Craftsman 536.255861 User Manual

MODEL NO.

536°255861

Caution:

Read and follow all Safety Rules

and Instructions

Before Operating

This Equipment

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SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

12.5 HORSEPOWER AL L STEER 40" MOWER

5=SI TRANSAXLE

LAWN TRACTO

, Assembly

= Operation = Customer Responsibilities

, Service and Adjustment

® Repair Parts

SAFETY RULES

THESEINSTRUCTIONSAREFORYOURPROTECTION.PLEASEREADTHEMCAREFULLY.

IMPORTANT

THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS+ FAILURE 'TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

L GENERAL OPERATION:

e Know controls and how to stop qutcl_tyo

• Reed, understand, and foUow all Instructions In the manual and

on the machine before starting.

• Only allow responsible adults, who are familiar with

instructions, to operate the machine.

• Wear safety glasses or eye shields when assembling or

operating the machine.

e Do not operate machine when barefooted+ Always wear

substantial footwear, preferably steel-toed shoes.

• Do not wear loose fitting cfothing that could get caught in

moving parts.

• Clear the area of objects such as rocks, toys, wire, etc., which

could be picked up and thrown by the blade(s)+

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers_

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at

anyone+ Do not operate the mower without either the entire grass catcher or the guard in place+

• Slow down before turnlng_

• Never leave a running machine unattended_ Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blade(s) when not mowing+

• Stop engine before removing grass catcher or unclogging

chute°

• Mow only in daylight or good artificial |fghL

• Do not operate the machine while under the influence of alcohol

or drugs.

• Watch for traffic when Operating near or crossing roadways

• Use care when mowing around a fixed object to prevent the blade(s) from striking It. Never deliberately run over any foreign

objecL

• Usa extra care when loading or unloading the machine into a belier or truck.

• Use care when putllng loads or using heavy equipmenL e. Use only approved drewbar hitch points.

b_ Limit loads to those that you can safely control. c+ Do not turn sharply. Use care when backing. do Use counterweight(s), wheel weight or tire chains when

suggested in attachment(s) instructions.

IL SLOPE OPERATION: Slopes are o major factor related to loss*of*control and tip-over

accidents, which can result in severe injury or death, Aft slopes require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow tL DO

• Mow up and down slopes, not across°

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain couid overturn

the rrachlne. Tall grass can hide obstacles.

• Use slow speed, Choose a low gear so that you w_lI not have to

stop or shift while on the stops+

• Follow the manufacturer's recommendations for wheel weights

or counterweights to improve stability+

• Use extra care w_th grass catchers or other attachments. These

can change the stability of the machine.

• Keep el! movement on the slopes slow end gradual Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires toss traction, turn off the blade(s) and proceed slowly straight down the slope+

DO NOT

• Do not turn on slopes unless necessary, end then slowly and

gradually downhill, If possible+

• Do not mow near dtopoffs, ditches or embankments. The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or If an edge caves In+

e Do not mow on wet grass. Reduced traction could cause

sliding.

• Do nor try to stabilize the machine by puffing your foot on the

ground.

• Do not use grass catcher on steep slopes. lU. CHILDREN:

Tregtc accidents can occur if the operator is not alert to the presence

of children. Children are often attracted to the machine and the mowing activlty_ Never assume that children will remain where you

lest saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

e Be alert and turn machine off if children enter the area.

• Before end when becking, look behind and down for small

children+

• Never carry children. They may fail off and be seriously +nJured

or Interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees,

or other objects that may obscure vision.

IV, SERVICE:

• Use extra care in handling gasoline and other fuels. They are

flammable and vapors are explosive. a. Use only an approvedcontatner_. b. Never remove gas cap or add fuel with the engine running+

AIIow engine to cool before re-fueling. Do not smoke. c, Never re-fuetthe machtneindoors. d. Never store the machine or fuel container inside where

there is an open flame, such as in e water heater.

• Check fuel suppty before each use allowing space for

expansion as the heat of the engine and/or sun can cause gasoline to expend end overflow the tank,

• Use extra care when handling battery acid+ Acid contact with skin may cause severe burns. Eye contact may cause

blindness.

e Use extra care when servicing the battery. Explosive gas ts

produced [n the battery. Do not service the battery while

smoking or near an open spark or f!ame+ This may cause the battery to explode causing serious injury.

e Never run a machine Inside a closed area. Exhaust fumes

contain CARBON MONOXIDE, an ODORLESS and DEADLY GAS.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition°

• Never' tamper with safety devices+ Check their operation regulariy_

• Do not change the engine governor settings or over speed engine.

• Reduce fire hazards. Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage+ Allow

machine to coot before storing,

• Stop end inspect the equipment If you strike an object. Repair, if

necessary, before restarting.

• Never make adjustments or repairs with the engine running+

• Grass catcher components are subject to wear, damager and

deterioration, which could expose moving parts or allow objects to be thrown+ Frequently check components end replace with manufacturer's recommended parts, when

necessary.

• Mower blade(s) are sharp end can cuL Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently, Adjust and service as required.

l_k LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS-ATTENTIONtI[BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CONGRATULATIONS on your purchase of a Sears

Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible depend-

ability and performance Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service CenterlDepartment, We have competent, well-trained

technicians and the proper too!s to service or repair this unit..

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor

properly_ Always observe the "SAFETY RULES.."

MODEL NUMBER 536.255861

SERIAL

NUMBER DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE_

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact yournearest Sears Store for details,,

CUSTOMER RESPONSIBILITIES

= Readandobservesafetyrules, e Followaregularschedulein maintaining,caringfor and

usingyourunit,,

o Followthe instructionsunder"Customer Responsi-

bilities" and "Storage" sections of this manual

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.5

GASOLINE i GALLONS

CAPACITY: UNLEADEDREGULAR OIL (1Quart) SAE30- above32°F.

5W - 30"- below32°F.

SPARKPLUG: ChampionN*4C

(GAP.030in.)

VALVE Intake: ,004-,,006 In, CLEARANCE: Exhaust:.007- .009 ln.

GROUND FORWARD SPEED: 1st 1,52

2nd 230

3rd 292

4th 3.44 5th 5,.16

REVERSE: 2.45

TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPSDC:5AMPAC

@ 36O0RPM

BLADEBOLTTORQUE: 30-35 FT.,LBS.

WARNING: This unit is equipped with an internal com-

bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass_

covered land unless the engine's exhaust syste_mis equipped With a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should be maintained in effective working order bythe operator.

