Page 1
®
Safety
Assembly
Operation
Maintenance
Parts
Page 2
TABLE OF CONTENTS
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MODEL NUMBER: 486.24207
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
For one year from the date of purchase, when this lawnsweeper is maintained and lubricated according to the operat-
This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain
WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT
This warranty applies only while this product is in the United States.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179
Stop and inspect vehicle and sweeper for damage
Keep sweeper away from fi re. Excessive heat can
Before storing the sweeper, always empty the hopper
Follow maintenance and lubrication instructions as
Do not permit children to operate sweeper.
Do not permit anyone to ride on sweeper.
Operate the sweeper at reduced speed on rough ter-
Vehicle braking and stability may be affected with
WARRANTY
SAFETY
Page 3
HARDWARE PACKAGE CONTENTS
O 1 Hair Cotter Pin, 1/8"
P 8 Hair Cotter Pin, 3/32"
Q 2 Clevis Pin, 1/4" x 1-1/8"
R 2 Clevis Pin, 1/4" x 1-3/4"
S 2 Clevis Pin, 3/8" x 3"
T 2 Clevis Pin, 3/8" x 1/2"
U 1 Spacer Bushing,
V 2 Hitch Spacer, 3/4"
W 2 Vinyl Cap
X 1 Grip
Y 1 Knob, Plastic
Z 1 Hitch Pin
AA 4 Hopper Clamp
BB 3 Plastic Plug
CC 1 Angle Bracket
B 2 Hex Bolt, 5/16 x 2"
C 2 Curved Head Bolt, 5/16" x 1-5/8"
D 4 Carriage Bolt, 5/16" x 1-1/2"
E 1 Carriage Bolt, 5/16" x 1"
F 4 Carriage Bolt, 5/16 x 3/4"
G 2 Hex Bolt, 5/16" x 3/4"
H 14 Hex Lock Nut, 5/16"
I 2 Hex Nut, 5/16"
J 2 Palnut, 3/8"
K 2 Flat Washer, 5/16" Std. Wrt.
L 8 Lock Washer, 5/16"
M 2 Bowed Washer
N 1 Lock Washer (Tooth), 5/16"
A B C
D
F
G
H
P
Q
M
K
L
X
Y
Z
AA
O
S
V
W
SHOWN FULL SIZE
NOT SHOWN FULL SIZE
R
U
CC
E
J
N
BB
I
T
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Remove all parts and hardware packages from the
Right hand (R.H.) and left hand (L.H.) are
tighten
5/16" x 3/4"
HEX BOLT
5/16" HEX
LOCKNUT
ANGLE
BRACKET
ASSEMBLY
1
2
3
4
5
6
7
8
2
9
10
14
16
17
13
14
15
1211
Page 5
5/16" x 1-1/2"
CARRIAGE BOLT)
5/16" HEX LOCK NUT
2-1/2" hex bolts and 5/16" hex lock nuts.
tighten yet.
5/16" x 2-1/2"
HEX BOLT
5/16" HEX
LOCK NUT
Assemble the hitch brackets to the hitch tubes using
tighten yet.
See fi gure 4 or 5.
At this time
tighten
the four bolts fastening the hitch
tighten
the two
tighten
the two bolts fastening the hitch
Assemble the hitch pin, two 3/4" spacers and the 1/8"
5/16" x 2"
HEX BOLT
5/16" HEX
LOCK NUT
3/4" SPACER
HITCH PIN
HITCH BRACKET
(STRAIGHT)
1/8" HAIR
COTTER PIN
HITCH BRACKET
5/16" x 2"
HEX BOLT
5/16" HEX
LOCK NUT
3/4" SPACER
HITCH BRACKET
HITCH BRACKET
(STRAIGHT)
1/8" HAIR
COTTER PIN
HITCH PIN
Page 6
the nuts
Insert the 5/16" x 1" carriage bolt through the height
(LH) UPPER
HOPPER
TUBE
HOPPER
BAG
BOTTOM
BRACE ROD HOLE
MUST FACE DOWN
5/16" x 1"
CARRIAGE BOLT
TOOTH LOCK
WASHER
PLASTIC
KNOB
5/16" FLAT
WASHER
See
Assemble the grip onto the height adjustment handle.
CURVED
HEAD BOLT
5/16" HEX NUT
BOWED
WASHER
5/16" LOCK
WASHER
HEIGHT
ADJUSTMENT
HANDLE
GRIP
5/16" HEX
LOCK NUT
5/16" FLAT
WASHER
HEIGHT
ADJUSTMENT
STRAP
5/16" x 3/4"
HEX BOLT
SPACER
BUSHING
Page 7
face up
LOWER
HOPPER
SIDE TUBE
PLASTIC PLUG
REAR HOPPER TUBE
(brace holes on top)
UPPER HOPPER TUBES
Attach the ends of the lower hopper tubes to the
of the upper hopper tubes using two 3/8" x
1/2" clevis pins inserted from the inside, and two
3/32" hair cotter pins. See fi gure 13.
