Craftsman 536252570 Owner’s Manual

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OWNER'S
MANUAL
MODEL NO.
536.252570
Caution:
Read and follow
all Safety Rules and Instructions
Before Operating
This Equipment
®
16.5 HP OHV ALL-WHEEL STEER
43" MOWER DECK
HYDROSTATIC DRIVE
LAWN TRACTOR
o Ass-ernbiy
= operation ° Customer Responsibilities
° Service and Adjustment
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SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
o Repair Parts
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............................ SAFETY RULES............................................................
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WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe
Sate Operation Practices for Riding Vehicles As Recommended by American National Standards Institute
the following safety instructions could result in serious injury or death to the operator or bystanders
GENERAL OPERATION:
1. Read, understand and follow all instructions in the Owner'stOperator's Manual, on the machine, the engine and with any attachments before starting,
2, Only allow responsible adults familiar with the instructionsto operate the machine
3 Clear the area of objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade 4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area
5 Never carry passengers. 6, Disengagepowertothemoweroranyattachmentsbeferebackingup. Do not mow in reverse untess absolutely neces_ary Aiways
lookdown and behind before and while backing
7, Be aware of the direction the mower discharges Do not point discharge from the mower at anyone orat places where people may
be, Do not operate the mower without either the entire grass bagger or the mower guard in-place
8, Slow down before turning. 9, Never leave amachine unattended with the engine running Aiways disengage the blade(s), set the parking brake, stop the engine
and remove the key before dismounting
10. Disengage power to attachment(s) when transporting or not in use Disengage the btade(s) when not mowing
11.. Stop the engine before removing the grass bagger or unclogging the chute
12 Mow only in daylight or good artificial light I3, Do not operate the machine whife under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadways
15, Use extra caution when tending or unloading the machine when using a trailer or truck for transporting 16, Disengage all attachment clutches and shift into Neulraf before attempting to start the engine (on gear drive models) 17 Disengage all attachment ciutches betore attempting to start the engine (on hydro modefs) 18 Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objecls that can be thrown
from the unit Atways wear eye protection when you make an a_djustment or repair to the machine
19 Use care when p ull!ng Ioads or using heavy equipment
a Use only approved drawbar hitch points b Limit loads to those you can safely control.
c Do not turn sharply Use care when backing
d, Use counterweights when suggested in the Owner's/Operator's Manuai
SLOPE OPERATION:
Slopes and rough terrain are major lactors related to loss of control and tip over accidents which can result in severe injury
or death. ALL slopes require extra caution,. If you cannot back up the slope or if you feel uneasy on the slope, do not mow
it. See the "Slope Guide" in the back of this book to check for safe operation.
DO
1 Mow up and down slopes, not across
2.. Remove obstacles such as rocks, limbs, etc
3 Watch for hates, ruts or bumps Uneven terrain could overturn the machine "Tall grass can hide obstacles" 4 Use stow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope Ion gear crave models)
5 Use slow speed on slopes Do not make sudden speed changes, (on hydro models) .......
6. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability
7, Use extra care with grass baggers or other attachments, they can change the stability of the machine
8. Keep ali movement on the slopes slow and gradual Do not make sudden changes in speed or direction
9 Avoid starting or stopping on a slope If tires lose traction, disengage the blades and proceed slowly straight down ;he slope
SAFETY RULES
DO NOT
1_ Do not turn on slopes unless absolutely necessary, then only turn slowly and graduafly downhill, if possible
2, Do not mow near drop-offs, ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn
and an injury or death,.
3, Do not mow on wet grass. Reduced traction could cause sliding
4. Do not try to stabilize the machine by putting your foot on the ground
5. Do not use a grass catcher or other rear mounted accessories on steep slopes_(greater than 10 degrees}
CHILDREN:
Tragic accidents can occur if the operator isnot alert to the presence of children° Children are often attracted tothe machine
and the mowing actlvity_ NEVER assume that children will remain where you last saw them, 1o Keep children out of the mowing area and in the watchful care of an adult other than the operator
2_ Be alert and turn the engine oil ifchildren enter the area. 3 Before and when backing, look behind and down for small children 4, Never carry children or any passengers They may fall off and be seriously injures or interIere with the sale operation ol the
machine.
5. Never allow children to operate the machine Instruct children in the dangers ol the machine
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision
SERVICE:
1 Use extra care when handling gasoline and other luels Fuels are llammable and the vapors are explosive
a, Use only an approved container b Never remove the gas cap or add fuel with the engine running Allow the engine to cool for several minutes before refueling
Do not smoke
c Never refuel the machine indoors d, Never slore the machine with fuel in the tank or fuel container inside where there is an open flame, such as awater heater
2 Never start or run the engine inside a closed area
3., Keep all nuts and bolts, especiatly the blade attachmenl nuts tight Frequently check th_ blade(s) for wear or damage such as cracks and nicks A blade that is bent or damaged musf be immediately replaced with an original equipment blade(s) from an authorized service dealer. For safety, replace the blade(s) every two years Keep the equipment in good condition
4. Never tamper with the safety devices. Check their proper operation regularly 5, To reduce fire hazards keepthe machine lree of grass, leaves or olherdebris build-up Clean up oil or fuel spills Allow the machine
to cool before storing
6 Stop and inspect the equipment if your strike an object Repair, if necessary, before restarting
7., Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine Funning Do not change the engine governor settings or over-speed the engine
8, Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to
bethrown, Forsiorage, alwaysmakesurethegrassbagisempty Frequentlycheckcomponenlsandreplacewilhmanufacturer's recommended paris when necessary
9, Mower blade(s) are sharp and can cut Wrap the blade(s) or wear gloves and use extra caution when servicing them or the mower
deck area.
10. Check the brake operation frequently Adjust and service as required ! 1, Wait for all movement to slop before servicing any part o! the unit
ENVIRONMENTAL AWARENESS
. Do not fit! the engine's luel tank completely full
Drain fuel for off-season storage
Use oniy unleaded gasoline
Service the air cleaner regularly
Change oil regularly, Use 30W oil in summer
Tune-upthe engine regularly O Keep equipment in efficient operating condition
O Dispose of used engine oil properly
Your Safety Is At Risk.,"
Look for this symbol to indicate important safety precautions. This symbol indicates Attent'on? Become Alert"
CONGRATULATIONS on your purchase of a Sears Craftsman Tractor. It has been designed, engineeted
and manufactured to give you the best possible depend- ability and performance_
Should you experience any problem you cannot easily
remedy, please +contact your nearest Sears Service CentedDepartmenL We have comPetent, well-trained technicians and the proper tools to service or repair this
unit..
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor propedy Always observe the "SAFETY RULES."
MODEL NUMBER 536 25257"0
SERIAL NUMBER
' DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PU RCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product+ Contact your nearest Sears Store for details
CUSTOMER RESPONSIBILITIES
= Read and observe safety rutes. o Follow a regular schedule in maintaining, caring for and
usingyour unit.
o Follow the instructions under "Customer Responsi-
bilities" and "Storage" sections of this manual+
PRODUCT SPECIFICATIONS
HORSE POWER: 16+5 GASOLINE 2 GALLONS
CAPACITY: UNLEADED REGULAR
OIL 64 oz. w/filter SAE 30 - above 32°F.
55 oz.w/o_ter 5W - 30* - below32_F+
SPARK PLUG : Champion N4C
(GAP .030 in.)
VALVE Intake: +004in+ CLEARANCE: Exhaust: +004 In+.
