Owner's Manual
®
POLY "10" ATV CART
Model No. 486.24339
CAUTION:
Before using this product, read
this manual and follow all
Safety Rules and
Operating Instructions.
IMPORTANT - READ THIS FIRST!!!
For Missing Parts or Assembly Questions
Please Call 217-728-8388
Mon.-Fri. 7 am - 5 pm CST.
FAX 217-728-2032 or e-mail info@agri-fab.com
Missing parts will be sent UPS in 24 hours directly to your home.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
PRINTED IN U.S.A.
• Safety
• Assembly
• Operation
• Maintenance
• Parts
FORM NO. 48228 (REV. 8/01)
TABLE OF CONTENTS
SAFETY RULES ........................................................2
FULL SIZE HARDWARE CHART ............................. 3
CARTON CONTENTS ...............................................4
ASSEMBLY ................................................................4
OPERATION ..............................................................7
MAINTENANCE .........................................................7
STORAGE .................................................................. 7
REPAIR PARTS ILLUSTRATION ............................8
REPAIR PARTS LIST ................................................9
SLOPE GUIDE .........................................................11
PARTS ORDERING/SERVICE .................Back Page
WARRANTY
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN POLY "10" ATV CART
For one year from the date of purchase, when this cart is maintained and lubricated according to the operating and
maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge.
If this cart is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.
This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain
the equipment according to instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT
IN THE UNITED STATES.
This warranty applies only while this product is in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179
SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate
the equipment. Exercise caution at all times, when using power equipment.
• Read this owners manual before attempting to
assemble or operate the cart.
• Read the vehicle owners manual and know how to
operate your vehicle before using the cart attachment.
• Do not at any time carry passengers in this cart. It has
not been designed to carry passengers.
• Never allow children to operate the vehicle or the cart
attachment.
• Do not allow adults to operate the vehicle or cart
attachment without proper instructions.
• Always begin with the transmission in first (low) and
gradually increase speed as conditions permit.
• Tow the cart at reduced speed over rough terrain and
hillsides or near creeks and ditches to prevent tipping
over and loss of control. Do not drive too close to a
creek or ditch.
• Vehicle braking and stability may be affected with the
attachment of this cart. Do not fill cart to maximum
weight capacity without checking the capability of the
towing vehicle to safely pull and stop with the cart
attached.
• Before operating vehicle on any grade (hill) refer to
the safety rules in the vehicle owner's manual concerning safe operation on slopes. Refer also to the
slope guide on page 11 of this manual. Stay off
steep slopes!
• Do not tow this cart on highways or on public thor-
oughfares.
• Maximum towing speed is 10 m.p.h.
• Follow maintenance and lubrication instructions as
outlined in this manual.
Look for this symbol to point out important safety precautions. It mean--Attention!!
Become alert!! Your safety is involved.
2
HARDWARE PACKAGE CONTENTS
HARDWARE SHOWN FULL SIZE
F
A
B
C
D
E
G
J
H
K
L
REF. QTY. DESCRIPTION
A 4 Hex Bolt, 1/4" x 3/4"
B 4 Hex Bolt, 1/4" x 1-3/4"
C 1 Hex Bolt, 5/16" x 3-3/4"
D 2 Hex Bolt, 3/8" x 1-1/4"
E 8 Truss Head Bolt, 5/16" x 3/4"
F 8 Hex Nut, 1/4"
G 1 Hex Lock Nut, 5/16"
H 10 Hex Nut, 5/16"
I 2 Hex Nut, 3/8"
N
I
M
Not Shown Full Size
O
P
Q
REF. QTY. DESCRIPTION
J 2 Cotter Pin, 1/8" x 1-1/2"
K 2 Lock Washer, 3/8"
L 4 Flat Washer, 1/4"
M 4 Flat Washer, 1"
N 1 Extension Spring
O 1 Spring Puller
P 1 Hitch Pin
Q 1 Hair Cotter Pin 1/8"
R 2 Spacer Tube
R
The model number and serial numbers will be found on a
decal attached to the wheel support.
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
MODEL NUMBER: 486.24339
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
3
CARTON CONTENTS
ASSEMBLY
1. Poly Tray
2. Wheel Support
3. Latch Stand Plate
4. Latch Stand Bracket
5. Axle
6. Wheels (2)
7. Draw Bar Tongue
1
5
6
7
8. Latch Lock Lever
9. Hitch Bracket
3
2
4
8
9
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
• Remove the hardware pack and all loose parts from
the carton. Be sure the carton is empty before
discarding.
• Lay out and identify all the parts and hardware as
shown on pages 3 and 4.
• Place the latch lock lever through the slot in the
draw bar tongue as shown in figure 1. Assemble
the 5/16" x 3-3/4" hex bolt through the tongue, the
lever and two 5/16" hex nuts (one on each side of
the lever). Assemble the 5/16" hex lock nut onto
the end of the bolt and tighten so that the bolt can
still rotate freely. Tighten the two 5/16" hex nuts
against the sides of the latch lock lever so that the
lever is centered in the slot. See figure 1.
DRAWBAR TONGUE
5/16" x 3-3/4"
HEX BOLT
FIGURE 1
5/16" HEX
NUTS
LATCH
LOCK
LEVER
5/16" HEX
LOCK NUT
4