Craftsman 2479854 Owner’s Manual

Operator's Manual
21" SNOW THROWER
Model No. 247.9854
®
®SAFETY ®ASSEMBLY ®OPERATION
®MAINTENANCE
CAUTION: using this product, read this
®PARTS LIST ®ESPAtIOL
manua_ and fo_mow am_ safety fumes and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORMNO.769=08256A
7/19/2012
WarrantyStatement..................................Page2
SafeOperationPractices..........................Pages3-6
Assembly..................................................Pages7-9
Operation..................................................Pages10-12
ServiceandMaintenance.........................Pages13-17
Off-SeasonStorage..................................Page18
TroubleShooting.......................................Page19
PartsList...................................................Pages20-31
Labels.......................................................Page32
RepairProtectionAgreement...................Page36
Espa_ol.....................................................Page37
ServiceNumbers......................................BackCover
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmateriaHorworkmanship.DefectiveproductwiHH receivefreerepairorfreerepHacementifrepairisunavaiHabHe.
ThiswarrantyisvoidifthisproductiseverusedwileprovidingcommerciaHservicesorifrentedtoanotherperson. Forwarrantycoveragedetailstoobtainrepairorreplacement,visitthewebsite:www.craftsman.com
Thiswarranty covers ONLYdefects in material andworkmanship. Warranty coveragedoes NOTinclude: , ExpendabHeitemsthatcan wearoutfromnormaHusewithinthewarrantyperiod,incHudingbut notHimitedtoaugers,augerpaddHes,drift
cutters,skidshoes,shavepilate,shearpins,sparkpHug,air cHeaner,beHts,andoiHfiHter. , Standardmaintenanceservicing,oiHchanges,ortune-ups. , Tire repHacementorrepaircausedbypuncturesfromoutsideobjects,suchasnaiHs,thorns,stumps,or gHass.
, TireorwheeHrepHacementor repairresuHtingfromnormaHwear,accident,orimproperoperationormaintenance. , Repairsnecessarybecauseof operatorabuse,incHudingbutnot Himitedtodamagecausedbyover-speedingtheengine,or fromimpacting
objectsthatbendtheframe,augershaft,etc. , Repairsnecessarybecauseof operatornegHigence,incHudingbutnotHimitedto,eHectricaHandmechanicaHdamagecausedbyimproper
storage,faiHureto usethepropergradeandamountofengineoiH,or faiHureto maintaintheequipmentaccordingto theinstructionscontained
intheoperator'smanual , Engine(fueHsystem)cHeaningor repairscausedbyfueHdeterminedto becontaminatedoroxidized(stab). HngeneraH,fueHshouHdbeused
within30 daysof itspurchasedate. , NormaHdeteriorationandwearoftheexteriorfinishes,or productHabeHrepHacement.
ThiswarrantygivesyouspecificHegaHrights,andyoumayaHsohaveotherrightswhichvaryfromstatetostate.
Sears Brands Management Corporation, Hoffman Estates, (}0179
EngineOilType: EngineOilCapacity:
FuelCapacity: SparkHug:
SparkHug Gap:
@SearsBrands,LLC
SAE 5%30 20 ounces
2 Quarts F6RTC
.020"-.030"
Model Number.................................................................
Serial Number.................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsinthismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultinpersonalinjury.Whenyouseethis
symbol,HEEDiTSWARNING!
Thismachinewasbuilttobeoperatedaccordingtothesafeopera- tionpracticesinthis manualAswithanytypeof powerequipment, carelessnessorerroronthepartof theoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethe followingsafety instructionscouldresultin seriousinjuryor death.
CAUFORNIA PROPOSmON 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateof California tocausecancerandbirthdefectsorotherreproductiveharm.
, Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingto assembleandoperate. Failuretodosocan resultinseriousinjurytotheoperatorand/ orbystanders.Keepthismanualin asafeplaceforfutureand regularreferenceandfor orderingreplacementparts.Toorder replacementpartscall,1-800-4MY-HOME.
Befamiliarwithallcontrolsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethis machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbetrainedandsupervisedbyanadulL
Neverallowadultsto operatethis machinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow4hrowingpatternto avoiddischargeof materialtoward roads,bystandersandthe like.
Keepbystanders,petsandchildrenat bast 75feetfromthe machinewhileitisinoperation.Stopmachineifanyoneenters
thearea. Exercisecautiontoavoidslippingorfalling,especiallywhen
operatinginreverse.
Your Responsibility--Restrict theuseofthispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsinthismanualandon the machine.
SAVE THESE NSTRUCT ONS!
Thoroughlyinspecttheareawheretheequipmentis tobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbetrippedoverorthrownbythe auger/
impeller.
Alwayswearsafetyglassesor eyeshieldsduringoperationand whileperformingan adjustmentor repairtoprotectyoureyes. Thrownobjectswhichricochetcancauseseriousinjuryto the
eyes.