GROUND FORWARD 0-5.70 MPH
REVERSE: 3.70 MPH
TIRE PRESSURE: FRONT: 14PSI
REAR: 10 PSI
CHARGINGSYSTEM: LIGHTING(AC SIDE) t 18 VOLTS @3300 RPM
CHARGING (DCSIDE) 2.8 AMPS @ 125 VOLTS
BLADE BOLTTORQUE: 30-35 FT+LBS+
WARNING: This unit is equipped with an internal com- bustion engine and should not be-used on or near any
unimproved forest-covered, brush-covered or grass- covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)If a spark arrester isused, it should
be maintained in effective working order by the operator In the state of California the above is required by law
(Section 4442 ofthe California Public Resources Code) Other states may have similar iaws_ Federal taws apply on federal lands+A spark attester (part number 336967) for the muffler is available through your nearest Sears
Authorized Service Center
CRAFTSMAN ELECTRIC START RIDING EQUIPMENT
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
Fortwo (2) years from the date of purchase_ifthisriding equipment ismaintained,lubricatedandtuned-up according tothe instructions inthe owner's manual, Sears willrepair or replace, anypa_s found to be defective in materia_or workmanship
This warranty does not cover:
Expendable itemswhich become worn during normal use, such as btades,spark plugs_air cteaners and belts
Tire replacement or repaircaused by punctures fromoutside objects, suchas nails,thorns, stumps, or gfass_
Repairs necessary becauseofoperatol:abuse, negligence, improperstorage or accident arthe failure to maintain the equipment according tothe instructionscontained inthe operator*smanual+
Riding equipmentused for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For 90 days from the date of purchase, if any battery included with this riding equipment proves defective in materiat or
workmanship _d our testing determines thebattery wilt not hold a charge, Sears w_ltreplace the battery at no charg e WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state.
SEARS, ROEBUCK AND CO, D/817WA, HOFFMAN ESTATES, IL 60179
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TAB,LE OF CONTENTS ...............................
SAFETY RULES .....................................................................2-3
PRODUCT SPECIFICATIONS .................................................4
CUSTOMER RESPONSIBILITIES ....................... 4, 17_22
WARRANTY .......................................................................... 4
TABLE OF CONTENTS ...................................................... 5
INDEX ............................................................................................ 5
TRACTOR ACCESSORIES ............................................... 6
CONTENTS OF HARDWARE PACK ..................................7
ASSEMBLY ..............................................................................8-11
OPERATION ................................................................. 12-16
INDEX
A
Accessories ......................................................6
Adjustments:
Blade Brake ............................................26
Blade Drive Belt .....................................26
Carburetor ...............................................33
Mower Deck Leveling:
Front-To-Rear ..................................25
Side-To-Side ..........................................24
Mower Deck Height ..............................25
Seat .............................................................28
Steering Gear ................................... 30
Throttle Control Cable .......................33
Tractor Brake ........................................29
Tractor Drive Belt .............................. 27
Transmission Control .........................31
Assembly ...............................................8-11
B
Battery:
Charging ..........................................9-I 0
Cleaning ....................................................20
Installation ..................................................11
Preparation .............................................9
Starting with Weak Battery ...............32
Storage ........................................................36
Terminals ............................................20
Belt:
Tractor Drive
RemovalfReplacement ......................28
Mower Blade Drive
Removal!Replacement ......................27
Blade:
Sharpening ............................................20
Replacement .......................................19
Brake Adjustment .....................................29
C
Carburetor Adjustment ..........................33
Controls, Tractor .....................................12
Customer Responsibilities ..........4, 17-22
Air Cleaner ..............................................22
Battery ........................................................20
BeIts ........................................................20
Blade .................................................19-20
Brake Operation ...................................19
Cleaning .......................................... 22
Cooling System, Engine ................ 21
Engine Oil ........................................4, 21
Fuel Filter ........................................ 22
Lubrication Chart .................................18
Muffler ..................................................22
Mulching Plug ............................. 20
Schedule ..................................... 17
Spark Plugs .................................... 22
Tire Care ................................10, 19, 30
Transaxle Cooling .................... 20
Cutting Height, Mower ...........................14
Electrical:
interlocks and Relays ..........................32
Engine:
Air Cteaner ..........................................22
Air Intake Screen ................................21
Cooling System ............................... 21
Oil Change ...........................................21
Oil Level ............................................15, 21
Oil Type .............................................4, 21
Preparation .........................................15
Starting ....................................................15
Storage .......................................... 36
Filter:
Fuel ............................................................22
Fuel:
Type ..................................................4, 15
Storage ..................................................36
Headlights ..............................................32
Hood Removal/installation ..................33
Leveling, Mower Deck ...................24-25
Lubrication:
Chart ....................................................18
Mower:
Adjustment, Front-To-Rear ...............26
Adjustment, Side-To-Side .................24
Adjustment, Deck Height .......;.........25
Blade Sharpening ..................................20
Blade Replacement ..........................19
Brake Adjustment ............................ 29
Cutting Height ................................... 14
Installation .................. ................. 23-24
Operation ........................................... 14
Removal .......................................... 23
Mowing Tips ................................................ 16
Mulching Mowing Tips ......................... 16
Muffler ................................................... 22
Spark Arrestor ............................. 4, 22
Mulching Plug:
Installation .................................... 20
Oil:
Cold Weather Conditions ................ 21
Engine ............................................. 21
Storage ...............................................36
Type ............................................. 4, 21
Operation ...................................... 12-16
Operating Your Mower .................... t4
Options:
Accessories ....................... 6
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SERVICE AND ADJUSTMENTS ..................... 23-33
TROUBLE SHOOTING ....................................... 34-35
STO RAGE ........................................................................ 36
SLOPE GUIDE ..................................................................... 37
REPAIR PARTS ............................................................. 38-62
ENGINE REPAIR PARTS ......................................... 63-68
TRANSAXLE REPAIR PARTS .............................. 69-70
NOTES .................................................................................... 71
PARTS ORDERtNCdSERVICE ...................................... 72
E
F
H
L
M
O
Spark Arrestor ................................4, 22
P
Parking Brake ...........................................13
Parts Bag .........................................................7
Product Specifications ..............................4
R
Repair Parts:
Engine ...........................................63-68
Tractor ........................................ 38-62
Transaxle ............................. 69-70
S
Safety Rules ...........................................2-3
Service and Adjustments ........... 23-33
Battery .............................................. 32
Blade Brake ......................................26
Carburetor .................................................33
Control Lever ..........................................31
Fuse ............................................................32
Hood Removaltlnstallation ....................33
Headlight bulb .......................................32
Interlocks and Relays ..........................32
Mower Biade Drive Belt:
Adjustment .............................................26
Removal/Replacement ....................27
Mower Deck Level Adjustment:
Front-To-Rear ............................... 25
Side*To-Side .....................................24
Mower Deck Height ........................ 25
Mower Deck Installation ........... 23-24
Mower Deck Removal ................... 23
Seat .............................................. 28
Steering Gear .............................. 30
Throttle Control Cable .......................33
Tractor Brake .......................................29
Tractor Drive Belt:
RemovaltReplacement ............27-28
Transmission Controf ................... 31
Wheel Repair ................................ 30
Spark Plugs .............................. : ..........22
Specifications .........................................4
Starting the Engine ............................. 15
Steering Wheel .................................. 8
Stopping the Tractor ............................ 13
Storage ...................................... 36
T
Table of Contents ......................... 5
Throttle Controt Cable
Adjustment ............................ 33
Tires ........................... 1o, ! 9,30
Tire Pressure .............. 4, 10, 19
Transaxle:
Cooling .................................. 20
Troubleshooting Points ....... 34-35
W
Warranty ................. 4
ACCESSORIES AND ATTACHMENTS
These accessories and attachments were available when the unit was purchased They are also available at most Sears retail outlets, catalog and service centers, Most Sears stores can order these items for you when you provide the model number of your
tractor.
