Craftsman 315.BT2010 Owner's Manual
OPERATOR’S MANUAL
MANUAL DEL OPERADOR
7-1/4 in., 19.2 Volt
Compound Miter Saw
Sierra ingleteadora combinada
de 7-1/4 pulg., de 19.2 V
MODEL NO. / NÚMERO DE MODELO
315.BT2010
WARNING: To reduce the risk of injury,
the user must read and understand the
operator’s manual before using this
product.
ADVERTENCIA: Para reducir el
riesgo de lesiones, el usuario debe leer
y comprender el manual del operador
antes de usar este producto.
Customer Help Line: 1-800-932-3188
Teléfono de atención al consumidor: 1-800-932-3188
Sears Brands Management Corporation,
3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
Visite el sitio web de Craftsman: www.sears.com/craftsman
Save this manual for future reference
990000668
10-1-13 (REV:03)
Guarde este manual para futuras consultas
45
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TABLE OF CONTENTS / ÍNDICE DE CONTENIDO
ENGLISH
Warranty ......................................................................2
Introduction ................................................................. 2
General Safety Rules .............................................. 3-4
Specific Safety Rules .................................................. 5
Symbols ...................................................................... 6
Glossary of Terms .......................................................7
Features ................................................................ 8-10
Tools Needed ............................................................10
Loose Parts ............................................................... 11
Assembly ............................................................ 12-17
Operation ............................................................ 18-25
Adjustments ........................................................ 26-27
Maintenance .............................................................28
Illustrated Parts List ............................................ 30-33
Parts Ordering / Service.............................. Back Page
ESPAÑOL
Garantía ......................................................................2
Introducción ................................................................ 2
Reglas de seguridad generales .............................. 3-4
Reglas de seguridad específicas ................................ 5
Símbolos ..................................................................... 6
Glosario de términos ...................................................7
Características ...................................................... 8-10
Herramientas necesarias ..........................................10
Piezas sueltas ........................................................... 11
Armado ............................................................... 12-17
Funcionamiento .................................................. 18-25
Adjustes .............................................................. 26-27
Mantenimiento .......................................................... 28
Pedidos de piezas / Servicio ................. Pág. posterior
WARRANTY / GARANTÍA
CRAFTSMAN® ONE YEAR LIMITED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. With
proof of purchase, defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement, visit the web site: www.craftsman.com
This warranty does not cover the bits, which are expendable parts that can wear out from normal use within the warranty
period.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
* * *
GARANTÍA LIMITADA DE CRAFTSMAN® POR UN AÑO
Este producto tiene garantía por cualquier defecto en material o mano de obra DURANTE UN AÑO desde la fecha de
compra. Los productos defectuosos se remplazarán sin cargo si presenta un comprobante de pago.
Si desea conocer los detalles de la cobertura de la garantía para conseguir reparaciones o recambios, visite el
sitio Web: www.craftsman.com
Esta garantía no cubre las brocas, que es una pieza fungible que puede desgastarse por el uso normal durante el período
de garantía.
La garantía pierde validez si este producto se utiliza mientras se prestan servicios comerciales o si se alquila a otra persona.
Esta garantía le otorga derechos legales específicos y también puede gozar de otros derechos que varían según el
estado.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
INTRODUCTION / INTRODUCCIÓN
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
* * *
Esta herramienta ofrece numerosas características para hacer más agradable y placentero su uso. En el diseño de
este producto se ha conferido prioridad a la seguridad, el desempeño y la fiabilidad, por lo cual se facilita su manejo y
mantenimiento.
2
GENERAL SAFETY RULES
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal
injury.
READ ALL INSTRUCTIONS
KNOW YOUR POWER TOOL. Read the operator’s
manual carefully. Learn the applications and limitations
as well as the specific potential hazards related to this
tool.
GUARD AGAINST ELECTRICAL SHOCK BY PRE-
VENTING BODY CONTACT WITH GROUNDED
SURFACES. For example: pipes, radiators, ranges,
refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or
pieces of wood on the tool while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or
expose to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact
tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or at-
tachment to do a job for which it was not designed.
DRESS PROPERLY. Do not wear loose clothing,
neckties, or jewelry that can get caught and draw you
into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also
wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work
when practical, it is safer than using your hand and
frees both hands to operate the tool.
