual for safety in mowing on
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.
..................................... c'u__#_ _(;OS'E'SZ_P_&_16E"....................................
Page 35
INDEX
A
Adjustments
Attachment Clutch, 20
Clutch, 21
Drive Brake, 21
Mower Housing
Cutting Height, 31
Level, 28
Air Screen, 24
Attachment Clutch
Adjust, 20
Location, 11
Operation, 12
Attachments, 6
B
Battery
Charge, 22
Check, 8
Check Acid Level, 22
Clean, 22
Emergency Start, !5
Install, 8
Removal, 8, 22
Belt
Motion Drive
Adjust, 21
Replace, 29
Routing, 9
Mower Drive
Adjust, 20
Replace, 30
Routing, 9
Blade
Inspect, 19
Remove And Install, 19
Sharpen, 19
C
Clutch
Adjust, 21
Check, 21
Clutch / Brake Pedal, Location, 11
Customer Responsibilities
Attachment Clutch, 20
Battery
Charge, 22
Check Acid, 22
Clean, 22
Blade, 19
Clutch, 21
Drive Brake, 2t
Filter, Air, 25
Lubrication, 23
Maintenance Chart, 18
Muffler, 24
Spark Plug, 25
Cutting Height
Adjust, 28, 31
Change, 13
F-99636
D
Drive Brake
Adjust, 21
Check, 21
E
Engine
Cooling System, 24
Fuel, 15
Lubrication, 24
Muffler, 24
Oil, 15, 24
Spark Arrester, 24
Starting, 15
Throttle Control, 12
F
Filter, Air, 25
Fuel, Type, 15
Fuse, 31
Ignition Switch, Location, 11
L
Lift Lever
Location, 11
Operation, 13
Lubrication
Engine, 24
Mower, 23
M
Maintenance Chart, 18
Motion Drive Belt
Adjust, 21
Replace. 29
Mower Drive Belt
Adjust, 20
Replace, 30
Mower Housing
Clean, 31
Cutting Height, 13, 31
Install, 27
Level Adjustment, 28
Operation, 14
Remove, 27
Muffler, 24
Spark Arrester, 24
Mulcher
Install, 16
Operation, 17
Remove, 16
0
Oil
Change, 24
Check, 15, 24
35
Type, 15
Operation
Attachment Clutch, 11,12
Clutch / Brake Pedal, 11
Emergency Start, 15
Ignition Switch, 11
Lift Lever, 11, 13
Location Of Controls, 11
Mower Housing, 14
Mowing And Bagging, 17
Mulching, 17
Operate On Hills, 14
Parking Brake, 11, 13
Shift Lever, tl, 12
Start The Engine, 15
Stop The Unit, 13
Throttle Control, 1t, 12
Transport, 13
P
Parking Brake
Location, 11
Operation, 13
S
Safety Rules, American National
Standard Institute, 4-5
Seat, Install, 10
Service And Adjustment
Belt
Motion Ddve, 29
Mower Drive, 30
Fuse, 31
Mower Housing
Clean, 31
Cutting Height, 31
Instal[, 27
Level, 28
Remove, 27
Storage, 32
Shift Lever
Location, 11
Operation, 12
Side Panel, 22
Slope Guide, 34
Spark Attester, 24
Spark Plug, 25
Steering Wheel, 9
Storage, 32
T
Throttle Control
Location, 11
Operation, 12
Tire Pressure, 9, 18, 28
Trouble Shooting Chart, 33
W
Wheel Alignment, 31
Page 36
MODEL 536.270211
REPAIR PARTS
BODY CHASSIS
14 13
2O
26
36
8
10
64
21
21
31
5O
22
17
28
\
22 27
_, 32
3O
16 35_ // /
// \ /
22
34,
22
\
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11
/
58
65 62
F-99636
45
iX
41
63
Page 37
MODEL 536.270211
REPAIR PARTS
BODY CHASSIS
Key
No. Description Part No.