, Donotoperatewithoutwearingadequatewinteroutergarments.
Donot wearjew@y,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
, Useagroundedthree-wireextensioncordandreceptacleforall
machineswithelectricstartengines.
, Disengageallcontrolleversbeforestartingtheengine. , Neverattemptto makeanyadjustmentswhileengineis running,
exceptwherespecificallyrecommendedintheoperator'smanual
, Letengineandmachineadjusttooutdoortemperaturebefore
startingtoclearsnow.
SafeHandlingofGasoline
, Exerciseextremecautionwhenoperatingonorcrossinggravel
Toavoidpersonalinjuryorpropertydamageuseextremecarein handlinggasoline.Gasolineisextremelyflammableandthevaporsare
, Exercisecautionwhenchangingdirectionandwhileoperatingon explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled onyourselforyourclotheswhichcanignite.Washyourskinand
, Planyoursnow-throwingpatterntoavoiddischargetowards changeclothesimmediately_
, Useonlyanapprovedgasolinecontainer. , Extinguishallcigarettes,cigars,pipesandothersourcesof
, Preventpossiblepropertydamageorpersonalinjuryfrom
ignition.
, Neverfuelmachineindoors. , Neverremovegascaporaddfuelwhiletheengineishotor
, Allowenginetocoolatbasttwominutesbeforerefueling.
, Donotoverloadmachinecapacitybyattemptingtoclearsnowat
, Neveroperatethismachinewithoutgoodvisibilityorlight.Always , NeveroverfillfueltanLFilltanktonomorethanYainchbelow
bottomoffillernecktoprovidespaceforfuelexpansion.
, Replacegasolinecapandtightensecurely.
, Disengagepowertotheauger/impellerwhentransportingornot , ifgasolineisspilled,wipeitofftheengineandequipmenLMove
machinetoanotherarea.Wait5minutesbeforestartingthe
, Neveroperatemachineathightransportspeedsonslippery
engine.
, Neverstorethemachineorfuelcontainerinsidewherethereisan
, ifthemachineshouldstarttovibrateabnormally,stoptheengine,
openflame,sparkorpilotlight(e.g.furnace,waterheater,space heater,clothesdryeretc.).
, Allowmachinetocoolatbast5minutesbeforestori% , Neverfillcontainersinsideavehicleoronatruckortrailerbed
, Disengageallcontrolleversandstopenginebeforeyouleave
withaplasticliner.Alwaysplacecontainersonthegroundaway fromyourvehiclebeforefilling.
, ifpossible,removegas-poweredequipmentfromthetruckor
trailerandrefuelitontheground,ifthisisnotpossible,thenrefuel
, Neverputyourhandinthedischargeorcollectoropenings.Do
suchequipmentonatrailerwithaportablecontainer,ratherthan fromagasolinedispensernozzle.
, Keepthenozzleincontactwiththerimofthefueltankor
containeropeningatalltimesuntilfuelingiscomplete.Donotuse
, Useonlyattachmentsandaccessoriesapprovedbythemanufac_
anozzlelock-opendevice.
, Whenstartingengine,pullcordslowlyuntilresistanceisfelt,then , Donotputhandsorfeetnearrotatingparts,intheauger/impeller
housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeel
, CallI_8004MY_HOMEforthelocationofthenearestSearsParts , Theauger/impellercontrolleverisasafetydevice.Neverbypass
itsoperation.Doingsomakesthemachineunsafeandmaycause personalinjury.
CLEARUNG A CLOGGED DUSCHAF{GE CHUTE
, Thecontrolleversmustoperateeasilyinbothdirectionsand
automaticallyreturntothedisengagedpositionwhenreleased.
, Neveroperatewithamissingordamagedchuteassembly.Keep
allsafetydevicesinplaceandworki%
is themostcommoncauseofinjuryassociatedwithsnowthrowers.
Toclear thechute:
, Neverrunanengineindoorsorinapoorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
2. Wait 10secondstobesuretheimpellerbladeshavestopped
, Donotoperatemachinewhileundertheinfluenceofalcoholor
drugs.
3_ Alwaysusea clean-outtool,notyourhands.
, Mufflerandenginebecomehotandcancauseaburn.Donot
toucLKeepchildrenaway.
surfaces.Stayalertforhiddenhazardsortraffic. slopes.
windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedbyaricocheL
objectricochetbyplanningyoursnowthrowingpatterntoavoid dischargetowardswindows,walls,cars,etc.
toofastofarate. besureofyourfootingandkeepafirmholdonthehandles.Walk,
neverrun. inuse.
surfaces.Lookdownandbehindandusecarewhenbackingup. disconnectthesparkplugwireandgrounditagainsttheengine.
inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperati% theoperatingposition(behindthehandles).Waituntiltheauger/
impellercomestoacompletestopbeforeuncloggingthechute assembly,makinganyadjustments,orinspections.
notunclogchuteassemblywhileengineisrunning.Shutoff engineandremainbehindhandlesuntilallmovingpartshave stoppedbeforeuncloggi%
turer(e.g.wheelweights,tirechains,cabsetc.). pullrapidly.Rapidretractionofstartercord(kickback)willpull
handandarmtowardenginefasterthanyoucanletgo.Broken bones,fractures,bruisesorsprainscouldresulL
&RepairServiceCenter.