DO NOT OVERREACH. Keep proper footing and
balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions
that may affect its operation. A guard or other part that
is damaged must be properly repaired or replaced by
an authorized service center to avoid risk of personal
injury.
USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of
the blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don’t leave tool until it
comes to a complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling
and kickback.
BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when clean-
ing. Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 7-1/4 in.
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect
for and remove all nails from lumber before cutting.
NEVER TOUCH BLADE or other moving parts during
use.
3 — English
GENERAL SAFETY RULES
NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement
parts. Use of any other parts may create a hazard or
cause product damage.
DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
ENSURE THE SWITCH IS IN THE OFF POSITION
BEFORE INSERTING BATTERY PACK. Inserting the
battery pack into power tools that have the switch on
invites accidents.
RECHARGE ONLY WITH THE CHARGER SPECIFIED
BY THE MANUFACTURER. A charger that is suitabe
for one type of battery pack may create a risk of fire
when used with another battery pack.
USE POWER TOOLS ONLY WITH SPECIFICALLY
DESIGNATED BATTERY PACKS. Use of any other
battery packs may create a risk of injury or fire.
FOR USE WITH 19.2 V NICKEL-CADMIUM AND
19.2 V LITHIUM-ION BATTERY PACKS, see tool/
appliance/battery pack/charger correlation supplement
988000-272.
WHEN BATTERY PACK IS NOT IN USE, KEEP IT
AWAY FROM OTHER METAL OBJECTS LIKE PAPER
CLIPS, COINS, KEYS, NAILS, SCREWS, OR OTHER
SMALL METAL OBJECTS THAT CAN MAKE A CONNECTION FROM ONE TERMINAL TO ANOTHER.
Shorting the battery terminals together may cause
burns or a fire.
UNDER ABUSIVE CONDITIONS, LIQUID MAY BE
EJECTED FROM THE BATTERY; AVOID CONTACT.
IF CONTACT ACCIDENTALLY OCCURS, FLUSH
WITH WATER. IF LIQUID CONTACTS EYES, ADDITIONALLY SEEK MEDICAL HELP. Liquid ejected from
the battery may cause irritation or burns.
DISCONNECT BATTERY PACK FROM TOOL OR
PLACE THE SWITCH IN THE LOCKED OR OFF
POSITION BEFORE MAKING ANY ADJUSTMENTS,
CHANGING ACCESSORIES, OR STORING THE
TOOL. Such preventive safety measures reduce the
risk of starting the tool accidentally.
TOOL SERVICE MUST BE PERFORMED ONLY BY
QUALIFIED REPAIR PERSONNEL using only identical
replacement parts. This will ensure that the safety of
the power tool is maintained.
SPECIFIC SAFETY RULES
FIRMLY CLAMP OR BOLT the tool to a workbench or
table at approximately hip height.
KEEP HANDS AWAY FROM CUTTING AREA. Do
not reach underneath work or in blade cutting path
with hands and fingers for any reason. Always turn the
power off.
ALWAYS SUPPORT LONG WORKPIECES while cut-
ting to minimize risk of blade pinching and kickback.
Saw may slip, walk or slide while cutting long or heavy
boards.
ALWAYS USE A CLAMP to secure the workpiece
when possible.
BE SURE THE BLADE CLEARS THE WORKPIECE.
Never start the saw with the blade touching the
workpiece. Allow motor to come up to full speed
before starting cut.
MAKE SURE THE MITER TABLE AND SAW ARM
(BEVEL FUNCTION) ARE LOCKED IN POSITION
BEFORE OPERATING THE SAW. Lock the miter table
by pushing the miter lock lever down to lock. Lock the
saw arm (bevel function) by securely tightening the
bevel lock knob.
USE THIS SAW TO CUT WOOD, WOOD PRODUCTS
AND SOME PLASTICS ONLY. DO NOT CUT METALS, CERAMICS OR MASONRY PRODUCTS.
NEVER USE A LENGTH STOP ON THE FREE SCRAP
END OF A CLAMPED WORKPIECE. NEVER hold
onto or bind the free scrap end of the workpiece in any
operation. If a work clamp and length stop are used
together, they must both be installed on the same side
of the saw table to prevent the saw from catching the
loose end and kicking up.
NEVER cut more than one piece at a time. DO NOT
STACK more than one workpiece on the saw table at a
time.
NEVER PERFORM ANY OPERATION FREEHAND.