1 Seat 92387
2 Hinge,Seat 56516E700
3 Retainer 28x64
4 Lockwasher STD551131
5 Bert,Hex STD523t06
6 Plate,SeatSwitch 91963Z
7 Spring,Compression 164x26
8 G[ide,Seat Spring 91822
9 Bolt,Shoulder 9x38
10 Spring,Seat 91964
11 Locknut,Flange STD541431
12 Bracket,Seat Pivot 56518E700
13 Cap, Push On 28x23
14 Rod,SeatHinge 56537Z
!5 Support,Seat 56519E700
16 Screw 26x249
17 Bolt,Carriage STD533107
18 Panel,RightSide 54764E549
19 Panel,Left Side 54763E549
20 Cover,SteeringColumn 94353
2t Bracket, Panel 54747E549
22 Screw,Tapping 26x270
23 Panel,Control 94351
24 Screw STD610803
25 ThrottleControl 56247
26 Console 56405E549
27 Cap,FrontConsole 56407E549
28 Cover, Lower Console 94352
29 Retainer 28x52
30 J-Nut 28x18
3I Panel,Front 56235E549
32 Screw,Southco 91330
33 Panel,LeftAccess 56406E549
34 Bearing,SteeringPost 56022
35 Bracket,Cover Mounting 56233E700
Mfg. No.
18x16
lx45
15x88
2x53
26x201
Key
No. Description
36 Screw
37 Support,Body
38 Belt,Shoulder
39 Lockwasher
40 Screw
41 Locknut,Range
42 ClampAssembly,Battery
43 Washer
44 Support,SteeringColumn
45 Mat,Left
46 Mat,Right
47 Frame
48 Screw
49 Locknut
50 Engine,Craftsman
Model143.981300
51 Bolt,EngineMount
56 Cap,Fuel
57 Tank,Fuel
58 Screw,Hex
59 Clamp,Hose
60 Line,Fuel
61 Bracket,RemoteTank(Front)
62 Clamp,GasLine
63 Filter,Fuel
64 Panel,Rear
65 Bracket,RemoteTank(Rear)
- Owner'sManual(English)
- Owner'sManual(Spanish)
- Decal RightPanel
Decal
LeftPanel
Decal
Shift
Decal
FrontConsole
Decal
Clutch/Brake
Decal
FrontConsoleWarning
Part No. Mfg. No.
26x250
56122E700
9x29
STD551231 19x6
26x49
STD541437 15x84
54800Z
STD551025 17x38Z
56240E700
54795
54796
56612E549
6x74
STD54t425 15x66
25x7
92317
55805
26x213
23717
91022
94940
91174
56002
54782E549
94941
F-99636
F-99636 SP
44x7970
44x7969
44x4741
44x7973
44x1627
44x7325
* NOTE:
Seepages50- 55for replacementparts.
F-99636 37
Page 38
7
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_@9635
Page 39
MODEL 536.270211
REPAIR PARTS
MOTION DRIVE
Key
No. Description
1 Locknut,Flange
3 Guide,Belt
4 ShifterAssembly
5 Locknut,Flange
6 Screw
7 Grip,ShiftLever
8 HexNut
9 Spring,Extension
t0 Pin,Cotter
11 Washer
12 Bolt,Hex
13 Plate,Index
14 Gate,Shift
15 Brace,ShiftGate
16 Locknut,Flange
17 Support,Seat
18 Grip,ParkingBrake
20 Pedal
21 Spring,Torsion
22 FrameAssembly
23 Bolt,Hex
25 Bolt,Hex
26 Lockwasher
27 Washer
28 Yoke,Brake
29 Nut,Adjusting
30 Yoke,Shift
31 Washer
32 Rod,Shift
33 Washer,Hardened
34 Rod,Broke
35 Rod,ParkingBrake
36 Spring,Extension
37 Lever,Pedal
38 Plate,LeftSuspension
39 Plate,RightSuspension
Part No.
STD541431
93349
56610E700
STD541437
26x267
56161
15x79
165x100
STD560907
STD551037
STD522506
56595E700
56606E700
56529E700
STD541425
56519E549
55873
56409E549
166x18
56612E549
Ix124
lx145
STD551125
17x36Z
56500Z
21920
56505Z
STD551031
56591Z
17x!74HT
56530Z
56410Z
t65x85
56511E700
56224E700
56023E700
Mfg. No.
15x88
15x84
30x20
17x53Z
lx38
15x89
18x32
t7x47Z
Key
No. Description Part No. Mfg. No.