ENGINE CUSTOMER
MAINTENANCE
SPARK PLUG AIR FILTER BLADESMUFFLER
GAS CAN ENGINE OIL STAE_iLIZER
BELTS
PERFORMANCE
Sears offers a wide variety of attachments that fit your vehicEe Many of these are listed below with brief explanations of how they can help you, This list was current at the time of publication; however, it may change in luture years - more attachments may be added, changes may be made inthese attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit°
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and dealtaching
GRASS CATCHER -Iets you collect grass clippings and leaves for a healthier, nearer looking lawn
LAWN SWEEPERS - tots you collect grass clippings and _eaves°
CARTS - make hauling easy. Variety of sizes available ROLLER - for smoother lawn Surface, 36-inch wide, 18 inch
diameter water tight drum holds up to 390 ibs of weight Rounded edges prevent harm toturf Adjustabfe scraper au- tomatically cleans drum.
SPREADERS/SEEDERS * make seeding, fertilizing and weed kilting easy. Broadcast spreaders are also useful for
granular deicers and sand.
CORING AERATOR - takes smalt piugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath 24 hardened steal coring tips 150 Ibs capacity weight tray
AERATOR - promotes deep root growth for a healthy lawn Tapered 2,5" steel spikes mounted on 10-inch diameter discS
puncture holes in soi{ at close intervals to let moisture soak in Steel weight tray for increased penetration
MULCH RAKE/DETHATCHER - loosens soil and flips thatch and matted leaves to lawn surface to easy pick up Twenty
spring tine teeth. Useful to prepare bare areas for seeding Available for rear mounting,
SPRAYERS - use t2:vott DC electric motor that connects to
the tractor battery or other 12-veil source Includes booms for
automatic spraying when pulling and hand held wand for spot spraying Wand has adjustable spray pattern For applying
herbicides, insecticides, fungicides, and liquid tertilizers 48" SNOW BLADE - has a rugged, heavy gauge steel blade
Spring ioaded blade glides over uneven sudaces Can be ad-
justed from seat for straight position, or 35 degrees left or
right Locks in raised position for traveling Whee_ weights and tire chains are recommended
SINGLE*STAGE SNOW THROWER - has a 42-inch swath and is capable of throwing snow accurately in a driver
controlled arc Wheel weights and tire chains are recom-
mended,
TIRE CHAINS - are heavy duty: closely spaced extra-large cross links give smooth ride, outstanding traction
WHEEL WEIGHTS - for rear wheels provide needed tract=on for snow removal or dozing heavy materials
TILLER has 5 hp engine and 36'_swath to prepare seed beds. cultivate and compost garden residue,, Tiller has its own built-
in llft and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard. or garden tractor Simply hook up to the tractor drawbar and go!
........... ............ CONTENTS' = =,HH =HH= = OF HARDWARE'="='"='== PA_ ....................... _-"
Parts packed separately in carton
........................... ,, ,==,,,,,,,,, JL =H,=,,,,,, J, ,,,, , H L ,,,,,,,,,, , ,=,,, =
Steering Wheel
H = , ,H, =,== ==,,,,, , ,,,H,,,, ,, ,H,= ==,,,= , .............................................
1 - Mulching Plug
IL
.......I_ Owner's Manual
Parts Bag
,,,,,,1,,,,, = 1,1 ,,,,,,,,,,,,,1 L, ,,,,,,,,,,, L,,,,,,, ,,,,,, ,, ,, ,,,,, ,,u,, ,,
,=, ,, H,,,,,,,, =,,,,
H, ,, ,,,,,1,1 _H,J,, =,u ,, L ,,,, 1, ,L , ,,,,,uuuuu,,,,,,,.
Parts Bag contents shown actual size unless noted
11,1 H = ,Hi=,,,, , ,1 ,,,,,,,,,,,,,,,11,, ,, ,, ,,,,, L=,,,,,,,, ,1,,,, ,,,,, ,,,
Steering Wheel Assembly Parts
2 - Carriage Botts 5116-18 x ,75
J
t - Spring Pin
0
2 - Lockwashers
2 - Wingnuts
1 - Spare Key
=,,,,,,, ,, =, ,,,,
ASSEMBL Y
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench witl make assembly easier Standard wrench sizes are listed,,
(1) Pliers (1) Utility knife
(1) Screwdriver (Small Phillips with a 1/4 inch shank) (1) Hammer
(1) Tire pressure gauge (2) 7/16 inch wrenches
(2) I/2 inch wrench
(I) Tape measure When right and left hand is mentioned in this manual, it
means when you are in fhe operating position (seated behind the steering wheel),
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Open top flaps Remove cardboard from top of wood
crate
e Remove top frame from carton,
Carefully remove contents of parts box (see CONTENTS OF HARDWARE PACK on page 7).
Cut down all four corners with autility knife and carefu!ly lay down side panels.
e Discard cardboard from alongside tractor. e Remove cardboard from discharge chute
e Remove plastic wrap from seat and hood.
STEERING, WHEEL
SPRING P_N
CLUTCH LEVER
SHIFT CONTROL LEVER
SPACER
STEERING
FIG., 1
BRAKE.CLUTCH PEDAL
VIEW FROM RIGHT SiDE OF TRACTOR
FIG. 2
TO INSTALL STEERING WHEEL
(See Fig. 1)
Position front wheels straight lorward,
P_ace spacer on steering shaft,, e Place steering wheel on steering shaft Push
steering wheel down firmly,
Afign cross holes in steering wheel with holes in
steering shaft, NOTE: Use a stoat] PhilJips screw- driver with a 1/4 inch shaft to align the holes. Keep screwdriver in place as you drive the spring pin in,
From the left side, drive spring pin (found in parts bag) through oppos_e side witha hammer,
BEFORE ROLLING TRACTOR OFF SKID (See Fig. 2 & 2A)
IMPORTANT: CHECK FOR AND REMOVE STAPLES IN SKID THAT MAY PUNCTURE TIRES OF TRACTOR BEFORE ATTEMPTING TO ROLL OFF SKID.
e Carefully cut wire ties (front and back) holding tractor to
skid.
Pull free wheel control lever out,
Release parking brake by depressing brake-clutch pedal
FREE WHEEL CONTROL
LEVER
VIEW FROM REAR OF TRACTOR
FIG, 2A
Place shift control lever in NEUTRAL position. e Carefully roll tractor backwards off wood skid
(ASSISTANCE MAY BE REQUIRED.)
IMPORTANT: DO NOT LIFT TRACTOR BY HOOD OR FENDER,
IMPORTANT: To drive tractor free whee_ control tever MUST be pushed in This control and it's instruclional decal are
located at the rear of the tractor on the drawbar
II H
.......... ASSEMBLY
CAUTION: Wear eye and face shield° Wash hands or clothing immediately if
accidentally in contact with battery acid.
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TO A3-rACH BATTERY CABLES
O Liftseat,,
Remove the protective caps from the battery terminals
Atlach positive (+) red battery cable (D) to positive (+)
Do not smoke. Fumes from charged battery acid are explosive.
