Craftsman 536257670 Owner’s Manual

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Caution:

Read and follow

all Safety Rules and _nstructions

Before Operating

This Equipment

o AssembUy o Operation

o Customer Responsibilities o Service and Adjustment o Repair Parts

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SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

[A SAFETYRUL S

7HIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE

FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

THESE INSTRUCTIONS ARE FOR YOUR PROTECTION. PLEASE READ THEM CAREFULLY.

IMPORTANT

L GENERAL OPERATION: o Know controls and how to stop qulckty.

• Read, understand, and follow all instructions in the manual and

on the machine before starting,

• Only show responsible adults, who are familiar with

instructions, to operate the machine.

e Wear safety glasses or eye shields when assembling or

operating the machine.

e Do not operate machine when barefooted. Always wear

substantial footwear, preferably steel-toed shoes.

o Do not wear loose fitting clothing that could get caught In

moving parts.

e Clear the area of objects such es rocks, toys, wire, etc., which

could be picked up and thrown by the blade(s).

• Be sure the area Is clear of other people before mowing. Stop machine if anyone enters the area_

e Never carry passengers° e Do not mow in reverse unless absolutely necessary, Always

look down and behind before and while backing.

e Be aware of the mower discharge direction and do not point it at

anyone. Do not operate the mower without either the entire grass catcher or the guard in place

• Slow down before turning_

• Never leave a running machine unattended Atways turn off blades, set parking brake, stop engine, and remove keys before

dismounting,

• Turn off blade(s) when not mowing.

e Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

o Do not operate the machine while under the Influence of alcohol

or drugs=

• Watch for traffic when operating near or crossing roadways.

• Use care when mowing around a fixed object to prevent the

blade(s) from striking IL Never deliberately run over any foreign

object.

• Use extra care when loading or unloading the machine into a trailer or truck,

• Use care when pulling loads or using heavy equipment a. Use only approved drawbar hitch points. b. Limit loads to those that you can safely control,

c. Do not turn sharply. Use care when backing. d Use counterweight(s), wheel weight or tire chains when

suggested in attachment(s) instructions. IL SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over

accidents, which can result tn severe injury or death_ All slopes require extra cautiot_ If you cannot back up the slope or if you feel

uneasy on it, do not mow 1L DO

® Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc, e Watch for holes, ruts, or bumps,. Uneven terrain could overturn

the machine, Tall grass can hide obstacles

• Use slow speed. Choose a low gear so that you will not have to

stop or shift while on the slope,

• Follow the manufacturer's recommendations for wheel weights

or counterweights to improve stabgtty_

e Use extra care with grass catchers or other attachmenls These

can change the stability of the machine.

e Keep all movement on the slopes slow and gradual Do not

make sudden changes in speed or direction

o Avoid starting or stopping on a slope. If tires lose traction, turn

off the blade(s) and proceed slowly straight down the slope

DO NOT

• Do net turn on slopes unless necessary, and then slowly and

gradually downhill, if possible=

• Do net mow near dropooffs, ditches or embankments. The

mower could suddenly turn over tf a wheel is over the edge of a

cliff or ditch, or if en edge caves in

e Do not mow on wet grass. Reduced traction couFd cause

sliding.

• Do not try to stabilize the machine by putting your foot c_nthe

ground_

e Do not use grass catcher on steep slopes.

IlL CHILDREN: Tragic accidents can occur if the operator is not alert to the presence

of children. Children are often attracted to the machine and the mowing sctlvity_ Never assume that children will remain where you

last saw them.

• Keep children out of the mowtng area and under the watchful

care of another responsible adult,

• Be alert and turn machine off if children enter the area. e Before and when backing, look behind and down for small

chlldrem

e Never carry children. They may fall off and be seriously Iniured

or interfere with safe machine operation.

• Never allow children to operate the machine. o Use extra care when approaching blind cornersp shrubs, trees,

or other objects that may obscure vision

IV SERVICE:

• Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive.

a. Use only an approved container. b. Never remove gas cap or add fuel with the engine running=

Allow engine to cool before re-fueling Do not smoke c. Never re-fuel the machine Indoors, d Never store the machine or fuel container inside where

there is an open flame, such as in a water heater.

o Check fuel supply before each use allowing space for

expansion as the heat of the engine andlor sun can cause gasoline to expand end overflow the tank.

e Use extra care when harldllng battery acld_ Acid contact with

skin may cause severe burns. Eye contact may cause blindness.

e Use extra care when servicing the battery Explosive gas is

produced in the battery. Do not service the battery while smoking or near an open spark or flame. This may cause the

battery to explode causing serious injury.

e Never run a machine inside a closed area. Exhaust fumes

contain CARBON MONOXIDE, an ODORLESS and DEADLY GAS.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition_

e Never tamper with safety devices= Check their operation

regularly_

e Do not change the engine governor settings or over speed

engine.

• Reduce fire hazards. Keep machine free of grass, leaves, or other debris build=up Clean up oil or fuel spillage_ Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if

necessary, before restarting_

• Never make adjustments or repairs with the engine running

• Grass catcher components are subject to wear, damage, end deterioration, which could expose moving parts or allow

objects to be thrown Frequently check components and replace with manufacturer's recommended parts, when

necessary

• Mower blade(s) are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

e Check brake operation frequently. Adjust and service as

required.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS, IT MEANS--ATTENTION!!!

BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CONGRATULATIONS on your purchase of a Sears Craftsman Tractor It has been designed, engineered and manufactured to give you the best possible depend- ability and performance Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service

Center/Department We have competent, well-trained

technicians and the proper tools to service or repair this

unit Please read and retain this manual The instructions will

enabte you to assemble and maintain your tractor

_roperly Always observe the "SAFETY RULES"

MODEL NUMBER 536257670

SERIAL NUMBER DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN ASAFE

PLACE FOR FUTURE REFERENCE

MAgNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product Contact your nearest Sears Store {or details

CUSTOMER RESPONSIBILITIES

o Read and observe safety rules o Fo{tow a regular schedule in maintaining, caring for and

using your unit

o FOItOw the instructions under"Customer Responsi-

bilities" and "Storage" sections of this manual

PRODUCT SPEClFnCATBONS

HORSE POWER: 15.0

GASOLINE 2 GALLONS CAPACITY: UNLEADED REGULAR

OIL (30 Pints) SAE 30 - above 32°F

5W - 30" - below 32°F

SPARK PLUG : Champion RJ 19LM

(GAP .030 in.)