LOWER HOPPER TUBE
HOPPER BAG
BOTTOM
UPPER
HOPPER
TUBE
3/8" x 1/2"
CLEVIS PIN
3/32" HAIR
COTTER PIN
1/4" x 1-1/8"
CLEVIS PIN
3/32" HAIR
COTTER PIN
3/32" HAIR
COTTER PIN
BAG FRAME STRAP
Assemble the bag frame strap to the holes in the
PLASTIC PLUG
Page 8
Assemble a vinyl cap onto each bag arm tube as
MOUNTING CLAMP
MOUNTING CLAMP
VINYL CAP
3/32" HAIR
COTTER PIN
HOPPER
MOUNT
CLAMPS
3/8" x 3"
CLEVIS PIN
BAG ARM TUBE
SUPPORT
RODS
over bend the support rods
Assemble the two hopper support rods as shown in
SNAP
FLAP
FLAP
Assemble two palnuts by lightly tapping them onto the
To ease assembly of the palnuts, place the bag
HOPPER
BAG ROD
MOUNTING CLAMP
MOUNTING CLAMP
WIND SCREEN
WIND SCREEN
PALNUT
UPPER HOLE
UPPER HOLE
Page 9
BAG ARM TUBE
BAG ARM TUBE
1/4" x 1-3/4"
CLEVIS PIN
1/4" x 1-3/4"
CLEVIS PIN
3/32" HAIR COTTER PIN
3/32" HAIR COTTER PIN
1-3/4" clevis pins and 3/32" hair cotter pins. See fi gure
5/16" x 3/4"
CARRIAGE
BOLT
5/16" HEX
LOCK NUT
HOPPER
MOUNT
CLAMPS
Page 10
To obtain the best performance from your
BLACK LINE IS TRACTOR HITCH
HITCH BRACKET MOUNTED
BELOW HITCH TUBES
BLACK LINE IS TRACTOR HITCH
HITCH BRACKET MOUNTED
ABOVE HITCH TUBES
APPROXIMATELY LEVEL
(5" to 7" FROM SURFACE)
BRUSH HEIGHT ADJUSTED
APPROXIMATELY MID-WAY
Page 11
Keep sweeper away from fi re.
Never attach
the hopper rope to
the rope while towing the sweeper!
the rope
to the towing vehicle to keep it away
OPERATION
HOPPER BAG
BAG ARM TUBE
CLEVIS PIN
HEIGHT
ADJUSTMENT
HANDLE
KNOB
HITCH
BRACKETS
HEIGHT
ADJUSTMENT
STRAP
HEIGHT
ADJUSTMENT
STRAP
HOPPER
ROPE
Page 12
MAINTENANCE SCHEDULE
complete regular service.
Check for loose fasteners X
Check for worn or damaged parts X X
Lubricate brush shaft bearings X
Lubricate wheel bearings X
Clean Sweeper X X
Clean/Lubricate gears X
After each use
Twice a year
Every season
Before storage
Every two years
Read and follow the maintenance schedule and the
Inspect for worn or damaged parts, such as brushes
MAINTENANCE
HEX BOLT FLAT WASHER
FLAT WASHER
HEX LOCK NUT
HUB CAP
SPACER
HEIGHT ADJUSTMENT SLOT
HEX BOLT
OIL BEARINGS HERE
FLAT WASHER
STORAGE
Page 13
remove both wheels at the same
on the
Remove one wheel from the sweeper.
Remove the retaining rings and washers which hold
Remove the gear by sliding it off the brush shaft.
To reassemble, insert the drive pin through the hole
Lightly grease the shaft and fi ll the ratchet gear with
Lightly grease the axle and the wheel's gear teeth
during forward rotation of the wheel. If
Brush replacement should be done one brush
at a time.
Remove the hopper bag from the sweeper.
Loosen the hex bolts and lock nuts on two single
or remove the bolts
Slide the brush out of the retainers, noting on which
Install new brush, making sure the bristles overlap on
SERVICE AND ADJUSTMENTS
BRUSH ROTATION
BRUSH ROTATION
OVERLAP
BRISTLES
OVERLAP
BRISTLES
SINGLE
BRUSH
RETAINERS
DOUBLE BRUSH RETAINER
BRUSH
SHAFT
RATCHET
GEAR
DRIVE
PIN
TROUBLESHOOTING
Page 14
C
B
B
C
D
1
2
3
4
5
6
7
8
11
17
18
19
20
21
22
23
23
24
25
17
17
27
29
29
29
30
31
32
33
33
35
36
37
38
39
41
42
43
43
55
56
57
60
61
60
61
63
62
66
72
73
74
75
26
34
34
64
7
28
12
13
D
29
65
9
10
9
29
25
E
70
71
A
54
67
69
29
69
39
E
A
15
16
14
52
47
77
46
78
45
48
47
75
50
75
49
80
51
53
58
79
79
77
29
44
68
76
78
58
53
75
75
47
59
59
PARTS
Page 15
No. No.
1 48618 1 Hitch Tube, R.H.
2 48619 1 Hitch Tube, L.H.
3 24950 1 End Plate, R.H.