In the state of Califomia the above is required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply

on federal lands_A spark arrester for the muffler is avaitablethrough your nearest Sears Authorized Service Center (See REPAIR PARTS section in this manual),

MPH MPH

CRAFTSMAN ELECTRIC START RIDING EQUIPMENT

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

Fortwo (2) yearsfrom the dateof purchase,ifthisridingequipmentismaintained,lubricatedandtuned-upaccordingto the instructionsin theowner's manual,Searswillrepairor replace,anypartsfoundto be defectivein materialorworkmanship..

Thiswarrantydoesnot cover:

• Expendable items which become wornduring normal use, such as blades, spark plugs, air cleaners and bettso

• Tire replacement or repair caused by punctures from outside objects, Such as nails, thorns, stumps, or glass_ e Repairs necessary be_,auseof operator abuse, negligence, improperstorage or accident or the failure to maintain the

equipment according to the instructions contained in the operator's manual_

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For 90 days from the date of purchase, ifany battery includedwith this ridingequipment proves defective in material or

workmanship and our testing determines the battery will not hold a charge, Sears wiltreplace the battery at no charge,,

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TOTHE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.

This warranty gives you specific legal rights,and you may also have other rights which may vary from state to state.

SEARS, ROEBUCK AND COo, D/817WA, HOFFMAN ESTATES, IL 60179

TABLE OF CONTENTS

SAFETY RULES ........................................... 2

PRODUCT SPECIFICATIONS ...................... 3

CUSTOMER RESPONSIBILITIES .... 3, 16-22

WARRANTY ................................................... 3

TABLE OF CONTENTS ................................ 4

INDEX ................................... ......................... 4

TRACTOR ACCESSORIES .......................... 5

CONTENTS OF HARDWARE PACK ............ 6

ASSEMBLY .............................................. 7-10

OPERATION .......................................... 11-15

SERVICE AND ADJUSTMENTS ........... 23-32

TROUBLE SHOOTING .......................... 33-34

STORAGE ................................................... 35

REPAIR PARTS ................ ;.................... 36-69

PARTS ORDERING/SERVICE ..... Back Cover

INDEX

Accessories .....................................................5

Adjustments:

Blade Brake ..............................................26

Brake .....................................................................29

Carburetor ..................................................33

Mower Deck Leveling:

Front-To-Rear ...............................................25

Side-To-Side ...............................................24

Mower Deck Height .............................25

Seat .................................................................28

Throttle Control Cable .....................:.32

Air Cleaner, Engine .................................21

Air Intake Screen, Engine ....................20

Assembly ....................................................7-10

Battery:

Charging ..................................................9

Cleaning ..........................................................19

Installation ...............................................10

Levels ...................................................9, 19

Preparation....................................................8

Starting with Weak Battery ...............31

Storage .....................................................35

Terminals ..................................................19

Belt:

Traction Drive

Removal!Replacement .................. 28

Mower Blade Drive

Removal/Replacement ....................27

Blade:

Blade Care .........................................18

Sharpening ...........................................19

Replacement .....................................t8

Brake Adjustment..........................................29

Carburetor Adjustment..........................32

Controls, Tractor,,.................................11

Customer Responsibilities .......3, 16-22

Air Cleaner, Engine ................................21

Air Intake Screen, Engine ...............20

Battery ..........................................................19

Blade ....................................................18-19

Brake Operation .......................................18

Cooling Systems, Engine ...............20

Engine Oil......................................3, 20

Fuel Fifter ..................................................22

LubricationChart ...............................17

Schedule ..............................................16

Spark Plugs ........................................21

Tire Care ..................................9, 18, 30

Cutting Height, Mower ..............................13

Electrical:

Interlocksand Relays .....................31

Engine:

Air Cleaner ............................................21

Air Intake Screen ..................................20

Cooling Stysem ...................................21

Oil Change ................................................20

OilLevel ..............................................14, 20

Oil Type ............................................3, 20

Preparation ..........................................14

Starting ..........................................................14

Storage ...............................................35

Filter:

AirCleaner...................................................21

Fuel ....................................................................22

Fuel:

Type .......................................................3, 14

Storage ..............................................................35

Headlights.....................................................31

Hood Removal/Instatfaltion .......................32

Leveling, Mower Deck .....................24-25

Lubrication:

Chart..............................................................17

Mower:

Adjustment, Front-To-Rear ...................25

Adjustment, Side-To-Side ......................24

Adjustment, Deck Height .....................25

Blade Sharpening ...................................19

Blade Replacement ...............................18

Brake Adjustment ..............................29

CuttingHeight...................................13

Installation ............................................23-24

Operation ..................................................13

Removal ...........................................23-24

Mowing/MulchingTips ................................15

Muffler...............................................................21

Mulching Plug Removal ......................19

Spark Arrester .....................................3, 21

Oil:

Cold Weather Conditions ..........13, 20

Engine.........................................................20

Storage .........................................................35

Type .................................................3, 17, 20

Operation ........................................11-t5

Operating Your Mower ...............................13

Options:

Accessories ................................................5

Spark Arrester ........................................3, 21

Parking Brake ......................................12-13

Parts Bag..........................................................6

Product Specifications ..................................3

Repair Parts ..................................36-69

Tractor .........................................36-63

Engine .....................................................64-67

Transmission .....................................68-69

Safety Rule .........................................................2

Service and Adjustments ................23-32

Blade Brake...................................................26

Carburetor ..................................................32

Control Lever ........................................30

Fuse..............................................................................31

Hood Rem0val/InstaUation ...............32

Traction Ddve Belt:

Removal/Replacement .............................28

Mower Blade Drive Belt:

Removal/Replacement ..................27

Blade Brake Adjustment ....................26

Mower Deck Adjustment:

Front-To-Rear ........................................25

Side-To-Side ........................................24

Mower Deck Height .........................25

Mower Deck Removal ....................23-24

Mower Deck installation ........... 23-24

Seat ................................................ 28

Steering Gear ................................ 29

T_reCare .....................................9, 18, 30

ThrottleControl................................................32

Wheel Repair ......................................30

Spark Plugs ...................................... 21

Specifications ..............................................3

Starting the Engine ............................. 14

Steering Wheel ................................................ 7

Stopping the Tractor ........................................12

Storage ......................................................35

Table of Contents ................................ 4

Throttle Control Cable

Adjustment....................................... 32

Tires .......................................................9, 18, 30

Tire Pressure ........................................3, 9, 16

Transaxle:

Cooling...............................................19

Troubleshooting Points .................... :33-34

Warranty..................................................................3

ACCESSORIES AND ATTACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers, Most Sears stores can order these items for you when you provide the model number of your

tractor

ENGINE CUSTOMER

RESPONSIBILITIES

SPARK PLUG BLADES BELTSMUFFLER _lRFILTER GAS CAN ENGINE OIL

STABILIZER

PERFORMANCE

Sears offers a wide varietyof attachments that fit your vehicle.. Many of these are listedbelow with brief explanations of holythey can helpyou. This list was currentat the time of publication;however, it may change in future years - more attachments may be

added, changes may be made inthese attachments, or some may no longer be available or fityour model, Contact your nearest Sears store for the accessories and attachments that are avaflable for your unit.

