Craftsman 320.17541 User Manual

Operator's Manual

CRHFTSMHN

9.5 Amp 13/4 Peak HP

Fixed Base Router

DOUBLE INSULATID

A CAUTION Read, understand and foliow

all Safety Rules and Operating Instructions in this Manual before using this product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.craftsman.com

•WARRANTY » SAFETY

• UNPACKING

• DESCRIPTION

• ASSFiUfBUY

• OPERATION

• ADJUSTMENTS

• MAINTENANCE

Warranty..

Safety Symbols.......................

Safety Instructions...,..,...,—........

Unpacking Description

Assembly........................

Operation ..................................

Maintenance

Accessories

Repair Parts. Sears Repair Parts Phone Numbers,

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...Page 2 ...Page 3 ...Pages 4-10 ...Pages 10-11

.. Pages 11 -14

Pages 14 -17 ...Pages 18-29 ...Pages 30-31

...Pages 32-33

...Pages 34-37

... Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN® PRODUCT

Ilf this Craftsman product fails due to a defect in material or workmanship within one year

from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR PARTS

AMD repair CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES FOR FREE REPLACEMENT.

This warranty does not include expendable parts such as tamps, batteries, bits or blades. If this Craftsman product is used for commerciaf or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS! READ ALL INSTRUCTIONS!

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful

attention and understanding. The symbol warnings DO NOT by themselves eliminate any danger. The instructions and warnings they give are no substitutes

for proper accident prevention measures.

/t\ WARNING: BE SURE to read and understand all safety instructions in

this manual, including all safety alert symbols such as “DANGER”, “WARNING” and “CAUTION”, BEFORE using this router. Failure to follow all instructions

fisted below may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR

CAUTION. May be used in conjunction with other symbols or pictographs.

Failure to obey this safety warning WILL result in death or serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning CAN result In death or

Awarning

A CAUTION

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important Information and/or instructions that could lead to equipment or other property damage if not followed. Each message is preceded by the word “NOTE:" as in the example below:

NOTE: Equipment and/or property damage may result if these instructions

are not followed.

serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

Failure to obey this safety warning MAY result in personal injury to yourself or others or property damage. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

AWARNING: The operation of any router can result in

foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, ALWAYS wear safety goggles or safety glasses with side shield and a full-face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, available at Sears Stores or other Craftsman Outlets.

w -m Jr Jr

SAFETY INSTRUCTIONS

A WARNING: BE sure to read and understand all Instructions in this

manual before using this router. Failure to follow all instructions may result electric shock, fire and/or serious personal injury.

WORK AREA SAFETY

1 Keep your work area clean and well lit. Cluttered workbenches and dark areas

invite accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust Power tools create sparks which may ignite

the dust or fumes.

3 Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to iose control.

4. Make your workshop childproof with padlocks and master switches. Lock tools

away when not in use.

5 MAKE SURE the work area has ample lighting so you can see the work and that

there are no obstructions that will interfere with safe operation BEFORE using your router.

PERSONAL SAFETY

1: KNOW your power tool. Read this operator's manual carefully, Learn the router's

applications and limitations, as well as the specific potential hazards related to this

tooi,

2. STAY ALERT, watch what you are doing and use common sense when operating

a power tool

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious persona!

injury.

4. DRESS properly. DO NOT wear loose clothing or jewelry. Puil back long hair. Keep

your hair, clothing, and gloves away from moving parts. Loose clothing, or long hair can be caught in moving parts. Air vents often cover moving parts and should also

be avoided.

5. AVOID accidental starting. Be sure switch is in “OFF” position before plugging in.

DO NOT carry tools with your finger on the switch. Carrying tools with your finger

on the switch or plugging in tools that have the switch in the “ON" position invites accidents-

6. REMOVE adjusting keys or blade wrenches before turning the tool “ON". A wrench

that is left attached to a rotating part of the tool may result in personal injury.

7. Do not overreach. Keep proper footing and balance at all times. Proper footing

and balance enables better control of the tool in unexpected situations,

ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold workpiece securely.

It is safer than using your hand and frees both hands to operate tool.

USE SAFETY EQUIPMENT. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

DO NOT USE ON A LADDER or unstable support Stable footing on a solid surface

10.

enables better control of the tool in unexpected situations.

SAFETY INSTRUCTIONS coni.

TOOL USE AND CARE SAFETY

A WARNING: BE SURE to read and understand all instructions before

operating this router. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

1. ALWAYS use clamps or other practical ways to secure and support the workpiece

to a stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control.

DO NOT force the tool. Use the correct tool and bit for your application. The correct

2. too! and bit will do the job better and safer at the rate for which it is designed.