Always place the workpiece to be cut on the miter
table and position it firmly against the fence as a backstop. Always use the fence.
4 — English
SPECIFIC SAFETY RULES
NEVER hand hold a workpiece that is too small to be
clamped. Keep hands clear of the cutting area.
NEVER reach behind, under, or within three inches
of the blade and its cutting path with your hands and
fingers for any reason.
NEVER reach to pick up a workpiece, a piece of scrap,
or anything else that is in or near the cutting path of the
blade.
AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause your
hand to move into the blade. ALWAYS make sure you
have good balance. NEVER operate your miter saw
on the floor or in a crouched position.
NEVER stand or have any part of your body in line with
the path of the saw blade.
ALWAYS release the power switch and allow the
saw blade to stop rotating before raising it out of the
workpiece.
DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could cause the saw blade to loosen
and could create a hazard. Should this ever occur,
stand clear and allow the saw blade to come to a
complete stop. Disconnect your saw from the power
supply and securely retighten the blade bolt.
IF ANY PART OF THIS MITER SAW IS MISSING or
should break, bend, or fail in any way, or should any
electrical component fail to perform properly, shut off
the power switch, remove the miter saw plug from the
power source and have damaged, missing, or failed
parts replaced before resuming operation.
ALWAYS STAY ALERT! Do not allow familiarity (gained
from frequent use of your saw) to cause a careless
mistake. ALWAYS REMEMBER that a careless fraction
of a second is sufficient to inflict severe injury.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will inter-
fere with safe operation BEFORE performing any work
using your saw.
THIS TOOL should have the following markings:
a) Wear eye protection.
b) Keep hands out of path of saw blade.
c) Do not operate saw without guards in place.
d) Do not perform any operation freehand.
e) Never reach around saw blade.
f) Turn off tool and wait for saw blade to stop before
raising saw arm, moving workpiece or changing
settings.
g) Disconnect the saw from the power source before
changing blade or servicing.
ALWAYS carry the tool only by the carrying handle.
THIS SAW CAN TIP OVER if the saw head is released
suddenly and the saw is not secured to a work surface.
ALWAYS secure this saw to a stable work surface
before any use to avoid serious personal injury.
SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
CALIFORNIA PROPOSITION 65
WARNING: This product and some dust created by power sanding, sawing, grinding, drilling, and other
construction activities may contain chemicals, including lead, known to the State of California to cause cancer,
birth defects, or other reproductive harm. Wash hands after handling.
Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products and,
• arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
5 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an
injury hazard, such as a situation that may result in property damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert
Read Operator’s Manual
Eye Protection
Indicates a potential personal injury hazard.
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
No Hands Symbol
Wet Conditions Alert
V Volts
min Minutes
n
o
.../min
No Load Speed
Per Minute
Failure to keep your hands away from the blade will result in
serious personal injury.
Do not expose to rain or use in damp locations.
Voltage
Time
Rotational speed, at no load
Revolutions, strokes, surface speed, orbits etc., per minute
6 — English
GLOSSARY OF TERMS
Anti-Kickback Pawls (flooring, radial arm, and table saws)
A device which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Cross Cut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by holding
it securely against the table or fence during any ripping
operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls,
throwing the workpiece back toward operator.
Miter Cut
A cutting operation made with the workpiece at any angle
to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Push Blocks (jointer planers)
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator’s hands well away from the cutterhead.
Push Blocks (flooring and table saws)
Device used to hold the workpiece during cutting operations. This aid helps keep the operator’s hands well away
from the blade.
Push Sticks (flooring and table saws)
Device used to push the workpiece during cutting operations.
A push stick should be used for narrow ripping operations.
The aid helps keep the operator’s hands well away from
the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (flooring and table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
7 — English
FEATURES
PRODUCT SPECIFICATIONS
Arbor ......................................................................... 5/8 in.
Blade Diameter ......................................................7-1/4 in.
No Load Speed ....................................4,500 r/min. (RPM)
Motor ............................................................... 19.2 Volt DC
“D” HANDLE
SWITCH
LOCK
UPPER
DUST
BAG
BLADE
GUARD
Cutting Capacity with Miter at 0°/Bevel 0°:
Maximum lumber sizes ..................... 1-1/2 in. x 4-1/4 in.
Cutting Capacity with Miter at 45°/Bevel 0°:
Maximum lumber sizes ............................1-1/2 in. x 3 in.