Followthe CAUTIONSlocatedonthe battery.
e Place battery boot (B) over positive (+) battery terminal
Always wear gloves, clothing and gogglesto
protectyour hands, skin and eyes_
HOW TO SET UP YOUR TRACTOR
e Attach negative (-) black battery cable (A) to negative (-)
o Proceed to CHECK TIRE PRESSURE
PREPARE BA'I-rERY
iMPORTANT: Before you attach the battery cables to the battery, check the b.artery date code The battery date code tells
ifthe battery must be charged, @ Check the battery date coda on top of the battery,,
O If the battery is put into use before this date, the battery
cables can be attached without charging the battery. See TO ATTACH BATTERY CABLES
O Ifthe battery is put into use after this date, the battery m_Jst
be charged. To charge see TO CHARGE BATTERY.
necting negative cable first can result in sparks
[_ Always connect positive (red) cable first. Con-
if the wrench touches any metal surface.
_t aep the battery away from any sparks,, The i
TO CHARGE THE BATTERY
Liftseat,
i H,IH,HH
terminal (C) on battery with a 1/4 X 3/4 inch head screw and a 1/4 inch keps nut.,T_ghten nut securety
(sea Fig, 3 inset),
terminal (<3) on battery with a 1/4 X 3/4 inch hex head
screw and a 1/4 inch keps nut, Tighten nut securely
When you charge the battery, do not smoke, i
fumes from the battery acid can cause an
explosion.
m
Alwaysdisconnect negative(black)cablefirst.
Removing positive cable first can result in
sparks tf the wrench touches any metal sur- face.
114 X 3/4 iNCH HEX HEAD SCREW
t/4 X3/4 tNCH HEX HEAD SCREW
i CUT-AWAYVIEWFROMRIGHT-HANDSIDEOFTRACTOR I
FIG. 3
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ASSEMBLY
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® Remove the protective caps from the battery terminals,
Disconnect negative (-) black battery cable (A) with a 7/16" wrench.
Slide battery boot (B) away from positive (+) battery ter- minal (C) and disconnect positive (+) red battery cable (D) with a 7/16" wrench.
Unhook rubber hold-down strap (F),
Lift battery out of tractor,
Place battery on level surface°
e Use a 12 volt battery chargerto chargethe battery. Charge
at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery. Complete assembly section of this manual while waitingfor battery to charge,,
CHECK TIRE PRESSURE
For shipping purposes, the tires on your tractor were over-in- flated at the factory° Correct tire pressure is important for best cutting performance.
Remove hub caps by placing two fingers in hole in each
cap and pulling them from the wheels.
e Use tire pressure gauge to check amount of air in tires
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" on page 4 of this manual,
e Replace hub caps. Position on wheels and p_]sh firmly,
CHECK FOR PROPER POSITION OF ALL
BELTS
e See figures shown for replacing motion and mower blade
drive belts in SERVICE AND ADJUSTMENTS section of this manual. Verify belts are routed correctly.
TO LEVEL MOWER DECK
For best cutting results the mower deck hasbeen leveled at the
factory and should not require any adjustment, 1tinthe event the
deck should needto be adjusted see TO LEVEL MOWER DECK
in the SERVICE AND ADJUSTMENTS section of this manual,
TO ADJUST MOWER DECK WHEELS
(See Fig. 4)
Mower deck wheels may be adjusted to one of four positions.
Always adjust both wheels to same position, NOTE: Do Not
adjust wheels to support mower deck while mowing or uneven cutting will result,
Park tractor on a firm, level surface, such as a driveway or garage floor.
e Set cutting height adjustment to lowest anticipated
cutting height. Deck wheels should be 1/4" off ground, if
not, adjust as follows:
Remove axle bolt and nut holding each wheel to wheel mounting bracket with two 9/16" wrenches,
® Change wheel height adjustment by relocating each
wheel into desired hole of wheel mounting bracket.
Reinstall bolt and nFJton each side and secL_re nuts
tightly,
NUT
WHEEL
AXLE BOLT
-\
WHEEL MOUNTING
BRACKET
RtGHT S;'DE WHEEL SHOWN
FIG. 4
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check opera- tion of tractor brake (see BRAKE OPERATION in
CUSTOMER RESPONSIBILITIES section of this manual),,
MULCHING PLUG
Your tractorhas a mufching plug kit.rYour tractor also ha sunique 3 in 1 blades which are designed to slde discharge, mufch and mow without changing blades,
To instaitthe mulching plug kit see TO INSTALL .MULCH- ING PLUG INSTRUCTIONS in the CUSI_OMER
RESPONSIBILITIES section of this manual
For additional information on the muSching plug see
MULCHING MOWING HINTS inthe OPERATION section
of this manual
IMPORTANT: If your grass needs to be cut more than 1 inch side discharge mowing is recommended
m ,==
ASSEMBL Y
i=t.,
j_ Always connect positive (red) cable first. Con-
REINSTALL CHARGED BATTERY (See Fig. 5)
Raise seat and place battery back in tractor with positive (+) terminal (C) toward right side of tractor
NOTE: Be sure ignition key is in OFF position°
1/4 X 314 INCH HEX HEAD SCREW
m,,l= 11 ,,1,,,1 ,, ,1 = , ii ,,,
nectlng negative cable first can result insparks If the wrench touches any metal surface,
114X 3/4 INCH HEX HEAD SCREW
e Re-hook rubber hold-down strap (F) e Attach positive (+) red battery cable (D) to positive {+)
terminal (C) on battery with a I/4 X 3/4 inch head screw and a 1/4 inch keps nut Tighten nut securely
e Place battery boot (B) over positive (+_ battery terminal
(C) (see Fig 5 inset)
e Attach negative (-) black battery cable (A) to negative (-)
terminal (G) on battery with a 1/4 X 3/4 inch hex head
screw and a 1/4 inch keps nut Tighten nut securely
CUT-AWAY VIEW FROM RIGHT-HAND SIDEOF TRACTOR
_" CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOLIR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
=z All assembly instructions have been compieted ,# No remaining loose parts in carton_ 4" Batter:/is properly prepared ./ Seat is adjusted comfortably and tightened securely 4" AI( tires are property inflated (For shipping purposes, the
tires were over-inflated at the factory)
,# Be sure mower deck is properly leveled side-to-side/fronr-
to-rear for best cutting results (Tires must be properly in- flated for {eveting)
,/ Check mower and drive belts Be sure they are routed
proper(y around pulleys and inside all belt guides
.f Check wiring See that all connections are secure and
wires are properly clamped
FIG. 5
WHILE LEARNING HOW TO USE YOUR TRACTOR.
PAY EXTRA ATTENTION TO THE FOLLOWING
IMPOR TAN T ITEMS:
,i'.f Engine oil is at proper level
/,/" Fuet tank is filled with trash, clean regular Unleaded gasoline
,/'v" Become familiar with all controls-their location and
lunelion Operate controls before starting eng,ne
v',/ Be sure brake system is Jn sate operating condition
,,,,=,,i ,= ,= H=I,, ,= ,,,,, =,,= = = ===,=,=,,,,,,,,= =,U=U=,LI,,,., ='=' ='"", ='
.................................. ,,1 1,111 ,, 11 ====,,,,N =HH, ,ill =, , H,,=,,,,_, =
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare illustrations (see Fig. 6) with your tractor to familiarize yourself with locationsof various controls and adiustments Save this manual for future reference°
CHECK STARTING
CHOKE INDICATOR cONTROL
THROTTLE ATTACHMENT
CONTROL LEVER
LEVER
CUTTING HEIGHT NITION ADJt_,TMENT PEDAL SW_TCH
SEQUENCE
AMMETER
HEADLIGHT SWITCH
BRAKE-CLUTCH
PARK}NG BRAKE
LATCH
MEMORY ROD
SHIFT CONTROL LEVE
CHOKE ENGINE ENGINE ENGINE FAST SLOW LIGHTS LIGHTS PARKING MOWER MOWER
OFF START RUN ON OFF BRAKE BLADES BLADES
DISENGAGED ENGAGED
FIGo 6
SEARS LAWN TRACTORS conform to the safety standards of THE AMERICAN NATIONAL STANDARDS iNSTITUTE
Ignition Switch - Used to start and stop engine,
Choke Conlrol - Used to start a cold engine Throttle Control Lever - Controls speed of engine Headlight Switch - Turns headlights on or off Ammeter - Shows battery is being charged when engine is
running
Check Starting Sequence Indicator - Indicator lights if wrong starting procedure was used
Brake-Clutch Pedal - Used to crutch and brake
tractor and start engine,
Shift Control Lever - Used to select ground speed ranges and direction of motion (forward_neutraf-reverse)
Parking Brake Latch - Used to lock brake-clutch pedal down in park position,
Cutting Height Adjustment Pedal - Used to change height
of cut.