Most of these attachments do not requireadditional hitches or conversion kits (thosethat do are indicated) and are designedfor

easy attaching and deattaching. GRASS CATCHER lets you collect grass clippings and

leaves for a healthier, nearer looking lawn,

LAWN SWEEPERS lets you collect grass clippings and leaves°

LAWN VACS for powerful collections of heavy grass

clippings and leaves Wand attachment to pick up debris in

hard-to-reach places, CARTS make hauling easY_Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 18 inch diameter water-tight drum holds up to 390 lbs,, ol weight,

Rounded edges prevent harm to turf. Adjustable scraper au-

tomaticallycleans drum., SPREADER/SEEDERS make seeding, fertilizing, and weed

killing easy,,Broadcast spreaders are also useful for granular de-icers and sand,

CORING AERATOR takes small plugs out of soil to afiow

moisture and nutrients to reach grass roots, 36-inch swath, 24 hardened steel coring tips, 150 lbs, capacity weight tray,,

AERATOR promotes deep root growth for a healthy lawn,. Tapered 2.5 inch steel spikes mounted on 10-inch diameter

discs puncture holes in soil at intervals to let moisture soak in, Steel weight tray for increased penetration.

GAUGE WHEEL KIT helps to eliminate lawn scalping in

rough or hilly terrain, SPRAYERS use 12-voft DC electric motor that connects to

the tractor battery or other 12-volt source. Includes booms for

automatic spraying when pulling, and hand wand lot spot spraying° Wand has adjustable spray pattern, For applying herbicides, insecticides,fungicides, and liquid fertilizers,,

48" SNOW BLADE has a rugged, heavy gauge steel blade, Spring loaded blade glides over uneven surfaces, Can be ad- justed from seat for straight position, or 35 degrees left or

fight, Locks in raised position for traveling Wheel and tire chains are recommended.

SINGLE-STAGE SNOW THROWER has a 42-inch swath capable of moving more than 70 tons of snow per hour and

throwing it accurately in any direction you choose. Driver con- trolled discharge chute turns a 160 degree arc. Wheel

weights and tire chains are recommended TIRE CHAINS are heavy duty for added traction, Specify tire

size when ordering WHEEL WEIGHTS forfront and rear wheels, provide needed

traction for snow removal or dozing heavy materials In pairs (30 lbs each,)

Parts packed separately in carton

Steering Wheel Parts Bag Battery Acid

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Seat

•Owner's Manual

Parts Bag contents shown actual size unless noted

Steering Wheel Assembly Parts

1 - Spring Pin

1 - Mower Clutch Lever Knob

1 - Spare Key

4 - 5/16 x 3/4 tnch Hex Head Screws

4- 5/16 Inch Split Lockwashers

4 - 11/32 Inch Flatwashers

ASSEMBL Y

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench wifl make assembly easier Standard wrench

sizes are listed, (t) Pliers

(!) Utility knife (1) Screwdriver (Small Phillips with a 1/4 inch shank)

(1) Hammer (1) Tire pressure gauge

(2) 7/16 inch wrenches (1) 3/8 inch wrench

(t) t/2 inch wrench (1) Tape measure

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated behind

the steering wheel),

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

e Remove cardboard from top of wood crate e Remove top frame from carton.

e Carefully remove contents of parts box (see CONTENTS

OF HARDWARE PACK on page 6),

• Cut down corners of panels with a utility knife and lay panels down,

Remove cardboard from chute deflector on deck_o

e Remove protective plastic wrap from hood°

TO INSTALL STEERING WHEEL

(See FIG. 1)

e Position front wheels straight forward, e Place steering wheel on steering shaft,

steering wheel down firmiy,

e Align cross holes in steering wheel with holes in

steering shaft° NOTE; Use a small Phillips screw- driver with a 114 inch shaft to align the holes,, Keep screwdriver in place as you drive the spring pin inn

® Fromthe leftside, drive spring pin (found in parts bag)

throughoppositeside with a hammer,

TO INSTALL ATTACHMENT CLUTCH

LEVER KNOB

(See FIG. 1)

• lnstall knob (found in parts bag) onto atta_;hment clutch

lever.

Push

STEERING

NGPIN

STEERING SHAFT

FIG. 1

CUTTING SHIFT CONTROL HEIGHT LEVER

ADJUSTMENT LEVER

VIEW FROM RIGHT SIDE OF TRACTOR

FtGo2

BRAKE-CLUTCH PEDAL

CHLTrE DEFLECTOR

BEFORE ROLLING TRACTOR OFF SKID

(See FIG. 2)

IMPORTANT: CHECK FOR AND REMOVE STAPLES tN SKID THAT MAY PUNCTURE TIRES OF TRACTOR BEFORE

ATTEMPTING TO ROLL OFF SKID e Carefully cut wire ties (front and back) holding tractor to

skid,

e Release parking brake by depressing brake-clutch

pedal,

e Place shift control lever in NEUTRAL position. e Place cutting height adjustment lever into highest cut

position,

e Carefully roll tractor backwards off wood skid,

(ASSISTANCE MAY BE REQUIRED )

IMPORTANT: DO NOT LIFT TRACTOR BY HOOD OR

FENDER,

ASSEMBLY

HOW TO SET UP YOUR TRACTOR PREPARE BATTERY

For shipping purposes, battery is installed, Remove battery

(see TO REMOVE BATTERY instructions below),

CAUTION: Weareye and faceshield.

Wash hands or clothing Immediately if

accidentallyIn contactwith batteryacid.

Do not smoke. Fumes from charged battery acid are

explosive.

Follow the CAUTIONS located on the battery. Al- ways wear gloves, clothing and goggles to protect your hands, skin and eyes.

DANGER

Always disconnect negative (black) cable first.

Removing positive cable first can result In sparks if the wrench touches any metal surface. Be sure battery hold-down bracket does not touch battery

terminals and cause a spark.

TO REMOVE BATTERY (See FIG, 3) -

• Cut Wire tie holding seat plate to seat spring,,

• Disconnect negative (-) black battery cable using 7t16" wrenchs,

• Slide battery boot away from positive(+) battery terminal

and disconnect positive (+) red battery cable using 7/t6"

wrenchs,

e Remove bolt from battery hold-down bracket with a 3t8"

wrench, NOTE: Lay battery hold-down bracket and bolt

aside for battery installationlater

• Carefully liftbattery outot tractor,,

• Place battery on level surface,

• Proceed TO ACTIVATE THE BATTERY instructions.

