Craftsman 536249810 Owner’s Manual

Operator's Manual
ICRRFTSMRN°I Safety
Assembly
Grass Bagger
Rear Mount for 30" Rear
Operation
Maintenance
Engine Rider
Model 536.249810
CAUTION: Before using this product, read this manual and follow all of its Safety
Rules and Operating Instructions.
Manual del usario
Recolector de hierba
Montaje posterior para
tractores de 30" con motor trasero
Modelo 536.249810
PRECAUCION: Antes de usar este
producto, lea este manual y siga todas las reglas de seguridad e
instrucciones de operaci6n.
Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
F-020902L www.sears.com/craftsman
Seguridad
Ensamblaje
Operacion
Mantenimiento
Piezas
TABLE OF CONTENTS
WARRANTY .................................... 2 MAINTENANCE ................................. 13
ASSEMBLY ..................................... 5 SLOPE GUIDE .................................. 15
OPERATION .................................... 11 REPAIR PARTS ................................. 16
LIMITED ONE YEAR WARRANTY
ON ATTACHMENTS
For one (1) year from the date of purchase, Sears will repair any defect in material or workmanship in this Attachment at no charge.
This warranty does not cover:
Expendable items which become worn during normal use, such as blades and blade adapters.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Equipment used for commercial or rental purposes.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE ATTACHMENT TO THE NEAREST SEARS SERVICE
CENTER IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817WA, Hoffman Estates, Illinois 60179.
GRASS BAGGER FEATURES
Dump Rear Bagger: Operator empties rear bagger from opera-
tor's position.
Large Capacity Rear Bagger: Container can be quickly re- moved.
GRASS BAGGER
Record in the space below the serial number and the date of purchase of this unit.
The model number and serial number are found on a decal
attached to the unit.
Model Number: 536.24981
Serial Number:
Date of Purchase:
Keep these numbers for future reference.
F-020902L 2
Congratulations on your purchase of a Craftsman Grass Bagger. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
If you experience any problems you cannot easily remedy, please see your nearest Sears Service Center. We have competent, well
trained technicians and the proper tools to service or repair this unit.
Please read and keep this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe
the "Safety Rules".
CUSTOMER RESPONSIBILITIES
Carefully read and follow the rules for safe operation, inspect the unit.
Follow all the assembly instructions. Carefully adjust the unit.
Know how to operate all standard and accessary equipment on the unit. Make sure the operator can correctly operate the
unit.
Operate the unit only with guards, shields and other safety items in place and working correctly.
Complete all maintenance on the unit. Service the unit only with authorized or approved replacement parts.
SAFETY RULES
Safe Operation Practices for Riding Vehicles
As Recommended by American National Standards Institute
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death to the operator or bystanders.
GENERAL OPERATION:
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before starting.
2. Only allow responsible adults familiar with the instructions to operate the machine.
3. Clear the area of objects such as rocks, toys, wire, etc.
which could be picked up and thrown by the blade.
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
5. Never carry passengers.
6. Disengage power to the mower or any attachments before backing up. Do not mow in reverse unless absolutely neces-
sary. Always look down and behind before and while back- ing.
7. Be aware of the direction the mower discharges. Do not point discharge from the mower at anyone or at places where
people may be. Do not operate the mower without either the entire grass bagger or the mower guard in place.
8. Slow down before turning.
9. Never leave a machine unattended with the engine running.
Always disengage the blade(s), set the parking brake, stop
the engine and remove the key before dismounting.
10. Disengage power to attachment(s) when transporting or not in use. Disengage the blade(s) when not mowing.
11. Stop the engine before removing the grass bagger or unclog- ging the chute.
12. Mow only in daylight or good artificial light.
13. Do not operate the machine while under the influence of al- cohol or drugs or when very tired.
14. Watch for traffic when operating near or crossing roadways.
15. Use extra caution when loading or unloading the machine
when using a trailer or truck for transporting.
16. Disengage all attachment clutches and shift into Neutral be-
fore attempting to start the engine.
17. Always wear safety glasses or an eye shield when you oper- ate the unit to protect your eyes from foreign objects that can
be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
18. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in
the Instruction Book.
19. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability
to operate this machine.
