Read the Operator's Mamuii
and Follow All Warnings
and Safety Instructions.
Failure To Do So CanResult
in Serious Ityury.
Always Wear Eye Protection
m/CRAFTSMflN
32ce GAS BRUSHWACKER
2 Cycle Engine
• Assembly
• Operation
Fuel Mix 40:1
• Maintenance
• Repair Parts
TM
Sean, Roebuck and Co., Hoffman Estates, IL 6017P U.S.A.
!ONE YEAR LIMITED WASRAMY ON CRAFTSMAN GAS - POWERED BRUSHWACKER® BEADED TRIMMBRt:
For one year from the date ofpurchase, when this Craftsman Gas-Powered Brushwackeris maintained, lubricated, and tuned
up accordingto the operating and maintenance instructions in the operator’s manual, Sears will repair, free of charge, any defect
in materials or workmanship.
This warranty excludes the blade, nylon line, spark plug, and air filter, which are expendable parts and become worn during
normal use.
If this Brushwacker is used for commercial purposes, this warranty applies for only 90 days from the date ofpurchase. If this Bnishwacker
is used for rental purposes, this warranty applies for only 30 days from date of purchase. This warranty applies only while this product is in
use in the United States. ,
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE BRUSHWACKER TO THE NEAREST SEARS SERVICE CENTER IN THE
UNITED STATES. .
Thiswarrantygivesyouspecificlegalrights, and you may also have other rights which vary from state to state,
SEARS, ROEBUCK AND CO. DEPT.817WA HOFFMAN ESTATES, IL 60179
lABLE OF CONTENTS
WARNINGS iVND SAFETY INSTRUCTIONS
KNOW YOUR TOOL................................................................ 5
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U,8. PATENTS;
4 D3S.813! 4,0S2,1g9i 4,112,«53; 4.181,820; 4,1«2,812: 4, 183,138; 4,188,833; 44ll.p®^
4!28S,«?fit 4.382,0«; 4,451,883; 4,788,185; 4,833,465; 4,841,928; 4,840,028) 5,020.225; A
D324,051. OTHER US. AND FOREIGN PATENTS PENDING.
2-Cyde, Air-C<xiled
32cc -
Operating — 7500
Idle -2800 -3200
Solid State
Spark Advance —
Non-adjustabtc
Diaphragm All Pasitions with
adjustable fuel mixture jets .
Push Button
Auto Rewind
Temperature Limiting (not spark
arresting; see Notice, p.6)
Centrifugal
71-83854 (CJ-14)
.025"
.010'7.014"
Gasotine/Oi! Mixture-40:1
,080" Diameter Sears Laser
Line*
4 point 8" Blade
PRIMER BULB
SHOULDER STRAP.
HANDLEBAR
SAFETY LABELS
4TtKrrH
WEKDBLADK
MUFFLEB&
•MUFFLER
GUARD
SPARKPLUG
A WARNINGS AND SAFETY INSTRUCTIONS
(See Additional Safety Instructions throughout this Manual) .
A DANGER - THIS POWER TOOL CAN BE DANGEROUS! Thlaimit cancauseserioua
ii^ury including amputation or blindnesa to the operator and others. The warnings and safety instruc
tions in this manual must be followed to provide reasonable safety and efficiency in iising the unit. The
operator is responsible for following the warnings and instructions in this manual and on the unit. Read
the entire Operator’s Manual before assembling and using the uniti Restrict the use of this unit to persons who read,
understand, and foÜow the warnings and instructions in this manual and on the unit.
Adanger
BLADE CAN THRUST VIOLENTLY
AWAY FROM MATERIAL IT DOES
Always wear safely eye protection.
Always wear heavy, long pants, long sleeves,
boots, and gloves, waring safety leg guards is rec
ommended. Do not go barefoot or wear sandals,
jewelry, short pants, short sleeves, loose clothing,
or clothing with loosely han^g ties, straps, tas
sels, etc.; they can be caught in moving parts. Be
ing fully covered will help protect you from pieces
of toxk plants such as poison ivy thrown by blade
or trimmer head which could be more of a hazard
than touching the plant itseE
Secure hair so it is above shoulder length.
Do not operate unit when you are tired, ill, or un
der the influence of alcohol, drop, or medication.
Wear hearing protection if you use the unit for
more than I-1/2 hours per day. .
Never start or run the engine inside a closed room
or building. Breathing eadiauat fumes can loll.
Keep handles free of oil and fuel.
Always use the handlebar and a properly adjusted
shoulder strap with a blade. See “Assembly.”
. UNITIMAINTENANCE SAFETY
Look for and replace damaged or loose parts be
fore each use. Look for and repair fuel leaks before
use. Keep the unit in good working condition.
Throw away blades that are bent, warped,
cracked, broken, or damaged in any other way.
Beplace trimmer head parts that are cracked,
chipped, broken, or damaged in any other way be
fore using the unit.
Maintain the unit according to recommended pro
cedures. Keep the blade sharp. Keep the cutting
line at the proper length.__________________
Use only .080” diameter SEARS Laser Line®.
Never use wire, rope, string, etc.
Install the reqxured shield properly before using
the unit. Use the metal shield for all weed blade
use. Use the plastic shield for all line trimmer use.
Use only specified blade or trimmer head; make
sure it is properly installed and securely fastened.
Never start engine with clutch shroud removed.
The clutch can fly off and cause serious ^ury
Be sure blade or trimmer head stops turning when
engine idles.
Disconnect the spark plug before performing
maintenance (except carburetor adjustments).
Make carburetor a^ustmenta with the lower end
supported to pre^nt the blade or trimmer line
from contacting any object. Hold the unit by hand;
do not use the shoulder stnqp for support.
‘ Keep others away when malting carburetor ad
justments.
Use only genuine SEARS accessories as rerom
mended for this unit.
.................................
Ifaituationê occur which are not covered in thie manual u*e care and good judgment.
CUSTOMER ASSISTANCE HOTUNE» 1 -800-23^878j,
---------------------------------
If you need euaistanee, contact your Autiuoriz&i Service Dealer or the
_ _
_________
• Have all maintenance and service not explained
in this manual performed by aij Authorized Ser
vice Dealer.