VALVE Intake: 004- 006 In

CLEARANCE: Exhaust: .007 - .009 in. GROUND FORWARD

SPEED: 1st 122 MPH

2nd 2 51 MPH

3rd 3 21 MPH

4th 3 79 MPH

5th 4 76 MPH

6th 5 92 MPH

REVERSE: 2.7O MPH

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 2 4 AMPS @ 3300 RPM 8LADE BOLT TORQUE: 30-35 FT LBS

WARNING: This unit is equipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush+covered or grass- covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any) If a spark arrester is used, it should be maintained in effective working order by the operator

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code) Other states may have similar laws Federal laws apply

on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section in this manual)

CRAFTSMAN ELECTRRC START RIDING EQUIPMENT

UMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears will repair or replace, any parts found to be defective in material or workmanship

This warranty does not cover: o Expendable items which become worn during norma! use, such as blades, spark plugs, air cleaners and belts

o Tire replacement or repair caused by punctures from outside objects, such as nai!s, thorns, stumps, or glass

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the operator's manual

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BATTERY

For 90days from the date of purchase, ifany battery includedwith this riding equipment proves defective in materia!or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at nocharge

WARRANTY SERVICE IS AVAILABLE BY RETURNINGTHE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT iNTHE UNITEDSTATES

This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO , D/817WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ............................................ 2

PRODUCT SPECIFICATIONS ...................... 3

CUSTOMER RESPONSIBILITIES__3, 17-21

WARRANTY .................................................. 3

TABLE OF CONTENTS ................................ 4

INDEX ........................................................... 4

TRACTOR ACCESSORIES .......................... 5

CONTENTS OF HARDWARE PACK ............ 6

ASSEMBLY .............................................. 7-I0

OPERATION ........................................... 11-15

SERVICE AND ADJUSTMENTS ........... 22-32

TROUBLE SHOOTING .......................... 33-34

STORAGE ................................................... 35

REPAIR PARTS ..................................... 36-59

ENGINE REPAIR PARTS ...................... 60-67

TRANSAXLE REPAIR PARTS .............. 68-69

TIRE TREAD PAGE .................................... 70

PARTS ORDERING/SERVICE ..... Back Cover

iNDEX

Accessories ..................................................5

Adjustments:

Blade Brake ........................................25

Brake .....................................................28

Carburetor ..............................................32

Mower Deck Leveling:

Front-To-Rear .....................................24

Side-To-Side .............................................23

Mower Deck Height ..............................24

Seat .........................................................27

Throttle Control Cable ..........................32

Air Screen, Engine .................................20

Assembly .............................................7-10

Battery:

Charging ............................................. 9

Cleaning ..............................................19

Installation ............................................10

Battery Acid Levels .......................9, 19

Preparation .......................................... 8

Starting wilt] Weak Battery ............ 30

Storage .............................................. 35

Terminals ........................................... 19

Belt:

Tractor Drive

Removal/Replacement ......................26

Mower Blade Drive

Removal/Replacement ....................26

Blade:

Sharpening .........................................19

Replacement .................................. 18

Brake Adjustment ................................ 28

Carburetor Adjustment ..........................32

Controls, Tractor ............................... 11

Customer Responsibilities ....... 3, 17-21

Air Screen, Engine ...........................20

Battery .............................................. 19

Blade .......................................... 18-19

Brake Operation ................................18

Cooling Fins, Engine ..........................20

Engine Oil ........................................3, 20

Fuel Filter .............................................21

Lubrication Chart ..................................17

Schedule .......................................... 16

Spark Plugs ....................................... 21

Tire Care .....................................9, 18, 29

Cutting Height, Mower ......................... 13

Electrical:

Interlocks and Relays ..................... 30

Engine:

Air Filter ..................................................21

Air Screen ...............................................20

Cooling Fins ............................................20

Oil Change ...............................................20

Oil Level .............................................14, 20

Oil Type .............................................3, 20

Preparation ............................................14

Starting ..................................................14

Storage .....................................................35

Filter:

Fuel .......................................................21

Fuel:

Type ........................................................3, 14

Storage .............................................. 35

Headlights ........................................... 30

Hood RemovalllnstaUaltion ................31

Leveling, Mower Deck ......................23-24

Lubrication:

Chart ......................................................... 17

Mower:

Adjustment, Front-To-Rear ............. 24

Adjustment, Side-To-Side ................23

Adjustment, Deck Height ...................24

Blade Sharpening ................................19

Blade Replacement ....................... 18

Brake Adjustment ..............................28

Cutting Height .................................. 13

Installation ..................................... 22+23

Operation ..................................................13

Removal ........................................... 22

Mowing Tips ......................................... 15

Mulching Mowing Tips .......................... 15

Muffler .................................................... 21

Spark Arrestar .................................. 3, 21

Mulching Plug:

Installation .......................................... 19

Oil:

Cold Weather Conditions ...........14, 20

Engine .............................................. 20

Storage ................................................ 3 5

Type .......................................... 3, 14, 20

Operation ....................................... 11-15

Operating Your Mower ......................... 13

Options:

Accessories .......................................... 5

Spark Arrester ........................... 3, 2t

Parking Brake .......................................... 12

Parts Bag .............................................................6

Product Specificatio[ls ..............................3

Repair Parts:

Engine ..............................................60-67

Tractor ..............................................36-59

Transaxle .............................. 68-69

Safety Rules ......................................... 2

Service and Adjustments ..............22+32

Blade Brake ..........................................25

Brake Rod ......................................28-29

Carburetor ............................................32

Choke Control ....................................31

Control Lever ................................. 29

Fuse ...................................................... 30

Hood Removal/Installation ..............31

Tractor Drive Belt:

Removal/Replacement ............. 26-27

Mower Blade Drive Belt:

Removal/Replacement ...................... 26

Mower Deck Adjustment:

Front-To-Rear ........................................24

Side-To-Side ...........................................23

Mower Deck Height ...........................24

Mower Deck Removal ................... 22

Mower Deck Installation .............22-23

Seat .................................................... 27

Steering Gear ...................................... 28

Tire Care .................................. 9, 18, 29

Throttle Control ................................. 32

Wheel Repair+ .................................... 29

Spark Plugs ............................................. 21

Specifications ...............................................3

Starting the Engine ....................................14

Steering Wheel ..........................................7

Stopping the Tractor ............................. 12

Storage .......................................................35

Table of Contents .................................. 4

Throttle Control Cable

Adjustment ..............................................32

Tires .............................................9, 18, 29

Tire Pressure .............................. 3, 9, 18

Transaxle:

Cooling ........................................... 19

Troubleshooting Points ................. 33-34

Warranty ................................................ 3

ACCESSORIES AND A TTA CHMEN TS

These accessories and attachments were availabfe when the unit was purchased They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number ol your

tractor

ENGmNE

CUSTOMER MAINTENANCE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL

STABILIZER

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your vehicle Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added_changesmayb_madeintheseattachrnents__rs_memayn___ngerbeavai_ab_eorfi_y_urm_de_ Contact your nearest Sears store for the accessories and attachments that are available for your unit.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed lot easy attaching and deattaching

GRASS CATCHER - lets you collect grass clippings and leaves for a healthier, heater looking lawn

LAWN SWEEPERS - lets you collect grass clippings and leaves

CARTS - make hauling easy Variety of sizes available ROLLER - for smoother lawn surface, 36-inch wide, 18 inch

diameter water tight drum holds up to 390 Ibs of weight Rounded edges prevent harm to turf Adjustable scraper au-

tomatically cleans drum SPREADERS/SEEDERS - make seeding, tertilizing and

weed killing easy Broadcast spreaders are also useful for granular deicers and sand

CORING AERATOR - takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steal coring tips 150 Ibs capacity weight tray

AERATOR - promotes deep root growth for a healthy lawn Tapered 2 5" steal spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in

Steal weight tray for increased penetration MULCH RAKFJDETHATCHER - loosens soil and flips thatch

and matted leaves to lawn surface to easy pick up Twenty spring tine teeth Useful to prepare bare areas !or seeding

Available for rear mounting

SPRAYERS - use 12-volt DC electric motor that connects to the tractor battery or other !2-volt source Includes booms lot

automatic spraying when pulling and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides, and liquid fertilizers

48" SNOW BLADE - has a rugged, heavy gauge steel blade Spring loaded blade glides over uneven surfaces Can be ad-

justed from seat for straight position, or 35 degrees left or

right Locks in raised position for traveling Wheel weights and

tire chains are recommended SINGLE-STAGE SNOW THROWER - has a 42-inch swath

and is capable of throwing snow accuralety in a driver

controlled are Wheel weights and tire chains are recom-

mended

TIRE CHAINS - are heavy duty: closely spaced extra-large cross links give smooth ride, outstanding traction

WHEEL WEIGHTS - for rear wheels provide needed traction for snow removal or dozing heavy materials

TILLER has 5 hp engine and 36" swath to prepare seed beds, cultivate and compost garden residue Tiller has its own built-

in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard, or garden tractor Simply hook up to the tractor drawbar and go!