20. Do not use this machine if you are mentally or physically unable to operate this machine safely.
F-020902L
21. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related inju-
ries. These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and oth-
ers from serious injury.
SLOPE OPERATION:
Slopes and rough terrain are major factors related to loss of
control and tip over accidents which can result in severe injury or death. ALL slopes require extra caution. If you can- not back up the slope or if you feel uneasy on the slope, do
not mow it. See the "Slope Guide" in the back of this book to check for safe operation.
DO
1. Mow up and down slopes, not across.
2. Remove obstacles such as rocks, limbs, etc...
3. Watch for holes, ruts or bumps. Uneven terrain could over- turn the machine. "Tall grass can hide obstacles."
4. Use slow speed. Choose a low enough gear so that you will not have to stop or shift while on the slope.
5. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
6. Use extra care with grass baggers or other attachments, they can change the stability of the machine.
7. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
8. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sud-
den overturn and an injury or death.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use a grass bagger or other rear mounted accesso- ries on steep slopes (greater than 10 degrees).
SAFETY RULES
CHILDREN:
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the ma- chine and the mowing activity. NEVER assume that children
will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of an adult other than the operator.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers. They may fall off and be seriously injured or interfere with the safe operation
of the machine.
5. Never allow children to operate the machine. Instruct chil- dren in the dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
SERVICE:
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine
running. Allow the engine to cool for several minutes before refueling. Do not smoke.
c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel con-
tainer inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such
as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the
blade every two years. Keep the equipment in good condi- tion.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine to cool before storing.
6. Stop and inspect the equipment if you strike an object. Re- pair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do
not change the engine governor settings or overspeed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow ob-
jects to be thrown. For storage, always make sure the grass
bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or
the blade housing area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
,_ Look for this symbol to indicate important safety
F-O20902L 4
precautions. This symbol indicates: "Attentiont Become Alert! Your Safety Is At Risk."
ASSEMBLY
ASSEMBLY
TOOLS REQUIRED
Read and fellow the assembly, operation and maintenance instruc- tions. All fasteners are in the parts bag. De net discard any parts or
material until the unit is assembled. Lay out and identify all parts and contents.
HARDWARE PACKAGE - CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown at full size. The quantity is shown in brackets (). On some models, all of the fasteners are not required.
(1) Bolt
1. Pliers (1)
2. Adjustable open end wrenches (2
3. Blade type screwdriver (1)
4. Phillips screwdriver (1)
5. Short blade type screwdriver (1)
6. Open end wrenchs - 3/8", 1/2", 7/16", 9/16"
7. Socket set recommended
(2) Carriage Bolt (1) Carriage Bolt
17x2!2 17x104
(2)Washer (!)Washer
@@@@ @ @
15x84 15x85 15x88 15x89 15x79
(2) Flange Nut (2) Flange Nut (2) Flange Nut (1) Locknut (2) Flange Nut
6x110 30x20
(!) Shoulder Bolt (2) Shoulder Bolt
(2) Stud (2) Cotter Pin
I
740227
(2) Knob
F-020902L 5
ASSEMBLY
LOOSE PARTS - CONTENTS
BagCover
ClothBag
BagPlateand
HangerAssembly
Connecting
Tube
Extension
BagFrame
J Tube
BagPlate
Baffle
HitchExtension
BagTop
Hinge
Bag LidRod
j DumpLever
Bag Frame
Tube
F-O20902L 6
LeafSpring
Grip
J
HardwarePack LiteratureKit
HOW TO ASSEMBLE THE GRASS BAG
ASSEMBLY
The hardware to assemble the grass bag is shown full size below.
(A)
30x20
(B) (C)
lx94 15x89
1.
Slide the bottom tube onto the wire frame (see Figure 1).
2.
Align holes in bottom tube with holes in wire frame and
secure with cotter pins (A). Make sure to bend BOTH legs of the cotter pins (A) apart.
Wire Frame
5. Attach the clips to the wire frame (see Figure 3).
Clips
Wire Frame
Figure 3
Mount the handle on the handle support and secure with bolt (B} and nut (C) (see Figure 4).
Wire Frame
\
Bottom
3.
First, put the cut-out, located on the right side of the grass bag, around the handle support (see Figure 2).