A FUEL SAFETY
• Mix and pour fuel outdoors.
• Keep away from sparks or flames.
• Use a container approved for fuel.
• Do not smoke or allow smoking near fuel or the
unit or while using the unit.
• Wipe up aU fuel mills before starting engine.
• Move at least 10 feet (3 meters) away from fueling
site before starting engine.
• Stop engine and allow unit to cool before remov
ing fuel cap.
• Empty the fuel tank before storing the unit. Use
up fuel left in the carburetor by starting the en
gine and letting it run until it stops.
• Store unit and fuel in an area where fuel vapors
cannot reach sparks or open flames from water
heaters, electric motors or switches, furnaces, etc.
A rtTfrriirTKri^ QA VV'TfV
• Inspect the area to be cut before each use. Remove
objects (rocks, broken glass, nails, wire, string,
etc.) which can be thrown or become entangled in
the blade or trimmer head.
• Keep others including duldren, animals, bystand
ers, and helpers outside the 60 foot (20 meter)
Haz^ Zone. Stop the engine immediately E you
are approached.
• Always keep engine" on the right-hand side of
our body
fold the unit firmly with both hands.
?
• Keep firm footing and balance. Do not over-
reacm.
• Keep blade or trimmer head below waist level.
• Do not raise the engine above your waist.
• Keep all parts of your bodv away from blade, trim
mer head, and mtifiler when engine is runnning.
• Cut from your right to your left.
• Use only for jobs explamed in this mamlal.
A TRANSPORTING AND STORAGE
• Stop the unit before carrying.
• Keep the muffler away from your body.
• Allow en^e to cool and secure unit before i
ing or trmisltirting it in a vehicle.
• Emply the rael tank before storing or transportingthe unit. Use up fuel left in the carburetor by
staitmg^eengineandlettingitrununtiHtstops.
• Store unit and fuel in an area where fUel vapors
cannot reach ^arks or open flames from water
heaters, electric motors or switches, furnaces, etc.
• Store unit so the blade or line limiter cannot acci
dentally cause injury The unit can be hung by the
bracket below engine or by tube.
• Store the tmit out of reach of children.
............................................
.................
I stor-
Exposure to vibratioiia throng prolonged use of gasoline powered hand tools could canae blood vessel or n^e
SAFETYNOnCB
damage in the fingers, hands, and wrists of people prone to circulation disorders or abnormal sweUings. Pro-
occur such as numbness, pain, loss of strength, change in sldn color or texture, or loss of feeling in the fingers,
hands orwrists, disconthiue theuse of this tool andsoekmediealattentten. An anti-vibration »lem does not
goarastM the ayoldaBoo of these probleiaa. Uiere who opcmte tools on « oonthtoal aBd regular basis
must memiter closely their physical condition and the condition of this tooL
KMOW YOUR TOOL
A. IMTROmiCTlON
____________________
Your Weedwacker” is a high quality product designed for
tough jobs. Its versatility will help you make short work
of a variety of jobs.
Special Features Include:
. • Reversible4>point\¥eedBladeforgras$, weeds and
brush up to'/4 inch in diameter. -
• Semi—automatic line feed trimmer head for trim
ming, mowing, sweeping, and scalping.
UNPAGICING INSTRUCTIONS
1. Remove contents from the carton if you have not
done so.
2. Check parts against the list below.
3. Examine parts for damage. Do not use damaged parts.
4. Notify your Sears Store immediately if a part is miss
ing or damaged.
NOTE; Your unit has been shipped with a plastic
shipping guard over the primer bulb (see
“Specifications” for location). Remove and
discard the plastic shipping guard.
NOTE: It is normal to hear the fuel filter rattle in an empty
fuel tank.
___________
<
,
CARTON CONTENTS
KEY
Na
• '
•
■ :
-•-“1
"*• i
«,
* • j
■ •
•
•
^ •
'"V "'
■ A. B.
D.
E.
• ■■E .
*
1.
■J. ,Hex Nut1
K.
* L
Engine .
Drive Shaft/Bearing Housing Assembly
w/Safcty Labels
Handlebar
Plastic Shield - Trimmer Head
Trimmer Head
Metal Shield * Blade
Weed Blade - 8 inch, 4-point
Shoulder Strap w/Waming '
• 1
2-cycle Engine Oil
Operator’s Manual (not shown)
■ Lwse Parts Bag {not shown)
. (
LOOSE PARTS BAG CONTENTS:
Mounting Block • Handlebar1
NOTE; This Hardware is packaged in the Plastic Bag. Refer to
the Hardware reference letters below during assembly.
HARDWARE SHOWN ACTUAL SIZE
nMn
J.
ASSEMBIiY
(If tool is received assembled, repeat all steps in this section to be sure assembly is correct pnd is ad
justed for the operator.)
PREPARATION
This Manual is designed to help you assemble the tool
and to provide its safe operation. It is important that
you read the entire manual to become familiar with
the tool before you begin assembly. If you have any
questions or need further assistance, call our
CUSTOMER ASSISTANCE HOTLINE at
1-800-235-5878.
1. Read your Operator’s Manual
2. Tools you will need;
— Hex Wrench provided with the tool.
— Adjustable Wrench
— Standard Screwdriver
ASSEMBLY STEPS (Refer to illustrations)
TUBE
• Place the two screws “A.” into the holes on the
engine as shown in the illustration. Make sure
screws are fully seated in the holes.
• Position the. nuts . “ I. ” in the lower holes.
• Tighten the screws with the hex wrench (pro
vided) just enough to hold the hardware to
gether while holding the locknuts with your
other hand.
• Remove the packing cover from the straight
end of the shaft housing if so equipped. Your
unit may not have a packing cover.
NOTE; Make sure the shaft inside the tube does
not fall out of the tube. Dirt on the shaft will sig
nificantly reduce the life of the unit. If the drive
shaft falls out of the housing, clean, re-lubricate,
and re-install. See “Drive Shaft Lubrication” in
the Customer Responsibilities section.
• Align the bottom groove on the tube with the
ridge on the lower wall of the engine opening.