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Steering Wheel

1 - Mulching Plug

Owner's Manual

Parts Bag

Parts Bag contents shown actual size unless noted

Steering Wheel Assembly Parts

2. Carriage Bolts 5/16-18 x =75

Battery Acid

1-Video

2 - Lockwashers

1 - Spacer

1 - Spring Pin

1 - Spare Key

2 - Wingnuts

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench will make assembly easier Standard wrench sizes are listed.

(1) Pliers (1) Utility knife (1) Screwdriver (Small Phillips with a 1/4 inch shank)

(1) Hammer (1) Tire pressure gauge (2) 7/16 inch wrenches (2) 1/2 inch wrench (1) Tape measure When right and left hand is mentioned in this manuat, if

means when you are in the operating position (seated behind the steering wheel)

STEERING WHEEL

SPRING PIN

CLUTCH LEVER

SPACER

STEERING

FIG. 1

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

e Open top flaps Remove cardboard from top of wood

crate.

e Remove top frame from carton

e, Carefully remove contents of parts box (see CONTENTS

OF HARDWARE PACK on page 6).

e Cut down allfour corners with a utility knife and carefully lay

down side panels+ e Discard cardboard from alongside tractor o Remove cardboard from discharge chute

e Remove plastic wrap from seat and hood

TO INSTALL STEERING WHEEL (See Fig. 1)

e Position front wheels straight forwar&

e Place spacer on steering shaft.

Place steering wheel on steering shaft Push

steering wheel down firmly

Align cross holes in steering wheel with holes in steering shaft, NOTE: Use a small Phillips screw- driver with a 1/4 inch shaft to align the holes Keep screwdriver in place as you drive the spring pin in

e From the left side, ddve spring pin (found in parts bag)

through opposite side with a hammer

SHIFT CONTROL LEVER

VIEW FROM RIGHT SIDE OF TRACTOR

FIG, 2

BRAKE_;LUTCHPEDAL

BEFORE ROLLING TRACTOR OFF SKID (See Fig. 2)

IMPORTANT: CHECK FOR AND REMOVE STAPLES IN SKID THAT MAY PUNCTURE TIRES OF TRACTOR BEFORE ATTEMPTING TO ROLL OFF SKID

• Carefully cut wire ties (front and back) holding tractor to skid

e Release parking brake by depressing brake-clutch

peda!.

e Place shift contro! lever in NEUTRAL position e Carefully roll tractor backwards off wood skid

(ASSISTANCE MAY BE REQUIRED )

IMPORTANT: DO NOT LIFT TRACTOR BY HOOD OR FENDER

A SSEMBL Y

HOW TO SET UP YOUR TRACTOR

PREPARE BATTERY

For shipping purposes, battery is installed Remove battery (see TO REMOVE BATTERY instructions below)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if acc!dentally in contact with battery acid

Do not smoke,, Fumes from charged battery acid are

explosive,

Follow the CAUTIONS located on the battery. Al- ways wear gloves, clothing and goggles to protect

your hands, skin and eyes.

TO REMOVE BATTERY (See Fig 3) - e Lift seat.

e Disconnect negative (-) black battery cable with a 7/16"

wrench

e Slide battery boot away from positive (+) battery terminal

and disconnect positive (+) red battery cable with a 7/16" wrench

• Remove plastic wing nut from battery hold-down rod. NOTE: Lay aside for battery installation later

• Remove battery hold-down rod and battery hold-down bracket, NOTE: Lay aside for battery installation later

• Lift batteIy out of tractor

e Place battery on level surface e Proceed TO ACTIVATE THE BATTERY instructions

DANGER

Always disconnect negative (black) cable first. Removing positive cable first can result in sparks if the wrench touches any metal surface. Be sure battery hold-down bracket does not touch battery terminals and cause a spark_

TO ACTIVATE THE BATTERY (See Fig 4) - e Remove vent caps from battery e Fill battery with battery acid Fill each cell until it

reaches bottom of vent wells Do not over fill

e Allow battery to stand and settle for at least thirty

minutes and then check leve! of acid If acid is below level outlined on electrolyte package, add more

acid until correct level is reached

IMPORTANT: TO MAXIMIZE LIFE OF YOUR BATTERY, IT IS NECESSARY THE BATTERY BE CHARGED BEFORE

USE FAILURE TO CHARGE BATTERY CAN RESULT iN SHORTENED BATTERY LIFE

VENTCAP

VENT

BATTERY

CELL ACID

.. • LEVEL

CUT*AWAY VIEW OF BA37"ERY

FIG. 4

WELL

NEGATIVEBLACK BATTERYCABLE

BATTERY HOLD-DOWN BRACKET

1/4 X 3/4 INCH HEX HEAD SCREW

BATTERY

BOOT

POSI'[IVE (+) BATTERY TERMINAL BATTERY BOOT POSITIVE 1+} RED BATTERY CABLE

CUT-AWAY VIEW FROM RIGHT-HAND SIDE OF TRACTOR

NUT

NEGATIVE(-) BATTERy TERMINAL

NEGATIVE (,) BLACK BATTERY CABLE

BA3-FERY HOLD-DOWN

_ ROD

FIG_3

ASSEMBLY

CAUTION: Handle electrolyte with care° It is an acid and poison. Always wear eye shields, and protect skin when handling acid or battery°

POISON - CAUSES SEVERE BURNS

Contains sulfuric acid. Avoid contact with skin, eyes or clothing.

To prevent accidents, neutralize excess acid with

baking soda and rinse empty container with water,.

TREATMENT:

EXTERNAL - Flush with water,. iNTERNAL - Drink large quantities of water or milk.

Follow with milk of magnesia, beaten eggs or

vegetable oil. Call physician immBdiately..