Handcontactwiththe rotatingimpellerinsidethe dischargechute
Neveruseyourhandtocleanoutthedischargechute.
1. SHUTTHEENGINEOFF!
rotating_
4
MAUNTENANCE & STORAGE
, Nevertamperwithsafetydevices_Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
, Beforecleaning,repairing,or inspectingmachinedisengageall
controlleversandstoptheengine.Waituntiltheauger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheenginetopreventunintendedstarting.
, Checkboltsandscrewsforpropertightnessatfrequentintervals
tokeepthemachineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
, Do notchangetheenginegovernorsettingor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed oftheengine.
, Snowthrowershaveplatesand skidshoesaresubjectto wear
anddamage.Foryoursafetyprotection,frequentlycheckall componentsandreplacewithoriginalequipmentmanufacturer's (OEM)partsonlyaslistedinthe Partspagesof thisOperator's Manual.Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadto improperperformanceandcompro- misesafety!
, Checkcontrolleversperiodicallyto verifytheyengageanddisen-
gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualfor instructions.
, Maintainorreplacesafetyandinstructionlabels,asnecessary. , Observeproperdisposallawsand regulationsforgas,oil,etc. to
protecttheenvironment.
, Priorto storing,runmachineafew minutestoclearsnowfrom
machineandpreventfreezeupof auger/impeller.
, Neverstorethe machineorfuelcontainerinsidewherethereisan
openflame,sparkorpilotlightsuchasawaterheater,furnace, clothesdryeretc.
, Alwaysreferto theoperator'smanualfor properinstructionson
off-seasonstorage.
, Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor
leaks.Replaceif necessary.
, Do notcrankenginewithsparkplugremoved. , AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or 60hoursof operation.At theendoftheAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealertoensurethat allmechanicalandsafetysystemsareworkingproperlyandnot wornexcessively.Failuretodo socanresultinaccidents,injuries
ordeath.
DO NOT MODUFY ENGUNE
Toavoidseriousinjuryor death,do notmodifyengineinany way. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTUOE REGARDUNG EMUSSUONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateon regularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(CO),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if so equipped.
SPARK ARRESTOR
Thismachineis equippedwithaninternalcombustionengineand shouldnotbeusedonornearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwithasparkarrestormeetingapplicablelocalor statelaws(ifany)
Ifasparkarrestorisused,itshouldbemaintainedin effectiveworking orderbytheoperator.IntheStateofCaliforniatheaboveis required
bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarrestorforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfoflowaftinstructionsonthemachine beforeattemptingtoassembleandoperate.
°
i
\
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running, There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- ELECTRICALSHOCK
Do not usethe engine's electric starter in the rain
WARNING-- HOT SURFACE
Engine parts, espedaJ[y the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
5
NOTE:All referencesto theleftor rightsideofthesnowthrowerare fromtheoperator'sposition.Anyexceptionswillbe noted.
UNPACKUNG THE SNOW THROWER
1. Openthetop ofthecarton.
2. Cutdownthe cornerson thefrontofthecartonandbid downthe frontside.
3. PuiIthe snowthroweroutof thecarton.Besure nottodamage thechute,oranycanes attachedtothechute,whichis shipped
undertheshroudonthe backsideofthecarton.
Positioning the Upper Handme
1. Removethewingknobsandcarriageboltsfromthetopof thelower handle.SeeFigure1.it isnotnecessaryto removetheshoulder screwandflangelocknutbelowthewingknobandcarriagebolt,
3_ Tightenthepreviouslyremovedhardwaretosecurethehandlein
place.SeeFigure2_
installing the Chute
1. Placethechutehandleonthelowerchuteas showninFigure& Becertainthatthehandleisalignedin thechannelonthechute
andthetabssnapintoplace.
_gKnob
CarriageBolts
Win_Knob
/
/
Figure1
.
Pivottheupperhandleintothe operatingposition.Besure notto pinchanyof thecanes inthe process.SeeFigure2_
Tab
Figure3
.
Removethescrewsinthechutebase.SeeFigure4.
//
Figure2 7
Figure4
Alignthehobsinthechutebasewiththehobsinthelowerchute andsecurewiththepreqousiyremovedscrews.SeeFigure5.