• Turn the shaft to align the sguare end of the
shaft with the square hole inside the front
opening of the engine.
• Firmly push the tube into the en^ne opening
until the top groove is no longer visible.
• Tighten screws “A.” alternately with the hex .
wrench until secure.
__
-6
2.THmcrrrLE CABLE
fCAimowil Do not kink the throttle cable.
a. Slide the Throttle Trigger Housing away from the
Foam Grip.
NOTE: Before performing step “b”, push the barrel
end of thè throttle cable into the sheath until the
barrel contacts the sheath.____________ f
b. Insert the Throttle Cable through the tunnel in the
Foam Grip until the end of the Cable extends at
least 2 inches be^nd the Grip.
c. Hold the Trigger away from the Drive Shaft Hous
ing and insert the barrel end of the Throttle Cable
into the round opening in the Trigger. _________
NOTE: When inserting the barrel end of the
Throttle Cable into the round opening in the
Trigger, make sure that the barrel is completely
inserted and the Throttle Cable is located in the split
in the Arm. _______
, ’
d. Push the Trigger back into the Housing while guid
ing the Cable through the split in the aim. Guide^
the arm into the Foam Grip tunnel while replacing,
the Throttle Trigger Housing flush against the Grip?
e. Hold Trigger against the Foam Grip while insert- '
ing the screw “B.” and Nut “I.” See Caution below.
___________
_
_
1/8 "PLAY
ICAUTIOM; I Do not overtighten the screw. Make
sure the trigger will move freely. There must be at
least 1/8 "free play in the trigger. Make sure the
trigger will move freely so the engine can fully
return to idle when the trigger is released. The
trimmer head must not turn at Idle speed to avoid
serious injury to the operator and others.
__________
3.HANDLEBAR
i^WARNlNG
The handlebar mounting block must be placed above the
point of the arrow on the safety labels. The handlebar
is a barrier to keep the blade away from the operator’s
feet.
a. Position either side of the mounting block on the^
drive shaft Hou'sing above the arrow on the Safety
Labels.
b. Place one of the covers below the drive shaft Hous
ing and secure it to the mounting block with 2
screws finger^ti^ten only.
c.
Align the Handlebar with the straight barrier por
tion to the left and the curved portion to the right.
d. Position the Mounting Block between the arrows
on the short, straight section of the.Handlebar.
e. Place the remaining Cover over the Handlebar and
secure it with two screws “C.”; finger tighten onlyT
f. Be sure the Handlebar is installed correctly, then
- tighten each screw securely with a wrench.
________________
CURVED
PORTION
GRIP
\ BARRIER
PORTION
>
/ BARRIER
portion
Cs«' SHORT
X ^STRAIGHT
PORTION
MOUNTINt:
BLOCK
AW4RN1II0
The long, straight portion of the Handlebar must be
installed to provide a barrier between the operator
and the spinning blade.
COVER
B.FOE LINE TMMMEB USE
A WARNING
The plastic shieM must be properly installed for
all Ime trimmer usage. The plastic shield pro
vides partial protection &om the risk of thrown
objects to the operator and others and is
equipped with a line limiter which cuts excess
line to the proper length. ____________________________
A WARNING
Failure to install shield in the position shown
can result in serious iipjury to the oper
ator. The length of the shield must be aligned
with the len^h of the drive shaft housing. Di
rect the widest part of shield toward the engine
NOTE; Remove the metal shield md blade before
inatAlling the plastic shield and tnmmer head.
1. Place the shield under the bearing housing and
align screw holes.
r.AtmONTl The line limiter (on the underside of
the shield) is sharp and can cut you. .
2. Insert screws “D.” through the bearing housing
into the shield. ^
Tighten the screws evenly and securely.
3.
Remove the packing cover from the arbor shaft if so
4.
equipped.
Install grass washer “K.” over the arbor shaft. Make
sure the grass washer is against and curved over the
dust cup. _ . ,
Start threading the trimmer head onto the arbor
6.
shaft. ^ . .
Align the hole in the dust cup with the hole in the
7,
center front of the bearing housing by turning the
dust cup. Then, insert the small hex wrench (pro
vided) into the migned holes to keep the arbor shaft
from turning. .
__________
'' ■
8. Tighten the trimmer head agEunst the washer and
dust cup while holding the hex wrench.
9. Remàve the Hex wrench.
NOTE; To remove the trimmer head, insert the
hex wrench into thè aligned holes in the dust cup
and hearing housing. Unthread the trimmer hean.
Be sure to store ^ass washer “K.”, plastic shield, 4
shield screws, and hardware with the trimmer head
for future use.
S. fUR WEED BLADE USE
■EAJUNti
HOUSINC^
CLAMf-^
•Screw“C.
CAUTION; I Wear protective gloves when
handling or perform ing maintenance on the blade to
help avoid injury.
NOTE; Remove the Plastic Shield, Trimmer Head,
and Grass Washer before installing the Metal Shield
and Blade.
a. Place the Metal Shield under the Bearing Housing,
aligning screw holes. Be sure wide end of metal shield
is toward the engine.
b. Position the retention plate “ L.” on the underside
of the Metal Shield and align screw holes. Make sure the
flat side of the Plate is against the Shield.
c. Insert screws “C.” (one at a time) through the Bearing
Housing, Shield, and Retention Plate.
d. Tighten the Screws evenly and securely with a hex
wrench.
e. Install the Dust Cup over the Arbor Shaft.
f. Install the Blade over Arbor Shaft, making sure the
hole in the center of the Blade is fitted around the raised
center .step on the Dust Cup.
g. Install flat washer “F.”, cupped washer “G.”, and
nut “H.”„ Be sure cupped washer “G.” is installed
as shown in (lower inset).
METAL
SHIELD
\
Retention
Plate“ L.”*'
1^ARBOR
SHAFT
DUST CUP
Washer “F.” •
Washer “G." •
(see inset)
Nut “H."*
V -
h. Line up the hole in the Dust Cup with the hole irt the
side of the Bearing Housing by turning the Dust Cup.
i. Insert the smal I hex wrench provided into the al igned
holestokeeptheArborShaftfromtuming.
j. Tighten nut *“II." firmly with a wrench while hold
ing hex wrench in position.
k. Remove the hex wrench.
l. Turn Blade by hand. If the Blade binds against the
Shield, the Blade is not centered. Reinstall the Blade.
m. Proceed to “Should Strap” instructions, this section.