BATTERY HOLD-DOWN BRACKET

1t4 X 314iNCH HEX HEAD SCREW

NEGATIVE BLACK BATTERY CABLE

BATTERY BATTERY CABLE

BATTERY

BOOT

POSITIVE (+) RED

1/4 X 3/4 INCH HEX HEAD SCREW NEGATIVE 1-) BATTERY

BATTERY

POSITIVE (*)

CUT-AWAY ViEW FROM RIGHT-HAND SIDE OF TRACTOR

POSITIVE 1+) RED BATTERY CABLE

TERMINAL

NEGATIVE (-) BLACK

BATTERY CABLE

FIG. 3

ASSEMBL Y

TO ACTIVATE THE BATTERY (See FIG 4) - e Removevent caps from battery,

e Fill battery with battery acid. Fitl each celf until it

reaches bottom of vent wells.. Do not over flit

e Allow battery to stand and settle for at least thirty

minutes and then check level of acid.. If acid is

below level outlined on electrolyte package, add more

acid until correct level is reached.

IMPORTANT: TO MAXIMIZE LIFE OF YOUR BA'I3-ERY, tT IS NECESSARY THE BATTERY BE CHARGED BEFORE

USE. FAILURE TO CHARGE BATTERY CAN RESULT IN SHORTENED BATFERY LIFE

VENT WELL

BATTERY CELL ACiD

LEVEL

FIG. 4

it Is an acid and poison,. Always wear eye

CAUTION: Handle electrolyte with care,

shtelds, and protect skin when handling acid or battery,.

POISON - CAUSES SEVERE BURNS

Contains sulfuric acid, Avoid contact with skin, eyes or clothing.

To prevent accidents, neutralize excess acid with

baking soda and rinse empty container with water° TREATMENT: EXTERNAL - Flush with water..

INTERNAL - Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs or

vegetable oil, Call physician immediately° EYES -_Flush with water for 15 minutes and get

prompt medical attention,.

KEEP OUT OF THE REACH OF CHILDREN

Dispose of excess battery acid, Neutralize acid for dis-

posal by adding itto four inches of water in a five (5} gal-

lonplastic container, Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda

causes no more foaming.

TO INSTALL SEAT (See FIG. 5)

e Raise seat plate and secure seat to plate with four 5/16

x 3/4 inch hex head screws, four 5/16 inch split

Iockwashers and four 11132inch t_atwashers

NOTE: Seat may be adjusted forward or rearward to desired operator's position° Tighten mounting screws securely with a

t/2 inch wrench.

e Connect seat switch to wire harness NOTE: If seat

sw_tchis notconnected to wire harness, engine will stop when mower clutch Iever is placed in ON (engaged) position

11t32 iNCH

FLATWASHER

5116 INCH SPLIT LOCKWASHER

5/76 X 3/4 iNCH

HEX HEAD SCREW

iEAT PLATE

WiRE HARNESS

FIG,,5

CHECK TIRE PRESSURE

For shipping purposes, the tires on your tractor were over-ira flated at the factory..Correct tire pressure is importantfor best

cutting performance e Use tire pressure gauge to check amount of air in tires

e Reduce tire pressure to PSI shown in _PRODUCT

SPECIFICATIONS" on page 3 of this manual

Charge battery at a rate of six (6) amps for I hour Use a 12-volt battery charger. Observe aft safety

.precautions requiredfor battery charging Complete as-

sembly section of this manual while waiting for battery to charge°

Check acid level after the battery is charged. If acid has fallen below correct level, add distilled or iron free water.

e Install vent caps to cover vent wells Wash top of battery

with water to remove any acid, then wipe dry

• Check battery case for leakage to make sure that no damage has occurred in handling,

CHECK FOR PROPER POSITION OF ALL

BELTS

e See figures shown for replacing motion and mower blade

drive belts in SERVICE AND ADJUSTMENTS section of this manual, Verify be_tsare routed correctly

CHECK BRAKE SYSTEM

• After you Iearn how to operate your tractor, check opera* lion of tractor brake (see BRAKE OPERATION in

CUSTOMER RESPONSIBILITIES section o! this manuaE),

ASSEMBLY

DANGER

Always connect positive (red) cable firsL Connect-

ing negative cable first can result In sparks if the

wrench touches any metal surface. Be sure battery

hold-down bracket does not touch battery terminals and cause a spark_

REINSTALL CHARGED BATTERY

(See FIG. 6)

• Raise seat and place battery back in tractor

with positive(+) terminal toward rear of tractor.NOTE: Be sure ignition key is in OFF position,

114X3/4 INCH HEX HEAD SCREW

• Position battery hold-down bracket onto top left edge of

battery (opposite terminals).

• Reinstall bolt. Tighten bolt to secure battery,

• Attach positive (+) red battery cable to positive (+) terminal on battery with a 1/4 X 3/4 inch head screw and

a 1/4 inch keps nut, Tighten nut securely,

• Place battery boot over positive(+) battery terminal (see

Fig, 6 inset).

• Attach negative (.) black battery cable to negative (*) terminal on battery with a 1/4 X 3/4 inch hex head screw

and a 1/4 inch keps nut. Tighten nut securely.

BATTERY HOLD.DOWN BRACKET

BOLT

114X 3/4 INCH HEX HEAD SCREW

NEGATIVE(-] BATTERY TERMINAL

NEGATIVE BLACK

BATTERY CABLE

BATTERY BOOT

BATTERY

PoSrrlVE (+) RED

BATTERY BATTERY CABLE

POSITIVE (,,) BATTERY TERMINAL

CUT-AWAY VIEW FROM RIGHT-HAND SIDE OF _ RACTOR

,/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTfON FROM THtS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ AUassembly instructionshave been compteted_ ,/' No'remaining loose parts in carton.

4" Battery is property prepared and charged. (Minimum 1

hour at 6 amps),,

,t' Seat isadjusted comfortablyand tightened securely / All tires are properly inflated_(For shipping purposes, the

tires were over-inflated at the factory),

.t" Be sure mower deck is propedy leveied side-to-side/

front-to-rear for best cutting resuitso (Tires must be prop- erly inflated for leveling)

NEGATIVE (-) BLACK

BATTERY CABLE

POSITIVE (+) RED BATTERY CABLE

FIG. 6

/ Check mower and drive befts. Be sure they are routed

properly around pulleys and inside aUbelt guides.

