Craftsman 247887910 Owner’s Manual

Operator's Manual

CRRFr MRN

28" SNOW THROWER

Model No. 247.88791

CAUTION: Before using this product, read this

manual and follow all safety rules and operating

instructions.

Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.

Visit our website: www.craftsman.com FORM1/0.769-05135A

o SAFETY

ASSEMBLY

OPERATION

MAINTENANCE PARTS LIST

o ESPANOL

9/18/2009

WarrantyStatement.................... Page2

SafeOperationPractices.............. Pages3-6

SafetyLabels......................... Page7

Assembly......................... Pages8-13

Operation........................ Pages14-17

Service&Maintenance.............. Pages18-23

Off-SeasonStorage................... Page24

Troubleshooting...................... Page25

PartsList......................... Pages26-36

RepairProtectionAgreement............ Page41

Espa_ol............................. Page42

ServiceNumbers................... BackPage

CRAFTSMANFULLWARRANTY

Whenoperatedandmaintainedaccordingtoallsuppliedinstructions,ifthisCraftsmansnowthrowerfailsduetoadefectinmaterialorworkman- shipwithintwoyearsfromthedateofpurchase,call1-800-4-MY-HOME(1-800-469-4663)toarrangeforfreein-homerepair(orreplacementif

repairprovesimpossible). Thiswarrantyappliesforonly90daysfromthedateofpurchaseifthissnowthroweriseverusedforcommercialorrentalpurposes.

Thiswarranty coversONLYdefects inmaterial andworkmanship. SearswillNOTpayfor:

• Expendableitemsthatbecomewornduringnormaluse,includingbutnotlimitedtoaugers,augerpaddles,skidshoes,shaveplate,shear

pins,sparkplug,air cleaner,belts,andoil filter.

• Standardmaintenanceservicing,oilchanges,ortune-ups.

• Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchas nails,thorns,stumps,orglass.

• Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance. Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbyover-speedingtheengine,orfromimpacting

objectsthatbendtheframe,augershaft,etc.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountof engineoil, or failureto maintaintheequipmentaccordingtotheinstructionscontained intheoperator'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused within30 daysof itspurchasedate.

Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.

Thiswarrantyappliesonly whilethisproductis usedinthe UnitedStates.

Thiswarrantygivesyouspecificlegalrights,andyou mayalso haveotherrightswhichvaryfromstateto state.

EngineOilType: SAE5W-30 EngineOilCapacity: 37ounces

FuelCapacity: Approx.5Quarts SparkPlug: TorchF6RTC

SparkPlugGap: .020"to .030"

©SearsBrands,LLC

Sears, Roebuck and Co.,Hoffman Estates,IL 60179

ModelNumber.................................................................

Serial Number.................................................................

Dateof Purchase.............................................................

Recordthemodelnumber,serialnumber

anddateof purchaseabove

Thissymbolpointsoutimportantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual

beforeattemptingto operatethismachine.Failureto complywith

theseinstructionsmayresultin personalinjury.Whenyouseethis

symbol,HEEDITSWARNING!

Thismachinewasbuilttobeoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartof the operatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.

CALIFORNIA PROPOSITION 65

EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,

TRAiNiNG

• Read,understand,andfollowall instructionson themachineand in themanual(s)beforeattemptingtoassembleandoperate.

Failuretodo socan resultinseriousinjurytotheoperatorand/ orbystanders.Keepthismanualina safeplaceforfutureand regularreferenceandfor orderingreplacementparts.Forques-

tionscall,1-800-4MY-HOME.

• Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthemachineanddisengagethemquickly.

Neverallowchildrenunder14yearsof agetooperatethis machine.Children14andover shouldreadandunderstandthe

instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.

Neverallowadultsto operatethis machinewithoutproper instruction.

• Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthe like.

Keepbystanders,petsandchildrenat least75feetfromthe machinewhileitisinoperation.Stopmachineifanyoneenters

thearea. Exercisecautiontoavoidslippingorfalling,especiallywhen

operatinginreverse.

Your Responsibility--Restrict the useofthis powermachineto personswhoread,understandandfollowthewarningsand instruc-

tionsin thismanualandon the machine,

SAVE THESE INSTRUCTIONS!

PREPARATION

Thoroughlyinspecttheareawherethe equipmentistobeused.

Removeall doormats,newspapers,sleds,boards,wiresandother

foreignobjects,whichcouldbe trippedoverorthrownby the auger/

impeller.

Alwayswearsafetyglassesoreyeshieldsduringoperationand whileperformingan adjustmentor repairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe

eyes.

Donot operatewithoutwearingadequatewinteroutergarments.

Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.

Usea groundedthree-wireextensioncordand receptacleforall

machineswithelectricstartengines.

Disengageall controlleversbeforestartingtheengine. Adjustcollectorhousingheighttocleargravelorcrushedrock

surfaces.

Neverattempttomakeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedinthe operator'smanual.

Letengineandmachineadjusttooutdoortemperaturebefore

startingtoclearsnow.

SafeHandlingof Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein

handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled onyourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.

• Useonlyanapprovedgasolinecontainer.

• Extinguishall cigarettes,cigars,pipesandothersources ofignition.