NOTE; To remove the Blade, insert rod Into
aligned holes. Unthread the Hex Flange Nut and
• remove pans. Be sure to store the Retention Plate,
Hex Flange Nut, Beveled ’Vfeher, Flat ^^(hsher and
Metal StUeld with the Blade for safe keeping.
Cupped Side
Toward
Blade
HEX WRENCH
* Awarndig
Barts iMted with * are critical and must be
supplied by Sears. fUlure to use proper p<uts
can cause the blade to fly off and seriouBly hull
Washer “G.’
ft.SHOuuimsmAJ’CLAMi* „
a. Align the shoulder strap damp between the assist
hantUe and the throttle trigger housing.
b. Firmly push the shoulder strap damp onto the
drive shaft housing. Be sure that the shoulder
strap damp is installed with the „hex
shaped recession (on the damp) facing the same
side of the drive shaft housing as the barrier por
tion of the handlebar.
c. Drop the threaded end of screw “E.” through the
opening in the top of the T—handle.
d. Pull on the threaded end of the screw to bring the
square head of the screw past the pin inside the
T-handle.
e. Seat nut “ 1 in the hex-shaped recession on the
back side of the shoulder strap damp.
f. Insert the threaded end of screw “ E." through the
hole in the shoulder strap damp; thread the screw
into nut “ J. ” and tighten firmly by hand only.
...............................
_______________
__________ _____
Screw E.
SQUAREHEAD
SCREWSEATED
PIN
I. SHOULDER STRAP
A WARNING
Proper shoulder strap and handlebar adi«»**
ments before starting the engine are required for
safe and efficient use.
1. Try on shoulder strap and adjust for fit and balance
before starting the engine and beginning a cutting
operation. _
2. Place shoulder strap on vour left shoulder with the
Danger Bign on your back and hook to the ri|ht side
of your waist.
NOTE; A one-half twist is built in the shoulder strap
to allow the strap to rest flat on the shoulder.
To Tnake sure the strap rests flat on your body,
place the double portion across your front and the
single portion across your hack. .
3. Adjust the strap so that the hook will be about 10 in
ches below the waist when the hook is attached to
the shoulder strap.
4. Fasten the shoulder strap hook to the clamp and lift
the tool to the operating position.
5. Check for the following:
a. Left arm fuUy extended, hand holding handlebar
grip,
b. Right hand holding the top handle, fingers on
the throttie tri^r. .
c. Engine below waist level.
d. Shoulder strap pad centered on left shoulder.
e. Danger sign centered on your back.
f. Full weight of tool on left shoulder.
g. Without operator bending over, the blade or
trimmer head is near and parallel to the ground
and easily contacts material to be cut.
6. Modify these mitiai adjustments as necessary for
comfort and control but do not locate the handlebar
mounting block below the point of the arrow on the
safety labels. Do not locate the shoulder strap clamp
dlebar mounting Mock.
Position the handlebar for height. .
Be sure the handlebar is installed correctly, then
________________
tighten each screw secturefy with the larp hex
wrench.
10
.....
T-HANDLE
TOP VIEW OF
T-HANPLE
OPERATING POSITION
Danger Sign
Centered on
Your Back
POSITION HANDLEBAR FOR
Over 6’—*#
Distance A'
T-HANDLE AND
SCREW ASSEMBLED
Rotation
Direction
OPERATING HEIGHT
------
Operator’s Height
Less than 6 feet
6 feet & over
6’to 5’5"
Distance A
4 inches
2 inches
FUELING YOUR ENGINE
BEFORE FUELING ENGINE:
AWARNESTG
Be sure to read the fuel safety information in the Warn
ings and Safety Instructions section on page 4 of this
manual before you begin.
If you do not understand the fuel safety section DO NOT
attempt to fuel your unit; seek help from someone that
does understand the fuel safety section or call the Cus
tomer Assistance Hotline at 1-800—235-5878,
GASOLINE
The two—Qfcle engine on this product requires a fuel mix
ture of regular unleaded gasoline and a high quality en
gine oil for lubrication of the bearings and other moving
parts. The correct fuel/oil mixture is 40:1 (see Fuel Mix
ture Chart). Too little oil or the incorrect oil type will
cause poor performance and may cause the engine to over
heat and seize.
Gasoline and oil must be premixed in a clean approved fuel
container. Always use fresh regular unleaded gasoline.
IMPORTANT! Experience indicates that alcohol
blended fuels called gasohol (or using ethanol or metha
nol) can attract moisture, which leads to oil/gas separa
tion and formation of acids during storage. Acidic gas
can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be
emptied before storage, for 30 days or longer. Drain the
gas tank, then run the fuel out of the carburetor and fuel
Knes by starting the engine and letting it run until it
stops. Use fresh fuel next season. See STORAGE
instructions for additional information. Never use en
gine or carburetor cleaner products in the fuel tank or
permanent damage may occur.
2-CYCLE OIL:
CRAFTSMAN 40:1 2 cycle oil is strongly recommended.
This oil is specially blended with fuel stabilizers for
increased fuel stability (extends fuel life up to 5 times
longer) and reduced smoke. ■
If CRAFTSMAN 2 cycle oil is not available, use a good
quality 2 cycle AIR-COOLED engine oil that has a
recommended fuel mix 40:1.
IMPORTANT! Do not use:
• AUTOMOTIVE OIL
• BOAT OILS (NMMA, BIA. etc.)
These oils do not have proper additives for 2—cycle,
AIR-COOLED engines and can cause engine damage.
GASOLINE AND OIL MIXTURE
Mix gasoline and oil as follows:
• Consult chart for correct quantities.
• Do not mix gasoline and oil directly in the fuel tank.
FOR ONE GALLON:
• Pour 3.2 ounces of high quality, 2-qycle engine oil
into an empty, approved one gallon gasoline con
tainer.
• Add one gallon of regular unleaded gasoline to the
gallon container, then securely replace the cap.