!/' Check wiring. See that atl connections are secure and

wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING

IMPORTANT ITEMS:

/,f Engine oil isat proper level. ,// Fuel tank is filled with fresh, clean, regular Unleaded

gasoline,

,/#" Become famitiar with all controls-their location and

function, Operate controls before starting engine,

// Be sure brake system is in safe operating condition,

" OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare illustrations (see FIG, 7) with your tractorto familiarize yourself with locations of various controlsand adjustments, Save this manual for future reference,

ATTACHMENT CLUTCH LEVER

cU'rTING HEIGH'r

ADJUSTMENT LEVER

SHIFTCONTROL LEVER

MOVE THROTTLE HERE FOR

"rHROTTLE CONTROL

LEVER

SW_CH

BRAKE,_LUTCH PEDAL

i:ii

SEARS LAWN TRACTORS conform to the safety standards of THE+AMERICAN NA,T_NAL STANDARDS INSTITUTE

Ignition Switch - Used to start and stop engine,, Throttle Control Lever. Controls speed of engine and

choke_ Headlight Switch - Turns headlights on or off

Ammeter * Shows battery is being charged when engine is running.,

Brake-Clutch Pedal - Used to ctutch and brake

tractor and start engine.

"_ltlft ControlLever - Used to select ground speed ranges

and direction of motion (forward-neutral-reverse). Parking Brake Latch. Usedto lock brake.cfutchpedat down

in park position., Cutting Height Adjustment lever - Used tochange heightof

cut,

Attachment Clutch Lever - Used to engage or disengage

powerto mower deck blades+

I IIIII I I III IIIII

........... ..........................OPERATION

The operation of any tractor can resultinforeignobjects being thrown into the eyes, which can result in severe eye damage.. Always wear safety glasses or eye shields white operating your tractororperforming any adjustments or repairs.

We recommend standard safety glasses, available at SEARS Retail or Catalog Stores, or a wide vision safety mask for over your glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

• Depress brake-clutch pedal fully (all the way down) and

hold_

• Reach forwardwithhand and push parkingbrake latch

forward to set parking brake.

• To release parking brake, apply pressure to brake-clutch pedal and spring will automatically retease parking brake

latch,,

STOPPING

MOWER BLADES -

• Pull the attachment clutch lever rearwardto the DISEN-

GAGED position,.

CAUTION: Blades wilt not stop imme- diately. Keep hands and feet from under

mower deck and away from discharge chute.

TRACTOR

Depress brake-clutch pedal fuliy (all the way down)

• Place shift control lever in NEUTRAL position.

• Set parkingbrake before leaving tractor.

ENGINE -

e Move throttle control to SLOW position.

• Turn ignition key to OFF position and remove key Always removekey when leaving vehicle to prevent unauthorized

USe,

NOTE: Under certain conditions when unit is standing idlewith engine running, hot engine gases may cause "brown-

ing" of grass To eliminate this possibility, always stop engine when stopping tractoron grass areas.

TO USE THROTTLE CONTROL

FAST throttle positionis necessary for best bagging and

mowing performance,

Operating engine at other than FAST position reduces battery charging rate and the engine cooling air flow

Choke is necessary whenever you are starting a cold engine Do not use to start a warm engine

Toengage CHOKE, movethrottle control lever past detent position (arrowpointstothis positon). Move throttle control

lever out of CHOKE position as engine warms.,

OPERATION ..........

TO MOVE BACKWARD AND FORWARD

The direction of motion (forward - reverse) and ground

speed ranges (1-2-3-4-5) are controlled by shift control

lever,, e Start tractor with brake-clutch pedat depressed and shift

control leverin NEUTRAL position.

e Move shift control leverto reverse or forward speed range.

NOTE:Always come toafull stopbefore changing direction

of motion.,

e Slowly release brake-clutch pedal to start movement.

TO SELECT MOWER CUTTING HEIGHT (SEE FIG. 7A)

The cutting height is selected by placing cutting height adjustment lever in the desired height position,.The bottom

position of lever is the lowest cutting height (1) and the top

position is the highest cutting height (5)° Other positions change height of cut approximately 1!2 inch each.

e Grasp lever with left hand and pullupward to raise mower

deck You will hear a click sound as lever passes to next

height positiom Grasp teverwith lefthand and pullupward slightly Depress

button on end of lever with thumb to release height adjust- ment lever latch and lower mower deck to desired height.,

Release latch button and allow lever to latchin place.

tf cutting blades do not cut evenly, go to "TO ADJUST MOWER DECK HEIGHT" and "TO LEVEL MOWER DECK"

instructions.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with en-

gine running and attachment clutch lever engaged, wilf shut off engine,,

e Select desired height of cut with cutting height adiustment

lever_

e TO STARTMOWER -Slowly move attachment clutch lever

to ENGAGED position_

e TO STOP MOWER - Move attachment clutch lever to

DISENGAGED position_

CAUTION: Do not operate the mower

without either discharge chute deflector,

or entire grass catcher, on mowers so equipped, in place.

TO OPERATE ON HILLS

CAUTION: On slopes, be very cautious and avoid sharp turns to prevent tipping

or loss of control. NEVER carry passen- gers.

• Choose slowest speed before starting up or down hills.

e Avoid stopping, starting or changing speed on hills_ e If slowing isnecessary, move throttle conlrol lever to slower

position°

e If stopping is necessary,push brake-clutch pedal fuity(all

way down) and engage parking brake.

e Move shiftcontrollever toNEUTRAL position.

e To restartmovement,releaseparkingbrakeandmoveshift

contro! lever to 1st gear. Be sure you have allowed

enough room for unit to roll slightly as you restart

movement.

e Make all turns slowly,

FIG. 7A

TO TRANSPORTTRACTOR

e Place cutting height adjustment lever into highest cut

position,

e When pushingor towingyour unit,be sure shift control lever

is in NEUTRAL position,,

e Slowly release parking brake and brake-clutch pedal. e Do not push or tow tractor at more than five (5) MPH

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

Read OPERATION and CUSTOMER RESPONSIBILITIES sections of this manual before tryingto start the engine.

e Check to make sure engine crankcase is fullof oil Never

run engine unless crankcase is full of oil and dipstick is tightened securely into oil tube,,

• To change engine ell, see ENGINE LUBRICATION in CUSTOMER RESPONSIBILITIES section of this

manual°

ADD GASOLINE

• Fill tank (see FIG 8). Use fresh, clean, regular Unleaded

gasoline.(Use of leaded gasoline willincrease carbonand lead oxide depositsand reduce valve fife),

IMPORTANT': WHEN OPERATING IN TEMPERATURES BE-

LOW 32° F (0° C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING. WARNING: Experience indicatesthat a_cohol blended fuels

(called gasohol or using methanol) can attract moisture which leadsto separation and formation of acids during storage_Acidic

gas can damagethe fuel system of an enginewhile in storage, To avoid engine problems, the fuel system should be emptied

before storage of 30 days orionger,_Drain fueltank, start engine

and letitrun until fuel linesand carburetor are empty, Use fresh

fuel next season. See Storage Instructionsfor additional infer*

mation Never useengine or carburetor cleaner productsinthe

fuettank or permanent damage may occur.