Cutting Capacity with Miter at 0°/Bevel 45°:
Maximum lumber sizes ..................... 1-1/2 in. x 3-1/2 in.
Cutting Capacity with Miter at 45°/Bevel 45°:
Maximum lumber sizes ............................1-1/2 in. x 3 in.
BLADE
MITER
LOCK LEVER
SWITCH
TRIGGER
WRENCH
BEVEL
LOCK
KNOB
MITER
FENCE
BASE
45
WORK
CLAMP
LOWER
BLADE
GUARD
“NO HANDS ZONE”
BOUNDARY LINE
MITER
TABLE
“NO HANDS
ZONE” LABEL
THROAT
PLATE
BEVEL
SCALE
MITER
SCALE
Fig. 1
8 — English
FEATURES
KNOW YOUR COMPOUND MITER SAW
See Figure 1.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual
as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all
operating features and safety rules.
7-1/4 in. BLADE
A 7-1/4 in. blade is included with the compound miter
saw. It will cut materials up to 1-1/2 in. thick or 4-1/4 in.
wide, depending upon the angle at which the cut is being
made.
BEVEL LOCK KNOB
The bevel lock knob securely locks your compound miter
saw at desired bevel angles. Positive stop adjustment
screws have been provided on each side of the saw arm.
These adjustment screws are for making fine adjustments
at 0° and 45°.
BLADE WRENCH STORAGE
A blade wrench is packed with the saw. One end of the
wrench is a phillips screwdriver and the other end is a
hex key. Use the hex key end when installing or removing
blade and the phillips end when removing or loosening
screws. A storage area for the blade wrench is located in
the saw’s base.
MITER FENCE
The miter fence on the compound miter saw has been
provided to hold your workpiece securely against when
making all cuts.
MITER LOCK LEVER
See Figure 2.
The miter lock lever securely locks the saw at desired
miter angles.
LOCK
PIN
MITER
LOCK LEVER
REAR BRACKET/
CARRYING HANDLE
“D” HANDLE
SAW ARM LOCKED
IN DOWN POSITION
Fig. 2
SELF-RETRACTING LOWER BLADE GUARD
The lower blade guard is made of shock-resistant, seethrough plastic that provides protection from each side
of the blade. It retracts over the upper blade guard as the
saw is lowered into the workpiece.
SPINDLE LOCK BUTTON
See Figure 3.
The spindle lock button locks the spindle stopping the
blade from rotating. Depress and hold the lock button
while installing, changing, or removing blade.
POSITIVE STOPS ON MITER TABLE
Positive stops have been provided at 0°, 15°, 22-1/2°,
31.62°, and 45°. The 15°, 22-1/2°, 31.62°, and 45° positive
stops have been provided on both the left and right side
of the miter table.
REAR BRACKET/CARRYING HANDLE
See Figure 2.
For convenience when carrying or transporting the miter
saw from one place to another, a carrying handle has been
provided at the rear of the saw. To transport, turn off and
remove the battery pack from the tool, then lower the saw
arm and lock it in the down position. Lock saw arm by
depressing the lock pin.
9 — English
SWITCH
TRIGGER
SPINDLE
LOCK BUTTON
45
33.9
30
15
2
1
3
5
6
4
7
Fig. 3
FEATURES
SWITCH TRIGGER
See Figure 4.
The saw will not start until you depress the switch lock
with your thumb then squeeze the switch trigger. To
prevent unauthorized use of the compound miter saw,
remove the battery pack, and lock the switch in the off
position. To lock the switch, install a padlock (not included) through the hole in the switch trigger. A lock with a
long shackle of 5/16 in. diameter may be used. When the
lock is installed and locked, the switch is inoperable. Store
the padlock key in another location.
TOOLS NEEDED
SWITCH
TRIGGER
SWITCH
LOCK
PADLOCK
45
33.9
30
15
2
1
3
5
6
4
7
Fig. 4
The following tools (not included or drawn to scale) are needed for making adjustments or installing the blade:
COMBINATION SQUARE
FRAMING SQUARE
Fig. 5
10 — English
LOOSE PARTS LIST
The following items are included with your compound miter saw:
Dust Bag
Work Clamp
Blade Wrench
DUST
BAG
Rear Bracket/Carrying Handle
Operator’s Manual (not shown)
WORK
CLAMP
BLADE
WRENCH
REAR BRACKET/
CARRYING HANDLE
WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious
personal injury.