40 Unk,Parking Brake 56565Z
41 Spring,Extension 165x107
42 Pin,Cotter STD560907 30x50
43 Washer STD551031 17x46Z
44 Rod,Clutch 5653tZ
45 Stop,ParkingBrake 56227E700
47 Grommet 56623
48 Guide,Belt 56215Z
49 Screw 26x49
50 PulleyAssembly,Stack 92504Z
51 Bolt,Hex STD523715 lx111
52 Ring,Retainer STD582062 11x7
53 Pulley,Drive 56562
54 Belt, MotionDrive 37x65
55 Pulley,Idler 56526
56 Washer t7x170
57 Lockwasher STD551243 19x35
58 Bolt,Hex lx140
59 Bracket,Idler 56520E700
60 Bolt,Shoulder 9x42
61 Spring,Extension 165x81
62 Locknut,Hex STD541431 15x43
63 Washer 17x148
64 Transaxle,Dana Model 4450-1 :_
65 Bolt, Carriage STD533107 2x53
66 Bracket,Transaxle 56503E700
67 Bolt,Hex lx139
68 Washer t7x160
69 Key,Square 56534
70 Wheel &TireAssembly 92308-601
71 Washer 17xt95
72 E-Ring STD581075 11x3
73 ValveStem** 24373
74 TireOnly** 24393
75 HubCap, Optional 94618
* See pages48 - 49 for replacementparts.
** IncludedwithKeyNo. 70.
F-99636
39
Page 40
MODEL 536.270211
REPAIR PARTS
STEERING
\
\
10
40
13 14
37
17
36
39
32
26
27
41
F-99636 40
Page 41
MODEL 536.270211
REPAIR PARTS
STEERING
Key
No. Description
1 SteeringWheel
2 Bellows,SteeringPost
3 Bolt,Hex
4 Locknut,Flange
5 Post,Steering
6 Nut,Hex
9 Bolt,Carriage
10 Screw
11 Plate,LeftSuspension
13 Plate,RightSuspension
14 Bolt,Hex
15 Support,FrontAxle
16 Pin,Cotter
17 Bearing,Spindle
18 Adapter,SteeringPost
19 Gear,Pinion
20 AxleAssembly,Front
21 HangerAssembly,FrontAxle
22 Bearing
23 SectorAssembly
24 Rod,DragUnk
25 BallJoint,Steering
26 Nut,Hex
27 Lecknut,Ftange
28 Washer
30 Washer
32 Pin,Cotter
34 SpindleAssembly,Left
35 Rod,Tie
36 SpindleAssembly,Right
37 Bearing,Wheel*
38 TireOnly*
39 ValveStem*
40 Wheel&TireAssembly
41 Washer
42 HubCap
Part No.
54783
54789
STD523115
STD541431
56417C
STD541531
STD533107
26x249
56224E700
56023E700
STD623725
56231E700
STD561220
55003
56416
56418
56223E549
56230E700
55168
56236E700
56625E700
21031
15x61
STD541537
17x87
STD551037
STD560907
55039E549
55026E700
55038E549
56105
55700
24373
92303-601
17×197
94648
Mfg. No.
lx102
15x88
15x90
2x64
1x69
30x49
15x87
17x53
30x20
* Included withKey No. 40.
F-99636 41
Page 42
MODEL 536.270211
REPAIR PARTS
MOWER HOUSING SUSPENSION
7
\
/
/
/
/
/
//
/
/
/
/
42
20
/_ / 5
/
/
25
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/ " 17
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, / 1 21
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24 22
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27
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39
1
40
\
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F-99636
42
Page 43
MODEL 536.270211
Key
No. Description
1 Locknut,Flange
2 Washer
3 Pin,Cotter
4 Screw
5 Bolt,Shoulder
6 Nut,Adjusting
7 Grip,BladeControl
6 LeverAssembly,Lilt
9 Grip,LiftLever
10 Attachment,Clutch
11 Bolt,Hex
12 Locknut
13 Locknut,Flange
14 Cam,BladeControl
15 Plate,LeftSuspension
16 Screw
17 Locknut,Flange
18 Bo_t,Carriage
19 Strut,Frame
20 Plate,Mounting
21 RodAssembly,RearSuspension
22 Bolt,Shoulder
23 Pin,Hair
24 Plate,Adjusting
25 Rod,Lifter
27 Rod,Suspension
28 Clevis
29 Nut,Hex
30 Link,BladeDrive
3I Washer
32 RodandArmAssembly
33 Spring,Extension
34 Unk,FrontDeck
35 Bracket,FrontSuspension
36 Lever,Pedal
37 Washer
38 Clevis
39 Locknut,Hex
40 Bolt,Shoulder
41 Plate,RightSuspension
42 Bolt,Hex
43 Plate,Index
F-99636
REPAIR PARTS
MOWER HOUSING SUSPENSION
Part No. Mfg. No.
