Craftsman 410, 272 User Manual
Owner's Manual
ICRAFTSMAWJ
18.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917,272410
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, I160179
Visit our Craftsman website:www.sears.com/craftsman
For answers to yourquestions
aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:.
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns,stumps, or glass.
• Repairs necessary because of operator abuse, includingbut not limited to, damage
caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordedng ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BA'I-FERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in matedal or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by returning your Craftsman dding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other dghts
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine iscapable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould resultin
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only allow responsible adults,who are
familiarwith the instructions,to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
placa.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn offblades, set
parkingbrake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removinggrass
catcher or uncloggingchute.
• Mow onlyin daylight or good artificial
light.
• Do not operate the machine while under
the influenceof alcoholor drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unload-
ing the machine into a trailer or truck.
• Data indicates that operators, age 60
years and above, are involved in a large
pe..rcantageof riding mower-related
mjudes. These operators should
evafuatetheir ability to operate the riding
mower safely enough to protect them-
selvesand others from serious injury.
• Keep machine free of grass, leaves or
other debris build-upwhich can touch
hotexhaust / engine pads and bum. Do
notallow the mower deck to plowleaves
or other debds which can cause build-
up tooccur. Clean any oil or fuel
spillagebefore operating or stodngthe
mach=ne. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor relatedtoloss-of-
controland tipover accidents, which can re-
sult in severe injury or death. All slopes
require extracaution, if you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstaclessuch as rocks, tree
limbs,etc.
Watch for holes, ruts,or bumps. Uneven
terraincould overtumthe machine. Tall
grass can hide obstacles.
Use slowspeed. Choose a low gear so
thatyou will not have to stop or shift
while on the slope.
Follow the manufacturer'srecommenda-
tions for wheel weights or counter-
weightsto improve stability.
Use extra care withgrass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do notmake sudden
changes in speed or direction.
Avoid starting or stoppingon aslope. If
tires lose traction, disengage the blades
and proceed slowly straightdown the
slope.
DO NOT:
• Do not tum on slopes unless necessary,
and then, ham slowlyand gradually
downhill, if possible.
• Do not mow near drop-offs,ditches,or
embankments. The mower could
suddenlytum over if a wheel is overthe
edge ofa cliffor ditch,or ifan edge
caves in.
• Do notmow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilizethe machine by
puttingyour foot on the ground.
• Donotusegrasscatcheronsteep
slopes.
Ill.CHILDREN
Tragicaccidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care o! another
responsible adult.
• Be alert and turn machine off if children
enterthe area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be sedously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine tree of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop end inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area isclear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max),
notacross.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the stope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes untess neces-
sary, and then, turn slowlyand gradu-
ally downhill, if possible.
_,Look for this symbol to point out
important safety precautions. It means
CAUTIONll! BECOME ALERTlt! YOUR
SAFETY IS INVOLVED.
_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_WARNING: Battery posts, terminals
and related aocessodes contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
3RODUCT SPECIFICATIONS
GASOLINE 1,25 GALLONS
.3APACITY UNLEADED
\NDTYPE: REGULAR
)ILTYPE SAE 10W30
API-SF-SJ): (ABOVE32 °F)
SAE 5W-30
(BELOW 32°F)
_)ILCAPACITY: W/FILTER: 4.5 PINTS
W/OFILTER: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
IGAP:.030")
3ROUND SPEED FORWARD:
'_MPH): 1sT 1.2
2_ 1.5
3RD 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSi
REAR: 10PSI
CHARGING
SYSTEM: 15AMPS @3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: UlR
BLADEBOLT 27-35 FT. LBS.
TORQUE:
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules,
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructionsunder "Mainte-
nance" and =Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (ifany). Ifa spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center(See REPAIR PARTS section of this
manual).
CONGRATULATIONS on your purchase
ofa newtractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualifyed service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
6
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
Steering
Boot q
1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Locknut
5/16-18
_ Steering
Wheel Adapter
Seat
(_Washer
17/32 x 1-3/16 x 12
Gauge
_(1) Knob
(1) Hex Bolt
5/16-18 x 1-1/4
Steering
Extension
Shaft
S,opeSh.e,II:l
(2) Keys
Video Cassette
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor aU parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(2) 1/2"wranch (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
'_ .---- 3/S HexBolt
Steering
Wheel
_.:_._./Insert
_T..._3/8 LockWasher
_"_-Larga Rat Washer
this manual, it means, from your point of
view, when you are in the operating
Steenng _._
position (seated behind the steering
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
Boot-------"--- _
Adapter--------___
5/16 Locknut _,,...._
Tabs
Extension
/ Shaft
_._5/16 Hex Bolt
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATrACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and lecknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securelyto 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steedng shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR
CHECK BA'rrERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: If this battery isput into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hourat 6-10
amps. (See "BATrERY" in Maintenance
section of this manual for charging
instructions).