FUEL CAP

FUEL 'TANK

FIG. 8

CAUTION: Fill to bottom of gas tank filler neck. Do not over fill, Wipe off any spilled

oil or fuel. Do not store, spill or use gaso-

line near an open flame,

TO START ENGINE

When starting engine for first time or if engine has run out of fuel, it will take extra cranking time to move fuel from tank to

engine.

Your tractor has two lockoutswitches that connect solenoid to brake-clutch pedal and attachment clutch lever. When start-

ing engine, brake-clutch pedal must be fully depressed and attachment clutchlever must be inDISENGAGED positionto

engage lockout switches,, Your tractor is equipped with an operator presence sensing

switch. The engine will stopif operator is not firmlyseated in operator's seat when attachment clutch lever is engaged.

Leaning forward or to one side on the seat may cause the engine to stop.

• Depress brake-clutch pedal and set paddingbrake,,

Place the shift control lever in NEUTRAL position, Move attachment clutch lever to DISENGAGED position,

To start a cold engine move throttlecontrol past detent postion for CHOKE position. For warm engine start, do not

use CHOKE position.

To start a warm engine move throttle control to midway

between FAST and SLOW positions

Turn ignitionkey clockwise to STARTposition and release key as soon as engine starts Do not run starter

continuously for more than 15 seconds per minute_ If engine does not start after several attempts, move throttle

to FAST position,wait a few minutes and try again,_

ALL-WHEEL STEERING FEATURE

Because both front and rear wheels turn, an all-wheel steering tractor is very maneuverable, if the tractor becomes wedged

against a wa{I, fence or other obstruction,do the following:

® Move shift controt lever to No, t position.

• Turn steering wheel slightly away from obstruction,

NOTE: If you turn steeringwheel sharply,rearwheels wilf turn in opposite direction of front wheels (turning into

obstructionyou are tryingto move away from).

• Move shiftcontroltever to reverse positionto back out of dead ends, Be sure tractor is completely stopped before

shiftingintoreverse.

CAUTION: Look down and behind before and while backing°

OPERATION

MOWING TIPS

e Do not use tire chains when mower housing is attached to

unit..

Run the engine at FAST speed position.

Control forward ground speecl with shiftcontrol lever in accordance with type and quantity of grass being

mowed.. The more grass to be cut, a slower forward ground speed should be used. When cutting light grass,

forward ground speed can be increased. By observing cutting action of your mower, you can determine the forward ground speed.

e Your mower may tend to leave unmowed strips when tong

and tender grassisbeing mowed,. Tendergrasshasahigh

internal moisture content and iseasilydepressed by lawn tractor wheels, and may not always springback intime to

be cut,Toovercomethiscondition,we advise mowinglawn

in a counterclockwise direction,overlapping previouscut,

whichallows lifting action of rotatingbladesto liftgrass into cuttingpath.

e When mowing largeareas (withoutmulching pluginstalled),

start in a clockwise direction so clippingswilldischarged awayfrom shrubs,fences, driveways, etc.,Afterone or two rounds, mow in coun-terclockwisedirection until finished

(see FIG 9)_

e Be sure your mower is adjusted properly,fronHo-rear and

side-to-side, (see To Level Mower Deck in Service and Adjustments section).

e Only cut grassthat is dry e Mow grass often. Short grass clippings will decay fast,

e Keep blades sharp.. Sharp blades will cut better.. e Your tractoris very maneuverable and can be reversedto

back out of dead ends.

CAUTION: Look down and behind before and while backing,, Disengage mower

blades before backing up,

MULCHING MOWING TIPS

To mulch grass with a mulching mower, you will need to do several thingsdifferentlythan with a conventional mower,.

You must change your mowing habits in order to maximize

effectiveness ofyour miJIching mower. This could mean slowing down the pace that you currently use to mow your lawn to allow the mulcher extra time to cut and recur the clippings into a fine

mulch,,The volume of grass that is under the deck of a mulcher is greater at any time than it is with a conventionallawn mower_

WHEN MULCHING LAWN FOR THE FIRST TIME- e Set cutting height at highest setting and mow in one

direction°

Upon completion of firstmowing, lower thecuttingheightto middle setting and mow a second time at 90° to first cut or in a criss-cross pattern° You can also recut in

same direction by overlapping the center ofthe mower over the wheel tracks of the first cut°

RETRAINING LAWN TO BE CUT WITH MULCHING MOWER-

Mow your lawn frequently.

Fora mulching mower to performbest, we recommend that

you remove about 1"to 1-1t2" of grasswith each cut..Ifyour grass isvery thick or lush, you may want to remove as tittle as 1/2"on final cut to produce the best possible result.This

could mean that you must mow your lawn every 3-5 days

under certain growing conditions. If the height of the grass should get out of control, we

recommendthatyou follow instructionsfor first time mulch- ingto bring lawn back to a manageable height,The opti- mumgrassheight isdependent on grasstypeandimmediate

local growing conditions, Consult your local agricultural extensionofficefor this information.

e Keep your engine running at full speed (throttle at fast). If

youslowdown the enginerunningspeed youwillslow blade speed aswell, which will impair the ability ot the mower to

cutgrass properly.

e After mowing your lawn, checkunderthe mowerdeck to be

sure it is clean and free ot grass buildup.Do not allowthe grassto buildupbecause itwillimpair abilityofmower tocut

properly.

® Keepthe blades sharp.Theyneedtobe kept sharpandfree

from nicks to keep from damaging the grass tips while cuttinggrass quicklyand efficiently.

® Keep your lawn watered, fertilized frequently, and free of

debris.

e Mulching mower wiltnot perform properly in wet grass_Cut

onlywhen it is dry,

NOTE: To convertfrommulchingtoconventionallawn mowing see TO REMOVE MULCHING PLUG in CUSTOMER RESPONSIBILITIES section ofthis manual,

.........................

FIGo9

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To

receivefull value from warranty, opera!or must maintain lawn

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your unit,,

All adjustments in the SERVICE AND ADJUSTMENTS

section of this manual should be checked at least once each season.,

e A new spark plug and clean dir cleaner assure proper

air-fuel mixture and help your engine run better and last longer,,

BEFORE EACH USE

• Check engine oil level

• Check brake operation. o Check tire pressure.

