Page 1
42" HIGH PERFORMANCE
Safety
Assembly
Operation
Maintenance
Parts
®
Page 2
This warranty does not cover repairs necessary because of operator abuse or negligence, including the failure to maintain
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT
This warranty applies only while this product is in the United States.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co. D/817WA, Hoffman Estates, Chicago, IL 60179
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MODEL NUMBER: 486.242112
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
TABLE OF CONTENTS
WARRANTY
SAFETY
Page 3
J 2 Hitch Spacer, 3/4"
K 1 Hairpin Cotter, 1/8"
L 6 Hairpin Cotter, 3/32"
M 2 Clevis Pin, 3/8" x 1/2"
N 2 Clevis Pin, 1/4" x 1-1/8"
O 2 Clevis Pin, 1/4" x 1-3/4"
P 2 Vinyl Cap
Q 4 Plastic Plug
R 1 Grip
S 1 Knob, Plastic
B 2 Hex Bolt, 5/16-18 x 2-1/2" Lg.
C 4 Hex Bolt, 5/16-18 x 1-3/4" Lg.
D 1 Carriage Bolt, 5/16-18 x 1" Lg.
E 8 Nylock Nut, 5/16"
F 2 Palnut, 3/8"
G 1 Flat Washer, 5/16" Standard
H 1 Washer, Tooth Lock 5/16"
I 1 Spacer Bushing,
HARDWARE PACKAGE CONTENTS
A B C D
E
L
K
G
P
R
S
H
O
I
J
SHOWN FULL SIZE
NOT SHOWN FULL SIZE
N
M
Q
F
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ASSEMBLY
To protect painted parts, lay them on cardboard or a
Remove the sweeper housing, the loose parts and the
1
2
3
5
6
7
8
2
9
10
11
12
14
15
16
4
11
13
12
13
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Place the spacer bushing (I) into the hole in the
See fi gure 2.
Use the mark beside this paragraph to measure the
If the tractor hitch is less than 10" above the ground,
Assemble the two spacers (J) onto the hitch pin and
HEX BOLT (A)
NYLOCK NUT (E)
SPACER
BUSHING (I)
HEIGHT
ADJUSTMENT
STRAP
NYLOCK NUTS (E)
HITCH BRACKET
ASSEMBLY
BENT HITCH
BRACKET
HEX BOLTS (B)
HAIRPIN COTTER (K)
SPACERS (J)
If the tractor hitch is 10" or more above the ground,
Assemble the two spacers (J) onto the hitch pin and
NYLOCK NUTS (E)
BENT HITCH
BRACKET
HITCH BRACKET
ASSEMBLY
HEX BOLTS (B)
SPACERS (J)
HAIRPIN
COTTER (K)
HEX BOLT (C)
HITCH TUBE (L.H.)
PLASTIC TIE
NYLOCK NUT (E)
TUBE
MARKED
“77L”
HOUSING
MARKED “L”
The hitch tubes are stamped with a "77
Hold the left hitch tube against the left side of the
See fi gure 1.
Remove the plastic tie that fastens the height
Page 6
Place the tooth-lock washer (H) between the height
At this time
tighten
the four bolts in fi gure 1 that
tighten
the two bolts in fi gure 2 that fasten the ends
tighten
the two
Assemble the height adjustment handle to the height
tighten
the
Assemble the grip (R) onto the end of the height
CURVED
HEAD BOLT
BOWED
WASHER
LOCK
WASHER
HEX NUT
GRIP (R)
HEIGHT
ADJUSTMENT
HANDLE
HEIGHT
ADJUSTMENT
TUBE
HEIGHT
ADJUSTMENT
STRAP
CARRIAGE BOLT (D)
TOOTH LOCK
WASHER (H)
KNOB (S)
FLAT WASHER (G)
HEIGHT
ADJUSTMENT
HANDLE
HEIGHT
ADJUSTMENT
STRAP
Page 7
Either side of the tubes can face up.
UPPER
HOPPER
TUBE
HOPPER
BAG
BOTTOM
STITCHED SLEEVE
Fit the ends of the two lower hopper tubes into the
Either side of the rear hopper tube can face up.