Memory Rod - Used with Cutting Height Adjustment Pedal to select cutting height
Attachment Clutch Lever - Used to engage or disengage
power to mower deck blades Free Wheel Control Lever - Used to afiow the tractor to be
pushed or towed (See Fig 8 for location)
!
.............................. OPERATION ......................................................
................... ,, =,J = = ,== =, ==,l ,, ,, =,,,, =,,,,,,,=
,, ,,,,,...,,,u
i i iiiiiiHiiiiiini I ....................... , ,,,,,,,,,,,,,,,,,,,,,, I IIIIIIII _ II1 1
iiiiiii i i1,. Ill II II hill iil,llr,l_ I iiiiiiiiiiiii I ,,11 ii iiiii i,
The operation of any tractor can result in foreign objects being thrown into the eyes, which can result ir severe eye damager Always wear safety glasses or eye shields while operating your tractor or performin G
any adjustments or repairs. We recommend standard safety glasses, available at SEARS Retail or Catalog Stores, or a wide visior
sa!ety mask for over your glasses.
"-0
IF '=uT
_T HEIGHT
t_ 110 CHANGE cUT HEIGHT
PEDAL
1, FULLYDEPRESSCUTHEIGHT
DF.5/REDHEIGHT
T 3, RELE,t_E OUT HEIG_
H 2, POS_]eNMI_RYRODTO
HI
TO b"lr_M_l*=
1, DISENGAGEATTACHMENTCLUTCH
2. RJLLYDEPRESSDRAKE/CLUTCHPEDAL
3. _g'RFTTONEUTRAL 4, BETTHROTTLE TO FULL
{CHOKE_'FNEEDED)
E TURN IGNrNQNTOSTART
PEDAL
TO TRANSPORT
1 FULLY DEPRESS CUT HQGHT
PEDAL
PEDAL
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
e
Depress brake-clutch pedal fully (al! the waydown) and hold,
o
Push parking brake latch forward and engage notch in parking brake latch against main frame.
To release parking brake, apply pressure to brake-ciutch
pedal and spring wiUautomaticafly release parking brake [atcho
STOPPING
MOWER BLADES -
Pullthe clutch lever rearwardto the DISENGAGED
position.
CAUTION: Blades wilt not step imme- diately. Keep hands and feet from under mower deckand away from discharge chute.,
TRACTOR -
Depress brake-clutch pedal lully (all the way down).
Place shift control lever in NEUTRAL position
Set parking brake before leaving tractor ENGINE -
Move throttle control to SLOW position.. Turn ignition key to OFF position and remove key Always
remove key when leaving vehicle to prevent unauthorized
use
K_OW LOCATION& FUNCTIOt_Of: ALLCON_0L9
, XE_SUA_S_F_rYS_S A_Dswnc_r_s
PLACE JL_DWORKtHGPROPERLY
oREUOVE0_JECrS_TCANBETHrowNSY
OCHOTMOW_ C_=LO_ORO_H_SA_E
AEOUND
NEVERCJLRRYC_LDREN OR_AssENGEES
, LOCKDOWHAND EI_I_D BEFOREAND
VtHIL_8,_:l,_e_t3
- DOHOTMOWWHERE UOWER C_'l TIP O_SUP
, }F _CH_t_E STOPSGOING UPH_LL_DiSEnGaGE
8LA_3E(S]AND fiAQ( DOWN SLOWLY
. REMOVEK_ WHE}_ L_/WIHG MACHIt_E
o AViD S_DDENTdP,NS
GO UPANO DOWNSLOPES,NOT ACR(_S
OPERATING INSTRUClrlONS
(READOWNERSMANUAL)
TO STOP:
I. FULLY DF.PRE,SS BRAKE/CLDTCH PEDAL 2, DISFJ,IGAGEA'rTACHMENT CLUTCH
3, SHIFTTO NEUTRAL
4 ENGAGE PARKING _RAKE 5 TURN IGNmON TO (}FF
PARKING
BRAKE LATCI(=4=.
((_) CLUTCH
PEDAL
ALWAYS SET PARt.rJNG BRAKE BEFORE LEAVING OR ENGINE W_LL
STOP
TO BET PAI_ING BRAKE:
1. FULLYDEPRESSE_RAKE/GLUTCH
PEDAL
Z, PUSHLEVERFOWARDAND HOLD 3, RELEASEBRAKE/CLUTCHPEDAL
TO _ pARiNG BRAKE:
1. FULLYDEPRE.SSBRAKE/CLUTCH
PEDALLEVERWILL RELEASE
, ,,,,,, ,,,, ,,,,,
TO ,¢d_3UST _.OUIFID SPEED 1, WITH SHIFT LEVER IN NEUTRAL
RELEASE SRAKE/OLUTCH PEDAL SLOWLY
Z MOVE SH_Ft" LEVER TO FORWARD
OR REVERSE SPEED RANGE
3. MOVE SHIFT LEVER TO ADJUBT
GROUND SPEED
J
e Never use choke to stop engine
NOTE: Under certain conditions when unit is standi idle with engine running, hot engine gases may cause "bro_
ing"of grass. Te eliminate this possibility, always stop eng
when stopping tractor on grass areas
TO USE THROTTLE CONTROL
FAST throttle position is necessary for best bagging mewing performance
® Operating engine at other than FAST position redu(
battery charging rate and the engine cooting air flow
e Choke is necessary whenever you are starting a c
engine. Do not use to start a warm engine_
To engage CHOKE, move throttle contro lever past det position (arrow pointsto lhis position) Move throttlecon lever out of CHOKE position as engine warms
TO MOVE BACKWARD AND FORWAF
The direction of motion (torward. reverse) and ground sp_
ranges are controlled by shift control lever
Start tractor with brake-clutch peda_ depressed and control lever in NEUTRAL position
Slowfy release brake-clutch peda! to start movement
Move shift control lever to reverse or forwardspeed ran
NOTE: Always come to afu!l stop before changing direct
of motion
NOTE: To drive tractor free wheel control lever MUST pushed in. This controf and it'sinstruc_iona_deca_are locate
the rear of the tractor on the drawbar (See fig 8)
%:
..................... H illl i,,=
......................................OPERATION
i uiH 1,.1 ill ill1. ,i =,.,H,,,.,,UI ................. I ,l'_=_'_=___ ___
TO SELECT MOWER CUTTING HEIGHT
(See Fig. 7)
The cutting height is selected by placing the memory rod in the desired height position The cutting height range is
approximateIy 2 to 4 inches,
Press cutting height adjustment pedal afl the way down until it latches.