DO NOT use the tool if switch does not turn it “On” or “Off”. Any tool that cannot be

controlled with the switch is dangerous and must be repaired.

DISCONNECT the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce

the risk of starting the tool accidentally-

NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until it

comes to a complete stop,

STORE Idle tools out of the reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users.

MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edges are less likely to bind and are easier to control.

CHECK for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

USE ONLY accessories that are recommended for this tool. Accessories that may be

suitable for one tool may become hazardous when used on another tool.

ELECTRICAL SAFETY

A WARNING: Do not permit fingers to touch the terminals of plug when

instaliing or removing the plug from the outlet.

1 Doubie insulated tools are equipped with a polarized plug (one blade is wider

than the other).This plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified

electrician to install a polarized outlet Do not change the plug in any way.

2. Doubie insulation B eliminates the need for the three-wire grounded power cord and grounded power supply system. Applicable only to Class !l (double-insulated) tools. This router motor is double insulated.

^ WARNING: Double insulation DOES NOT take the place of normal safety

precautions when operating this tool.

SAFETY INSTRUCTIONS cont.

ELECTRICAL SAFETY cont.

3. BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within the voltage marked on the tool's data plate, DO NOT use “AC only" rated tools with a DC power supply.

4. AVOID body contact with grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is grounded.

5. DO NOT expose power tools to rain or wet conditions or use power tools in wet

or damp locations. Water entering a power tool will increase the risk of eiectric shock.

6 inspect tool cords for damage. Have damaged tool cords repaired at a Sear

Service Center. BE SURE to slay constantiy aware of the cord location and keep it we!i away from the moving router.

7. DO NOT abuse the cord. NEVER use the cord to carry the tool by or to pull the

plug from the outlet Keep cord away from heat, oil, sharp edges or moving parts.

Replace damaged cords immediately. Damaged cords increase the risk of electric shock,

EXTENSION CORDS

Use a proper extension cord. ONLY use cords listed by Undenvriters Laboratories (UL).

Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. For this tool an AWG (American Wire Gauge) size of at least 14-gauge

is recommended for an extension cord of 25-ft. or less in length. Use 12-gauge for an extension cord of 50-ft, Remember, a smaller wire gauge size has greater capacity than a larger number (14-gauge wire has more capacity than 16-gauge wire; 12-gauge wire has more capacity

than 14-gauge), When in doubt use the smaller number. When operating a power tool

outdoors, use an outdoor extension cord marked “W-A” or “W”. These cords are rated

for outdoor use and reduce the risk of electric shock.

Extension cords 100-tt. or longer are not recommended.

AcAUTION: Keep the extension cord clear of the working area. Position the

cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool.

AwARNING: Check extension cords before each use. If damaged replace

Immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock, resulting in serious injury.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V. .....

........................................................Volts

A....

..........................................................

Hz..

..................................-.......................

W. .

..........................................................

min..„

.......................................

.................................................

................................................„„....Direct current

...........................................................

.......................................................

.../min

........................................Revolutions or Strokes per minute

/fy......

....................................................

...............

Amps Hertz Watts

.Minutes

.„.„..Alternating current

.No-load speed

.....Class li construction, Double insulated

Indicates danger, warning or caution.

It means attention! Your safety is involved.

SAFETY INSTRUCTIONS cont.

iSIEFliN^I Cwf IEf

1. tf any part of this router is missing or should break, bend, or fail In any way;

or should any electrical component fall to perform properly: SHUT OFF

the power switch and remove the router plug from the power source and have the missing, damaged or faiied parts repiaced BEFORE resuming operation,

2. Tool service must be performed only at a Sears Parts and Repair Center.

Service or maintenance performed by unqualified personnel could resuit in a risk of injury,

3. When servicing a tool, use only identical replacement parts. Follow instructions

in the maintenance section of this manual. Use of unauthorized parts or failure to

follow maintenance instructions may create a risk of electric shock or Injury.

SAFETY RULES FOR ROUTERS

A CAUTION: Cutter bits coast after router is switched off.

1. HOLD TOOL by insulated gripping surfaces (handles) when performing an

operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a "live” wire wili make the exposed metal parts of the tool “live" and shock the operator,

2. Maintain a firm grip on the router with both hands to resist starting torque.

3. NEVER attempt to use the router motor without first installing It in an approved

fixed base. Failure to heed this warning could result in personal injury and

damage to the motor.

MAKE SURE the motor housing does not move up or down when damped in the fixed base. If motor is not securely clamped in base, adfustments will not be accurate.