4 24951 1 End Plate, L.H.
5 24971 1 Wrapper
6 43175 2 Bolt, Hex 1/4-20 x 1/2"
7 C-9M5732 14 Rivet, Pop
8 23854 1 Brace, Rear Support
9 43182 2 Bolt, Hex 5/16-18 x 3/4"
10 23826 1 Bracket, Angle
11 23336 2 Washer, Special
12 64546 1 Height Adjustment Tube Assembly
13 44947 2 Bolt, Cvd. Hd. 5/16-18 x 1-5/8"
14 44695 2 Washer, Bowed 1" x .32" x .06"
15 43086 2 Lock Washer, 5/16"
16 43083 2 Nut, Hex 5/16-18
17 R19212113 6 Washer, 5/8" SAE
18 1629-56 2 Retainer, Dust Cover
19 44910 2 Bushing, Brush Shaft
20 24085 1 Brush Shaft
21 43905 4 Brush
22 43012 8 Bolt, Hex 1/4-20 x 3/4"
23 47189 14 Nut, Hex Lock 1/4-20 (Nylock)
24 23580 4 Retainer, Brush (Double)
25 23581 8 Retainer, Brush (Single)
26 46867 2 Clevis Pin, 1/4" x 1-3/4"
27 47046 2 Dowel Pin (Drive)
28 43182 4 Bolt, Hex 5/16-18 x 3/4"
29 47810 18 Nut, Hex Lock 5/16-18 (Nylock)
30 48702 2 Spacer, .39 I.D". x 1-1/4" O.D. x .6"
31 44006 2 Washer, Flat .849" x .598" x .025"
32 46219 2 Spacer, .78 I.D". x 1-1/4" O.D. x .5"
33 1650-21 4 Ring, Retaining .594"
34 44007 4 Washer, Shim 1-1/8" x .594" x .025"
35 141 2 Washer, Flat 1-1/2" x .375" x .062"
36 1038 2 Nut, Nylock 3/8-24
37 2674-32 2 Hub Cap
38 44961 2 Bolt, Hex 3/8-24 x 3-1/4"
39 23400 3 Bushing, Spacer
40 43886 1 Gear, Pinion R.H. (not shown)
41 43885 1 Gear, Pinion L.H.
No. No.
42 43661 4 Bolt, Hex 1/4-20 x 1"
43 64578 2 Ass'y, Dust Cover
44 48469 1 Tube, Hopper Frame (Rear)
45 48783 1 Tube, Upper Hopper (LH)
46 48784 1 Tube, Upper Hopper (RH)
47 48727 2 Tube, Lower Hopper Side
48 48782 1 Hopper Bag
49 48366 2 Clevis Pin, 3/8" x 1/2"
50 23352 1 Strap, Bag Frame
51 43938 2 Rod, Hopper Support
52 43737 1 Hopper Rope
53 44481 2 Cap, Vinyl
54 24979 1 Strap, Height Adjustment
55 23687 1 Bracket, Hitch
56 24192 1 Bracket, Hitch (Straight)
57 23850 1 Handle, Height Adjustment
58 48323 2 Tube, Bag Arm
59 43513 2 Pin, Clevis 3/8" x 3"
60 44930 2 Wheel & Tire Ass'y. (with bearings)
61 741-0249 4 Wheel Bearing
62 44292 2 Bolt, Hex 5/16-18 x 2-1/2"
63 44180 2 Bolt, Hex 5/16-18 x 2"
64 43070 2 Washer, 3/8" Std. Wrt.
65 43681 4 Bolt, Carriage 5/16-18 x 1-1/2"
66 44326 1 Bolt, Carriage 5/16-18 x 1"
67 43720 1 Knob, Wing 5/16-18 Thread
68 43080 4 Bolt, Carriage 5/16-18 x 3/4"
69 43081 2 Washer, Flat 5/16" Std. Wrt.
70 43943 1 Grip, Height Adjust
71 44732 1 Washer, Tooth Lock 5/16"
72 23353 1 Pin, Hitch
73 23368 2 Tube, Hitch Spacer
74 43343 1 Hairpin Cotter, 1/8" #4
75 43055 8 Hairpin Cotter, 3/32" #3
76 48365 2 Clevis Pin, 1/4" x 1-1/8"
77 44917 2 Palnut, 3/8"
78 48402 4 Plastic Plug
79 23331 4 Clamp, Hopper Mount
80 47373 1 Rod, Hopper Bag
48785 1 Owners Manual
Page 16
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home…
no matter who made it, no matter who sold i
t!
1-800-4-MY-HOME
SM
Anytime, day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums, lawn equipment and electronics
for repair, call for the location of your nearest
Sears Parts & Repair Center
.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirec
t
SM
!
1-800-366-PART 6 a.m. – 11 p.m. CST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. – 5 p.m. CST, Mon. – Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio
:
1-888-SU-HOGAR
SM
(1-888-784-6427)
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1-877-LE-FOYER
SM
(1-877-533-6937)
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® Registered Trademark /
™ Trademark of Sears, Roebuck and Co.
® Marca Registrada /
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