Fig. 6
11 — English
ASSEMBLY
UNPACKING
This product requires assembly.
Carefully lift miter saw base from the carton by the “D”
handle and the saw base, and place it on a level work
surface.
WARNING: Do not use this product if it is not
completely assembled or if any parts appear to be
missing or damaged. Use of a product that is not
properly and completely assembled could result in
serious personal injury.
If factory assembled, the saw has been shipped with
the saw arm secured in the down position. To release
the saw arm, push down on the top of the saw arm, cut
the tie-wrap, and pull out on the lock pin.
Lift the saw arm by the handle. Hand pressure should
remain on the saw arm to prevent sudden rise upon
release of the tie wrap.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the tool.
The saw is factory set for accurate cutting. After
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual.
If any parts are damaged or missing, please call
1-800-932-3188 for assistance.
INSTALLING THE REAR BRACKET/CARRYING
HANDLE
See Figure 7.
WARNING: A rear bracket is included with this mi-
ter saw to prevent tipping if the saw arm is released
suddenly. Do not use this saw before installing the
rear bracket and securely mounting the saw to a
work surface or stand.
Remove the screws from the rear bracket/carrying
handle and set aside.
Slide the bracket in the openings on the saw base,
aligning the holes underneath the base with the holes
in the bracket.
Insert the screws into the holes and tighten securely.
WARNING: If any parts are damaged or missing do
not operate this product until the parts are replaced.
Use of this product with damaged or missing parts
could result in serious personal injury.
WARNING: Do not attempt to modify this tool
or create accessories not recommended for use
with this tool. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING: To prevent accidental starting that
could cause serious personal injury, always remove
the battery pack from the tool when assembling
parts.
WARNING: Do not start the compound miter saw
without checking for interference between the blade
and the miter fence. Damage could result to the
blade if it strikes the miter fence during operation of
the saw.
SCREW
SCREW
REAR BRACKET/
CARRYING HANDLE
Fig. 7
12 — English
ASSEMBLY
WARNING: Always make sure the compound miter
saw is securely mounted to a workbench or an approved workstand. Failure to heed this warning can
result in serious personal injury.
MOUNTING HOLES
See Figure 8.
If not using a stand, the saw should be mounted to a firm
supporting surface such as a workbench. Four bolt holes
have been provided in the saw base for this purpose.
Each of the four mounting holes should be bolted securely using 1/4 in. machine bolts, lock washers, and hex
nuts (not included). Bolts should be of sufficient length
to accommodate the saw base, lock washers, hex nuts,
and the thickness of the workbench. Tighten all four bolts
securely.
The hole pattern for mounting to a workbench is shown in
figure 8. Carefully check the workbench after mounting to
make sure that no movement can occur during use. If any
tipping, sliding, or walking is noted, secure the workbench
to the floor before operating.
DUST BAG
See Figure 9.
A dust bag is provided for use on this miter saw. It fits
over the exhaust port on the upper blade guard. To install,
squeeze the two metal clips to open the mouth of the bag
and slide it on the exhaust port. Release the clips. The
metal ring in the bag should lock in between the grooves
on the exhaust port. To remove the dust bag for emptying,
simply reverse the above procedure.
DUST
BAG
EXHAUST
PORT
TRACE HOLES
AT THESE LOCATIONS
FOR HOLE PATTERN
45
31.6
BASE
45
Fig. 9
TRACE HOLES
AT THESE LOCATIONS
FOR HOLE PATTERN
45
30
22.5
15
0
31.6
30
22.5
15
MOUNTING
SURFACE
Fig. 8
13 — English
ASSEMBLY
WORK CLAMP
See Figure 10.
The work clamp provides greater control by clamping the
workpiece to the fence. It also prevents the workpiece
from creeping toward the saw blade. This is very helpful
when cutting compound miters.
Depending on the cutting operation and the size of the
workpiece, it may be necessary to use a C-clamp instead
of the work clamp to secure the workpiece prior to making
the cut.
WARNING: In some operations, the work clamp
assembly may interfere with the operation of the
blade guard assembly. Always make sure there is no
interference with the blade guard prior to beginning
any cutting operation to reduce the risk of serious
personal injury.
To install the work clamp:
Place the shaft of the work clamp in either hole on the
saw table base.