STD541437 15x84
STD551037 17x53
STD560907 30x20
26x249
9x9Z
21920
54786
56031E700
56161
55928Z
STD522510 lx76
STD541425 15x66
STD541425 15x89
55853
56224E700
26x249
STD541431 15x88
STD533t07 2x64
55326E700
55270E700
55346E700
9x4
31x4
55344E700
24839E700
55957E700
24471Z
15x2
55271Z
17x48
55930E700
165x67
55179E700
55139E700
5651IE700
17x122
55298
15x73
9x17
56023E700
STD523106 lx45
56595E700
43
Page 44
MODEL 536.270211
B
REPAIR PARTS
MOWER HOUSING
18
1!
/
A
15
21
18
28
\
16
14
17
\
29
27
26
F-99636
Page 45
MODEL 536.270211
REPAIR PARTS
MOWER HOUSING
Key
No. Description
1 Belt,MowerDrive
2 Pulley,Splined
3 Lockwasher
4 Locknut,Hex
5 Nut,Hex
6 Pulley,Idler
7 Bracket,UpperIdler
8 Spacer
9 Assembly,BladeIdler
10 Locknut,Flange
11 Pin,Clevis
12 Clevis
Part No.
37x57
91951
18x33
15x100
STD54t 45O
69041O
55921E701
55895Z
55979E701
STD541431
29x99
24471Z
Mfg. No.
15x41
15x88
Key
No.
27
Spring,Torsional
28
PushOnCap
29
Rod
3O
Hinge,ChuteDeflector
Washer
31
32
Spring,Extension
33
34
35
36
37
38
Description
Spacer
Bracket,Front
S£_,[ew
Bolt,Hex
Deflector,Chute
Mandrel
Part No. Mfg. No.
166x4
28x23
21197Z
56213E701
17x91Z
165x68
690369
55916E701
26x216
STD523117 lx75
55971
91921
13 Bolt,Hex
14 Pin,Hair
15 Guide,Belt
16 Bracket,LowerIdler
17 Bolt,Carriage
18 Nut,Ffange
19 Guide,Belt
20 Spacer
21 Bolt,Hex
22 Housing,Mandrel
23 Guide,Beft
24 Bracket,Hanger
25 Spring,Compression
26 Nut,Hex
F-99636
STD523106
STD624003
55977E701
55920E701
STD533107
STD541031
55894E701
91925
STD525015
55962E70I
55956Z
55974E701
164xl
STD541431
lx45
31x6
2x53Z
15x79
1x127
15x43Z
45
39
Adapter,Blade
40
Washer,Beifeville
41
Washer,Hardened
42
Nut,Hex
43
Pin,Pull
Washer
44
45
Pin,Hair
46
Housing,Blade
47
Blade,Mutcher
1-47
MowerHousing,Complete
48
Plate,Mulcher
49
Bolt,Carriage
50
Wingnut
51
Blade,Standard
92466
17x166
17x165
15x100
90828Z
STD551050 17x67Z
STD624005 31x4
56059E701
56210E701
403343
56211E701
STD533107 2x64
14x86
56212E701
Page 46
ORANGE
POS FUNCTION CIRCUIT (MAKE)
O
,s)
YELLOW
14
18
YELLOW I
1 OFF M+G
2 RUN NONE
3 START B+S
m
r
2
/
9
RED
Page 47
MODEL 536.270211
REPAIR PARTS
ELECTRICAL SYSTEM
Key
No. Description
1 Switch,Seat Sensor
2 Locknut
3 Bolt,Hex
4 Battery (Type U1-L5)
5 Cable,Battery Ground(Black)
6 Screw
7 Cable,PositiveBattery (Red)
8 Cap,Ignition Switch
9 Solenoid
10 Nut,IgnitionSwitch
12 Switch,Ignition
t3 Key,Ignition
14 Harness,Wire
Pad No.
91031
STD541425
STD522506
92196
24x3
26x249
24x24
91488
94613
91489
21064
91275
250x84
Mfg. No.
15x66
lx38
15 Fuse
t6 Holder,Fuse
17 Switch,AttachmentClutch
t8 Screw
19 Switch,Limit
22 Cover,Terminal
23 Tray,Battery
24 Strap,"Se
25 Clamp
26 Tube,Battery Drain
54212
407078
91032
26x2.33
24273
54148
91896
32618
91565
91584
F-99636 47
Page 48
-I3
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29
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18
8
21
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42
24
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/
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//
26
/
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/
27
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Page 49
MODEL 536.270211
Key
No. Description
1 Housing,Upper
2 Screw,Tapping1f4-29x .734(14req.)
3 Ball,Detent(2req.)
4 Spring,Detent(2req.)
5 Screw,Set(2req.)
6 Ring,Retainer
7 Washer,Plain.632x1.00x .031
7 Washer,Plain.632x 1.00x.036
7 Washer,Plain.632x1.00x .041
7 Washer,Plain.632xt .00x.046
7 Washer,Plain.632x1.00x.050
7 Washer,Plain.632x1.00x .060
7 Washer,Plain.632x1.00x.082
6 Washer,Plain.632x 1.38x .046(2req.)
9 Key,Woodruff,#9
10 AssemblyKit,InputShaft
11 Pinion,Bevel13T
12 Ring,Retainer
13 Seal,Felt(2req.)
14 Axle,L.H.
15 Washer,Plain.758x1.25x.020
15 Washer,Plain.758x125x .025
15 Washer,Plain.758x1.25x.031
15 Washer,Plain.758x1.25x .035
15 Washer,Plain.758x1.25x.040
15 Washer,Plain.758x1.25x .045
15 Washer,Plain.758x1.25x.050
16 Gear,Miter-15T{2req.)
17 Ring,Retainer(2req.)
18 Gear,Spur-39T
19 Shaft,Cross
20 Gear,Miter-15T(2req.)
21 Washer,Plain.758x1.25x.062(2req.)
22 Axle,R.H.
23 Gear,Spur-12T
24 Gear,Spur-17-1
25 Gear,Spur-21T
26 Gear,Spur-23T
27 Gear,Spur-25T
28 Washer,Plain.758x1.88x .062
29 Bearing,Flange
Part No.
3975
1919
t151
3626
3623
1099
"1082
"1424
"1068
"1425
"1358
"1145
"t319
3876
1374
4513
3936
3956
3191
3939
*3408
*3732
"3184
*3733
"3198
*3734
*3735
3780
3656
3934
3919
3781
3180
3940
3953
3951
3941
3942
3943
3955
3991
REPAIR PARTS
5 SPEED TRANSAXLE
DANA MODEL: 4450-1
Key
No. Description Part No.
30 Washer,Plain.505x .942x .0_0 *3886
30 Washer,Plain.505x .942x .015 *3887
30 Washer,Plain.505x 342 x .020 "388B
30 Washer,Plain .505x .942x .026 *3889
30 Washer,Plain.505x .942x .030 .3121
30 Washer,Plain.505x .942 x .040 *3890
30 Washer,Plain.505x .942x .060 *3892
31 Gear, Spur-t0T 3933
32 Washer,Plain1.01x t.50 x .06I .396t
32 Washer,Plain1.01x 1.50x .075 *3993
32 Washer,Plain1.0t x 1.50x .090 *3994
33 Bearing,Flange(2 req.) 3937
34 Disc, Brake 3990
35 Collar,Clutch 3959
36 Key,Cfutch(2req.) 3996
37 Shaft, Drive 3997
38 Ring,Retainer 3958
39 Gear, Spur-20"1- 3949
40 Gear, Spur -32t- 3948
41 Gear, Spur -261 3947
42 Gear, Spur -22T 3946
43 Gear, Spur -21T 3945
44 Gear,Bevel,Comb. 39& 18T 3938
45 Washer,Plain1.01x 1.50x .061 3961
46 Housing,Lower 3974
47 Shaft,B_ake 5003
48 V-Ring (2 req.) 3789
49 Spacer(2 req.) 5036
50 Puck,Friction(2req.) 5034
51 Stud,Adjustment -Brake 3998
52 Cam, Adjustment-Slotted 5000
53 Cam, Adjustment -Brake 3999
54 Assembly,Shifter 4449
55 Screw,Tap 1/4 -18 x .875 3396
56 Shaft, Idler 3987
57 Washer,Plain.505x .942x .015 3887
58 Assembly,Gear Spur -10T 4492
59 Washer,Plain.325× .750x .059 3906
60 Locknut 5/!6 -24 3847
61 Grease 4300
* Usein variouscombinationsto maintainproperclearances.