4. Then, slide the grass bag over the wire frame.
Cut-Out
(A)
Bottom
Tube
Figure !
7. Mount the grip onto the handle.
Grip
Handle
(c)
(B)
Handle
Support
Figure 4
Grass
Bag
Handle
Support
F-020902L 7
Wire Frame
Figure 2
ASSEMBLY
HOW TO ATTACH THE BAG MOUNTING PLATE
15x85
15x79
(G)
6x!10
(H)
740227
1. Attach two shoulder bolts (D) to the rear plate and secure with nuts (E) (see Figure 5).
2. Remove the two screws located at the bottom of the rear
plate. Replace the screws with two double end studs (F) and nuts (G). Make sure to assemble the short end of the
studs (F) to the rear plate.
3. Remove the plastic cover.
4. Align the slots in the bag mounting plate with the shoulder
bolts. Push the bag mounting plate down onto the shoul- der bolts (see Figure 6).
5. Fasten the bottom of the bag mounting plate to the studs with the knobs (H).
Rear Plate
Bag Mounting
Plate
(H)
(F)
Shoulder Bolts
Plastic Cover
Figure 5
Studs
Figure 6
HOW TO ASSEMBLE THE BAG COVER
15x84
(L)
To attach the cover, slide the left pivot hole onto the left end of the hinge rod. Slide the cover to the right (see Figure 7).
2. Slide the right pivot hole onto the right end of the hinge rod.
Side the cover to the left until it stops.
3. Slide the shoulder bolt (K) through the large loop in the tor-
sion spring. Then, slide the shoulder bolt (K) through the mounting hole in the cover. Secure with the nut (L).
,_ WARNING: The torsion spring is spring loaded to
F-020902L 8
keep the cover closed. Use caution when attaching
the the torsion spring.
_L) Cove_rSion Sprin_
LeftPivoti'/%
Hole Hinge Rod
" Right Pivot Hole Figure 7
ASSEMBLY
HOW TO ASSEMBLE THE EXTENSION AND CONNECTING TUBES
1. Remove the wingnuts from the mower housing (see
Figure 8).
2. Raise the mulch cover. Mount the extension tube onto the
mower housing. Secure the extension tube with wing- nuts.
3,
Slide the straight end of the connecting tube through the
cut-out in the bag mounting plate (see Figure 9). Make sure the warning symbol on the connecting tube is facing out- ward and can be seen.
4,
Slide the end of the connecting tube into the extension
tube (see Figure 10). Mount the retaining clip into the hole
in the connecting tube.
Mower Housing
Connecting Tube
Extension Tube
Wingnuts
Figure 8
Bag Mounting Plate
Figure 9
F-020902L 9
Figure 10
ASSEMBLY
HOW TO MOUNT THE GRASS BAG
1. Lift and hold the cover in the UP position (see Figure 11).
2. Mount the grass bag assembly into the slots of the support brackets.
3. Make sure the grass bag assembly is aligned properly and is free to rotate.
4. Lower the cover.
Grass Bag Assembly
Support Bracket
Cover
Figure 11
HOW TO ASSEMBLE THE HITCH EXTENSION PLATE AND THE BAG PLATE BAFFLE
2x53
(Q) 15x84
17x104
Assemble the sides of the hitch extension plate to the top
of the hitch plate (see Figure 12). Assemble the bag plate baffle to the bottom of the hitch plate. Secure with two bolts
(M), two washers (N), and two nuts (O). Make sure to mount the washers (N) and nuts (O) under the bag plate baffle.
(o)
15x88
(R)
2. Fasten the middle of the hitch extension plate with bolt (P), washer (Q) and nut (R).
(P)
\
Hitch Plate Extension
Hitch Plate
(Q)
(R)
(N)
(o)
_ (O) Figure 12
Bag Plate Baffle
(N)
FINAL ASSEMBLY
1. Check all fasteners. Make sure all fasteners are properly installed and are tight.
2. Check installation. Make sure all parts are correctly installed.
,_ WARNING: Make sure that the grass bagger is
F-020902L
properly assembled and correctly installed. The Grass Bagger must only be used when fully as- sembled and correctly installed.
10
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