EYES - Flush with water for 15 minutes and get prompt medical attention°

KEEP OUT OF THE REACH OF CHILDREN

Charge battery at a rate of six (6) amps for 1 hour

Use a 12-volt battery charger Observe all safety precautions required for battery charging Complete as- sembly section of this manual while waiting for battery to charge,

Check acid level after the battery is charged If acid has fallen below correct level, add distilled or iron

free water

e Install vent caps to cover vent wells, Wash top of battery

with water to remove any acid, then wipe dry

o Check battery case for leakage to make sure that no

damage has occurred in handling,

Dispose of excess battery acid Neutralize acid for dis-

posal by adding it to four inches of water in a five (5) gal-

lon plastic container Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming

CHECK TIRE PRESSURE

For shipping purposes, the tires on your tractor were over-in-

flated at the factory Correct tire pressure is important for best

cutting performance e Remove hub caps by placing two fingers in hole in each

cap and pulling them from the wheels

e Use tire pressure gauge to check amount of air in tires e Reduce tire pressure to PSi shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

• Replace hub caps Position on wheels and push firmly

CHECK FOR PROPER POSITION OF ALL

BELTS

• See figures shown for replacing motion and mower blade

drive belts in SERVICE AND ADJUSTMENTS section of this manual Verify belts are routed correctly

TO LEVEL MOWER DECK

For best cutting results the mower deck has been leveled at the factory and should not require any adjustment If in the event the deck should need to be adjusted see TO LEVEL MOWER

DECK in the SERVICE AND ADJUSTMENTS section of this

manual

TO ADJUST MOWER DECK WHEELS (See Fig. 5)

Mower deck wheels may be adjusted to one of four positions Always adjust both wheels to same position NOTE: Do Not adjust wheels to support mower deck while mowing or

uneven cutting will result e Park tractor on a firm, level surface, such as a driveway

or garage floor

Set cutting height adjustment to lowest anticipated cutting height Deck wheels should be 1/4" off ground, if

not, adjust as follows:

Remove axle bolt and nut holding each wheel to wheel mounting bracket with two 9/16" wrenches,

Change wheel height adjustment by relocating each wheel into desired hole of wheel mounting bracket

Reinstall bolt and nut on each side and secure nuts

tightly

MOWER

AXLE BOLT

NUT

WHEEL MOUNTING

BRACKET

RIGHT SIDE WHEEL SHOWN

FIG,, 5

CHECK BRAKE SYSTEM

e After you learn how to operate your tractor, check opera-

tion of tractor brake (see BRAKE OPERATION in

CUSTOMER RESPONSIBILITIES section of this manual).

MULCHING PLUG

Your tractor has a mulching plug kit Your tractor also has

unique 3 in t blades which are designed to side discharge, mulch and mow without changing blades

e To install the mulching plug kit see TO INSTALL MULCH-

ING PLUG INSTRUCTIONS in the CUSTOMER

RESPONSIBILITIES section of this manual,

o For additional information on the mulching plug see

MULCHING MOWING HINTS inthe OPERATION section of this manual

IMPORTANT: if your grass needs to be cut more than 1 inch side discharge mowing is recommended

ASSEMBL Y

DANGER

Always connect positive (red) cable firsL Connect-

ing negative cable first can result in sparks if the

wrench touches any metal surface. Be sure battery

hold-down bracket does not touch battery terminals

and cause a spark.

REINSTALL CHARGED BATTERY

(See Fig. 6)

® Raise seat and place battery back in tractor

with positive (+) terminal toward right side of tractor NOTE: Be sure ignition key is in OFF position

e Place battery hold-down bracket through slot in back of

console NOTE: Turn bracket to side, place through slot in console and rotate upright

Place hook end of battery hold-down rod through large hole in main frame and hook into small hole in front of

battery Place threaded end of hold-down rod through loop in

bracket and secure with plastic wing nut NOTE: Tighten with pliers if necessary

Attach positive (+) red battery cable to positive (+) terminal on battery with a 1/4 X 3/4 inch head screw and

a 1/4 inch keps nut Tighten nut securely

Place battery boot over positive (+) battery terminal (see Fig 9 inset)

Attach negative (-) black battery cabte to negative (-)

terminal on battery with a 1/4 X 3/4 inch hex head screw

and a 1/4 inch keps nut Tightee nut securely

BATTERY HOLD-DOWN BRACKET

SLOT

1/4 X 3/4 INCH HBX HEAD SCREW

NEGATIVE (-) BLACK BATTERy BATTERY CABLE BOOT

"# POSITIVE (4 _RED

BA'I_ERY

BATTERY CABLE

POSITIVE (+) BATTERY TERMINAL

CUT.AWAY VIEW FROM RIGHT-HAND SIDE OF TRACTOR

,,/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIS T:

/ All assembly instructions have beer completed _f No remaining loose parts in carton

/ Battery is properly prepared and charged (Minimum 1

hour at 6 amps) ,f Seat is adjusted comfortably and tightened securely ,,t All tires are properly inflated (For shipping purposes, the

tires were over-inflated at the factory)

#" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results (Tires must be prop- erly inflated for leveling)

X 3/4 INCH HEX HEAD SCREW

(-) BATTERY TERMINAL

NEGATIVE (-) BLACK BATIBRY CABLE

BATTERY

HOLD-DOWN ROD

_LARGE HOLE

'ERY BOOT POSITIVE (+) RED BATTERY CABLE

FIGo6

,/ Check mower and drive belts Be sure they are routed

properly around pulleys and inside all belt guides

/ Check wiring See that all connections are secure and

wires are properly clamped

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR TANT ITEMS;

#V Engine oil is at proper level

4'#' Fuel tank is filled with fresh, clean, regular Unleaded

gasoline

,t',/ Become familiar with aI! controls-their location and

function Operate controls before starting engine

,(/" Be sure brake system is in safe operating condition

OPERATION

.....,i

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare illustrations (see Fig. 7) with your tractor to familiarize yourself with !ocations of various controls and adjustments Save this manual for future reference,

CHECK STARTING

SEQUENCE INDICATOR

THRO'I3"LE ATTACHMENT CONTROL LEVER

LEVER

AMMETER

SWITCH

BRAKE_LUTCH

PARKING BRAKE

LATCH

SHIFT CONTROL

LEVER

CUTTING HEIGHT ADJUSTMENT PEDAL

MEMORYROD

CHOKE CONTROL

HEADLIGHT SWITCH

.= o,., =. ,

FIG,7

SEARS LAWN TRACTORS conform to the safety standards of THE AMERICAN NATIONAL STANDARDS INSTITUTE

Ignition Switch - Used to start and stop engine Choke Control - Used to start a cold engine_

Throttle Control Lever - Controls speed of engine

Headlight Switch - Turns headlights on or off Ammeter - Shows battery is being charged when engine is

running Check Starting Sequence Indicator - Indicator lights if

wrong starting procedure was used Brake-Clutch Pedal - Used to clutch and brake

tractor and start engine

Shift Control Lever - Used to select ground speed ranges and direction of motion (forward-neutral-reverse)

Parking Brake Latch - Used to lock brake-crutch pedal down in park position,

Cutting Height Adjustment Pedal - Used to change height of cut

Memory Rod - Used with Cutting Height Adjustment Pedal to select cutting height

Attachment Clutch Lever - Used to engage or disengage power to mower deck blades

OPERA.ON

The operation of any tractor can result in foreign objects being thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs

We recommend standard safety glasses, available at SEARS Retail or Catalog Stores, or a wide vision

safety mask for over your glasses

LOW

• READOPERATORSMANUAL(S)