Shake the container momentarily. ^
• The mixture is now ready for use. Fuel stabilizer
can be added at this time if desired; follow mixing
instructions orn^he label.
FUEL STABILIZER ,
Fuel stabilizer is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container.
Always follow the fuel mix ratio found on the stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor.
You do not have to drain the fuel tank for storage if you are
using fuel stabilizer.
CRAFTSMAN 40; 12 cycle engine oil ii specially Wended
with fUel stabilizers. If you do not use this Sears oil, you
can add a fuel stabilizer (such as Craftsman No. 33500) to
your fuel tank.
FUEL MIXTURE CHART
40:1 FuehOil Mix Ratio
Gasoline
1 gallon
1.25 gallons
2.5 gallons
Oil (fl. oz.)
3.2
4.0
8.0
-
C. STARTING IMSmUCnONS (For location
BEFORE STARTING THE ENGINE:
• Fuel engine. Move 10 feet (3 meters) away from fuel
ing site.
A WARNING ^ ~
The trimmer head will turn when the engine
starts, ■
• Rest engine and shield on ground, supporting trim
. mer head off ground.
NOTE; Remove and discard the plastic shipping
guard on the primer bulb (if so eqtiipped).
STARTING A COLD ENGINE OR WARM ENGINE
AFTER RUNNING OUT OF FUEL:
• Make sure the switch is in the "On” position.
• Move the choke lever to the “Full Choke” position.
• Slowly press the primer bulb 6 times.
• Squeeze and hold the throttle trigger. Keep the
throttle trigger fully squeezed until tm engine runs
smoothly.
• PuU starter rope sharply 5 times.
Mom The en^
start before the 5
mediately.
________________________________
of controls, refer to “Specifications,”)
• Squeeze and hold the throttle trigger. iCeep iAe
throttle trigger fully squeezed until the engine runs
smoothly.
» Pull starter rope sharply until engine runs, but no
more than 5 pulls.
• Allow the engine to ran 15 seconds, then move the
choke lever to “Off Choke.”
NOTE; If engine has not started, pull starter rope 5
more pulls. If engine still does not ran, it is probably
flooded. Proceed to “Starting a Flooded Engine.”
• To stop the engine, move switch to the “Off” position.
STARTING A FLOODED ENGINE;
Flooded en^es can be started by placing the switch
in the “On” position and the choke lever in the “Off
Choke” position; then, puH the rope to clear the en
gine of excess fiiel. This could require pulling the
starter rope many times depending on how badly the
unit is flooded.
If the unit still doesn’t start, саП the Customer Assis
tance Hotline at 1—800—235—6878.
• Move the choke lever to the “Half Choke” position.
• PuR the starter rope sharply until the engine runs,
but no more than 6 pulls. .
ишт If the enmne has not started after 6 pulls (at
half choke), check to make зггге the switch and the
choke lever are in the proper positiona. Then, move
the choke lever to the ‘'Full Choke” position and
press the primer bulb 6 times; squeeze and hold the
throttle trigger and ргШ the starter rope 2 more
times. Move the choke lever to “HalfChoke” and pull
the starter rope until the engine runs, but no more
than 6 more pulls.
NOTE; If the engine still has not started, it is prob
ably flooded. Proceed to “Starting a Flooded En
gine”
• Allow the engine to run 15 seconds, then move the
choke lever to “Off Choke." Allow the unit to run for
30 more seconds at “Off Choke” before releasing the
throttle trigger.
NOTE: If engine dies with the choke lever at the “Off
Choke” position, move the choke lever to “Half
Choke” and pull the rope until the engine runs.
• To stop the engine, move the switch to “Off.”
_
____
A WARNING
Avoid any bodily contact with the muffler when
atarting a warm engine. A hot muffler can cauae
seriousbuma._________________
STAKTOIO A WASM ШОШЕ THAT ИА1 NOT
ЯШ OOT OF FUIX.|
a Make sure the switch is in the "On” position.
* Move the choke lever to the “Half Choke” position.
12
D. OPERATING INSTRUCTIONS
• When using the blade, bring the engine to full
throttle before entering the material to be cut. The
blade has maximum cutting power at fuU throttle and
is less likely to bind, stall, or cause blade thrust,
which can result in serious iiyury to the operator or
others. Refer to “Guard Against Blade Thrust”.
> When using the trimmerhead, do not run the en
gine at a higher speed than necessary. The cutting
line will cut efficiently when the engine is run at less
than full throttle. At lower speeds, there is less engine
noise and vibration. The cutting line will last longer
and will be less Hkely to “weld” onto the spool.
^ If the blade or trinuner head does not turn
when the engine is accelerated, make sure the
tube is properly seated in the engine shroud.
► Always release throttle trigger and allow en
gine to return to idle speed when not cutting.
• The blade or trimmer head should not turn
when the engine runs at idle speed. If the blade
or trimmer head on your unit turns when the engine
is at idle speed, refer to “Trouble Shooting Chart.”
I To stop engines
• Release the throttle trigger.
• Move ignition switch to the “Off” position.
• Stop the blade by allowing the “9 o’clock” posi
tion to contact cut material. ^
_______________
A WARNING
The blade continues to spin after the engine is
turned off. The coastingblade can throw objects
or seriously cut you if accidentally touched.
Stop blade by contacting the left-hand side of
the coasting blade with material alreac^ cut.
Awarning
The operator or others must not try to clear
away cut material with the engine running or
the made tuimihg to avoid serious injury. Stop
engine and hlacfe before removing materials
wrapped around blade.
MOTES
13
USING YOUR TOOL AS A WEEDCUTTER - w/BLADE
(The 4 point, 8 inch blade ie designed to cut grass, weeds and woody brush up to 1/2 inch diameter.)
A DANGER - THIS POWER TOOL CAN BE DANGEROUS!
This tool can came seriom injury including amputaUon or blindness to the operator and others. The warnings and safety
instructions in this manual must be followed to provide reasonable safety and efficiency in ming this tool. The operator is
responsible-for following the warnings and instructions in this manual and on the tool. Read the entire Operator’s
Manual before using this tool! Restrict the use of this power tool to persons who read, understand and
follow the warnings and instructions in this manual and on the tool.