• Check for loose fasteners.

CUSTOMER

RESPONSIBILITIES

FILL IN SERVICE DATES

AS YOU COMPLETE REGULAR SERVICE

BEFORE EACH USE

AFTER FIRST 5 HOURS

I :_ EVERY 8 HOURS ' _ EVERY 50 HOURS

i _ EVERY 100 HOURS

t I ! BEGINNING EACH SEASON

i I _ BEFORE STORAGE

EVERY 25 HOURS

* i

! i i SERV,OEOATES

.....Check Brake Operation

......uCheckTire Pressure

ujCh,ecklor Loose Fasteners

T R

Sha_en or Replace Mower Blades ! ! _ ..........,

,Lu,,bricationChart ..... i : _I i / i i

Check Battery Level/Recharge ! : ! / [ I..... '_ ..... !

Clean Batten! and Terminals : : i / i ! 4' _, 1

Check Transmission Cooling

Adjust Blade Belt(s) Tension _ Adjust Motion Drive Belt(s)Tension

Check Engi,ne oil Level ....

change Engine Oil

E Clean Air Cleaner (foam fi!ter) N Clean Air Intake Screen

G Inspect Muffler/SparkArrester

I Replace Oil Filter (il equipped) N

E C!eanEngine Cooling Fins

Replace Spark Plug i i Replace Air Cleaner Paper Cartridge J ;_ ! ; /2J

............... : ............. *" ; ....... i .........

RoplaceFue,Filter I i ; i I I."

(_) Change more often when opetafing under a heavy toad or in high ambient temperaLures

(2) Service more often when operaling in dirly ot dusk/conditions (3) - Replace I_lades more often when mowing in sandy soil,

.'i i.' i ! i i 1 I i

I • I

I " !

"i i'li

/ i/,.

, |j'

| i ! 21

t ! _/2

; : i I

, ! /i/

I I I I I i _ i i

|.... t i === "=

.....ij,t,

i i

i !

/2i

.....

............. i

' i ......

I : I

i I

i ........................

.-,.,

LUBRICATION CHART

Orientation view only_Do Not stand on end.

Q FRONT AXLE

,CUSTOMER RESPONSIBILiTiES

PINION

PIVOT POINTS

WHEEL

BEARINGS

END OF DRAG LINK

) SECTOR GEAR

AND BOTTOM OF STEERING SHAFT

(_END OF

DRAGLINK

Q NWERSAL

JOINT (SAME ON BOTH SIDES)

STEERING

PIVOT POINTS

(SAME ON BOTH SIDES)

Q SAE 30 OR 10W30 MOTOR OILAPI - SG

Q GENERAL PURPOSEGREASE

,SECTOR GEAR

MOWER DECK HITCH

PIVOT POINTS

TRACTOR

CUSTOMER RESPONSIBILITIES

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

Your tractor is equipped with an adjustable disc brake, To checkbrake operation do the following:

• Stop tractor on a level surface and place shift control lever in NEUTRAL position,

Depress brake-clutch pedal enough to latch parking brake in tst notch,

Try to push tractor. If you are unable to push tractor,

brake is too tight and should be loosened (see TO AD- JUST TRACTOR BRAKE in SERVICE AND ADJUST=

MENTS section of this manual.

Depress brake-clutch pedal enough to latch parking brake in 3rd notch_

Try to pushtractor_If you are able topush tractor, brake

istoo loose and should be tightened (see TO ADJUST

TRACTOR BRAKE in SERVICE AND ADJUSTMENTS section of this manual

During tractoroperation,check for stoppingdistance.If tractor requires more than six (6) feet stopping distance at high

speed in highest gear, the brake must be adjusted (see to ADJUST TRACTOR BRAKE in SERVICE AND ADJUST-

MENTS section of this manua!).

TIRES

• Maintain proper air pressure in all tires,. (See

"PRODUCT SPECIFICATIONS" on page 3 of this

manual)_

e Keep tires free of gasoline, oil, or insect control

chemicalswhich can harm rubber_

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may Causetire damage.

BLADE MOUNTING

SCREWS

SHARP EDGE

BENT TIP

,EDGE

RG.10

BENT TIP EDGE

BLADE

SPRING

WASHERS

BOLT SHOWN ING GRADE 5 Q

FIG. 11

SCREW

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS

• Fultydepress brake-clutch pedal and set parking brake,

• Place shift control lever in NEUTRAL position.

• Place attachment clutch lever in DISEN-

GAGED position,

• Turn ignition key OFF and remove key_

• Make sure the blades and all moving

parts have completely stopped,

e DO NOT handle blades with bare hands.

Wear gloves or wrap blade with news-

paper or other materia! while removing or installing blade.

BLADE CARE

For best results mower blades must be kept sharp. The

blades can be sharpened with a file or on a grinding wheel We suggest they be sharpened or replaced after every

25 hours or mowing. Check blades more often if mowing in sandy conditions.,

• Do not attempt to sharpen blades while they are on mower_

• Replace bent or damaged blades.

BLADE REMOVAL (See FIGS. 10 and 11)

• Remove mower deck (see TO REMOVE MOWER DECK in this section)_

• Remove blade mounting hardware securing blade..

• Install new blade with bent tip edges up.

Blade will not cut if bent tip edges are not up toward top of mower deck..

• Secure blade to mower deck with mounting hardware removed earlier. Be sure all parts are re-assembled in

proper order as shown.,

• Tighten blade mounting bolts securely_ We recommend

using a 10 inch wrench or torque wrench. If a torque wrench is used, torque bolts to between 30 -35 ft lbs).,

IMPORTANT: Blade mounting bolts ate Grade 5 heat treated

as shown in FIG. 11 inset.

CUSTOMER RESPONSiBiLITIES

TO SHARPEN BLADE (See FIG. 12A)

Care should be taken to keep blade balanced An unbalanced blade wilt cause excessive vibration and eventual damage to mower and engine_

e Blade can be sharpened with a file or on a grinding

wheel, Do not attempt to sharpen while on mower..

e Place center hole of brads over head of the nail or end

of a screwdriverclamped horizontally in a vice. Ifblade

is balanced, _tshould remain in a horizontal position. If either end of the blade moves downward, sharpen

heavy end until the blade is balanced.,

TO REMOVE MULCHING PLUG (See FIG.