• KNOWLOCATION&FUNCnONOFALLCONTROLS

T HEIGHT

1. FULLY DEPRESS CUT HEIGHT

PEDAL

_ 2, POSITIONMEMORYRODTO

...................................... (READ OWNERS MANUAL)

TO START TO STOP TO SHIFT G_auzs

1 DISENGAGE ATTACHMENTCLUTCH 1 FULLYDEPRESS SRARFJCLUTCHPEDAL 1 FULLY DEPRESS BRAKE/CLUTCH PEDAL 2 FULLYDEPRESSBEAKFJCLUTCHPEDAL 2 D_SENGAGEATTACHMENTCLUTCH B SHIFTTODESIREDGEAR

3 SHJFTTO NEUTRAL 3 SHIFTTO NEUTRAL 3 RELEASEBRAKE/CLUTCH PEDALSLOWLY 4 SET THROTTLETO FULL(CHOKE IFNEEDED) 4. ENGAGE PARKING BRAKE

S TURN IGNITION TO START S. TURN IGNITIONTO OFF

DESIRED HEIGHT

3, RELEASECUT HEIGHT

PEDAL

TO_ 1, FULLY DEPRESS CUTHEIGHT

PEDAL

P_DAL

KEEPGUARDSSAREWSHIELDSANDSWITCHES INPLACEAND_ORKINGPROPERLY

. REMOVEOBJECTSTHATCANBETHROWNBY

BLADE(S)

• DONOTMeWWHENCHILDRENOROTHERSARE

AROUND

• NEVERCARRYCHILDRENORPASSENGERS LOOKDOWNANDBEHINDBEFOREAND

WHILEBACKING

• DONOTMOWWHEREMOWERCANTiP ORSLiP

. IFMACHINESTOPSGOINGUPRILL.DISENGAGE

DLADEIS) ANDBACKSOWNSLOI_/LY

• REMOVEKEYWHENLEAVINGMACHINE

• AVOIDSUDDENTURNS

• GOUPANDDOWNSLOPES,NOTACROSS

OPEP, JT_HG INSTRUCTIONS ..............

EP,AKE

(,_ Ig BRAKE

CLUTCH

PEDAL

ALWAYSSET PARKING BRAKE BEFORELEAVINGOR ENGINE WILL

STOP

TO SET PAJ_KING BRAKE

1, FULLYDEPRESS BRAKE/CLUTCH

PEDAL 2 PUSH LEVERFOWARD AND HOLD 3, RELEASEBRAKE/CLUTCH PEDAL

TO P.EESJL_EPAJ_K_G BP.J},KE

I FULLYDEPRESS BRAKEtCLUTCH

PEDAL LEVERWILL RELEASE

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

e Depress brake.clutch pedal fully (all the way down) and

hold.

e Push parking brake lever forward and engage notch in

parking brake lever against main frame

• To release parking brake, apply pressure to brake-clutch pedal and spring will automatically release parking brake

lever.

STOPPING

MOWERBLADES -

e Pullthe clutch lever rearward to the DISENGAGED

position_

diately. Keep hands and feet from under

[A no,.,o [

TRACTOR - o Depress brake-clutch pedal fully (all the way down)

e Place shift control lever in NEUTRAL position e Set parking brake before leaving tractor

ENGINE - e Movethrottlecontrolto SLOW position

e Turnignition keyto OFFposition andremovekey Always

removekey when leavingvehicle to preventunauthorized

use,

mower deck and away from discharge chute•

• Never use choke to stop engine NOTE: Under certain conditions when unit is standing

idle with engine running, hot engine gases may cause "brown- ing"of grass To eliminate this possibility, always stop engine

when stopping tractor on grass areas

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine Do not use to start a warm engine

e To engage choke control, pull knob out Slowly push knob

in as engine warms up to disengage

TO USE THROTTLE CONTROL

FAST throttle position is necessary for best bagging and

mowing performance

e Operating engine at other than FAST position reduces

battery charging rate and the engine cooling air flow.

TO MOVE BACKWARD AND FORWARD

The direction of motion (forward - reverse) and ground

speed ranges (1-2-3-4-5-6) are controlled by shift control

lever

e Start tractor with brake-clutch pedal depressed and shift

control lever in NEUTRAL position

e Move shift control lever to reverse or forward speed range

NOTE: Always corn e toafull stop before chang ins direction of motion

e Slowly release brake-clutch pedal to start movement

OPERATION

TO SELECT MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is selected by placing the memory rod in the desired height position The cutting height range is

approximately 2 to 4 inches e Press cutting height adjustment pedal all the way down

until it latches

O Move memory rod to desired cutting height. Lowest cutting

height is toward front of tractor and highest is toward rear of tractor, The latched pedal position is the highest cutting position.

e Press pedal latch to release pedal, mower deck will lower

to the desired cutting height

e The memory positions (1 thru 5) change height of cut

approximately 3/8 inch each Total available cutting height adjustments exceeds 2 inches

The average lawn should be cut approximately 2-1/2" during cool season and over 3" during hot months For

healthier and better looking lawns, mow often and after moderate growth

e For best cutting performance, grass over 6" in height

should be mowed twice Make the first cut at the highest

position; the second to desired height.

If cutting blades do not cut evenly, go to "TO ADJUST MOWER DECK HEIGHT" and "TO LEVEL MOWER DECK"

Instructions.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with en- gine running and brake.clutch pedal not fully depressed with parking brake lever locked, and/or attachment clutch lever engaged, will shut off engine

e Select desired height of cut with cutting height adjustment

pedal.

TO STARTMOWER - Slowly move attachment clutch lever to ENGAGED position.

TO STOP MOWER - Move attachment clutch lever to

DISENGAGED position.

CAUTION: Do not operate the mower without either discharge chute deflector, or entire grass catcher, on mowers so equipped, in place.

PEDALLATCH

CUTTING HEIGHT

ADJUSTMENT PEDAL

(TOp TO BOTTOM)

VIEW OF LEFTSIDE OF TRACTOR

FIG. 8

TO OPERATE ON HILLS

and avoid sharp turns to prevent tipping

_ CAUTION: On slopes, be very cautious I

e Choose slowest speed before starting up or down hills e Avoid stopping, starting or changing speed on hills.

e Ifslowing is necessary, movethrottie controlleverto slower

position

e Ifstopping is necessary, push brake-clutch pedal fully (all

way down) and engage parking brake

e Move shift control lever to NEUTRAL position ® Torestart movement, release parking brake and move shift

control lever to 1st gear Be sure you have allowed

enough room for unit to roll slightly as you restart movement

e Make all turns slowly

or loss of control.. NEVER carry passen- gers.