** Order KeyNumber 10.
F-99636
49
Page 50
MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS
347
263
308A
135
153
266
155
F-99636 50
Page 51
MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS
F-99636 51
400
Page 52
MODEL 536.270211 ENGINE 143.981300 REPAIR PARTS
Key No.
1
2
14
15
16
17
18
19
20
25
26
28
30
31
35
36
37
38
40
4O
4O
41
41
41
42
42
42
43
45
47
48
5O
51
52
60
62
63
65
66
F-99636
Description
Cylinder (Incl. 2 & 20)
Dowel Pin
Washer
Governor Rod
Governor Lever
Governor Lever Clamp
Screw, 8-32 x 5/16"
Extension Spring
Oil Seal
Blower Housing Baffle
Screw, 1/4-20 x 5/8"
Lock Nut, 8-32
Crankshaft
Counterbalance, Gear
Screw, 10-32 x 3/4"
Lock Washer
Lock Nut, 10-32
Retaining, Ring
Piston, Pin & Ring Set (Std.)
Piston, Pin & Ring Set (.010" OS)
Piston, Pin & Ring Set (.020" OS)
Piston & Pin Ass'y. (Std.) (Incl. 43)
Piston & Pin Ass'y. (.010" OS)
(Incl. 43)
Piston & Pin Assly. (.020" OS)
(Incl. 43)
Ring Set (Std.)
Ring Set (.0t0" OS)
Ring Set (.020" OS)
Piston Pin Retaining Ring
Connecting Rod Ass'y. (Incl. 47)
Connecting, Rod Bolt
Valve Lifter
Camshaft
Counterbalance Weight
Oil Pump Ass'y.
Blower Housing Extension
Screw, 8-32 x 3/8"
Grommet
Screw, 10-24 x 1/2"
Screw, Torx T-30
Part No.
35943A
27652
28277
35324
36284A
29916
651O28
35945
35319
36460
650561
30322
35336B
35327
29826
29918
29216
29642
35776A
35777A
35778A
35773A
35774A
35775A
35779
35780
35781
35772
36895
651033
35313
35939
35315A
31356
35316A
650760
28545
650128
65099O
Key No. Description Part No.
68 Ground, Terminal 33356
69 Mounting Flange Gasket 35317
70 Mounting Flange 35711A
(Incl. 72, 75 & 80)
72 Oil Drain Plug 31927
75 Oil Seal 35319
80 Governor, Shaft 35712
81 Washer 35479
82 Governor Gear Ass'y. 35321
83 Governor Spool 35322
84 Retaining Ring 29193
86 Screw, 1/4-20 x 1-3/16" 650833
88 Spacer 31707A
89 Flywheel Key 32589
90 Flywheel (W/Ring Gear) 611093
92 Lock Washer 650880
93 Flywheel Nut 650881
100 Solid State Ignition 35135
101 Spark Plug Cover 610118
102 Solid State Mounting Stud 651024
103 Screw, TorxT-15, 10-24 x t5/16" 651007
110 Ground Wire 35183
119 Cylinder Head Gasket 35946
120 Cylinder Head 35948
123 Intake Pipe Brace 35288
124 Screw 65t 031
! 25 Exhaust Valve (Std.) 35308
125 Exhaust Valve (1/32" OS) 35433
126 Intake Valve (Std.) 35309
126 Intake Valve (1/32" OS) 35432
127 Washer 650691
128 Bellevilte Washer 650690
130 Screw, 5/16-I8 x 2-1/2" 650946
135 Resistor Spark Plug (RJ4C) 34645
150 Valve Spring 33507
15! Valve Spring Keeper 33508
153 Push Rod Guide 35949
154 Rocker Arm Stud 650945
155 Rocker Arm 35950
156 Lock Washer 650890
52
Page 53
MODEL 536.270211
157 Lock Nut, 5/16-24 650947
158 Push Rod 35951
159 Rocker Arm Cover Gasket 35952
160 Rocker Arm Housing 35953A
16 t Screw, Torx T-30, 1/4-20 x 1/2" 30063
169 Valve Cover Gasket 27896A
170 Breather Body 28423
171 Breather Element 28424
172 Valve Cover 28425
173 Breather Tube 35350
174 Screw, 10-24 x 1/2" 650128
180 Blower Housing Extension 35954
181 Screw, 10-24 x 9/16" 30200
182 Screw, 1/4-20 x 27/32" 650517
184 Carburetor To Intake Pipe Gasket 33263
185 Intake Pipe 35955
186 Governor Link 36285
186A Choke Link 35957
200 Control Bracket (Incl. 203 & 204) 35956
203 Compression Spring 36482
204 Screw, 6-32 x 21/32" 650777
209 Screw, 10-32 x 7/16" 650902
210 Conduit Clip 27793
211 Screw, t 0-32 x 3/8" 28942
212A Bushing 36288
223 Screw, Torx 650971
224 Intake Pipe Gasket 35958
234 Nut & Lockwasher, !/4-20 650825
237 Air Cleaner Adapter 35286
238 Screw 650875
239 Air Cleaner Gasket 33629
240 Air Cleaner Body (Incl. 239) 35960
245 Air Cleaner Filter (Incl. 234) 35403
245A Air Cleaner Filter 35404
250 Air Cleaner Cover 35961
251 Wing Nut, 1/4-20 650886
260 Blower Housing 35964
262 Screw, Torx T-30, 1/4-20 x 1/2" 30063
263 Trim Ring 35963
264 Screw, 5/16-18 x 5/8" 650273
264A Screw, Torx T-30, 1/4-20 x 1/2" 30063
ENGINE 143.981300 REPAIR PARTS
265 Cylinder Head Cover
266 Screw, 5/16-18 x 1-1/4"
269 Exhaust Manifold Gasket 35762
270 Exhaust Manifold 36839
270A Exhaust Port Liner 35829A
271 Locking Plate 35293
275 Muffler & Manifold 36542
276 Locking Plate 35348
277 Screw, 5/16-18 x 4-1/2" 650877
290 Fuel Line (13.00 _) 30705
292 Fuel Line Clamp 26460
296 Fuel Filter (Incl. 292) 34279B
305 Oil Fill Tube 35574
307 "O'. Ring 35499
308 Fill Tube Clip 33997
308A Fill Tube Clip 35437
310 Dipstick 35576
314 Screw, 1/4-20 x 3/4" 650873
315 Alternator Coil (3 Amp) 611116
(Incl. 321-323)
321 Diode 611161
322 Connector Body 611117
323 Terminal 611118
325 Wire Clip 34246
326 Blower Housing Plug 36210
337 Deflector 36407
347 Screw, 10-32 x 9/16" 650949
361 Screw, Torx T-30 650990
363 Spring 34148
370 Instruction Decal 36261
370G Instruction Decat 35274
380 Carburetor (Incl. 184) 640115
393 Cup and Screen 35962
394 Washer 650948
395 Electric Starter Motor (12 Volt) 36680
400 Gasket Set: Includes 27896 (2), 35947
33263 (1), 33629 (2), 34265 (1),
35317 (1), 35762 (2), 35946 (1),
35352 (1), 35958 (1).
414 Screen Kit (Optional) 35352
900 Replacement Engine, None 0
900 Replacement SB 752321, order 0
from 71-999
35959
650876
F-99636 53
Page 54
MODEL 536.270211
ENGINE 143.981300 REPAIR PARTS
Key No. Description
0 Carburetor (IncLIA,184 of Engine
Parts List)
1 Throttle Shaft & Lever Assembly
1A Bushing
2 Throttle Return Spring
4 Dust Seal Washer
5 Dust Seal
6 Throttle Shutter
7 Shutter Screw
10 Choke Shaft & Lever Assembly
11 Choke Return Spring
12 Dust Seal Washer
13 Dust Seat
14 Choke Shutter
Part No.
640115
632649
36288
632685
631184
631183
632517
650506
632472
632473
631184
631183
632429A
Key No. Description Part No.