DO NOT HAND-HOLD THE ROUTER IN AN UPSIDE DOWN OR HORIZONTAL

POSITION. The motor can separate from the base if not properly attached according

to the instructions,

6. TIGHTEN COLLET / NUT securely to prevent the cutter bit from slipping. If the

collet/nut is not securely tightened, the cutter bit may detach during use, causing serious personal injury.

7. NEVER tighten coliet/nut without a cutter bit installed in the collet/nut.

8. USE CLAMPS or other practicai ways to secure and support the workpiece to

a stable platform and hold the workpiece rigidly in position. Holding the work by

hand or against your body is unstable and may lead to loss of control,

9. NEVER hold the piece being cut in your hands or across your legs. It is important

to support and clamp the workpiece properly in order to minimize body exposure, bit binding, or loss of control.

10. ALWAYS keep chip shield clean and in place.

11. STAY ALERT and clear the Router cutter bit path of any obstructions BEFORE starting the motor. Keep cutting area clear of all foreign objects while motor is running.

12. CHECK TO SEE that the cord will not “hang up” during routing operation.

SAFETY INSTRUCTIONS cont.

SAFETY RULES FOR ROUTERS cont

MAKE SURE the cutter bit is not in contact with the workpiece before the switch

is turned on. The fait must ALWAYS be running at full speed before contacting the workpiece.

14. KEEP HANDS CLEAR OF CUTTER BIT when motor is running to prevent

personal Injury.

15. provide CLEARANCE under workpiece for router cutter bit when through-cutting.

16. KEEP CUTTING PRESSURE CONSTANT. Do not overbad the motor,

17. USE ONLY sharp cutter bits that are not chipped or cracked. Blunt cutter bits

will cause stalling and burn the workpiece.

NEVER use this router motor with a cutter bit larger than 3V2-inch in diameter.

ALWAYS USE cutter bits that are designed for this router. Never use cutter bits

which are larger in diameter than the opening in the router sub-base . Cutter bits

that have cutter diameters larger than the opening could cause possible loss of control

or create other hazardous condition that could cause serious personal injury.

The subbase on this fixed base router has an opening of 1 V4-lnch. To use cutter

bits with a larger diameter, install and use a subbase with a larger diameter opening (sold separately) at Sears stores or other Craftsman outlets.

DO NOT use large router cutter bits for freehand routing. Use of large cutter bits

21.

when freehand routing could cause loss of control or create hazardous conditions that couid result in serious personal injury. If using a router table, large bits should be used for edging only.

BE SURE CUTTER BIT is centered In template guide (sold separately) prior to

22.

template guide applications to avoid personal injury or damage to finished work.

DO NOT REMOVE more than Vs-inch in a single pass. Excessive depth of cut can

result in loss of control that could result in personal injury.

24. After completing a cut, turn motor OFF and let it come to a complete stop

BEFORE REMOVING router from workpiece. Let the motor come to a COMPLETE STOP before putting the router down. Cutter

25. bits coast after power is turned off.

ONLY use router tables that conform to safe woodworking practices and offer

proper guarding for the cutter bit. Use router tables that are UL classified and identified

suitable for use with this specific router model. Failure to comply could result in serious personal injury.

Only use router tables with on-board switch controlled receptacles. Failure to use

router tables with all the appropriate safety features could result in serious personal injury.

DISCONNECTTHETOOL FROM POWER SOURCE before making any adjustments

or changing cutter bits.

29. If you are changing a bit immediately after use, BE CAREFUL NOT TO TOUCH

the collet/nut or cutter bit with your hands or fingers.The heat buildup from

cutting could cause severe burns. ALWAYS use the wrench provided. AVOID ‘‘CLIMB CUTTING”. See “OPERATION” (pages 26 and 27) section

30.

in this manual. “Climb-cutting” increases the chance for loss of control resulting in

possible serious injury.

SAFETY INSTRUCTIONS cont

A. WARNING: Use of this tool ean generate dust containing chemicals

known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products..

• Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this type of work.To reduce your exposure to these chemicals:

• Work In a well-ventilated area. »Work with approved safety equipment, such as those dust masks

that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which

may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

ADDITIONAL RULES FOR SAFE OPERATION

¿ii WARNING: BE SURE to read and understand ail instructions. Failure to

follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

Know your power tool. Read this operator’s manual carefully. Learn the applications

and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire or serious injury.

ALWAYS wear safety glasses or eye shields when using this router. Everyday

eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.

PROTECT your hearing. Wear appropriate personal hearing protection during use.

Under some conditions noise from this product may contribute to hearing loss.

all VISTORS AND gySTANDERS MUST wear the same safety equipment that the

operator of the router wears.