TO TRANSPORT TRACTOR

e Fully depress cutting height ad}ustment pedal into highest

position

e When pushing or towing your unit, be sure shift control lever

is in NEUTRAL position

e Slowly release parking brake and brake-clutch pedal e Do not push or tow tractor at more than five (5) MPH

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

Read OPERATION and CUSTOMER RESPONSIBILITIES sections of this manual before trying to start the engine

e Check to make sure engine crankcase is full of oil Never

run engine unless crankcase is furl of oil and dipstick is tightened securely into oil tube

e To change engine oil, see ENGINE LUBRICATION in

CUSTOMER RESPONSIBILITIES section of this manual

ADD GASOLINE

e Fill tank (see Fig 9) Use fresh, clean, regular Unleaded

gasoline. (Use of leaded gasoline will increase carbon and

lead oxide deposits and reduce valve life)

IMPORTANT: WHEN OPERATING IN TEMPERATURES BE- LOW 32 ° F (0° C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the rue! system of an engine while in storage To avoid engine problems, the fuel system should be emptied

before storage of 30 days or longer Dr ain rue!tank, start engine and let it run until fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional infor-

mation Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

TO START ENGINE

When starting engine for first time or if engine has run out of fuel, itwill take extra cranking time to move fuel from tank to engine

Your tractor has two lockout switches that connect solenoid to brake-clutch pedal and attachment clutch lever When start-

ing engine, brake-clutch pedal must be fully depressed and attachment clutch lever must be in DISENGAGED position to

engage lockout switches The Check Starting Sequence indi- cator will light unless these conditions are met

Your tractor is equipped with an operator presence sensing switch The engine will stop if operator is not firmly seated in

operator's seat when attachment clutch lever is engaged Leaning forward or to one side on the seat may cause the engine to stop

In addition, your tractor has a traction clutch switch If opera- tor must temporarily leave tractor seat to remove an obstruc- tion, adjust engine, etc, the engine will stop unless the brake- clutch pedal is fully depressed and parking brake lever

locked

Depress brake-clutch pedal and set parking brake

Place the shift control lever in NEUTRAL position

Move attachment clutch lever to DISENGAGED position

Pull choke control out to CHOKE position for cold engine start For warm engine start, de not use choke control

Move throttle control to midway between FAST and SLOW

positions

Turn ignitionkey clockwise to START position and lelease key as soon as engine starts Do not ran starter

continuously for more than 15 seconds per minute If engine does not start after several attempts, move throttle to FAST position, wait a few minutes and try again

_ AUTION: Fill to bottom of gas tank filler ]

neck. Do not over fill Wipe off any spilled oil or fuel Do not store, spill or use gaso-

line near an open flame.

ALL-WHEEL STEERING FEATURE

Because both front and rear wheels turn, an all-wheel steering tractor is very maneuverable if the tractor becomes wedged against a wall, fence or other obstruction, do the following:

e Moveshift controllevertoNo. 1position

Turn steering wheel slightly away from obstruction. NOTE: If you turn steering wheel sharply, rear wheels will

turn in opposite direction of front wheels (turning into obstruction you are trying to move away from)

e Move shift control lever to reverse position to back out of

dead ends Be sure tlactor is completely stopped before

shifting into reverse

_ AUTION: Look down and behind before and

wh le backing..

OPERATION

MOWING TiPS

e Do not use tire chains when mower housing isattached to

unit

e Run the engine at FAST speed position.

Control forward ground speed with shift control lever in accordance with type and quantity of grass being mowed. The more grass to be cut, a slower forward ground speed should be used When cutting light grass, forward ground speed can be increased By observing cutting action of your mower, you can determine the

forward ground speed

Your mower may tend to leave unmowed strips when long and tender grass is being mowed Tender grass has a high internal moisture content and is easily depressed by lawn tractor wheels, and may not always spring back in time to be cut To overcome this condition, we advise mowing lawn in a counterclockwise direction, overlapping previous cut, which allows lifting action of rotating blades to lift grass into cutting path

When mowing large areas, start in a clockwise direction so clippings will discharged away from shrubs, fences, driveways, etc. After one or two rounds, mow in coun- terclockwise direction until finished (see Fig 10).

e Be sure your mower is adjusted properly,front-to-rear and

side-to-side, (see To Level Mower Deck in Service and Adjustments section).

e Only cut grassthat is dry. e Mow grass often. Short grass clippings will decay fast e Keep blades sharp Sharp blades will cut better, e Your tractor is very maneuverable and can be reversed to

back out of dead ends

MULCHING MOWING TiPS

To mulch grass with a mulching mower, you will need to do several things differently than with a conventional mower.

You must change your mowing habits in order to maximize effectiveness of your mulching mower. This could mean slowing down the pace that you currently use to mow your lawn to allow the mulchar extra time to cut and recur the clippings into a fine mulch. The volume of grass that is under the deck of a mulcher is greater at any time than it is with a conventional lawn mower

WHEN MULCHING LAWN FOR THE FIRST TIME-

• Set cutting height at highest setting and mow in one direction.

Upon completion offirst mowing, lower the cutting height to

middle setting and mow a second time at 90° to first cut or in a criss-eross pattern. You can also recut in same direction by overlapping the center of the mower over

the wheel tracks of the first cut

CAUTION: Look down and behindbefore and while backing,, Disengage mower

blades before backing up.

FIG. 10

RETRAINING LAWN TO BE CUT WITH MULCHING MOWER- e Mow your lawn frequently,

For a mulching mower to perform best, we recom mend that you remove about 1"to 1-1/2" of grass with each cut If your grass is very thick or lush, you may want to remove as little as 1/2" on final cut to produce the best possible result. This could mean that you must mow your lawn every 3-5 days under certain growing conditions.

If the height of the grass should get out of control, we

recommend that you follow instructions for first time mulch- ing to bring lawn back to a manageable height The optF

mum grass height isdependenton grass type and immediate local growing conditions Consult your local agricultural

extension office for this information

Keep your engine running at full speed (throttle at fast). If you slow down the engine running speed you will slow blade speed as well, which will impair the ability of the mower to

cut grass properly After mowing your lawn, check under the mower deck to be

sure it is clean and free of grass buildup Do not allow the grass to build up because it will impair ability of mower to cut properly

e Keep the blade sharp It needs to be kept sharp and free

from nicks to keep from damaging the grass tips while cutting grass quickly and efficiently

e Keepyour lawnwatered,fertilized frequently,and free of

debris.

• Mulching mower will not perform properly in wet grass Cut only when it is dry

NOTE: To convert from mulching to conventional lawnmowing see TO REMOVE MULCHING PLUG in CUSTOMER

RESPONSIBILITIES section of this manual

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover itemsthat have been subjected to operator abuse or negligence, To receive fuUvalue from warranty, operator must maintain lawn tractor as instructed

in this manual Some adjustments will need to be made periodically to properly

maintain your unit All adjustments in the SERVICE AND ADJUSTMENTS section

of this manual should be checked at least once each season

Once a year you should replace spark plug, clean or replace air filter, and check blades and belts for wear A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer

CUSTOMER

RESPONSIBILITIES SCHEDULE

FILL IN SERVICE DATES

AS YOU COMPLETE

REGULAR SERVICE

BEFORE EACH USE

AFTER FIRST 5 HOURS

EVERY 8 HOURS

BEFORE EACH USE

e Check engine oillevel. e Check brake operation. e Checktire pressure

e Check for loose fasteners

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

BEGINNING EACH SEASON

BEFORE STORAGE

Check Brake Operation Check Tire Pressure

Check for Loose Fasteners Sharpen or Replace Mower Blades

Lubrication Chart Check Battery Level/Recharqe

Clean Battery and Terminals Check Transmission Coolinq

Adjust Blade Belt(s) Tension Adiust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil

Clean Air Filter Clean Air Screen

Inspect Muffler/Spark Arrester Replace Oil Filter (if equipped) Clean Engine Cooling Fins Replace Spark Plug

Replace Air Filter Paper Cartridge Replace Fuel Filter

(1) Change more ollen when operaling under a heavy load or in high ambienl tempeIalures (2) Service more ohen when operating in dirty of dusly conditions

SERVICE DATES

I i

(3) - Replace blades more often when mowing in sandy soil

LUBRiCATiON CHART

CUSTOMER RESPONSIBILITIES

WHEEL

BEARINGS

Orientation view only,, Do Not stand on end.