47 Welch Plug, Idle Mixture Well 630748
48 Welch Plug, Atmospheric Vent 631027
CARBURETOR
16 Fuel Fitting
17 Throttle Crack Screw / Idle Speed
Screw
18 Tension Spring
20 Idle Restrictor Screw
20A Idle Restrictor Screw Cap
25 Float Bowl
27 Float Shaft
28 Float
29 Float Bowl "O" Ring
30 Inlet Needle, Seat, & Clip
31 Spring Clip
36 Main Nozzle Tube
37 "O" Ring, Main Nozzle Tube
40 High Speed Bowl Nut
44 Bowl Nut Washer
632527
651025
630766
640018
64OO53
631867
63I 024
632019
631028
631021
631022
640005
632547
640116
27110
I
I
3t
t
€_-37
i
25 "_ 3_
F-99636 54
Page 55
MODEL 536.270211
ENGINE 143.981300 REPAIR PARTS
y ELECTRIC STARTER
F-99636
4
3
t
Key
No,
0
!
2
3
4
5
10
12
Electric Starter 36680
Dust Cover 33451
Retainer Ring 33842
Spring Retainer 33430
Anti-drift Spring 33854
Gear 33432
Nut & Retainer 35893
6
Lock Nut 33450
7
8
Drive End Cap Assiy. 35894
Armature 35895
9
Housing Ass'y 36699
Brush & Spring Kit 35896
17
18
2O
Thrust Washer 35897
Bolt, 10-32 X 4-11/64" 35898
End Cap & Brush Card Ass'y. (Inc1.12,14,17,18) 35899
Washer 650168
Nut 65O864
Screw, Torx T-30, 1/4-20 x 15/32" 650990
14
15
16
Description Part No.
55
Page 56
MODEL 536.270211
REPAIR PARTS
ELECTRICAL SCHEMATIC
BATFERY
RED
I
,, IIII
12V STARTER
RED
FUSE 15 AMP
RED r t
ORANGE
IGNITION _ INTERLOCK SWITCH INTERLOCK SWITCH
SWITCH (DISENGAGED) (BRAKE ENGAGED)
ATTACHMENT PARK BRAKE
BLACK
i HIIIIII |
=
i r-t-1 r-t-l
• I0-_ i lo_-c,,
_°__o,_) o_,_L____o0,.o_L____O_,°O_
'
rr
F
..... t E 1
RECTIFIER "_
(DIODE)
)-'J YELLOW_a r ........
M "_) ' _ 0--'('- SOLID STATE ',r
] I IGNmON ,I - Fo -_
-- L J v , .-- •
/ V ........ u...... "
S_= /_ SPARKPLUG
!" / _ F---I BLK r---"l
>" ! SEAT SWITCH
L--J BLK L__J
N,C. CONNECTOR
(CLOSED IF UNPLUGED
FROM SEAT SWITCH) CHARGING COIL
RED L J
5 AMPS AT 3600 RPM
|11 |
3
POSITION
2
1
FUNCTION
11 HI
Start
Run
off
CIRCUIT
CHASSIS
GROUND
B+S
B÷L
G+M
F-99636 56
Page 57
NOTES
F-99636 57
Page 58
NOTES
F-99636 58
Page 59
NOTES
F-99636 59
Page 60
SE/A/ S
CRRFTSMRN
13.5 HP. ELECTRIC START
30" MOWER / MULCHER
owner's
manual
Model No.
536,270211
5 SPEED
REAR ENGINE RIDER
The Model Number for the mower is found on a decal attached to the back of
the frame The Model Number for the engine is found on the blower housing
above the spark plug Always give the Model Number when you call for service
or order repair parts for your unit
Repair parts can be ordered from any Sears Service Center/Department and
most Sears Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS HAVE THE FOLLOWING
INFORMATION AS SHOWN IN THIS LIST
• PRODUCT- REAR ENGINE RIDER
• MODEL NUMBER- 536.270211
•ENGtNE MODELNO 143 981300
• PART NUMBER
• PART DESCRIPTION
To Call Toll Free
For Service
1-800-4-REPAIR
(1-800-473-7247)
For Parts
1-800-366-PART
(1-800-366-7278)
F-99636 Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. PrintedinU SA
Your Sears merchandise has added vatuewhen you consider Sears has service units
nationwide staffed with Sears trained technicians Sears technicians have the necessary
parts, tools and equipment to meet the Sears pledge, '_/e Service What We SelF".
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