Rotate the knob on the work clamp to move it in or out
as needed.
BASE
45
WORK
CLAMP
Fig. 10
14 — English
ASSEMBLY
TO INSTALL/REPLACE THE BLADE
See Figures 11 - 12.
WARNING: A 7-1/4 in. blade is the maximum blade
capacity of the saw. Never use a blade that is too
thick to allow outer blade washer to engage with
the flats on the spindle. Larger blades will come in
contact with the blade guards, while thicker blades
will prevent the blade bolt from securing the blade
on the spindle. Either of these situations could result
in a serious accident and can cause serious personal
injury.
Remove the battery pack from the tool.
Raise the saw arm.
Rotate lower blade guard up and remove blade bolt
cover screw. Rotate blade bolt cover up and back to
expose the blade bolt.
Depress the spindle lock button and rotate the blade
bolt until the spindle locks.
Using the wrench provided, loosen and remove the
blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade
bolt clockwise to loosen.
Remove outer blade washer. Do not remove inner
blade washer.
Wipe a drop of oil onto inner blade washer and outer
blade washer where they contact the blade.
INNER BLADE
WASHER WITH
DOUBLE “D” FLATS
BLADE
TO
LOOSEN
BLADE
BOLT
COVER
LOWER
BLADE
GUARD
NOTE: BEFORE USE,
REPLACE SCREW AND
TIGHTEN SECURELY
TO PREVENT GUARD
MOVEMENT
BLADE BOLT
COVER
SCREW
FLAT(S)
ON SPINDLE
WARNING: If inner blade washer has been re-
moved, replace it before placing blade on spindle.
Failure to do so could cause an accident since blade
will not tighten properly.
SPINDLE LOCK
BUTTON
Fig. 11
TO
TIGHTEN
OUTER BLADE
BLADE
BOLT
Fit saw blade inside lower blade guard and onto spindle.
The blade teeth point downward at the front of saw as
shown in figure 12.
Replace outer blade washer. Double “D” flats on blade
washers align with flats on spindle.
Depress spindle lock button and replace blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade bolt
counterclockwise to tighten.
WASHER WITH
DOUBLE “D” FLATS
Fig. 12
CAUTION: Always install the blade with the blade
teeth and the arrow printed on the side of the blade
pointing down at the front of the saw. The direction
of blade rotation is also stamped with an arrow on
the upper blade guard.
Tighten blade bolt securely.
Replace the lower blade guard and blade bolt cover.
Replace blade bolt cover screw and tighten securely.
15 — English
SOCKET HEAD
SCREW(S)
SOCKET HEAD
SCREW(S)
ASSEMBLY
MITER
LOCK
LEVER
MITER
FENCE
BLADE
45
31.6
30
22.5
15
15
0
45
31.6
30
22.5
MITER
FENCE
Fig. 13
NOTE: Many of the illustrations in this manual show only
portions of the compound miter saw. This is intentional
so that we can clearly show points being made in the
illustrations. Never operate the saw without all guards
securely in place and in good operating condition.
SQUARING THE BLADE TO THE FENCE
See Figures 13 - 16.
Remove the battery pack from the tool.
Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
Lift the miter lock lever.
Rotate the miter table until the pointer aligns with zero
on the miter scale.
Push the miter lock lever down to lock the miter table.
Lay a square flat on the miter table. Place one leg of
the square against the fence. Slide the other leg of the
square against the flat part of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
The edge of the square and the saw blade should be
parallel as shown in figure 14.
If the front or back edge of the saw blade angles away
from the square as shown in figures 15 and 16, adjustments are needed.
Using the blade wrench, loosen the socket head
screws that secure the miter fence to the miter table.
See figure 13.
Rotate the miter fence left or right until the saw blade is
parallel with the square.
Retighten the screws securely and recheck the blade-
to-fence alignment.
The saw has two scale indicators, one on the bevel scale
and one on the miter scale. After squaring adjustments
have been made, it may be necessary to loosen the indicator screws and reset them to zero.
16 — English
MITER
FENCE
MITER
FENCE
MITER
TABLE
FRAMING
SQUARE
VIEW OF BLADE SQUARE WITH FENCE
BLADE
MITER
TABLE
FRAMING
SQUARE
VIEW OF BLADE NOT SQUARE WITH FENCE,
ADJUSTMENTS ARE REQUIRED
BLADE
MITER
TABLE
FRAMING
SQUARE
VIEW OF BLADE NOT SQUARE WITH FENCE,
ADJUSTMENTS ARE REQUIRED
Fig. 14
Fig. 15
Fig. 16
45
ASSEMBLY
SQUARING THE BLADE TO THE MITER TABLE
See Figures 17 - 20.