FRONT AXLE PIVOT POINTS

WHEEL BEARINGS

END OF

(_ DRAG LINK

SECTOR GEAR

) AND BOTTOM OF

STEERING SHAFT

END OF

(_ UNIVERSAL

JOINT (SAME ON

BOTH StDES)

(_STEERING GEAR

VIEW FROM LEFT SIDE OF TRACTOR

STEERING

) PIVOTPOINTS

(SAME ON BOTHSIDES)

RIGHT SIDE MOWER DECK WHEEL

Q SAE 30 OR 10W30 MOTOR OIL API _ SG (_) GENERAL PURPOSE GREASE

(_MEoFT SIDE

WER DECK

WHEEL

TRACTOR

CUSTOMER RESPONSIBiLITiES

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

Your tractor is equipped with an edjustable disc brake To check brake operation do the following:

e Stop tractor on a level surface and place shift control lever

in NEUTRAL position.

Depress brake..clutch pedal enough to latch parking brake in 2nd notch,

Try to push tractor. Ifyou are unable to push tractor, brake

is too tight and should be loosened (see TO ADJUST

TRACTOR BRAKE in SERVICE AND ADJUSTMENTS

section of this manual

Depress brake-clutch pedal enough to latch parking brake in 4th notch

Try to push tractor. If you are able to push tractor, brake is too loose and should be tightened (see TO ADJUST

TRACTOR BRAKE in SERVICE AND ADJUSTMENTS

section of this manual.

During tractor operation, check for stopping distance If tractor requires more than six (6) feet stopping distance at high speed in highest gear, the brake must be adjusted (see to ADJUST

TRACTOR BRAKE in SERVICE AND ADJUSTMENTS section of this manual),

TIRES

s Maintain proper air pressure in all tires (See "PRODUCT

SPECIFICATIONS" on page 3 of this manual) Keep tires free of gasoline, oil, or irrsectcontrol chemicals

which can harm rubber

e Avoid stumps, stones, deep ruts, sharp objects and other

hazards that may cause tire damage.

BLADE MOUNTING

SCREWS

SHARP EDGE

Fig. 11

BENT TiP EDGE

BLADE

BOLT SHOWN MOUNTING

GRADE S Q

BENT TIP

SCREW

EDGE

SPRING WASHERS

SHARP E

CAUTION: BEFOREPERFORMING ANY SERVICEOR ADJUSTMENTS

• Fullydepress brake-clutch pedal andset

parking brake.

e Placeshift control lever inNEUTRAL

position.

• Placeattachment clutch leverIn DISEN-

GAGED position,

e Turn Ignition key OFF andremove key. e Make sure the blades and all moving

parts have completely stopped,

e DO NOT handle blades with bare hands.

Wear gloves or wrap blade with news- paper or other material while removing

or installing blade,

BLADE CARE

For best results mower blades must be kept sharp The blades can be sharpened with a file Dr on a grinding

wheel We suggest they be sharpened or replaced after every

25 hours or mowing Check blades more often if mowing in

sandy conditions

Fig. 12

e Do rrot attempt to sharpen blades whilethey are on mower e Replace bent or damaged blades.

BLADE REMOVAL (See Figs. 11 and 12)

e Remove mower deck (see TO REMOVE MOWER DECK

in this section)

e Remove blade mounting hardware securing blade. e Install new blade with bent tip edges up Blade will not cut

if bent tip edges are not up toward top of mower deck.

e Secure blade to mower deck with mounting hardware

removed earlier. Be sure all parts are re-assembled in

proper order as shown

e Tighten blade mounting bolts securely We recommend

using a 10inchwrench or torque wrench Ifatorque wrench is used, torque bolts to between 30 -35 ft Ibs)

IMPORTANT: Blade mounting bolts are Grade 5 heat treated as shown in Fig 12 inset

CUSTOMER RESPONSIBILITIES

TO SHARPEN BLADE (See Fig. 13)

Care should be taken to keep blade balanced An unbalanced

blade wil! cause excessive vibration and eventual damage to

mower and engine.

e Blade can be sharpened with a file or on a grinding wheel

Do not attempt to sharpen while on mower

o Place center hole of blade over head of the nail or end of

a screwdriver clamped horizontally in a vice If blade is balanced, it should remain in a horizontal position If either end ofthe blade moves downward, sharpen heavy end until

the blade is balanced

TO iNSTALL MULCHING KIT (See FiG. 14)

Your tractor has a mulching kit To install mulching kit proceed:

e Position mulching plug on bottom of skid bar and inside

mower deck

e Install two 5/16-18 x 75 inch carriage bolts, two 5/16 lock

washers and two 5;/16-18 wing nuts Tighten securely

IMPORTANT: Head of carriage bolt must be tounderneath side

of mulching plug

e To convert from mulchingto regular lawnmowing, reverse

the above steps_

NOTE: If you are not going use your mulching plug store mulching plug and hardware in a safe place for future use

BATTERY (See Fig. 15)

Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of battery with an

automotive charger will extend its life a The acid level in each battery should be even with bottoms

of vent wells Add only distilled or iron free water ifneces- sary. Do not over fill

e Keep battery and terminals clean e Keep battery bolts tight.

e Keep vent caps and small vent holes in caps open e Recharge at 6 amps for I hour

TO CLEAN BA'I3ERY AND TERMINALS - Corrosion and dirt on battery and terminals can cause slow

battery power drain

e Remove terminal guard (if so equipped) e Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor (see To Remove

Battery in Assembly section of this manual)

e Wash battery with solution of four tablespoons of baking

soda to one gallon of water Be careful not to get soda solution into cells

• Rinse battery with plain water and dry e Clean terminals and battery cable ends with wire brush until

bright

® Coat terminals with grease or petroleum jelly e Reinstall battery (see TO INSTALL BATTERY in

ASSEMBLY section of this manual)

CENTER HOLE

BLADE

Fig. 13

MULCHING PLUG

SKID eAR

CARRIAGE BOLTS 5/16-18 X 75

Fig, 14

VENT

/ WELL

CELLACID

BATTERY

LEVEL

CUT-AWAY VIEW OF BATTERY

FIG. 15

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if required The mower blade drive belt and tractor drive belts can be adjusted to provide longer belt lite (see TO ADJUST

BLADE DRIVE BELT or TO ADJUST TRACTOR DRIVE BELT in SERVICE AND ADJUSTMENTS section of this manual)

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling

CUSTOMER RESPONSIBILITIES

ENGINE

LUI3RDCATION

Read ENGINE instructions in this section and OPERATION section of this manual before trying to start engine.

NOTE: Be sure oil has been added to engine crankcase before trying to start engine.