INSPECT the tool cords periodically and if damaged have them repaired at your

nearest Sears Service Center. BE AWARE of the cord location.

SAFETY INSTRUCTIONS cont.

ADDITIONAL RULES FOR SAFE OPERATION coni

7, ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or

other part that is damaged should be carefully checked to determine if it will operate

properly and perform its intended function. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. A guard or other part that is damaged should be properly repaired or replaced

at a Sears Service Center.

8 remove all nails from lumber before routing.

9. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to Instruct others who may use this tool. If someone borrows this tool, make sure they have

these instructions also.

UNPACKING

/K WARNING: Your router should NEVER be connected to the power source

when you are assembling parts, making adjustments, installing or removing collets / nuts, cutter bits, cleaning or when it is not In use. Disconnecting the router will prevent accidental starting, which could cause serious personal

injury.

_____________________ ___

When unpacking the box don’t discard any packing materiais until all of the contents are

accounted for:

1. Carefully lift the Router Motor and Fixed Base with the 1/2-in. collet/nut already

installed, out of the carton and place on a stable flat surface.

2. Open the parts bag to locate the following:

«Sawdust Extraction Hood and 2 Screws used to attach hood to base

• 1/4-in. Collet/Nut

• Collet/Nut wrench

3. Inspect the items carefully to make sure that no breakage or damage has occurred during shipping. If any of the items mentioned are missing, (refer to “PARTS LIST’ illustration on page 11), return the router to your nearest Sears store or Craftsman

outlet to have the router replaced.

/K WARNING: If any parts are broken or missing, DO NOT attempt to plug

in the power cord or operate router until the broken or missing parts are replaced. Failure to do so could result in possible serious injury.

UNPACKING cont.

PARTS LIST (Fig.1)

1. Fixed Base and Motor wish Va-in Coiies/Nut ®

2. Sawdust Extraction Hood

3. 2 Screws {for attaching Hood)

4. 1/4-in. Collet/Nut

5. Coliet/Nut Wrench

DESCRIPTION

KNOW YOUR FIXED BASE ROUTER (Fig. 2)

NOTE: Before attempting to use your router, famiiiarize yourself with all of the operating features and safety requirements.

Your fixed base router has a precision-buiit electric motor and it should only be connected to a 120-volt, 60-Hz AC ONLY power supply (normal household current). DO NOT operate on direct current (DC). This large voltage drop will cause a loss of power and the motor will overheat, if the router does notiiperate when piugged inio a correct 120-volt, 60-Hz AC ONLY outlet, check the power supply. This router has an 8-ft., 2-wire power cord (no adapter needed).

DESCRIPTION coni.

KNOW YOUR FIXED BASE ROUTER cont. (Fig. 2)

This Fixed Base Router has the following features:

1. Powerful, 9.5 Amp Soft Start Motor develops 1 % Peak HP to handle most

routing |obs

2. Single speed 25,000 RPM {no-load speed) helps provide a quality finish

in most materials

3. Fixed Base features Coarse and Fine Depth Adjustments for accurate set-ups.

Ideal for use with router table, sold separately.

4. Spindle Lock for easy 1-wrench bit changes, includes 1/4-in. and 1/2-in.

Self-Releasing Collets/Nuts for use with a wide variety of 1/4-in. and 1/2-in, router

bits, sold separately.

5. 100% Ball Bearings for smooth, efficient operation and long life.

6. Base features Ergonomically Designed Handles for comfort,

maximum control.

7. Base features Large Base Opening and Large Chip Shield, combined with 3 LED

Worklights on Motor to provide the highest visibility of bit and workpiece.

8. Durable Non-marring Sub-base glides smoothly over workpiece. Sub-base has cutter-bit opening of 1 V4-inches. Do Not Use a bit with a cutter diameter larger than 1 V4-in, as it wiil not pass through the sub-base openingl

9 gagg constructed of Die-Cast Aluminum to provide durability and stability.

10. Motor Housing constructed of High Density Nylon and Precision Milled Cast

Aluminum for strength and exact fit into base.

11. High-impact resistant Motor Housing Top Cap and Handles on Base help

protect tool from damage.

12. Conveniently located On/OffToggle Switch, side mounted for added visibility,

©aSy elUCBoo^

13. Sawdust Extraction Hood allows base to hook up to 1 V4-inch vac hose attachment,

sold separately.

14. “LIVE TOOL INDICATOR” Light is green when saw is plugged into a power

source. Light is located on motor housing top cap next to power cord inlet.

15. Replaceable Brushes (sold separately) for dependable service.

+ 28 hidden pages