129)

Yourtractorhas a mulching k_tinstalledonthemowerdeck. To

Convert from mulching to regular lawnmowing, the mulching

plug may be removed as follows: e Raise chute deflector°

e Remove the two 5116-18 wingnuts, two external

tockwashers0 and two spacers from atop of mulching plug installedinside mower deck chute°

e The two 5/16-18 x 1 inch carriage bolts will drop and can

be easily removed from underneath the mulching ptug and toe guard°

e Remove mulching plug from mower chute° DO NOT re-

move toe guai*d, Your tractor is now ready to be used as

a conventional mower°

Store mulching plug and hardware for safekeeping.. To reinstall, reverse order of removal,

e Lower Chute deflector.,

BATTERY (See FIG. 13)

BLADE

_16-18 WINGN_

EXTERNAL LOCKWASHER

SPACER

5/t6-18 X 1 INCH CARRIAGE BOLTS

cENTER HOLE

FIG. 12A

FIGo12B

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of battery with an automotive charger wi!l extend its fife,

e The acid level in each battery should be even with

bottoms of vent wells. Add only distilled or iron free water if necessary, Do not over fill

e Keep battery and terminals clean

• Keep battery bolts tight,, e Keep vent caps and small vent holes in caps open. e Recharge at 6 amps for 1 hour.,

TO CLEAN BATTERY AND TERMINALS - Corrosion and dirt on battery and terminals can cause slow

battery power drain. ® - Remove terminat guard (if so equipped),

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor (see TO RE-

MOVE BATTERY in ASSEMBLY section of this' manuat)., ® Wash battery with solution of four tablespoons of baking

soda to one gallon of water. Be careful not to get soda solution intoceils,

e Rinse battery with plain water and dry,, e Clean terminals and battery cable ends with wire brush

until bright,

• Coat terminals withgrease or petroleum jelly,

VENT CAP

VENT

BATTERY CELL ACID

LEVEL

IIIIIII1111t_ II11t II!1 Ii111_1

CUT-AWAY VIEW OF BATTERY

FIG, 13

Reinstall battery (see TO INSTALL BATTERY in

ASSEMBLY section of this manual),,

V-BELTS

Check V-belts for deterioration and wear after 100 hours

and replace if required,, The mower blade drive belt and

tractor drive belts can be adjusted to provide longer belt life

(see TO ADJUST BLADE DRIVE BELT or TO ADJUST

TRACTOR DRIVE BELT in SERVICE AND ADJUSTMENTS

sectionof this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrictcooling,

CUSTOMER RESPONSIBILITIES

ENGINE

LUBRICATION

Read ENGINE instructions in this section and OPERATION

section of this manual before trying to _tart engine,

NOTE: Be sure oil has been added to engine crankcase

before trying to start engine, OIL RECOMMENDATIONS

Only use high quality detergent oil rated with AP! service classificationSO. Select the oil's SAE viscosity grade accord-

ing to your expected operating temperature:

RECOMMENDEDVISCOSITY GRADES

i._ , 32OF

coLoE.,,- ,,w.=.Mj.

_€_= 5W30 SAE30

NOTE: Although multi-viscosity oils (5W30, 10W30, etco)im- prove starting in cold weather, these muiti_viscosity oils will result in increased oil consumption when used above 32°Fo

Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

TO CHANGE ENGINE OIL,(See FIG. 14)

Raise and lower hood slowly to avoid personal injury or damage to tractor,.

• Be sure tractor is parked on a level surface.

• Oil wit! drain more freely when warm

• Clean area around oil filldrain and cap before removing dipstick.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to aIlow dirt to enter the engine when changing oil

• Remove oil drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely,

• Refill engine crankcase with oil through oil fill tube. Pour slowly,, Do not over fill. For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this

manual.

• Use gauge on oil fill capldipstick for checking level,

Be sure oil fill cap is tightened securely for accurate reading., Keep oil at FULL line on dipstick_

COOLING SYSTEM (See FIG. 15)

OILRLL CAP/ D1PSTICK

FIG. 14

AIR INTAKE SCREEN

FIG. 15

Frequently remove grass clippings, dirt and debris from cool- ing fins, air intake screen, levers and linkage_ This will help

ensure adequate cooling and correct engine speed.

CUSTOMER RESPONSIBILITIES

AIR CLEANER (See FIG. 16)

Your engine will not run properly and may be damaged by using a dirty air filter,, Clean loam filter after every 25 hours of

operation or every season. Service paper cartr!dge every 100 hours or every season, whichever+occurs first. Service air

cleaner more often under dusty conditions. TO SERVICE FOAM FILTER +

e Remove wing nuts and air cleaner cover. e Slide foam filter off paper cartridge,,

e Wash in water and detergent solution and squeeze (DO

NOT twist) until all dirt +isremoved.,

e Squeeze foam filter dry in a clean cloth untilcompletely

dry+.

e Saturate foam in engine oil,, Wrap in clean, absorbent

cloth and squeeze to remove excess oito

e Slide foam filter over cartridge. e Replace air cleaner cover and wing nuts.

TO SERVICE PAPER CARTRIDGE. e Remove wing nuts and air cleaner cover.

e Slide foam filter off paper cartridge+ REPLACE PAPER CARTRIDGE. DO NOT ATTEMPT TO

CLEAN OR OIL FILTER.. REPLACEMENT FILTERS ARE AVAILABLE AT THE NEAREST SEARS SERVICE CENTER,

e Remove nuts and paper filler, Discard nuts and paper

filter+

e Clean inside air cleaner cover and body+, e Installnew paper cartridge and nuts,,

e Slide cleaned foam filler over paper cartridge+

• Replace air cleaner cover and wing nuts,

WING NUTS

COVER

FOAM FILTER

NUTS

PAPER CARTRIDGE

ELECTRODES

+030 GAP

BODY

FIG. 16

PORCELAIN

FIG. 17

MUFFLER

Inspect and replace corroded muffler and spark arrester (ifso equipped) as it could create a fire hazard andlor damage.

SPARK PLUG ( See FIG. 17)

Replace spark plug at the beginning of each mowing season or alter every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in PRODUCT

SPECIFICATIONS on page 3 of this manual,

CUSTOMER RESPONSIBILITIES

IN-LINE FUEL FILTER (See FIG, 17A)

Fuel filter should be replaced once each season,, tf fuel filter

becomes clogged, obstructing fuel flow to carburetor, replace-

ment is required.. Make sure new filter is installedwith the IN marking toward the tank and the OUT rnarking toward the en- gine. Check fuel system components frequently and replace

any parts showing wear or cracks.

• With engine cool, remove filter and plug fuel line sections_

• Place newfuel filter inposition infuelline with arrow pointing towards carburetor.

• Be sure there are no fue!line leaks and clamps are properly positioned.

i Immediately wipe up any spilled gasoline.

FUEL FILTER

CLAMP

CLEANING

• Clean engine, battery, seat, transaxte, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of altgasoline, oil,

etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can shorten engine life.

Flg. 17A

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