/
Figure5
installing the Recoim Starter Handme
1. Removetheeyeboltandhandleknobfromthemanualbag.
2. Placetheeyeboltandhandleknobontheupperhandleasshown in Figure6.Donotfullytightenthehardwareuntilinstructedtodo
SO,
Fuem Recommendations Useautomotivegasoline(unleadedor lowleadedto minimizecombus_
tionchamberdeposits)witha minimumof87octane.Gasolinewith
upto10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neverusean oil/gasolinemixtureordirty gasoline.Avoidgetting
dirt, dust,orwaterinthefueltanL DONOTuseE85gasoline. , Refuelin a welPventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksinthe areawheretheengineis refueledor wheregasolineisstored.
, DonotoverfillthefueltanL Afterrefueling,makesurethetank
capisclosedproperlyandsecurely.
, Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuelvapor
mayignite,ifanyfuelisspilled,makesurethe areaisdrybefore startingtheengine.
, Avoidrepeatedor prolongedcontactwithskinorbreathingofvapor.
Adding Fuem
Alwayskeephandsandfeetclearof equipmentmovingparts. Donot usea pressurizedstartingfluid.Vaporsareflammable.
Figure6
NOTE:The openingof theeye boltshouldfacetowardthe backofthe snowthrower.
3. Slowlypulltherecoilstarterhandleuptowardstheeyebolt.
4. Sliptherecoilstarterropeintothe eyeboltfromthebacksideof thesnowthrower.SeeFigure6.
5. Securelytightentheeyeboltandhandleknob.
1_ Removethegascap,checkthefuellevelandaddfuelifnecessary.
8
Checking and Adding Oil
Theengineisshippedwithoutoilin theengine.Youmustfinthe enginewithoNbeforeoperafing.Runningtheenginewithinsufficient oNcancauseseriousenginedamageandvoidtheproductwarranty.
,
Placethe snowthroweron a flat,level surface.
2_
Removetheoil fillercap/dipstickandwipethedipstickclean.See Figure7.
,.. j
Figure7
NOTE:Donotusesyntheticoilforthefirstfivehoursofuse.Useoilprovide&
3. Insertthe cap/dipstickintothe oilfillerneck,butdonot screwit in.
,
Removetheoilfillercap/dipstick,Ifthelevelis low,slowlyaddoil
untiloil levelregistersbetweenhigh(H)andlow(L),Figure8,
f
Figure8
NOTE:Donotoverfill,Overfillingwithoilmaycausesmoking,hard starting,or sparkplugfouling,
5, Replaceandtightencap/dipstickfirmlybeforestartingengine, NOTE:DONOTallowoil levelto fallbelowthe"L"markonthe
dipstick,Doingsomayresultinequipmentmalfunctionsor damage, NOTE:Tochangetheoil onyourengine,seethe Maintenance
Sectionofthis manual,
9
ChuteAssembl'
ShavePlate
Control
Recoil
GasCa
AugerControl
Electric
Button
Outlet
Au(
Nowthat youhavesetup yoursnowthrower,it'simportanttobecome acquaintedwithitscontrolsandfeatures.RefertoFigure9.
CHOKE CONTROL
CHOK£ W
Activatingthechokecontrolclosesthe chokeplateoncarburetorand aidsinstartin_diengineThechokeleverslidesbetweentheRUN I _ 1
andCHOKEl'rl positions.
Pressingtheprimer,makingsureto coverthe venthobwhen pushing,forcesfueldirectlyinto theengine'scarburetortoaid incold-weatherstarting.
Handle
Figure9
RECOUL STARTER HANDLE
Therecoilstarterhandleisusedto starttheengine.
GAS CAP
Removethegascaptoaddfuel
KEY
Thekeyisa safetydevice,it mustbefullyinsertedin orderfortheengineto starLRemovethekeywhenthe
snowthrowerisnotinuse. NOTE:Donotturnthe keyinanattemptto startthe 0
engine.Doingsomaycauseittobreak.
AUGER
Whenengaged,theaugerrotationdrawssnowintothe augerhousing andthrowsitoutthedischargechute.Rubberpaddiesontheauger alsoaidin propellingthesnowthrowerastheycomein contactwith thepavemenL
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardof theAmericanNationalStandardsinstitute(ANSi).
10
AUGER CONTROL
Locatedon the upperhandHe,the augercontroHhandHeisusedto engageanddisengagedriveto theauger.SqueezethecontroHhandHe againsttheupperhandHeto engagetheauger;reHeaseitto disengage.
CHUTE ASSEMBLY
Rotatethedischargechutetothe Heftor rightusingthecontroHhandHe. ThepitchofthedischargechutecontroHstheangHeatwhichthesnow isthrown.Loosenthewingknobonthesideof thedischargechute beforepivotingthedischargechuteupwardordownward.Refighten theknoboncethedesiredpositionhasbeenachieved.
SHAVE PLATE
Theshavepilatemaintainscontactwiththepavementas thesnow throwerispropeHHed,aHHowingsnowchosetothe 3avement'ssurfaceto bedischarged.