Move memory rodto desired cutting height Lowest cutting height is toward front of tractor and highest is toward rear
of tractor. The Iatched pedal position is the highest cutting
position_
e Press pedal latch to release pedal, mower deck witl lower
tothe desired cutting height
The memory positions (1 thru 5) change height of cut
approximately 3/8 inch each. Total available cutting height adjustments exceeds 2 inches..
The average lawn should be cut approximately 2-1/2" dur{ng cool season and over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.
e For best cutting performance, grass over 6" in height
should be mowed twiCer Make the first cut at the highest position; the second to desired height.
If cutting blades do not cut evenly, go to "TO ADJUST MOWER DECK HEIGHT" and "TO LEVEL MOWER DECK" instructions°
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch Anyattempt by the operator to leave the seat with en- gine running and brake.clutch pedal not fully depressed with parking brake latch locked, and/or attachment clutch lever en-
gaged, will shut off engine_
Select desired height of cut with cutting height adjustment
pedal.
e TO STARTMOWER - Slowly move attachment clutch lever
to ENGAGED position.
TO STOP MOWER - Move attachment crutch lever to
DISENGAGED position.
CUTTING HEIGHT
ADJUSTMENT PEDAL
MEMORY
If stopping is necessary, push brake-clutch peda_fully (all way down) and engage parking brake
Move shift controJ tever to NEUTRAL position.
e To restart movement, release parking brake and move shift
centre{ lever to slow forward speed Be sure you have
el(owed enough room for unit to rot{ slightly as you restart movement.
e Make all turns slowly.
TO TRANSPORT TRACTOR
(See Fig, 8)
e Fully depress cutting height adjustment pedal into highest
position,
e When pushing ortowing your unit, be sure shift control lever
is in NEUTRAL position.
e Pull free wheel control lever out and slide sideways to lock
the lever in position to push the tractor
Slowty release parking brake and brake-clutch pedal e Do not push or tow tractor at more than five (5) MPH
NOTE: To drive tractor free wheel control tever MUST be pushed in..This control and it's instructional decat are located at
the rear of the tractor on the drawbar.
PEDALLATCH
=k1-5(TOP'TO BOTTOM)
VIEW OF LEFT SIDEOF TRACTOR
FIG. 7
_ CAUTION: Do not operate the mower without
either discharge chute deflector, or entire grass catcher, on mowers so equipped, in place,
.............. "TOOPERATE ON HILLS
CAUTION: On siopes, be very cautious
and avoid sharp turns to prevent tipping or loss of control NEVER carry passen- gers.
Choose slowest speed before starting up or down hilts e Avoid stopping, starting or changing speed on hills e If slowing is necessary, move shift control lever to slower
position
FREE
WHEEL
LEVER
VIEW FROM REAR OF TRACTOR
FIG. 8
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
Read OPERATION and CUSTOMER RESPONSIBILITIES sections of this manual before trying to start the engine.
e Check to make sure engine crankcase is full of oil. Never
run engine unless crankcase is full of oil and dipstick is tightened securely into oil tube.
To charige engine oil, see ENGINE LUBRICATION in CUSTOMER RESPONSIBILITIES section of this
manual.
ADD GASOLINE
Fill tank (see Fig. 9) Use fresh, clean, regular Unleaded
gasoline. (Use of leaded gasoiine will increase carbon and
lead oxide deposits and reduce valve _ife).
IMPORTANT: WHEN OPERATING IN TEMPERATURES BE- LOW 32° F (0 ° C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fueJs (coiled gasohol or using methanol) can attract moisture which
leads to separation and formation of acids during storage.. Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems, the fuel system should be emptied
before storage of 30 days or Ionger Drain fuel tank, start engine
and let itrun until fuel tines and carburetor are empty_ Use fresh
rue} next season_ See Storage Instructions for additiona_ infor-
mation. Never use engine or carburetor cleaner products inthe
fuel tank or permanent damage may occur
FUEL CAP
FUEL TANK
FIG, 9
CAUTION: Fill to bottom of gas tank filler neck. Do not over fill. Wipe off any spilled
otl or fuel. Donot store, spill or use gaso-
line near anopen flame.
TO START ENGINE
When starting engine for first time or if engine has run out t
fuel, it witl take extra cranking time to move fuel from tank I engine.
Your tractor has two lockout switches that connect solenoid t brake-clutch pedal and attachment clutch lever. When star ing engine, brake-clutch pedal must be fully depressed ar
attachment clutch lever must be in DISENGAGED position engage lockout switches. The Check Starting Sequence in(:
cator will light unless these conditions are met Your tracto_'is equipped with an operator presence sensir
switch.. The engine wifl stop if operator is not firmty seated operator's seat when attachment clutch lever is engage Leaning forward or to one side on the seat may cause tt" engine to stop.
In addition, your tractor has a traction clutch switch. If oper tot must temporarily leave tractor seat to remove an obstru
tion, adjust engine, etc., the engine wiff stop unless the brak clutch pedal is fully depressed and parking brake latch locke
Depress brake-clutch pedal and set parking brake
e Ptace the shift control lever in NEUTRAL position
e Move attachment clutch Iever to DISENGAGED positio
e To start a cold engine move throttle controt past det_
position for CHOKE position For warm engine start, do r_
use CHOKE position
o To start a warm engine move throttle control to m)dw
between FAST and SLOW positions_
e Turn ignitionkey clockwise to STAR]" position and relea
key as soon as engine starts Do not run star1 continuously for more than 15 seconds per minute
engine does not start after several attempts, move throt
to FAST posi!ion, Wait a few minutes and try again
ALL-WHEEL STEERING FEATURE
Because both front and rear whee/s turn, _,_nall-wheel ste, ing tractor }s very maneuverable if the tractor becom
wedged against a wall, fence or other obstru.,_iion, do the f
lowing:
e Move shift control lever to No 1 position e Turn steering wheel _lightly away from obstructi(
NOTE: If you turnsteering wheel sharpty, rear wheels turn in opposite direction of front wheels (turning ir obstruction you are trying to move away from)
Move shift control lever to reverse position to back out dead ends Be sure tractor is completely stopped bef_.
shifting into reverse
CAUTION: Look down and behind before am
while backing_
15
....................OPERATION ..................................
Hul ll,il ............_i ......_ :: ill i H,.,,,,ut i.,i.N i,.i
MOWING TIPS
Do not use tire chains when mower housing is attached to unff,,
e Run the engine at FAST speed position,
Control forward ground speed with shift controt lever in
accordance with type and quantity of grass being mowed° The more grass to be cut, a slower forward
ground speed should be used. When cutting light grass, forward ground speed can be increased, By observing cutting action of your mower, you can determine the
forward ground speed,
Your mower may tend to leave unmowed strips when long and tender grass is being mowed, Tender grass has a high
internal moisture content and is easily depressed by lawn tractor wheels, and may not always spring back in time to be cULTo overcome this condition, we advise mowing lawn
in a counterclockwise direction, overtopping previous cut, which allows lifting action of rotating blades to lift grass into
cutting path.
When mowing targe areas, start in a clockwise direction so clippings will discharged away from shrubs, fences, driveways, etc. After one or two rounds, mow in coun- terclockwise direction until finished (see Fig 10)
o Be sure your mower is adjusted prope'dy, front-to-rear and
side*to-side, (sea To Level Mower Deck in Service
and Adjustments section). e Only cut grass that is dry o Mow grass often° Short grass clippings will decay last,
o Keep blades sharp, Sharp blades wilf cut better e Your tractor is very maneuverabfe and can be reversed to
back out of dead ends.