Remove the battery pack from the tool.
Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
Lift the miter lock lever.
Rotate the miter table until the pointer aligns with zero
on the miter scale.
Push the miter lock lever down to lock the miter table.
Loosen bevel lock knob and set saw arm at 0° bevel
(blade set 90° to miter table). Tighten bevel lock knob.
Place a square against the miter table and the flat part
of saw blade.
NOTE: Make sure that the square contacts the flat part
of the saw blade, not the blade teeth.
Rotate the blade by hand and check the blade-to-table
alignment at several points.
The edge of the square and the saw blade should be
parallel as shown in figure 18.
If the top or bottom of the saw blade angles away from
the square as shown in figures 19 and 20, adjustments
are needed.
Loosen the bevel lock knob.
Adjust positive stop adjustment screw to bring saw
blade into alignment with the square. See Positive
Stop Adjustment in the Adjustments section.
Retighten bevel lock knob. Recheck blade-to-table
alignment.
NOTE: The above procedure can be used to check
blade squareness of the saw blade to the miter table at
both 0° and 45° angles.
The saw has two scale indicators, one on the bevel scale
and one on the miter scale. After squaring adjustments
have been made, it may be necessary to loosen the indicator screws and reset them to zero.
BEVEL
LOCK
KNOB
MITER
FENCE
COMBINATION
SQUARE
CORRECT VIEW OF BLADE SQUARE WITH MITER TABLE
BEVEL
LOCK
KNOB
MITER
FENCE
COMBINATION
SQUARE
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
ADJUSTMENTS ARE REQUIRED
BEVEL
LOCK
KNOB
MITER
TABLE
MITER
TABLE
BLADE
Fig. 18
BLADE
Fig. 19
MITER
FENCE
SCALE
INDICATOR
MITER
SCALE
INDICATOR
BEVEL
SCALE
SCREW
Fig. 17
17 — English
COMBINATION
SQUARE
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
ADJUSTMENTS ARE REQUIRED
MITER
TABLE
BLADE
Fig. 20
OPERATION
WARNING: Do not allow familiarity with tools to
make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
WARNING: Always wear eye protection with side
shields marked to comply with ANSI Z87.1. Failure to
do so could result in objects being thrown into your
eyes, resulting in possible serious injury.
WARNING: Do not use any attachments or acces-
sories not recommended by the manufacturer of
this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
APPLICATIONS
This product has been designed only for the purposes
listed below:
Cross cutting wood and plastic (do not cut metals,
ceramics, or masonry products)
Cross cutting miters, joints, etc. for picture frames
moldings, door casings, and fine joinery
Bevel cutting and compound cutting
NOTE: The blade provided is fine for most wood cutting
operations, but for fine joinery cuts or cutting plastic, use
one of the accessory blades available from the dealer.
TO INSTALL BATTERY PACK
See Figure 21.
Place battery pack in the saw. Align raised rib on bat-
tery pack with groove inside saw.
Make sure the latches on each side of the battery pack
snap in place and that the battery pack is secured in
the tool before beginning operation.
WARNING: Always remove battery pack from your
tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could
cause serious personal injury.
TO REMOVE BATTERY PACK
See Figure 21.
Locate latches on each side of the battery pack. De-
press the latches to release the battery pack from the
tool.
Remove the battery pack from the tool.
WARNING: Before starting any cutting operation,
clamp or bolt the compound miter saw to a workbench or an approved workstand. Never operate
the miter saw on the floor or in a crouched position.
Failure to heed this warning can result in serious
personal injury.
WARNING: To avoid serious personal injury, always
lock the miter lock lever before making a cut. Failure
to do so could result in movement of the control arm
or miter table while making a cut.
WARNING: To avoid serious personal injury, keep
hands outside the no hands zone, at least 3 in.
from the blade. Never perform any cutting operation freehand (without holding workpiece against the
fence). The blade could grab the workpiece if it slips
or twists.
LATCHES
DEPRESS LATCHES
TO RELEASE
BATTERY PACK
BATTERY
PACK
Fig. 21
18 — English
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