ELEOTRUC STARTER OUTLET
Requirestheuseofathree-prongoutdoorextensioncord(notincHuded) anda 120Vpowersource/waHHoutlet.
ELEOTRUC STARTER BUTTON
PressingtheeHectricstarterbuttonengagestheengine'seHectric starterwhenpHuggedintoa 120Vpowersource.
OIL FILL/DIPSTICK
EngineoiHHeveHcanbecheckedandoiHaddedthroughtheoiHfiHL
OUL DRAUN
EngineoiHcan bedrainedthroughtheoiHdrain.
BEFORE STARTUNG THE ENGUNE
machineandinthismanuaHbefore
STARTUNG THE ENGUNE
3ressurizedstartinc arefHammabHe.
Toavoidcarbonmonoxidepoisoning,makesuretheengineis outdoorsinaweHH-ventiHatedarea.
1. Makecertainboththe augercontroHis inthedisengaged (reHeased)position.
2. Hnsertignitionkeyintoshot.Makesureit snapsintopHace.Donot attempttoturnthe key.SeeFigure10.
Engineexhaustexitstheengineviathe muffler.
/
\
Figure10
NOTE:TheenginecannotstartunHessthekeyis fuHHyinsertedintothe ignitionswitch.
/
11
Electric Starter Determinethatyourhome'swiringisa three-wiregroundedsystem.
AskaHbensedebctrbian ifyouarenotcertain. ifyouhavea groundedthree-prongreceptacb,proceedasfoHHows:
1. RugtheextensioncordintotheoutbtHocatedontheengine's surface.Rugtheotherendofextensioncordintoathree-prong 120-voHt,grounded,ACoutbtinaweBventiHatedareaSeeFigure11.
Recoim Starter
1. Pushthechokeleverto theCHOKEIll position.
It A
2. ifthe engineiswarm,placethechokein theRUN! Iposition
l--I
insteadofCHOKEill.
3. Pushtheprimerthree(3) times,makingsuretocoverthe vent hob whenpushing.
4. ifthe engineiswarm,pushtheprimerbuttononlyonce.
5. Graspthe recoilstarterhandleandslowlypulltheropeout.At thepointwhereit becomesslightlyhardertopullthe rope,slowly allowthe ropeto recoil.
6. Pullthestarterhandlewithafirm,rapidstroke.Donotrelease thehandleandallowit tosnapback.Keepafirmholdon the starterhandleandallowit toslowlyrecoil.
7. Allowtheenginetowarmupseveralminutes,adjustingchoke towardRUN_ _position.Waituntilenginerunssmoothlybefore
eachchokeadjustment.
STOPPUNG THE ENGUNE
1. Runtheenginefora fewminutesbeforestoppingto helpdryoff anymoistureontheengine.
2. Tostopthe engineremovethekeyandstoreit inasafeplace.
3. Wipeallthesnowandmoistureawayfromtheenginecontrols area.
]l÷t
Figure11
2. Pushthe chokeleverto theCHOKEill position.
3. ifthe engineiswarm,placethechokeintheRUN1_ I position insteadofCHOKEIfl_
4. Pushthe primerthree(3)times,makingsuretocoverthevent hob whenpushing.
5. ifthe engineiswarm,pushtheprimerbuttononlyonce.
6. Pushstarterbuttontostartengine.
7. Oncethe enginestarts,releasestarterbutton.
8.
eachchokeadjustment.
.
Whendisconnectingtheextensioncord,alwaysunplugtheend atthethree-prongwalloutletbeforeunpluggingtheoppositeend
fromthesnowthrower.
Muffler,engineandsurroundingareasbecomehotandcan causea
burn.BecarefulanddonottouchwhentheyarehoL
ENGAGUNG THE AUGER
Engagethe augerbysqueezingtheaugercontrolagainsttheupper
handle.Releasethecontroltostoptheauger.
ENGAGUNG THE DRUVE
Liftupslightlyonthehandletoallowtherubberpaddiesonthe auger tocontactthe pavementandpropelthe snowthrowerforwar&Pushing downwardonthe handlewill raisetheaugeroff thegroundandstop
theforwardmotion. NOTE:Excessiveupwardpressureonthehandlewillresultin
prematureweartothe rubberaugerpaddies,whichwillnot becovered bythewarranty.
CLEARUNG A CLOGGED DUSCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethe dischargechute is themostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute. Toclear thechute:
1. SHUTTHEENGINEOFF!
Z Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea cleamouttoolor stick,notyourhands.
12
MAUNTENANCESCHEDULE
Followthemaintenanceschedubgiven below.Thischartdescribes
serviceguidelinesonly.Usethe ServiceLogcoBmnto keeptrackof compbtedmaintenancetasks.Tolocate the nearest SearsService
Centeror to schedule service, simply contact Searsat
1-800-4-MY-HOME®.
'I 11I[d_l _.._t_=
Eachuse 1. 1. Check
EngineoilbveI.