LOWER HOPPER TUBE
HOPPER BAG
BOTTOM
UPPER HOPPER
TUBE
CLEVIS PIN (M)
HAIR COTTER
PIN (L)
UPPER
HOPPER
TUBE
PLASTIC PLUG (Q)
REAR
HOPPER
TUBE
LOWER
HOPPER
TUBE
PLASTIC PLUG (Q)
REAR
HOPPER
TUBE
Unfold the hopper bag, reverse the fold of the mesh
Insert the ends of the assembled upper hopper tubes
Place the assembled lower hopper tubes in
Attach the ends of the lower hopper tubes to the
of the upper hopper tubes using two clevis pins
Page 8
over bend the support rods
Assemble the two hopper support rods as shown in
The hopper's mesh wind screen is not shown in
Fold the bag fl aps around the lower hopper tubes and
Insert the bag frame strap into the stitched sleeve at
CLEVIS PIN (N)
HAIR COTTER
PIN (L)
BAG FRAME STRAP
SNAP
FLAP
SUPPORT
RODS
BAG FRAME STRAP
STITCHED
SLEEVE
Assemble the bag frame strap to the holes in the
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Slide the hopper bag pivot rod through the
hole
To attach the hopper bag to the sweeper, slide the
Secure the rope to the center of the upper rear hopper
Assemble a vinyl cap (P) onto each bag arm tube as
Assemble two palnuts (F) by lightly tapping them onto
To ease assembly of the palnuts, place the bag
BAG ARM TUBE
BAG ARM TUBE
HOPPER BAG
PIVOT ROD
MOUNTING CLAMP
MOUNTING CLAMP
WIND SCREEN
WIND SCREEN
UPPER HOLE
CLEVIS PIN (O)
HAIRPIN
COTTER (L)
HITCH TUBE
HITCH TUBE
BAG ARM TUBE
MOUNTING CLAMP
MOUNTING CLAMP
PALNUT (F)
CAP (P)
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BLACK LINE IS TRACTOR HITCH
HITCH BRACKET MOUNTED
BELOW HITCH TUBES
BLACK LINE IS TRACTOR HITCH
HITCH BRACKET MOUNTED
ABOVE HITCH TUBES
To obtain the best performance from your
APPROXIMATELY LEVEL
(5" to 7" FROM SURFACE)
BRUSH HEIGHT ADJUSTED
APPROXIMATELY MID-WAY
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Keep sweeper away from fi re.
Never attach
the hopper rope to
the rope while towing the sweeper!
the rope
to the towing vehicle to keep it away
OPERATION
HOPPER BAG
WINDSCREEN
BAG ARM
TUBE
PIVOT ROD
HEIGHT
ADJUSTMENT
HANDLE
KNOB
HITCH
BRACKETS
HOPPER
ROPE
HEIGHT
ADJUSTMENT
STRAP
HEIGHT
ADJUSTMENT
STRAP
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MAINTENANCE
MAINTENANCE SCHEDULE
complete regular service.
Check for loose fasteners X
Check for worn or damaged parts X X
Lubricate brush shaft bearings X
Lubricate wheel bearings X
Clean Sweeper X X
Clean/Lubricate chain and sprockets X
COVER
FLAT
WASHER
HEX
LOCK
NUT
HUB CAP
CLEAN
AND
GREASE
After each use
Twice a year
Every season
Before storage
Every two years
Inspect for worn or damaged parts, such as brushes
HEIGHT ADJUSTMENT SLOT
HEX BOLT
OIL BEARINGS HERE
FLAT WASHER
Before storing
STORAGE
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remove both wheels at the same
on the
during forward rotation
Brush replacement should be done one brush at
a time.
or remove the bolts
GEAR SPROCKET
CHAIN
RATCHET
SPROCKET
DRIVE PIN
DUST COVER
BRUSH ROTATION
BRUSH ROTATION
OVERLAP
BRISTLES
OVERLAP
BRISTLES
SINGLE
BRUSH
RETAINERS
BRUSH
SHAFT
SERVICE AND ADJUSTMENTS
TROUBLESHOOTING
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A
C
A
A
C
D
D
B
B
70
42
43
48
44
75
45
75
73
54
46
74
53
70
44
15
14
16
39
17
18
19
47
56
55
56
20
41
28
30
31
55
25
26
36
38
23
26
25
26
24
29
40
14
81
34
79
22
37
21
37
20
64
76
75
28
2
11
12
13
59
33
81
7
5
4
52
61
63
66
60
49
58
59
68
51
50
69
57
67
65
62
59
1
9
27
8
9
10
32
72
6
3
80
78
77
53
74
71
42
71
43
PARTS
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NO. NO.
43 47477 2 Tube, Rear Hopper Frame
44 48726 2 Tube, Lower Hopper Frame
45 24189 1 Strap, Bag Frame
46 43938 2 Rod, Hopper Support 34"
47 43737 1 Hopper Rope
48 48401 1 Hopper Bag
49 24191 1 Strap, Height Adjustment
50 23687 1 Bracket, Hitch
51 24192 1 Bracket, Hitch (Straight)
52 24193 1 Handle, Height Adjustment
53 46781 2 Tube, Bag Arm
54 46823 1 Rod, Hopper Bag Pivot
55 44985 2 Wheel & Tire Ass'y. (with bearings)
56 45088 4 Wheel Bearing
57 46782 2 Bolt, Hex 5/16-18 x 3" Lg.