MULCHING MOWING TIPS
To mulch grass with a mulching mower, you will need to do several things differently than with a conventional mower
You must change your mowing habits in order to maximize effectiveness ofyour mulching mower. This could mean slowing down the pace that you currently use to mow your lawn to allow
the mulcher extra time to cut and recut the clippings into a fine
mulch° The volume of grass that is under the deck of a mulcher is greater at any time than it is with a conventional lawn mower.
WHEN MULCHING LAWN FOR THE FIRST TIME-
O
Sol cutting height at highest setting and mow in one
direction.
@
Upon completion of firstmowing, lower the cutting height to middle setting and mow a second time at 90" to first cut or in a criss-cross pattern, You can also recut in same direction by overlapping the center of the mower over
the wheel tracks of the first cut.
RETRAINING LAWN TO BE CUT WITH MULCHING MOWER- e Mowyour lawn frequently
e For a mulching mower to perform best, we recommend tha!
you remove about 1"to 1-1/2" of grass with each cut Ifyour grass is very thick or lush, you may want to remove as little as !/2" on final cut to produce the best possible resull: This could mean that you must mow your lawn every 3-5 days under certain growing conditions,,
If the height of the grass should get out of control, we recommend that you follow instructions for first time mulch-
ing to bring fawn back to a manageable height. The opti_ mum grossheight isdependent ongrass type and immediate local growing conditions, Consult your local agricultural
extension office for this information
Keep your engine running at full speed (throttle at fast) If you slow down the engine running speed youwill slow btade speed as well, which will impair the ability of the mower to
cut grass properly.,
After mowing your lawn, check under the mower deck to be sure it is clean and free of grass bLiildup Do not allow the
grass to build up because itwill impair ability of mower to cut properly.
Keep the blade sharp, it needs to be kept sharp and free from nicks to keep from damaging the grass lips while cutting grass quickly and efficiently
Keep your lawn watered, fertilized frequently, and free of debris
Mulching mower will not perform properly in wet grass Cut only when it is dry
NOTE: To converl from mulching to conventionaf _awnmowing see TO REMOVE MULCHING PLUG in CUSTOMER
RESPONSIBILITIES seclion of this manual
and while backing. Disengage mower
CAUTION: Look down and behind before
blades before back!ng up.
FIG. 10
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
The warranty o nthis tractor does not cover items that have been
subjected to operator abuse or negiigence. To receive full value from warranty, operator must maintain lawn tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
All adjustments inthe SERVICE AND ADJUSTMENTS section of this manual shoutd be checked at least or_ce each season.
o
Once a year you should replace spark plug, clean or reptace air filter, and check blades and belts for wear. A new spark plug and clean air fifter assure proper air-fuel
mixture and help your engine run better and last longer.
CUSTOMER
RESPONSIBILITIES SCHEDULE
FILL IN SERVICE DATES
AS YOU COMPLETE
REGULAR SERVICE
BEFORE EACH USE
AFTER FIRST 5 HOURS
BEFORE EACH USE
e Check engine oil level.
Check brake operation
Checktire pressure_ e Check for loose fasteners.
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
EVERY 100 HOURS
BEGINNING EACH SEASON
BEFORE STORAGE
........ 4
Check Brake Operation Check Tire Pressure
T I Check for Loose Fasteners R t S____en or Replace Mower Blades
A J Lubrication Chart
C I Check BattePL TI
O I C(ean Battery and Terminals R I Check Transmission Coolinq
! _ Blade Belt(s) Tension
1Adjust Motion Drive Belt(s) Tension
i Check Encline Oil Level
Change Engine Oil
E Clean Air Filter
N ! Clean Air Screen
G I Inspect Muffler/Spark Arrestor I I Replace Oil Filter (if equipped)
E Clean Engine Cooling Fins
Replace Air Filter Paper Cartridge Replace Fuel Filter
SERVICE DATES
!
(1) Change more o_len when operal_ng under a heavy toad or in high ambient temperalures (2) Service more olten when operating in d_rty or dusty conditions
"I"7
(3) - Replace blades mote ellen when mowing Jnsandy soil
LUBRICATION CHART
CUSTOMER RESPONSIBILITIES
WHEEL
BEARINGS
Orientation view only. Do Not stand on end.
Q FRONT AXLE
PIVOT POINTS
WHEEL BEARINGS
_QEND OF
DRAG LINK
SECTOR GEAR
) AND BOTTOM OF
STEERING SHAFT
END OF DRAG LiNK
O UNIVERSAL
JOINT
(SAME ON BOTH SIDES)
O STEERING GEAR
VIEW FROM LEFT SiDE OF TRACTOR
MOWER DECK HITCH
STEERING
PIVOT POINTS (SAME ON
BOTH SIDES)
Q SAE30 OR10W30MOTOR OIL API_SG Q GENERALPURPOSE GREASE
RIGHTSiDE
MOWER DECK WHEEL
(_MOWER DECK
WHEEL
TRACTOR
CUSTOMER RESPONSIBILITIES
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
Your tractor isequipped with an adjustable disc brake To check brake operation do the following:
Stop tractor on a level surface and place shift control lever
in NEUTRAL position°
Depress brake-clutch pedal enough to latch parking brake
In 2nd notch,, Try to push tractor. If you ere unable to push tractor, brake
is too tight and should be loosened (see TO ADJUST TRACTOR BRAKE in SERVICE AND ADJUSTMENTS
section of this manual,
e Depress brake-clutch pedal enough to latch parking brake
[n4th notch.
Tryto push tractor, if youareableto pushtractor,brakeis too loose and should be tightened (see TO ADJUST TRACTOR BRAKE in SERVICE AND ADJUSTMENTS
sectionof this manual.
During tractor operation, check for stopping distance. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, the brake must be adjusted (see to ADJUST
TRACTOR BRAKE inSERVICE AND ADJUSTMENTS section of this manual),
TIRES
e Maintain proper air pressure in all tires,, (See "PRODUCT
SPECIFICATIONS" on page 4 of this manual).
Keep tires free of gasoline, oil, or insect contro{ chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other
hazards that may cause tire damage.
BLADE MOUNTING SCREWS
BLADE
BOLTSHOWN GRADE5 Q
SHARP EDGE
Fig° 11
BENT TIP EDGE
BENTTIP EDGE
SPRING WASHERS
,MOUNTING
SCREW
,
SHARP E
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS
e Fullydepress brake-clutch pedal and set
parking brake,
®
Place shift control lever in NEUTRAL position.
Placeattachment clutch lever In DISEN-
GAGED position.
Q
Turn Ignition key OFF and remove key.
O
Make sure the blades and all moving
parts have completely stopped.
DONOT handle blades with bare hands.
Wear gloves or wrap blade with news- paper or other material while removing
or Installing blade.
BLADE CARE
For best results mower blades must be kept sharp The blades can be sharpened with a fi{e or on a grinding wheel, We suggest they be sharpened or replaced after every 25 hours or mewing Check blades more often if mowing in
sandy conditions
Fig. 12
e Do not attempt to sharpen btades whilethey are on mower
Replace bent or damaged blades
BLADE REMOVAL (See Figs. 11 and 12)
Remove mowerdeck (seeTO REMOVE MOWER DEC! in this section).
e Remove blade mounting hardware securing blade
Install new blade with bent tip edges up Blade will not CL _fbent tip edges are not up toward top of mower deck
Secure blade to mower deck with mounting hardwar removed earlier., Be sure all parts are re-assembled i proper order as shown.
e Tighten blade mounting bo{ts securely We recommen
using a 10inch wrench ortorque wrench, ffa torque wrenc is used, torque bolts to between 30 -35 {t lbs)
IMPORTANT: Blade mounting botts areGrade 5 heat treated a shown {n Fig t2 inset
_q
CUSTOMER RESPONSIBILITIES
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep blade balanced_ An unbalanced blade will cause excessive vibration and eventual damage to
mower and engine.