2. 2. Cban
Snowthrowerandexhaust
q_JTi
area.
1st5 hours 1. 1. Change. Every5hours 1. 1. Check.
25 hours 1. 2. Check.
Everyseason/50hours 1. 1. Change Everyseason/100hours 1. 1. Cban, replace,re-gap Everyseason/Before 1. 1. Lubricate
storage 2. 2. Lubricate
Engineoil. Engineoil.
2. 2. Cban.
Exhaustarea. Sparkplug.
Engineoil Sparkplug Pivotpoints
Controlhandle
3. 3. Lubricate
ENGINE MAINTENANCE
Engineoilcapacityis 600ml(approx.20oz.).DonotovePfill.Usea 4-stroke,oranequivalenthighdetergent,premiumqualitymotoroil certifiedto meetorexceedU.S.automobilemanufacturer'srequire-
mentsfor serviceclassificationSG,SRMotoroilsclassifiedSG,SF
usedoil.
OimRecommendations Whenaddingoiltothe engine,referto theviscositychartbelow
willshowthis designationonthecontainer.
NOTE:Pleasedisposeofusedmotoroil ina mannerthatisfriendlyto theenvironment.Takeittoa recyclingcenterorothercollectioncenter.
(Figure12).
DONOTusenon-detergentoil or2-strokeengineoil.it couldshorten
theengine'sservicelife.
2
b-
O
r_
Changing Engine Oim
Shutofftheengineand removetheignitionkeybeforeperforming
anymaintenance.Topreventaccidentalstart-up,disconnectthe
sparkplugboot.
o ©
Periodicinspectionandadjustmentoftheengineis essentialif high levelperformanceis to bemaintaine&Regularmaintenancewill also ensurea longservicelife.The requiredserviceintervalsandthe type of maintenancetobe performedaredescribedin thetableabove.
Followthehourlyorcalendarintervals,whicheveroccurfirsLMore frequentserviceis requiredwhenoperatingin adverseconditions.
b-
(°() -300 -200 -10° 0° 10° 200 300 400 (oF)-200 0o 15o 300 500 700 850 1050
Checkoil levelbeforeeachuseandevery5 operatinghourswhenthe engineiswarm.RefertoCheckingandAddingOilintheAssembly
Section. Changetheoilafterthe first5 operatinghoursandevery50 operating
Figure 12
hoursthereafter.EngineshouldstillbewarmbutNOThotfrom recent
use.
13
.
Drainfuelfromthetankbyrunningtheengineuntilthefueltankis empty.Besurethefuel fillcapis secure.
2_
RemovethethreescrewsthatsecurethelowerpanekRemovethe lowerpanelbyliftinguponthe panelto freethetabsatthebottom ofthepanelfromthetabslotsandthenpullback.SeeFigure13.
f
Z Refillwiththerecommendedoiland checktheoil level;referto
CheckingandAddingOil intheAssemblySection.
8. Reinstallthe oilfillercap/dipsticksecurely.
9. Re-installthe lowerpanelbyplacingthetabs inthetab slots, liftingthepanelintoplaceandsecurewiththethreescrews removedinstep2.
Spark Plug
DONOTcheck fora sparkwiththesparkplugremoved.DONOT
cranktheenginewiththesparkplugremoved.
iftheenginehasbeenrunning,the mufflerwillbeveryhoLBecareful
nottotouchthemuffler.
Thesparkplugshouldbecheckedevery25hoursandchangedonce a seasonorevery100hours.Toensureproperengineoperation,the
sparkplugmustalsobeproperlygappedandfreeof deposits.
1. RemovethelowerpanelasinstructedintheChangingEngineOil section.RefertoFigure13.
2. Removethe sparkplugbootand usea sparkplugwrenchto removetheplug,Figure15.
Figure13
NOTE:Thebottomof thepanelhastabsthathelpholdit in place. NOTE:Anoil drainextensionkitis availableseparately.Contacta
SearsPartsand RepairCenterforkit#753@6684.
3. Placea suitableoilcollectioncontainerundertheoiUdrainpUug.
4. Removetheoil drainplug,Figure14.
l
., Oil DrainPlug _, Figure14
SparkPlug
,/
©
SparkHug Boot
Figure15
3. Visuallyinspectthe sparkplug.Discardthe sparkplugifthereis anyapparentwear,or iftheinsulatoriscrackedorchipped.Clean thesparkplugwitha wirebrushifit isto bereused.
NOTE:AresistorsparkplugmustbeusedforreplacemenLContact a SearsPartsandRepairCenterforareplacementsparkplug(Part# 951q0292)_
4_ Re-installthelowerpanek
5. Tipthesnowthrowerbacktodrainoilintothecontainer.Usedoil mustbedisposedofat a propercollectioncenter.
6. Reinstallthedrainplugandtightenit securely.
14
5_ Measurethepluggapwitha feelergauge.Correctasnecessary
bybendingthesideelectrode,Figure16_The gapshouldbeset to.02-.03inches(0.60-0.80ram).