A DANGER - BLADE THRUST When the spin
ning blade contacts anything it does not cut, a dan
gerous reaction can occur earning the entire tool and
operator to be thrust violently in any direction. This
reaction is called Blade Thrust. As a result, the op
BLADE THRUST
erator can lose control of the tool. Use handlebar,
shoulder strap.
Make sure others are at least 30 feet (lO me
ters) away. Keep blade sharp. Cut at full
throttle and from ^ur right to left. Keep
hands, feet and tool In proper position; refer to
“Guard Against Blade Thrust.”
and r .......................................
shield in place._. ke^ _
8 inch WEED BLADE #7l-8573S‘
Leg Guards
\ \
Place Shield Boots
l°n II
Thrown
Object
1” ARBOR
OPENING:
60 Foot
(20 meter)
Hazard
Zone
AdANGER - PROPER BLADE
Use only the 4 point, 8 inch blade and proper
' hardware. The me of any other parts can result in
seriom injury. Do not use any accessory or at
tachment other than those recommended by
the manufacturer for use with this tool. Blades
that are bent, warped, cracked, broken, or damaged
can fly apart and came seriom injury. Do not use.
Throw away.
A WARNING - THROWS OBJECTS
The rapidly moving blade causes objects to be
thrown violently. The shield will not provide com
plete protection to the operator or others. The op
erator must wear a safety face shield or gog-
[les. Alwa3?B wear safety leg guards and boots.'
eep others at least 30 feet away.
AwABNING - HAZARD ZONE
This tool will throw obj^s and cut. Keep others
including children, animals, bystanders, and
helpers at least SO feet (10 meters) away from
the operator and tool. Stop the engine and
blade immediately if you are approached.
NOTE: In areas where other people and animals are
present, such as near sidewall^, streets, houses, etc.,
It is strongly recommended that the operator use the
buddy system; that is, have another person serve as
a “look out,” keeping himself and others at least 30
feet (10 meters) away from the operotor,
%d
^WARNING - COASTING BLADE
The blade contmues to spin after the engine is
stopped or the throttle is released. The coasting
blade can thrust, throw objects, or seriously cut you
if accidentally touched. Stop blade by leaving it
in contact with material already cut. Use the
*'9 o’clook” poiition u the point of oontact.
A. BLADE SAFETY
OPERATOR SAFETY
1.
a. Always wear a safely face sMeM or gog
gles, See “Accessories.
b. Always wear heavy, long pants, long
sleeves, boots, gloves and safety leg
guards. See “Accessories.” Do not wear loose
clothing, jewelxT, short pants, short sleeves,
sandals, or go barefoot. Secure hair so it is
above shoulder length.
Do not operate this tool when you are
c.
tired, ill or under the influence of alco
hol, drugs or medication-
1. Always use the handlebar and a properly
adjusted shoulder strap. See ‘Assemoly.”
e. Do not swing the tool with such force
that you are in danger of losing your bal
ance.
Never start or run the engine inside a
f.
closed room or building. Breathing exhaust
fumes can kiE.
Keep handles free of oil and fuel.
2. TOOL SAFETY
Inspect the entire tool before each use.
a.
Replace damaged parts. Check for fuel leaks
and make sure all fasteners are in place and se
curely fastened.
Be sure the metal shield is properly at
b.
tached. The metal shield must be installed for
all blade usage.
d. Be sure the blade stops turning when the
engine idles. See “Trouble Shooting Chart.”
e. Make carburetor adjustments with the
lower end supported to prevent the blade
from contacting any object. Hold tool by
hand; do not use shoulder strap for support.
f. Keep others away when making carbure
tor adjustments.
3. CUTTING SAFETY
a. Inspect the area to be cut before each
use. Remove objects (rocks, broken glass,
nails, wire, string, etc.) which can be thrown or
become entangled in the blade.
b. Always keep the engine on the right side
of your body. Hold the tool firmly with both
■ hands.
c. Keep firm footing and balance. Do not
over-reach.
d. Keep blade below waist level.
e. Do not raise the engine above your waist.
The blade can come dmgerously close to your
body.
f. Cut at full throttle .
g. Cut from your right to your left.
h. Use only for jobs explained in this man
ual. Do not use the blade as an edger. The
. shield does not provide adequate protection.
B. GUARD AGAINST BLADE THRUST
* Blade Thrust is a reaction that only occurs when
using a bladed tool. This reaction can cause seri
ous uyury such as amputation. Carefully study
this section. It is important that you understand
what causes blade thrust, how you can reduce the
chance of its occurring, and how you can remain
in control of the tool it blade thrust occurs.
• The forward tip on the shield helps to reduce the
occurrence of blade thrust but cannot prevent the
occurrence. The operator must follow the warn
ings and safety instructions in this section to
lessen the chance of blade thrust occui^g and to
maintain control of the tool if the reaction does oc
cur.
1. WHAT CAUSES BLADE THRUST. Blade
Thrust can occur when the spinning blade con
tacts an object that it does not cut. This contact
causes the blade to stop for an instant and then
suddenly move or “thrust” away from the object
that was hit. The “thrusting” reaction can be vio
lent enough to cause the operator to be propeUed
in any direction and lose control of the tool. The
uncontrolled tool can cause serious iiyury if the
blade contacts the operator or others.
2. WHEN BLADE THRUST OCCURS, Blade
thrust can occur without warning if the blade
Rfiftgs, stalls, or binds. This is more likely to occur
in «resi wher9 it is c^sult to see the material be
ing cut. By using the tool properly, the occurrence
of blodc thrust wUl be reduced and the operator
will be less likely to lose control.
3, REDUCE THE CHANCE OF BLADE THRUST
a. Cut only grass, weeds and woody brush up
to 1/2 incn diameter. Do not let the blade con
tact material it cannot cut such as stumps, rocks,
fences, metal, etc., or clusters of hard, woody
brush having a diameter greater than 1/2 inch.
b. Keep the blade sharp. A dull blade is more
likely to snag.
c. Cut only a fall throttle. The blade has maxi
mum cutting power at full throttle and is less
likely to bina or stall,
<L “Peed" the blade deliberately and not too
rapidly. The blade can thrust away if it is fed too
rapidly.
creases the cutting action.