8
Terminal
Batteej
Door
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securingseat to cardboard
pecking and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and fiat
washer loosely. Do nottighten.
6. Lower seat into operating position and
sit inseat.
7, Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Bolt
Rat W_er_
NOTE: You may now rollor drive your
tractor oft the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment liftlever to its highest
position,
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractorforward oft skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_kWARNING: Before starting, read,
understand and follow all ins|ructions in
the Operation section ofthis manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor]s clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press liftlever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place geamhift lever in
neutral position.
10.Turn ignitionkey to "OFF" position.
Continue with the instructionsthat follow.
INSTALLMULCHERPLATE
(Ifpreviouslyremoved)
1. Raiseandholddeflectorshieldin
uprightposition.
2. Placefrontofmulcharplateoverfront
ofmowerdeckopeningandslideinto
place,asshown,
3, Hookfrontlatchintoholeonfrontof
mowerdeck.
4, Hookrearlatchintoholeonbackof
mowerdeck.
ACAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Muldher
Deflector_ Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe piece. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary tochange
blades. The mulcher blades are de-
signed for discharging and bagging also,
CHECKTIRE PRESSURE
The tires on your tractor were overlnflated
at the factory for shipping purposes.
Correcttire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. Sea "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL B ELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
sectionof this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor,check to see that the brakeis
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
•#CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVlEWTHE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
,/NO remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. Sea that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAYEXTRA A'I-I'ENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
10
These symbols may appear on yourtractor or in literature suppled with the product.
Learn and understand their meaning.
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
EHO,NEOHENG,HEOFFOILPeESSUnEL,ONTSO.OVI,_MP ]_
FUEL CHOKE MOWER HEIGHT PARKINGBRAKE UNLOCKED
LOCKED
H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATFACHMENT KEEP AREA CLEAR SLOPE HAZARDS
PARKING BRAKE
MOWERLI_
DANGER. KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference,
Throttle/Choke
Contml
Clutch/Brake
Psdai
Attachment Ignition Switch
Clutch switch
Ammeter ..... -.
Gearshift Lever
Our tractorsconform to the safety standards of the
American National Standards Institute.
Ught Switch
U_
Lever
Plunger
Attachment
LiR Lever
Height
Adjustment
, Indicator
Parking Brake Lever
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'FFACHMENT CLUTCH SWITCH- Used
to engage the mower blades, or other
attachments mounted toyour tractor.
A'I'FACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for startingand
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turnsthe headlightson
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLF_JCHOKE CONTROL- Used
for starting and controllingengine speed.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Yourtractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Push-Into AttachmentClutch
Throttle/ SwitchPullOutTo
Choke
"Brake"
Position
Clutch/Brake .Engaged _
Pedal =Drive" Position Position
Posif_on
STOPPING
Lever
g Brake
MOWER BLADES -
• To stop mower blades,move attach-
ment clutchswitchto "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full =BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
• Turn ignitionkey to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
• Never use choke to stop engine.
IMPORTANT: Leavingthe ignitionswitch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause =browning" of grass. To eliminate
this possibility,always stop engine when
stopping tractor on grass areas.
_I_CAUTION: Always stoptractor
completely, as described above, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THROTrLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throftle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled bythe gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractorto a complete
stop before shifting or changing gears.
Failure to do so will shortenthe useful life
ofyour transaxle.
TO ADJUST MOWER currlNG HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp liftlever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heightsare
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relativelyhigh; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position.Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-rlNG
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt. 3/
8 washer, and 3/8-16 Iooknutand
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge .\ r_ \
Wheel _-_ _ _,_
Bracket_',_ i !_"_F--_
_ _J Shoulder
3/8 Washer._ _,_/'Bolt
GaugeWheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION: Do not operate the mower
withouteither the entire grasscatcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch AttachmentUft Lever
SwitchPullOutTo _ HighPosition
Engage., _._ .-S<_..._Lp_Wtion
_'_, Deflector
ueh,n%
Disengage" _
TO OPERATE ON HILLS
_I,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to rollslightlyas you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushingor towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push ortow tractor at more than
five (5) MPH.
NOTE: To protect hoodfrom damage
when transportingyour tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hoodto tractor (rope, cord,
etc.),
14
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specificationsof the manufacturer of your
tractor.Use common sense when towing.
Tooheavy of a load, while on a slope, is
dangerous.Tires can lose traction with
"theground and cause you to lose controt
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weightoil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do notthread the
cap ontothe tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstickis reached.
Do not overfill.
• For coldweather operationyou should
change oil for easier starting(See =OIL
VISCOSITY CHART" inthe Mainte-
nance section ofthis manual).
• To change engine oil, see the Mainte-
nance sectionin this manual
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_kWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run untilthe fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
[I, CAUTION: Fill to bottomof gas tank
fillerneck. Do notoverfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting_e enginefor thefirsttlme or if
the enginehas runoutof fuel,itwilltakeextra
crankingtimeto rnovefuelfromthe tankto
engine.
1. Sit on seat in operating position,
depress clutcWbrake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to =DISEN-
GAGED" position.
4. Move throttle control to choke position.
NOTE: Beforestarting,reedthewarmand
cold startingproceduresbelow.
5. Insert key into ignition and turn key
clockwise to "START" positionand
release key as soon as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, move throttle control
to fast position, wait a few minutesand
try again. If engine stilldoes not start,
move the throttlecontrol back to the
choke position and retry.
WARM WEATHER STARTING(50° F and
_oove)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine end
allow it to warm up for one minute
using the choke as described above.
15
COLD WEATHER STARTING ( 50=F and
below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
• The attachments can also be used
during the engine warm-up pedod.
NOTE: if at a I'_h _ (above 3000 feet)
or incoldtemperatures(below32 F) the
carburetorfuel mixturemay need to be
adjustedfor bestengineperformance. See
"TOADJUST CARBURETOR" inthe Service
andAdjustmentssectiono_thismanual.
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cutarea to the right of the tractor.
This will resultin a more even distribu*
tion of clippings and more uniform
cutting.
• When mowing largo areas, start by
turningto the rightso that clippings will
discharge away from shrubs, fences,
ddveways, etc. After one ortwo
rounds, mow in the opposite direction
making left hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dded clip-
pings. Make first cut relatively high;the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower end leave
undesirable clumps. Anow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cuttingperformance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suitthe terrain
and give best performance of the
attachment being used.
I
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
eady afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
16
AS YOU COMPLETE
Ch_d_BrakeOr_a,on t/ t/
CheW'arePm_ure I,/ t/
C_ed_OperatorPresenceand
T Interlock Syste¢_ I_
R CheckforLooseFast_ _ 1/7 I_
Sharpe_R_ace Mowor818de_ V'4
T Lub_,=.=,C.=_ t/ l/
0 CheexBat__
R c_,__ =ridTm_t= Vt V'
Che_ Transaxle Cooling
A_lu_8lade _$) T_ I,/s
A_u_ MotionOdwBen(s)T_ iV/s
Ch=_E,_,oO,=.=v_ V' t/
E Cleln Nr F'llter ql_=!
N CleanAirScreen f/'=
bM_pectMulfledSpark Armster 11_
Rep_caCaR_ (wtqutppeo_ V_.=
Re_a=asparkP_ug V' V"
Replace N_ Rlte_ Paper C8_tddge V*e
Replace Fue_ Filter
1 - CI_I_ m0nl OP_mv/_n o0emaing uetde¢i hlevy 10ed0¢ kl hl_t lld01_t ka_oemb=_ 5. N _ _1_ _¢lultab_ ily_em.
2 - _c= rr_= caemvw_mop_mtk_ m_ or 4usly ¢_-_=&o_ e. Not mqui_d if eq_p_d w_ m_ime,tee_e4me _wy.
3 - If eq_pped wi_ ol h. ci_nge el _e.y 50 hou_ 7. T_4e_ front =[de pk_ boll _o35 L._4. r_tdmu_
4 - Rep:o_ btede= rnom clteq _lm m0._tg i_ i_*_*/axe. Oo rxx o.e,t;ghlen.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
LUBRICATION CHART
Zerk Zerk
operatorabuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
(_)FrontWheel
Bearing
Zerk
periodically to propedy maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlocksystems for proper operation.
5. Check forloose fasteners.
_) SAE 30 or 10w30MOTOROIL
_) GENERAL PURPOSEGREASE
_) REFERTO Maintenance "ENGINE"
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricantswill attract
dust and dirt that will shorten the life of the
self-lubdcating bearings. Ifyou feel they
mustbelubricated,useonlya dry,powdered
graphitetypelubricantsparingly.
17
'= _-- ,--' shift
L__._ L_÷J Pivots
SECTION
Beanng Ze_
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stoppingdistance at high speed in
highest gear, then brake must be ad-
justed. (See =TOADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tiros free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objectsand other hazards that may
cause tire damage.
NOTE: To seal tirepunctures and prevent
flat tirosdue to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are workingproperly. If your
tractor does notfunction as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed and
attachment clutchcontrol is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2, Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex belt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
TrailingEdgeUp /
Blade Center j_
MandrelAssembly
Fat
,o k
_---Hex Bolt (Grade)*'*'*'*'*'*'*'*'*'_"__
*A Grade8 heattreatedboltcanbe identified
by sixlinesonthe bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
baiancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end untitthe blade is
balanced.
"_ _ Blade
BA'I'I'ERY
Yourtractor hasa battery charging system
which issufficient for normal use. How-
ever, periodic charging of the battery with
18an automotive charger will extend its life.
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