OIL RECOMMENDATIONS Only use high quality detergent oi! rated with API service

classification SG Select the oil's SAE viscosity grade according to your expected operating temperature:

RECOMMENDED VISCOSITY GRADES

32o :, AR%R

NOTE: Although multi-viscosity oils (5W30, 10W30, etc) improve starting in cold weather, these multi-viscosity oils will

result in increased oil consumption when used above 32°F Check your engine oil level more frequently to avoid possible

engine damage from running low on oil.

TO CHANGE ENGINE OIL (See Figs 16 & 17)

Raise and lower hood slowly to avoid personal injury or

damage to tractor e Be sure tractor is parked on a level surface,

• Oil will drain more freely when warm.

e Clean area around oil fill drain and cap before removing

dipstick

e Catch oilin a suitable container e Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil

• Remove oil drain plug. e After oil has drained completely, replace oil drain

plug and tighten securely.

• Refill engine crankcase with oil through oil fill tube. Pour

slowly. Do not over fill. For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this manual

e Use gauge on oilfill cap/dipstick for checking level Besure

oUfill cap istightened securely for accurate reading Keep oil at FULL line on dipstick

AIR SCREEN (See Fig. 17)

Engine air screen must be kept free of dirt and chaff to

prevent engine damage from overheating Clean air screen with compressed air to remove dirt and stubborn dried gum fibers

ENGINE COOLING FINS

(See Fig. 18)

Grass, chaff or dirt may clog the rotating screen and the air cooling system, especially after prolonged service in cutting tall dry grasses Yearly or every 100 hours, whichever occurs

first, remove the blower housing and clean internal cooling

fins and surfaces as shown to avoid overheating and engine

damage Clean more often if necessary

VIEW FROM RIGHT-HAND SIDE OF ENGINE

Fig. 16

OIL FILL CAP/

AIR SCREEN DIPSTICK

Fig= 17

ALL DIRTAND DEBRIS

Fig, 18

CUSTOMER RESPONSiBiLITiES

AIR FILTER (See Fig. 19)

Your engine will not run properly and may be damaged by using a dirty air filter, Clean foam pre-cleaner element after every 25 hours of operation or every season Service paper cartridge every 100 hours or every season, whichever occurs

first Service air cleaner more often under dusty conditions

e Remove screw and air cleaner cover TO SERVICE FOAM PRE-CLEANER-

e Remove foam pre-cleaner by sliding it off the cartridge e Wash foam pre-cleaner in liquid detergent and water

• Squeeze foam pre-cleaner dryina clean cloth_ e Saturate foam pre-cleaner in engine oil. Wrap foam pre-

cleaner in clean, absorbent cloth and squeeze to remove ALL EXCESS oil

e Reinstall foam pre-cleaner over cartridge ® Reinstall air cleaner cover and tighten knobs securely

TO SERVICE CARTRIDGE- ® Remove wing nuts and cover plate ® Remove cartridge and clean by tapping gently on flat

surface

• If very dirty, replace or wash in a non-sudsing detergent and warm water solution. Rinse thoroughly with water from inside out until water runs clear Let cartridge dry

thoroughly before using.

® Reinstall cartridge, cover plate and wing nuts. e Reinstall air cleaner cover and tighten knob securely

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN CAR-

TRIDGE. DO NOT OIL CARTRIDGE DO NOT USE PRES- SURIZED AIR TO CLEAN OR DRY CARTRIDGE

CLAMP

AER CLEANER COVER

WING NUTS

_ COVER PLATE

,_ ; FOAM

'_E-CLEANER

'*'----- CARTRIDGE

.,_ CARBURETOR

Fig. 19

FUEL FILTER

CLAMP

SHIELD

BODY

MUFFLER

Inspect and replace corroded muffler and spark attester (if so

equipped) as it could create a fire hazard and/or damage

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first Spark plug type and gap setting is shown in PRODUCT

SPECIFICATIONS on page 3 of this manual

IN-LINE FUEL FILTER (See Fig. 20)

Fuel filter should be replaced once each season If fuel filter becomes clogged, obstructing fuel flow to carburetor, re- placement is required Make sure new filter is installed with

the IN marking toward the tank and the OUT marking toward

the engine, Check fuel system components frequently and replace any parts showing wear or cracks

• With engine cool, remove filter and plug fuel line sections e Place new fuelfilter inposition in fuel linewith arrow pointing

towards carburetor,

e Be sure there are no fuel line leaks and clamps are properly

positioned

e Immediately wipe up any spilled gasoline

Fig. 20

CLEANING

Clean engine, battery, seat, transaxle, finish, etc of all

foreign matter

Keep finished surfaces and wheels free of all gasoline, oil, etc

e Protect painted surfaces with automotive type wax

We do not recommend using a garden hose to clean your tractor unless electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can

shorten engine life

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE ORADJUSTMENTS

• Depress brake-clutchpedal and set parking brake° e Place shift control lever in NEUTRAL position.

e Place attachment clutch lever in DISENGAGED posittom e Turn Ignltlonkey OFF and remove key.

e Make sure the blades and all moving parts have completely stopped.

TRACTOR TO REMOVE MOWER DECK

Remove mower deck from right side of tractor

e Place cutting height adjustment pedal in lowest cutting

position by moving memory rod to position 1 and pressing

pedal latch to release cutting height adjustment pedal_

• Turn front wheels all the way to the leftto allow mower deck

hitch to slide past dght front wheel

• Remove hairpin cotter from mower deck hitch and remove deck hitchrod from top holes of the front mounting

bracket (see Fig 21)

e Lower deck hitch e Remove hairpin cotter and Flatwasher from hanger pin of

right rear lift arm and slide off right mower deck lift bracket (see Fig. 22)

• Remove hairpin cotter and Flatwasher from hanger pin of left rear lift arm and slide off left mower deck lift bracket (see Fig. 22)

e Pull lower engine pulley belt guides away from pulley (see

Fig. 23)

• Move mower deck forward arrd remove mower deck drive

belt from lower engine pulley Reposition belt guides

e Disconnect mower deck engagement cable from mower

clutch cable spring (see Fig_24).

e Placecutting height adjustment pedal in highest cutting

position

• Puit mower deck out from under right side of tractor.

TO INSTALL MOWER DECK

Place cutting height adjustment in highest position by pressing cutting height adjustment pedal all the way down until it latches If cutting height is not in highest position, the deck brackets will hit the lift arms while sliding the deck

under the tractor

Place mower deck on right side of tractor with

chute deflector away from tractor

Turn front wheels of tractor to maximum leftturn

Lift deck hitch and slidedeck under tractor to a centered

position,

From left side of tractor, slide deck rearward Then connect mower deck engagement cable to mower clutch cable

spring (see Fig 24). Be sure open side of spring end is

poieted down (see Fig 24 inset)

FRONT MOUNTING BRACKET

VIEW FROM FRONT OFTRACTOR

FIG. 21

MOWER DECK HANGER LIFT BRACKET PIN REAR LIFTARM

(RIGHTSIDE) (RIGHT SIDE)

FLATWASHER

HAIRPIN COTTER

VIEW FROM RIGHTSIDE OF TRACTOR

FIG. 22

LOWER ENGINE PULLEY BELT GUIDES

FIGo23

MOWER DECK H_CH

LOWER

ENGINE PULLEY

HAIRPIN

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Craftsman 536257670 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual