Craftsman 39535006 User Manual

Owners Manua

\

Door Opener

39°535006

CAUTION: READ INSTRUCTIONS AND RULES

FOR SAFE OPERATION CAREFULLY,

FASTEN THIS MANUAL NEAR THE GARAGE

DOOR AFTER INSTALLATION° PERIODIC
CHECKS OF OPENER ARE REQUIRED
TO INSURE SATISFACTORY OPERATION,,

BNDEX

Page

Features of Your Opener ................ 2

Specifications ............................... 2

You'll Need Tools ............................ 2

Safety Rules .................................. 3

Carton Check List ............................ 4

Accessories .................................... 5

Identify Your Door Type .................. 5

Assembly ........................................... 6

Installation .......................................... 10

Adjustment ................................ 18

Operation of Your Opener .................. 21

Radio Controls .......................... 22

Having a Problem? ....................... 24

Transmitter Schematic ................... 24

Wiring Diagram ............................. 25

Receiver Schematic ..................... 25

Repair Parts, Rail Assembly ........... 26

Repair Parts, Installation ............... 26

Repair Parts, Chassis Assembly ........ 27

How to Order Repair Parts ............. 28

Maintenance Agreements .......... 28

Sears Warranty ................................. 28

FEATURES OF YOUR OPENER

1o Opener Lights: Turn on and off automatically,

with 4-1/2 minute illumination for your safety and
convenience. Provide constant light when Work

Light control button is pressed..

2,. Safety System: Independent up and down force

adjustment.. Door reverses automatically when ob -

structed in DOWN direction Door STOPS when

obstructed in UP dkection

3o Emergency Disconnect: Putl cord disconnect

permits manual door operation.

4o Automatic Reconnect: Trolley halves reconnect

for automatic operation when opener is energized
after emergency disconnect.

SPECIFICATIONS

MOTOR SAFETY

Type . 1/2 horsepower permanent split capacitor
Speed t500 rpm

Volts ._ 120 Volts AC - 60 Hz Only
Current 4 5 amperes

DRIVE MECHANISM

Gear reduction
Drive

Lubrication

Length of Travet
Travel rate
Lamp

Door linkage

16:1

Chain & cable with two-piece trolley on

steel Tee rail
Motor is setfqubricated. Drive shaft bronze

off-life bearings
Adjustable to 7-1/2 feet
6 to 8 inches per second
On when door starts in travel, off 4-1/2

minutes after stop, Also separate Work

Light push button
Adjustable door arm PuIi cord trofley

release

5_ Motor Power: 1/2 horsepower permanently lubri-

cated motor with automatic reset

6., Digital Radio Controls: 19,683 codes from which
to choose Can be changed easily by the owner..

7o Easy Limit Adjustment: Limits of door opening

and closing adjusted by turning screws without re-
moving chassis cover:.

8, Vacation Push Button: When the Vacation Push

Button is ON, the openerwill not operate from the
transmitter. The door will operate in the UP direc-

tion ONLY from the Wall Control (or optional Key
Switch accessory, Page 5)

Personal

Electronic

Electrical

Limit device ....

Limit adjustment
Start circuit

Length (overall) . . 122-t/2 inches
Headroom required 2 inches

Shipping Weight 43 pounds

Push button & automalic reversal in down
direction. Push button & automatic stop

in up direction
Independent up & down force adjustment

screws

Motor overload protector and low voltage
push button wiring
Circuit actuated by limit nut
Screwdriver adjustrnenl on side panel

Low voltage push button or radio controI

DIMENSIONS

YOU'LL NEED TOOLS

During assembly and installation of your opener, the instruction will call for use of various hand tools. Have a

stepladder handy, and those tools illustrated below: Hammer, electric drill (also 3/16" and 5/16" drill bits), screw
driver, adjustable end wrench or socket wrench kit, wire cutters, tape measure, pliers and hack saw.

Pliers

Tape Measure

Wire Cutters

Screwdriver

Stepladder Adjustable End Wrench

Electric Drili Socket Wrench

Hack Saw

Claw Hammer

THIS SAFETY ALERT SYMBOL MEANS CAUTION -- PERSONAL SAFETY OR PROPERTY DAMAGE IN-
STRUCTION., READ THESE INSTRUCTIONS CAREFULLY,

THIS GARAGE DOOR OPENER IS DESIGNED AND TESTED TO OFFER REASONABLY SAFE SERVICE
PROVIDED IT IS INSTALLED AND OPERATED IN STRICT ACCORDANCE WITH THE FOLLOWING
SAFETY INSTRUCTIONS.,

FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL
INJURY OR PROPERTY DAMAGE,.

KEEP GARAGE DOOR BALANCED.. STICKING

OR BINDING DOORS MUST BE REPAIRED..
GARAGE DOORS, DOOR SPRINGS, CABLES,

PULLEYS, BRACKETSANDTHEtR HARDWARE
MAY BE UNDER EXTREME TENSION AND CAN

CAUSE SERIOUS PERSONAL INJURY° DO NOT
ATTEMPT ADJUSTMENTS. CALL A GARAGE

DOOR SERVICEMAN TO MOVE_ LOOSEN OR
ADJUST DOOR SPRINGS OR HARDWARE.

DO NOT WEAR RINGS, WATCHES OR LOOSE

CLOTHING WHILE INSTALLING OR SERVICING
A GARAGE DOOR OPENER°

TO AVOID SERIOUS PERSONAL INJURY FROM

ENTANGLEMENT, REMOVE ALL ROPES CON-
NECTED TO THE GARAGE DOOR BEFORE IN-

STALLING THE GARAGE DOOR OPENER..

DISENGAGE ALL EXISTING GARAGE DOOR
LOCKS TO AVOID DAMAGE TO GARAGE DOOR.

DO NOT USE FORCE ADJUSTMENTS TO COM-
PENSATE FOR A BINDING OR STICKING
GARAGE DOOR, EXCESSIVE FORCE WILL IN-

TERFERE WITH THE PROPER OPERATION OF

THE SAFETY REVERSE SYSTEM OR DAMAGE
THE GARAGE DOOR,, (SEE PAGE 19),.

FASTEN TH E CAUTION LABEL ON THE WALL
NEAR THE WALL CONTROL AS A REMINDER
OF SAFE OPERATING PROCEDURES_

INSTALL THE WALL CONTROL (OR ADDITION-
AL PUSH BUTTONS) OUTOFTHE REACH OF
CHILDREN, DO NOT ALLOW CHILDREN TO

OPERATE WALL CONTROL OR TRAN SM ITTERo
SERIOUS PERSONAL INJURY FROM A CLOS-
ING GARAGE DOOR MAY RESULT FROM ANY
MISUSE OFTHE OPENER.

INSTALLATION AND WIRING MUST BE IN COM-
PLIANCE WITH LOCAL BUILDING AND ELEC-

TRICAL CODES..

LIGHTWEIGHT DOORS REQUIRE SUBSTAN _
TIAL REINFORCEMENT TO AVOID DOOR

DAMAGE. (SEE PAGE 10)o

THE SAFETY REVERSE SYSTEM TEST IS IM-
PORTANT (SEE PAGE 20)4 THE GARAGE DOOR

MUST REVERSE ON CONTACT WITH A ONE-
INCH OBSTACLE PLACED ON THE FLOOR..

FAILURE TO PROPERLY ADJUST THE OPENER

MAY. RESULT IN SERIOUS PERSONAL INJURY

FROM A CLOSING GARAGE DOOR. REPEAT
TH E TEST AT LEAST ONCE A YEAR AN D MAKE
ANY NEEDED ADJUSTMENTS,.

CAUTION: ACTIVATE OPENER ONLY WHEN
THE DOOR IS IN FULL VIEW, FREE OF OB-

STRUCTION AND OPENER IS PROPERLY AD-
JUSTED,, NO ONE SHOULD ENTER OR LEAVE

THE GARAGE WHILE DOOR IS IN MOTION.,

DO NOT ALLOW CHILDREN TO PLAY NEAR
DOOR.,

USE EMERGENCY RELEASE ONLY TO DIS-

ENGAGE TROLLEY. DO NOT USE RED EMER-

GENCY RELEASE ROPE AN D HAN DLE TO PULL
DOOR OPEN OR CLOSED°

DISCONNECT ELECTRIC POWER TO GARAGE
DOOR OPENER BEFORE MAKING REPAIRS

OR REMOVING COVERS_

3

CARTON CHECK LIST

SEARS has packaged your Garage Door Opener in two cartons THE RAtLASSEMBLY CARTON CONTAI NS: a
three-piece rail, two hanging straps, straight door arm section* and rail assembly hardware,,

THE OPENER CARTON CONTAINS:
Opener Chassis

Plastic Light Lenses (2)

Transmitter and Clip (1)
Chain & Cable (in dispenser carton)*

2-Piece Trolley*

*ILLUSTRA'T'ED BELOW

Walt Control
Sprocket Cover*

Cable Pully Bracket*
Door Bracket & Plate*

Wedge Door Arm Section*

Header Bracket*
4-Strand BeFI Wire*
Owners Manuar

Hardware Bag

(includes Caution Label)

Chain & Cable

in Dispenser Carton

Inner

Trolley

Outer

Trolley

Sprocket

Cover

J

Cable
PulIey Door Bracket

Bracket and Plate

SEPARATE ALL HARDWARE FOR ASSEMBLY AND INSTALLATION PROCEDURES AS SHOWN BELOW,.

ASSEMBLY HARDWARE

(_ Lockwasher

5/16"(3)

Master Link

(2}

Nut

5116"- 18

(6)

Header 4 Strand

Bracket Bell Wire

Washered Screw

5116". 18xl/2'

(4)

*(2 mounted

in Chassis)

]L'sI I:IC oo

g 4

Carriage Bol!

II4"'-20x1/2'

(4}

@

Lock Nut

t/4" -20

(4)

Hex Screw

5/16"- 18 x 7/8

(2)

5/16'° x t"

Clevis Pin

_e Lock Washer

5/16"-18 x 7/8-

(4)

Chain Door Arm

Retainer (Wedge & SIraighl

Bracket Sections)

INSTALLATION HARDWARE

ol

Clevis Pin

5/'i6 " x 2_3/4-

5/16"-t8x2-1/2

12)

5/16" - 18xl-7/8'

(4)

8AB x 1"

(2)

(2)

w 5/t6"(6)

fl

Rope (3)

Handle Insulated

Cotter Pin

Staple (18)

Nul

5116"- 18

(6}

Accessories

Sears offers many useful accessories for you r garage door open er,They are illustrated below with Sears stock num-
bers and descriptions.

53708 _ EXTRA TRANSMITTER: Includes visor clip,,

53716 _ TOUCH CODE LOCK: Enables homeowner to open the garage door opener from the

outside by entering code on specially designed keypad,

53703 _// OUTDOOR KEY SWITCH: Opens the garage door automatically from outside when

transmitter is not handy

53717 OPEN DOOR INDICATOR: Provides an illuminated signal when your garage door

................._,_.,_ _

• ,.... _,. _; is open

53702

QUICK RELEASE KEY LOCK: Allows manual operation of your garage door from the

outside in case of power failure orwhere there is no service entrance For wood or
metal doors only

53710 _i _'_ '_FRARED REVERSING SENSOR: An optional system which provides auxiliary

t support to the safety features buitt into your opener. Sensors detect any obstruction

_'J " :'7 will cause a closing door to reverse and prevent an open door from closing.,

4

to your door while in the down cycte and transmit a signal to the opener, The opener

IDENTIFY YOUR DOOR TYPE FROM THESE ILLUSTRATIONS

SECTIONAL DOOR

CURVED TRACK

Highest Point of TraveI

ONE PIECE DOOR

NO TRACK

JAMB HARDWARE

Highest Poinl of Travel

ONE PIECE DOOR

HORIZONTAL TRACK

JAMB HARDWARE

Highest Point of Travel

ONE PIECE DOOR

NO TRACK

PIVOT HARDWARE

Highest Point of Travel

÷ " ._/ t

i

Track

" l_ck

.Jamb

Hardware

Door ,

//

Door

CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFERENCES
OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR

i CONSTRUCTION

r ....

tI

II

ii

Assembmy

TO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL YOU HAVE
COMPLETED STEP 8, PAGE 15.

STE P I Assemble Tee Rail & Attach Cable Pulley Bracket

,.,,i ::::=

TEE RAIL BACK _'

(TO CHASSIS V

CAUTION: Do not tighten the lock nuts until bolt ./ /A
necks are seated in square holes°

TeeRail /////

(End Section___

"eL_ C.r.._ea0,

_,_ / ,_/7_ki_ !f 4".20xl/2''

1/4" Lock Nut

Tee Rail

(Center Section

'_. Flange

_/'_" Squar_ " g

PROCEDURE: Place the 3 Tee rail sections on a flat
surface for assembly. TH IS IS IMPORTANT. The center
section has two connection flanges., The end sections

are identical.

Refer toillustration. BE SURE CENTER SECTION IS

POSITIONED ON THE CORRECT SIDE OF TEE
RAIL. (When assembled, Tee rail has a front-to-back

position as shown).
Bolt center rail section to end sections with the hard-

ware illustrated_

SQUARE NECKS ON CARRIAGE BOLTS MUST BE
SEATED IN SQUARE HOLES IN TEE RAILS,

Align front end of tee rail with cable pulley bracket and
connect as shown, Tighten screws and nuts securety_

Cable Pulley

Bracket

Lock Washer

r 5t16"

Nut

5f16"

Assemb v

S=_E P 2 Connect Trolley & Attach Chain Retainer Bracket

Asa temporary stop, insert ascrewdriver into Tee
rail as shown. Slide the inner trolley onto the Tee

rail, as shown, until it is firmly against the screw-
driver,Slide the outer trolley onto the Tee rail until it
partially engages the inner trolley and stops

TO FULLY ENGAGE TROLLEY: With a hammer,

firmly tap the back end of outer trolley just below the
rail guide. Outer trolley must move forward to fully

engage inner trolley., Be careful to avoid damaging
trolley spring,

Lock Washer _,,,_5/17"

Outer

Nut

6"

Temporary Stop

Screwdriver

Cable
Pulley

Bracket

USE ON LY THOSE SCREWS MOUNTED

@

PROCEDURE: Place opener chassis on packing
material to protect cover,, For convenience, place a
support under the cable pulley bracket,

Remove 5/16"-18xt/2" washered screws mounted
in top of opener chassis, Align holes in back end of
Tee rail with holes in opener chassis, Fasten the rail
to the chassis with washered screws previously
rein eyed. CA UTION: USE ONL YTHESE SCREW St

Use of any other screws will cause serious dam-

age to door opener. Tighten screws securely

Insert a 5/t 6"-18xt/2" washered screw into the per _

manent stop hole in the Tee rail back section as
shown.. Tighten securely with a 5/16" nut.

IN TOP OF OPENER CHASSlS. FAILURE

TO DO SO WILL CAUSE SERIOUS DAM-

AGE TO THE DOOR OPENER,

inNnu_r X ). ' , Chain

Trolley

Shaft

Fiat End

5/16" _..

Retainer

Bracket

Tl_readed

End

Attach inner nut, lock washer, chain retainer bracket
and outer nut to trolley shaft in the order shown The

retainer bracket should be kept in the illustrated

position DO NOT TIGHTEN NUTS UNTIL STEP 5,

PAGE 9

Nut

5/16"-18

Tee Rail

(Back Section)

Assembly

CabIe

Pin

Notch Bar

ST_ P 4. Install Chain and Cable

DO NOT REMOVE CHAIN AND CABLE FROM DIS.

Master

Link

Flat End

Troliey

Shaft

PENSER CA RTON.

Detach cable from side of carton and fasten to trolley

with a master link from coin envelope

MASTER LINK PROCEDURE: Push pins of master
link bar through loop of cable and hole in fiat end of

trolley shaft Push cap onto pins and into notches
Slide clip-on spring over cap and into pin notches

until both pins are locked in place..

Opene{ Chassis

Sprocket

CAUTION: Keep chain taut while dispensing from
carton to help prevent kinking°

Slide trolley tight against screwdriver stop Dispense
cable around pulley bracket. Proceed back around

the opener sprocket and forward to chain retainer
bracket. Be sure teeth on chassis sprocket engage

chain.
Connect chain to chain retainer bracket, as shown in

inset, using second master link from coin envelope

NOTE: Check to make sure chain is not twisted.

Chain

Washered Screw Bracket

5/t 6"-t 8xl/2 °`

Retainer

Master

Link

Threaded End

of Trolley Shaft

Chain

Tee Rail

As a permanent trolley stop, insert 5t16" washered

screw into remaining hole in Tee rail front, Tighten se-
curelywith 5/16" nut. REMOVE TEMPORARYSTOP

INSERTED IN STEP 2,

5/16"-t 8

Cable
Pultey

Bracket

_tley

Master

Link

Ass÷mbUv

g_g P 5 Tighten the Chain and Cable

OAUTIONt Keep chain from twisting as nuts are
turned,

Loosen Tighten

Inner Outer

Nut Nut

Chain

Retainer

Bracket

Trolley

O Lock

Washer

Chain

i

Base of Tee Rail

PROCEDURE: Connect chain and cable to threaded
shaft of trolley in the order illustrated: inner nut, lock-

washer, chain retainer bracket and outer nut
Tighten the chain and cable by threading outer nut

toward trolley,
Chain is properly tightened when it is approximately

1/2" above the base of Tee rail midway between

cable pulley bracket and chassis.
When chain tension is correct, turn inner nut toward

chain retainer bracket until tight,

Sprocket noise can result if chain is either too
loose or too tight.

CAUTION: Do not overtighten chain and cable.

Refer to Page 21.

1/2 Inch

STEP (_ Attach Sprocket Cover to Opener Chassis

Sprocket

Cover

PROCEDURE: Attach sprocket cover to chassis as
shown in Illustrations (A) and (B). insert back tab in

chassis slot Then bend cover forward and insert
front tab in slot provided on mounting plate,

tl

Mounting

Plate

ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE.

CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES. WHERE DIFFER-

ENCES OCCUR, BE SURE TO FOLLOW ONLY THOSE INSTRUCTIONS WHICH APPLY TO YOUR DOOR

CONSTRUCTION,,

DO NOT WEAR WATCHES, RINGS OR LOOSE CLOTHING WHILE INSTALLING OR SERVICING A DOOR OPENER°

KEEP GARAGE DOOR BALANCED. STICKING OR BINDING DOORS MUST BE REPAIRED. GARAGE DOORS,
DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TEN-

SION AND CAN CAUSE SERIOUS PERSONAL INJURY,, DO NOT ATTEMPT ADJUSTMENTS. CALL A GARAGE

DOOR SERVICEI_IAN TO MOVE, LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE,.

9