15
4. MAINTAIN CONTROL
a. Use tlie shoulder strap and keep a firm
grip on the tool with both hands. A prop
erly àcyuflted shoulder strap will support the
weight of the tool, freeing your anna and hands
to control and guidé the cutting motion.
Keep firm
footing and balance.
G. CUTTING METHODS
1. Establish a rhythmic cutting procedure.
a. Plantfeet firmly, comfortably apart.
b. Cut while swingingthe upper part of your body
from right to left.
c. Move forward to the next area to be cut after
the return swing and plant feet once more.
2. Use the 8 o’clock to 10 o’clock position for
cutting.
3. Stop the engine and blade, then uncUp the
shoulder strap from the tool before clearing
cut material.
4. To reduce the chance of material wrapping
around thé blade, follow these steps:
a. Cut at fuU throttle.
b. Swing the tool into material to be cut from
your right to left.
c. Avoid the material just cut as you make the re
turn swing.
Keep the blade below waist leTel. It will he
easier to maintain control of the tool. '
Do not raise the engine above your waist
as the blade can come dangerously close to
your body.
Do not swing the tool with such force
that you are in danger of losing your bal
ance. '' '
Direction to Cut
Cut Between
the 8 o’clock
and 10 o’cloc]
Position
Awarning
The operator or others must not try to clear
awav cut material with the engine runnJi^ or
the made turning to avoid serious Injury. Stoi
engine and Made before removing materii
wrapped around blade.
USING YOUR UNIT AS A LINE TRIMMER
The rapidly moving line causes objects to be
thrown violently. The shield will not provide
complete protection to the operator or others.
The operator must wear a safety f^e
shield or goggles. Always wear hea^,
longpants and boots. Keep others at least
30 feet (10 meters) away.
WARNING - HAZARD ZONE
This tool will throw objects and cut. Keep oth
ers including children, animals, bystand
ers and helpers at least 30 feet (10 meters)
away from the operator and tool. Stop
the engine if you are approached, ^ "
A WARNING - DAMAGED
Trimmer head parts that are chipped, cracked
or damaged in any other way can fly apart and
cause serious ityury. Do not use. Replace
damaged parts before using the tool. >
wahning-throwsobjects
1
TRIMMER HEAD
A. LINE TRIMMER SAFETY
1. OPERATOR SAFETY
a. Always wear eye protection when operating,
16
iervicing, or performing maintenance on your
b. Do not operate this tool when you are tired, ill
or under the influence of alcohol, drugs, or
medication,
с.
Always wear heavy, long pants, boots, and
gloves. Do not go barefoot or wear sandals,
short pants, jewelry, loose clothing, or clothing
with loosely hanging straps, ties, tassels, etc.;
they can be caught in moving parts. Secure
hair so it is above shoulder length; Being fully
covered will help protect you from pieces of
toxic plants such as poison ivy thrown by the
blade, which could be more of a hazard than
touching the plant itself.
Do not swing the tool with such force that you
are in danger of losing your b^ance.
e.
Never start or run the engine inside a closed
room or building. Breathing exhaust fumes
can kill. •
Keep handles free of oil and fuel.
f.
TOOL SAFETY
a. Inspect the entire tool before each use. Re
place damaged parts. Check for fuel leaks and
make sure all fasteners are in place and se
curely fastened.
b. Use only .080” diameter SEARS Laser Line. Never
use wire, rope, string, etc. _
__ __
c. Be sure the shield is properly attached." “
d. Make sure trimmer head is properly installed
and securely fastened. Refer to “Assembly.”
e. Be sure trimmer head stops turning when en
gine idles. See “Carburetor Adjustments.”
f. Make carburetor adjustments with the drive
shaft housing supported to prevent the trim
mer line from contacting any object.
g. Keep others away when making carburetor ad
justments.
h. Use only acces^ries or attachments as recom
mended by Sears forthis tool.
CUTTING SAFETY
_______
. .
a. Inspect the area to be cut before each use. Re
move objects {rocks, broken glass, nails, wire,
string, etc.) which can be thrown or become en
tangled in the trimmer head.
b. Always keep the engine on the right side of
your body.
c. Hold the tool firmly with both hands.
d. Keep firm footing and balance. Do not over
reach.
e. Keep the trimmer head below waist level.
f. Do not raise the engine above your waist.
g. Keep all parts of your body away from the trim
mer line and muffler when engine is running.
h. Use only for jobs explained in this manual.
B. TRIMMER LINE ADVANCE
• The trimmer line will advance approxi
mately 2 inches each time the bottom of the
trimmer head is tapped on the ground with
the engine running at full throttle.
• The most efficient line length is the maxi
mum length allowed by the line limiter.
• Always keep the shield in place when the
tool is being operated. Figure 35 .
• To Advance Line:
1. Operate the engine at full throttle.
2. Hold the trimmer head parallel to and above
the grassy area.
3. Tap bottom of trimmer head lightly on ground
onetime. Approximately' 2 inches of line
will be advanced with each tap. , ___ _
NOTE; Always tap trimmer head on a grassy
area. Tapping on surfaces such as concrete or
asphalt can cause excessive wear to the trim
mer head.
NOTE; If the line is worn down to two
inches or less, more than one tap will be re
quired to obtain the most efficient line length.
Use only .080” diameter Scars leaser Line. Other
A WARNING
sizes, of ^line^will not advance properly. Do.
not use_ other 'materials .such..as wirè;._
string, rope, etòrWiré can break off during cut
ting and become a dangerous missile that can
possibly cause serious injury.____________________________
............
...........................
A WARNING
Use mixumum speed and do not crowd the line
when cutting around hard objects (rock, ^avel,
fence posts, etc), which can damage the trimmer
head, become entangled in the line, or be
thrown causing a serious hazard.
To Advance Line
Tap Bottom Of
____________________
Line Limiter Cuts Line
To Proper Length.
'
Trimmer Head On
Ground One Time
1
C. CUTTING METHODS
• The tip of the line does the cutting. You vnll
achieve the best performance and minimum line
wear by not crowding line into cutting area. The
right and wrong ways are shown in
t For frimming OF ica|
throttle to increase
ше less than full
espeelallyt
- during light duty cutting.
— near objects around which the line can wrap
such as small posts, trees or fence wire.
Crowded Into
WRONG Work Area
3 Inches I
Above
Ground
RIGHT
Tip of the
Line Does
The Cutting
17
• The line will easily remove grass and weeds
firom around walls, fences, trees and flower
beds, but it also can cut the tender bark of
trees or shrubs and scar fences. To help avoid
damage especially to delicate vegetation or trees
with tender bark, shorten line to 4—5 inches and
use at less than full throttle.
• For mowing or sweeping, use full throttle for
a good clean job.
Use minimum speed and do not crowd the line
ik WARNING ^ ■■
when cutting around hard objects (rock, ^avel,
fence posts, etc), which can damage the trimmer
head, become entangled in the line, or be
thrown causing a serious haasard.
.
....
.
3 Inches
Above Tip of the Line
■ Ground ^ Does the Cutting
Always wear eye protection. Never lean over the
trimmer head. Rocks or debris can ricochet or
be thrown into eyes and face and cause blind
ness or other serious injury.
1. TRIMMING- _ Hold bottom of the
trimmer head about 3 inches above ground and at
: an angle. Allow only the tip of the line to make
contact. Do not force trimmer line into work area.
2. SCALPING - The scalping tech
nique removes unwanted vegetation. Hold the
bottom of the trimmer head about 3 inches above
the ground and at an angle. Allow the tip of the
line to strike CTOund around trees, posts, monu
ments, etc. This technique increases line wear.
3. MOWING- Your trimmer is ideal
........
for mowing in places conventional lawn mowers
cannot reach. In the mowing position, keep the
line parallel to the ground. Avoid pressing the
head into the mround as this can scalp the ground
and damage the tool.
4. SWEEPING- Thefanningaction
of the rotating line can be used for a quick and easy
clean up. Keep the line parallel to and above sur
faces being swept and move tool from side to side.
____________________________
D.LINE REPLACEMENT
• For proper line feed;
Une welding, and improper line feed.
A WABNING
To Remove, Turn Lock Ring Counterclockwise
To Replace, Turn Lefck Ring Clockwise
/1 ' ' ^ Y \ /no; \ ^ .'
Lock Tab
18
— Pre-wound spools offer the most conven
ient method for replacing line as well as
optimum performance.
• Always clean dirt and debris from spool and
hub when performing any type maintenance.
1. Installing Spool with Line
a. Hold the trimmer head as shown in ^
Press the lock tab and turn the lock ring
__________
1. ^ ' /
b. Remove the lock ring, tap button, and spool.
c. Clean dirt and debris from all parts.
d. Inspect all trimmer head parts for damage. Re
place damaged parts.
Awaking'................."
Trimmer head parts that are chipped, cracked,
broken, or damaged in any other way can fly
apart and cause serious injury Do not use. Repface damaged parts before using the tool.
.....
" '
Tap
Button
Lock Ring
NOTE: The aluminum line saver can become —
worn during use. After a groove is worn
into line saver, remove it from trimmer head, turn
it upside down, and reinstall it {with'spool re
_____
moved) to provide a new wear surface.
Awahning
The line saver must be installed only from the in
side of the trimmer head. If installed on the out
side of the trimmer head, the line saver can fly
off and become a dangerous missile.________________
e. Insert the end of the line through the line saver.
Place spool in trimmer head. Press spool
down, then turn it enough to lock lugs on
spool under lugs on drive gear.
NOTE; Make sure the line is not caught between
the rim of spool and the wall of trimmer head.
f. Replace the tap button. Align the lock ring
over the catches on the hub; push the lock ring
down on the hub and turn it clockwise until the
catches lock into place.
_______
A WARNING
All catches must be fastened and the lock tab
latched in the Lock Ring. If installed incor
rectly, the Lock Ring can fly off and become a
dangerous missile.
g. Make sure lock ring is properly fastened by
pulling on it and trying to turn it counterclock
wise. If it comes off, reinstall it properly.
h. Pull on the line to change the spool from the
locked position to the operating position.
i. Obtain the correct line length (4-6 inches) by
pressing the tap button and pulling on the
line again.
NOTE; Each time the tap button is pressed, ap
proximately 2 inches of line can be pulled from
the trimmer head.
2. Spool Replacement
a. Replace the spool when the square comers on
the lugs are rounded off, reduced in size, or bro
ken off.
b. To replace the spool, follow the instructions in
“Installing Spool with Line.”
3. Installing Line on Spool
To replace the Line on existing Spool;
a. Follow “Installing Spool w/Line,” steps
“a.—d." and remove any line remaining on
the spool.
b. Use a 40 foot length of .080” Sears Laser Line.
e. Follow “Installing Spool with Line,” steps
If the line breaks off or backs up in the trim
mer head, follow “Installing Spool' w/Line,”
steps “a.—d.” Pull slack in line until the line is
tightly wound on the spool, leaving 4-~6 inches of
extended line. Continue with steps “e.~i.”
Catch
Line Saver
Catch
Approximately 2 Inches of Line Can
Be Pulled From the Trimmer Head
Each Time the Tap Button is Pressed.
Tap Button
NORMAL
SPOOL,
Lock Tab
Catch
WORN
SPOOL
c. Insert 1/16” to 1/8” of the end of the line
through the hole in the spool.
Allow no more than 1/8” line to extend in
side the spool.
d. Wrap the line onto the sjiool firmly and
evenly in a clockwise direction as shown by
the arrow on the spool.
NOTE; The line must be wrapped firmly and
evenly for proper line feed.
4. Trouble Shooting the Trimmer Head and Line
• Doei not advance/brealu while cutting} • Weldi onto apooli
- Improperly wound onto spool. — Line size incorrect.
Line elzo incorrect. - Incorrect ipool
- Too little line outside head. - Crowding line against material being cut.
• Pulls back into head: - Cutting at higher speeds than necessary.
- Too little line outside of head, • - -
19
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