Removingdebriswillinsureadequatecooling,correctenginespeed
and reducetheriskoffire.
Accumulationofdebrisaroundthemufflercouldcausea fire.inspect andcleanbeforeeveryuse.
Electrode
Figure16
6. Checkthatthesparkplugwasheris ingoodconditionandthread thesparkplugin byhandtopreventcross-threadi%
7_ Afterthe sparkplugisseated,tightenwitha sparkplugwrenchto
compressthewasher.
NOTE:Wheninstallinganewsparkplug,tighten1/2-turnafterthe sparkplugseatstocompressthewasher.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto compressthewasher.
Lubricatethe pivotpointsonthecontrolhandleandtheextension springat theendofthecontrolcablewitha lightoilonceeveryseason and beforethesnowthrowerisput intostorageat theendofthe
season.
Shave Pmate Tochecktheadjustmentoftheshaveplate,placethemachineona
levelsurface.Thewheels,shaveplateandaugerpaddiesshouldall contactthelevelsurface.Notethatif theshaveplateis adjustedtoo high,snowmayblowunderthe augerhousing,if theshaveplatewears outexcessively,or thesnowthrowerdoesnotseBpropel,theshave platemaybetoolow andneedstobeadjusted.
NOTE:Onnewsnowthrowersor machineswithanewshaveplate installed,theaugerpaddiesmaybeslightlyoff theground.
Toadjusttheshaveplateproceedasfollows:
1. Runthe snowthroweruntilthe fueltankisempty.
2. Pullthestartercorduntil resistanceis felt.Thentip thesnow
throwerbackuntilit restsonthehandles.Toensurethatthesnow throwerdoesnot tipforward,it maybe necessaryto securethe
handletothegroundwitha blockorotherobject.
3. Loosenthefourflangelocknutsandcarriageboltswhichsecure
theshaveplatetothehousing.SeeFigure17.Movetheshaveplate tothedesired)ositionandretightenthe nutsandboltssecurely.
Thesparkplugmustbetightenedsecurely.A loosesparkplugcan becomeveryhotandcandamagetheengine.
Cmeaning the Engine iftheenginehasbeenrunning,allowit tocoolfor atbast halfan hour
beforecleaning.Periodicallyremovedirtbuild-upfromengine.Before servicingtheengine,removethecarburetorcoverand/orblower housing.Discardthedirtand debrisfromthe followingareas:
, CoolingFins , AirintakeScreenorRecoilStarter/FlywheelGuardAreas
, SparkHugConnection , Levers
, LinkageArea , Guards
, Carburetor , EngineHead
/
/
ReversibleShavePlate
Figure17
4. Tipthe snowthrowerbacktotheoperatingpositionandpullthe
starterhandlea fewtimesto seeifit isdifficulttopull.
15
V
/
5_ Hfthestarterisdifficulttopull,removethesparkplugandpuHHthe
handleseveraHtimesto ensurethatany oiHtrappedinthe engine headisremoved.
OiHmaycomeoutofthesparkplugholewhenitis removedandthe starterhandleis pulled.
6. bspect the sparkplug.Hfit is wet,cleanoffanyoiHbefore re-installing.
Control Cable Asa resultofboth thecontroHcableandtheaugerdrivebeltstretching
duetowear,periodicadjustmentsmaybenecessary.Hfthe auger seemsto hesitatewhenrotating,proceedasfollows:
TheupperholeinthecontroHhandleprovidesforanadjustmentin cabletension.Toadjust,disconnectthe endofcontroHcablefromthe bottomholein thecontrolhandleand reinsertit intheupperhole. Insertthe cablefromtheoutsideas showninFigure18.
f
%\
Control
AUGER DRUVE BELT REPLACEMENT
1. Runthe snowthroweruntilthe fueltankisempty.
2. Pullthe recoilstarterhandleuntil resistanceis fell Thentipthe snowthrowerbackuntilitrestson thehandles.
3. Slidea boardup throughtheaugerandthroughthechuteto securetheaugerinplace.
4. Removethe beltcoverbyremovingthethreehexwasherscrews
andonehexlockscrewthatsecureitto theframe.SeeFigure19.
HexLockScrew
Cable
s
/ /
/
J
Figure18
Testthesnowthrowerto seeifthereisa noticeabledifference,if aftertheadjustmenttothecontrolcabletheaugerstill hesitateswhen
rotating,seeBeltReplacementfor instructionson replacingthebell Chute Assembly
RefertotheAssemblysectionforinstructionsonadjustingthechute assembly.
.
Removetheflangenutthat securestheaugerpulleytotheauger shaft.SeeFigure20.
/
/ /
/
/ J
..................::::::::::::::::::::::::
FlangeNut
AugerPulley
Figure20
6. Removethe augerpulleyandthebell
16
Toreplacethe beltfollowtheseinstructionsandreferto Figure21: Tochangetherubberpaddies,proceedasfollows:
Drive
/
J
/
/
/
HexWasherScrew
Paddle_
HexWasherScrew
Figure21
1. Routethebeltaroundthedrivepulleyandundertheidlerpulley.
2. Routetheendofthe beltaroundthe augerpulleyandslidethe pulleybackon tothe augershafLit maybe necessaryto push downontheidlerpulleytogettheaugerpulleyunderthebelt keeper.
3. Replacetheflangenut andtightensecurely.
4. Reinstallthebeltcoverremovedearlier.
5. Removethe boardfromtheaugerandchute.
REPLACING AUGER PADDLES
Thesnowthrowerauger'srubberpaddiesaresubjecttowearand shouldbereplacedifanysignsof excessiveweararepresent.
DoNOTallowtheauger'srubberpaddiesto wearto thepointwhere
Figure22
1. Runthe snowthroweruntilthe fueltankisempty.
2. Pulltherecoilstarterhandleuntil resistanceis felt.Thentip the snowthrowerbackuntilitrestsonthehandles.
3. Removethe existingrubberpaddiesbyunthreadingthehex washerscrewswhichsecurethemtotheauger.SeeFigure22.
NOTE:Theaugerpaddiesshouldbereplacedone-at-a-timesothat theaugerstillattachedcanbeusedasanexampleforpositioningand
re-installingthenewauger.
4. Securethe replacementrubberpaddiestotheaugerusingthe hardwareremovedearlier.
Toobtainafull augerreplacementkit includingrubberpaddiesand hexwasherscrews,callSearsat 1-800-4-MYHOME.Askforpart
753°06469.
REPLACING SHAVE PLATE
Theshaveplateisattachedtothebottomof theaugerhousingand is subjecttowear.itshouldbecheckedperiodically.Therearetwo wearingedgesandtheshaveplatecan be reversed.
1. Runthe snowthroweruntilthe fueltankisempty.
2. Pulltherecoilstarterhandleuntil resistanceis felt.Thentip the snowthrowerbackuntilitrestsonthehandles.
3. Removethe fourcarriageboltsandflangelocknutswhichattach it tothesnowthrowerhousing.
4. Reversethe existingshaveplateor installa newone, makingsure thenewshaveplateandthe headsofthecarriageboltsareon theinsideofthehousing.
5. Adjustthe shaveplateas instructedon page14.
6. Tightensecurelyonceadjusted.
Toobtainanew shaveplate,callSearsat 1-800-4-MY-HOME.Askfor part#731-07667.
17
ifthe snowthrowerwillnotbeusedfor30 daysor longer,orifit istheendofthesnowseasonwhenthelastpossibilityof snowisgone,the equipmentneedstobestoredproperly.Followstorageinstructionsbelowtoensuretopperformancefromthesnowthrowerfor manymoreyears.
PREPARUNG THE ENGUNE
Enginesstoredover30daysneedto bedrainedoffuelto prevent deteriorationandgumfromforminginthefuelsystemoronessential carburetorparts,if thegasolineinyourenginedeterioratesduring storage,youmayneedto havethecarburetor,andotherfuel system components,servicedorreplaced.
1_ Removeall fuelfromthetankbyrunningtheengineuntilit stops. 2_ Changetheengineoik
3_ Removethe sparkplugandpourapproximately1oz.(30 ml)of
cleanengineoil intothecylinder.Pullthe recoilstarterseveral timesto distributetheoil,andreinstallthesparkplug.
4_ Cleantheexteriorofthe enginebydiscardingdirtanddebrisfrom
thefollowingareas:
, CoolingFins , AirintakeScreenorRecoilStarter/FlywheelGuardAreas
, SparkHugConnection , Levers
, LinkageArea , Guards
, Carburetor , EngineHead
5. Storeina clean,dry andwellventilatedareaawayfromany appliancethatoperateswitha flameor pilotlight,suchasa furnace,waterheateror clothesdryer.Avoidanyareawitha spark producingelectricmotor,or wherepowertoolsareoperated.
PREPARUNG SNOW THROWER
ifthesnowthrowerwillnotbeusedfor30daysorlonger,followthe
instructionsbelow.
1_ Storetheequipmentin aclean,dry area.
2_ Wipedownthesnowthrowerwitha ragand removeanydirtor
debris.
3_ if storingthesnowthrowerin anunventilatedarea,rustproofthe
metalpartsofthemachinewitha lightoilor siliconecoating.
latedareas,wherefuelfumesmayreachan openflame, lightas onafurnace,waterheater,clothesdryerorgasappliance.
6. if possible,avoidstorageareaswithhighhumidity.
7_ Keeptheenginelevelin storage.Tiltingtheenginecan cause
fuelor oil leakage.
18
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