Blade can be sharpened w_tha _e or on agrinding wheel. Do not attempt to sharpen while on mower,
Place center hole of blade over head of the nail or end of
a screwdriver clamped horizontally in a vice. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen heavy end until
the blade is balanced,
TO INSTALL MULCHING KIT
(See FIG. 14)
Your tractor has a mulching kit_ To install mulching kit proceed:
Position mulching plug on bottom of skid bar and inside mower deck
e Install two 5/t 6-I 8 x .75 inch carriage bolts, two 5/16 lock
washers and two 5/16-18 wing nuts Tighten securely
IMPORTANT: Head of carriage bolt must be to underneath side of mulching plug
e To convert from mulching to regular iawnmowing, reverse
the above steps,
NOTE: If you are not going use your mulching plug store mulching plug and hardware in a safe place for future use.
CEN'rER HOLE
BLADE
Fig°13
MULCHING PLUG
SKID BAR
BATTERY (See Fig. 15)
Your tractor has abattery charging system which is sufficient for normal use. However, periodic charging of battery with an automotive charger will extend its life.
e Keep battery and terminals clean
Keep battery bolts tight
Recharge at 6 amps for _thour,
TO CLEAN BATTERY AND TERMINALS -
Corrosion and dirt on battery and terminals can cause slow battery power drain_
e Remove terminal guard (if so equipped),
e Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor (see To Remove Battery in Assembly section of this manual),,
Wash battery with solution of four tablespoons of baking
soda to one gallon of water, Be careful not to get soda solution into cells, * "
Rinse battery with plain water and dry.
Clean terminals andbattery cable ends with wire brush until
bright.
Coat terminals with grease or petroleum jeIIy.
Reinstall battery (see TO INSTALL BATTERY in ASSEMBLY section of thismanua!)
Fig,,! 4
V-BELTS
Check V-belts for deterioration and wear after 10o hours and replace ifrequired, The mower blade drive belt and tractor drive
belts can be adjusted to provide longer belt Iife (see TO ADJUST BLADE DRIVE BELT or TO ADJUST TRACTOR DRIVE BELT
in SERVICE AND ADJUSTMENTS section of this manual)
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling,,
CUSTOMER RESPONSIBILITIES
ENGINE
LUBRICATION
Read ENGINE instructions in this section and OPERATION section of this manual before trying to start engine,
NOTE: Be sure oll has been added to engine crankcase before trying to start engine.
OIL RECOMMENDATIONS Only use high quality detergent oii rated with API service
classification SG. Select the oii'sSAE viscositygrade according to your expected operating temperature:
RECOMMENDED VISCOSITY GRADES
SAE30 j
NOTE: Although multi-viscosity oils (5W30, 10W30, etc)
improve starting in cold weather, these multiMscosity oils wiif resuit in increased oil consumption when used above 32°F,
Check your engine oil levet more frequently to avoid possib{e engine damage from running low on oil,
TO CHANGE ENGINE OIL (See Figs, 15 & 16) Raise and lower hood slowfy to avoid personal injury or
damage to tractor.
Be sure tractor is parked on a leveI surface.
Oil will drain more freely when warm,
Clean area around oil fill drain and cap before removing dipstick_
Catch oil in a suitable container.
e e
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when chang}ng oil.
Turn oil drain valve counterclockwise and pu{{ to drain oil NOTE: The user has the option of connecting a vinyl hose
to port end of valve inorder to drain used oil ino container for disposal,
e After oil has drained completely, close oil drain valve. To
close oil drain valve push and turn clockwise,
Refilf engine crankcase with o(I through oii fill tube Pour slowly. Do not over fill For approximate capacity see
PRODUCT SPECIFICATtONS on page 4 of this manual,
UsegaugeonoitfillcapldipstickforcheckingleveL Besure oil fit[cap is tightened securely for accurate reading. Keep oil at FULL line on dipstick,
COOLING SYSTEM (See Fig. 15)
Frequently remove grass clippings, dirt and doris form cooling fins, air intake screen, levers and Iinkage This will help
ensure adequate cooting and correct engine speed.
TO CHANGE OIL FILTER (See Figs. 17)
e Turn oil rifler counterclockwise, with an oil filter wrench, to
remove
AIR INTAK _;SCREEN
Fig. 15
OIL DRAIN VALVE
Ftgo16
OIL FILTER
Fig.. 17
o
Apply a film of clean engine oi! on seal of new filter
e
Install new filter. Turn fitter until seal contacts mounting
surface Then turn filter 3/4 turn more
OIL FILL CAW DIPSTICK
ol
€,
CUSTOMER RESPONSIBILITIES
AIR CLEANER (See FIG. 18)
Your engine will not run properly and may be damaged by
using a dirty air lifter. Clean foam filter after every 25 hours ot operation or every season. Service paper cartridge every 100 hours or every season, whichever occurs first Service air
cleaner more olten under dusty conditions
,1
i
TO SERVICE FOAM FILTER -
Remove wing nuts and air cleaner cover. e Slide foam filter off paper cartridge,
Wash inwater and detergent solution and squeeze (DO NOT twist) until all dirt is removed
® Squeeze foam filter dry in a clean cloth until completely
dry_
e Saturate foam in engine oil Wrap in clean, absorbent
cloth and squeeze to remove excess oil.
Slide foam filter over cartridge.
't_t
Replace air cteaner cover and wing nuts
TO SERV(CE PAPER CARTRIDGE -
Remove wing nuts and air cleaner cover
e Slide foam filter off paper cartridge.
REPLACE PAPER CARTRIDGE. DO NOT ATTEMPT TO CLEAN OR OiL FILTER. REPLACEMENT FILTERS ARE AVAILABLE AT THE NEAREST SEARS SERVICE CENTER.
Remove nuts and paper filter, Discard nuts and paper
filte_'_
e Clean inside air cleaner cover and body e |nsta!l new paper cartridge and nuts.
S1ide cleaned foam fitter over paper cartridge.
Replace air cleaner cover and wing nuts
MUFFLER
WiNG NUTS
FOAM
FALTER
PAPER
CARTRf£}G£' _.,.,,.,,._
CLAMP
COVER
_- NUTS
BODY
Fig. 18
FUEL FILTER
CLAMP
Inspect and replace corroded muffler and spark arrester (if so
equipped) as it could create a fire hazard and;or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS on page 4 of this manuat,
IN-LINE FUEL FILTER (See Fig. 19)
Fuel filter should be replaced once each season If fuel filter becomes c_gged, obstructing fuel flow to carburetor, replace-
ment is required. Make sure new filter is installed with the IN
marking toward the tank and the OUT marking toward the en- gine. Check fuel system components frequently and replace
any parts showing wear or cracks
With engine coo_, remove filter and ptug fuel line sections.
Place new fuel filter in position infuel line with arrow pointing
0
towards carburetor.
o
Be sure there are nofue! line Teaksand clamps are properly positioned,
@
Immediatety wipe up any spitled gasoline
Fig..19
CLEANING
Clean engine, battery, seat, transaxle, finish, etc of alf foreign matter..
e Keep finished surfaces and wheels free of all gasoline, oil
etc
e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your
tractor unless eiectrica! system, muffler, air filter and carburetor are covered to keep water out Water in engine can shorten engine Life
22
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