58 43224 2 Bolt, Hex 5/16-18 x 2-1/4" Lg.
59 47810 8 Nut, Nylock 5/16-18 Thread
60 46847 1 Bushing, Spacer
61 43720 1 Knob, Wing 5/16-18 Thread
62 44326 1 Bolt, Carriage 5/16-18 x 1" Lg.
63 43081 1 Washer, Flat 5/16" Std. Wrt.
64 43084 4 Bolt, Hex 5/16-18 x 1-3/4" Lg.
65 43943 1 Grip, Height Adjust
66 44732 1 Washer, Tooth Lock 5/16"
67 49493 1 Pin, Hitch
68 23368 2 Tube, Hitch Spacer
69 43343 1 Hairpin Cotter, 1/8"
70 44917 2 Palnut, 3/8"
71 48402 4 Plug, 1/4"
72 48365 2 Pin, Clevis 1/4" x 1-1/8"
73 48366 2 Pin, Clevis 3/8" x 1/2"
74 44481 2 Cap, Vinyl
75 43055 6 Hairpin Cotter, 3/32" #3
76 46867 2 Pin, Clevis 1/4" x 1-1/2" Lg.
77 44230 1 Spring, Hitch Pin
78 142 1 Pin, Cotter 1/8" x 3/4" Lg.
79 49102 4 Screw, #12 x 1/2" Hex Head
80 43070 1 Washer, 3/8" Flat
81 C-9M5732 14 Rivet, Pop
49535 1 Owners Manual
NO. NO.
1 46776 1 Hitch Tube, R.H.
2 46777 1 Hitch Tube, L.H.
3 63467 1 Housing Assembly
4 46778 1 Skirt, 42"
5 24186 1 Retainer, Skirt
6 63468 1 Height Adjustment Tube Ass'y.
7 44947 2 Bolt, Cvd. Hd. 5/16-18 x 1-5/8" Lg.
8 44695 2 Washer, Bowed 1" x .32" x .06"
9 43086 6 Lock Washer, 5/16"
10 43083 2 Nut, Hex 5/16-18 Thread
11 62489 2 Brush Bushing Ass'y.
12 44232 2 Ball Bearing
13 1629-56 2 Retainer, Dust Cover
14 24198 1 Brush Shaft
15 46780 4 Brush, 42"
16 43012 8 Bolt, Hex 1/4-20 x 3/4" Lg.
17 47189 12 Nut, Nylock 1/4-20 Thread
18 23580 4 Retainer, Brush (Double)
19 23581 8 Retainer, Brush (Single)
20 44008 2 Washer, Flat 1-1/8" x .78" x .025"
21 62490 2 Sprocket / Gear
22 23573 2 Dust Cover
23 47046 2 Dowel Pin (Drive)
24 43655 2 Ring, Retaining 3/4"
25 1650-21 4 Ring, Retaining .594"
26 44007 6 Washer, Shim 1-1/8" x .594" x .025"
27 43182 4 Bolt, Hex 5/16-18 x 3/4" Lg.
28 141 4 Washer, Flat 1-1/2" x .375" x .062"
29 1540-31 4 Washer, Flat .78" x 1.25" x .06"
30 1038 2 Nut, Nylock 3/8-24 Thread
31 2674-32 2 Hub Cap
32 43894 2 Ring, Retaining 1/2"
33 43932 2 Bolt, Hex 3/8-24 x 3-1/2" Lg.
34 23400 2 Bushing, Spacer
35 43890 1 Sprocket, Ratchet R.H. (not shown)
36 43889 1 Sprocket, Ratchet L.H.
37 44137 4 Washer, 1/2" x 1" x .02"
38 44542 2 Chain, Roller
39 43661 4 Bolt, Hex 1/4-20 x 1" Lg.
40 62791 1 Housing, Wheel Drive Ass'y. L.H.
41 62792 1 Housing, Wheel Drive Ass'y. R.H.
42 48926 2 Tube, Upper Hopper Frame
Page 16
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home…
no matter who made it, no matter who sold i
t!
1-800-4-MY-HOME
SM
Anytime, day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums, lawn equipment and electronics
for repair, call for the location of your nearest
Sears Parts & Repair Center
.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirec
t
SM
!
1-800-366-PART 6 a.m. – 11 p.m. CST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. – 5 p.m. CST, Mon. – Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio
:
1-888-SU-HOGAR
SM
(1-888-784-6427)
Au Canada pour service en français:
1-877-LE-FOYER
SM
(1-877-533-6937)
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® Registered Trademark / ™ Trademark of Sears, Roebuck and Co.
® Marca Registrada /
™ Marca de Fábrica de Sears, Roebuck and Co.
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