• Neverfuelmachineindoors.

• Neverremovegas capor addfuelwhiletheengineishot or running.

• Allowenginetocoolat leasttwo minutesbeforerefueling.

• Neveroverfillfueltank. Filltankto no morethan1/2inch belowbottomoffillerneckto providespaceforfuel

expansion.

• Replacegasolinecapandtightensecurely.

• Ifgasolineisspilled,wipeit offthe engineandequipment. Movemachinetoanotherarea.Wait5 minutesbefore

startingtheengine.

• Neverstorethemachineor fuelcontainerinsidewhere thereis anopenflame,sparkor pilotlight(e.g.furnace,

waterheater,spaceheater,clothesdryeretc.).

• Allowmachinetocoolatleast5 minutesbeforestoring.

• Neverfillcontainersinsidea vehicleor ona truckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe

groundawayfromyourvehiclebeforefilling.

• If possible,removegas-poweredequipmentfromthetruck ortrailerand refueliton the ground.If thisisnotpossible, thenrefuelsuchequipmentona trailerwitha portable container,ratherthanfromagasolinedispensernozzle.

• Keepthenozzleincontactwiththe rimof the fueltankor containeropeningatalltimesuntilfuelingiscomplete.Do notuse a nozzlelock-opendevice.

OPERATION

• Donotputhandsorfeetnear rotatingparts,in the auger/impeller housingorchuteassembly.Contactwiththerotatingpartscan amputatehandsandfeet.

• Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthemachineunsafeandmaycause personalinjury.

• Thecontrolleversmustoperateeasilyin bothdirectionsand automaticallyreturntothedisengagedpositionwhenreleased.

• Neveroperatewitha missingordamagedchuteassembly.Keep all safetydevicesin placeandworking.

• Neverrunanengineindoorsorina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.

• Donotoperatemachinewhileunderthe influenceofalcoholor drugs.

• Mufflerandenginebecomehotandcancausea burn.Donot touch.Keepchildrenaway.

• Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.

• Exercisecautionwhenchangingdirectionandwhileoperatingon slopes.

• Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedbya ricochet.

• Neverdirectdischargeatchildren,bystandersand petsor allow anyoneinfrontofthemachine.

• Donotoverloadmachinecapacityby attemptingtoclearsnowat toofastof a rate.

• Neveroperatethis machinewithoutgoodvisibilityorlight.Always be sureofyourfootingand keepa firmholdon thehandles.Walk,

neverrun.

• Disengagepowertotheauger/impellerwhentransportingor not in use.

• Neveroperatemachineat hightransportspeedsonslippery surfaces.Lookdownand behindand usecare whenbackingup.

• Ifthe machineshouldstarttovibrateabnormally,stoptheengine, disconnectthesparkplugwire andgrounditagainsttheengine.

Inspectthoroughlyfor damage.Repairanydamagebefore

startingandoperating.

• Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntilthe auger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makingany adjustments,or inspections.

• Neverput yourhandinthedischargeor collectoropenings.Do notunclogchuteassemblywhileengineisrunning.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.

• Useonlyattachmentsandaccessoriesapprovedbythe manufac- turer(e.g.wheelweights,tirechains,cabsetc.).

• Whenstartingengine,pullcordslowlyuntilresistanceis felt, then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthanyoucan let go. Broken bones,fractures,bruisesorsprainscouldresult.

• Ifsituationsoccurwhichare notcoveredinthis manual,usecare andgoodjudgment.ContactCustomerSupportforassistance

andthenameofyournearestservicingdealer.

CLEARING A CLOGGED DISCHARGE CHUTE

Handcontactwiththe rotatingimpellerinsidethedischargechute

is themostcommoncauseofinjuryassociatedwithsnowthrowers.

Neveruseyourhandtocleanoutthedischargechute.

Toclear thechute:

1. SHUTTHEENGINEOFF!

2. Wait 10secondstobe suretheimpellerbladeshavestopped

rotating.

3. Alwaysusea clean-outtool,notyourhands.

MAINTENANCE & STORAGE

• Nevertamperwithsafetydevices.Checktheirproperoperation

regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.

• Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstopthe engine.Waituntiltheauger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheenginetopreventunintendedstarting.

Checkboltsand screwsfor propertightnessat frequentintervals tokeepthe machineinsafeworkingcondition.Also,visually inspectmachineforanydamage.

Donotchangetheenginegovernorsettingor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed oftheengine.

Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonly."Useofpartswhichdo notmeettheoriginal equipmentspecificationsmayleadto improperperformanceand compromisesafety!"

Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,if necessary.Refertotheadjustment sectioninthisoperator'smanualforinstructions.

Maintainor replacesafetyandinstructionlabels,asnecessary.

• Observeproperdisposallawsand regulationsfor gas,oil,etc. to protecttheenvironment.

Priorto storing,runmachinea few minutestoclear snowfrom machineand preventfreezeupof auger/impeller. Neverstorethemachineorfuelcontainerinsidewherethereisan

openflame,sparkorpilotlightsuchasa waterheater,furnace, clothesdryeretc.

Alwaysrefertotheoperator'smanualforproperinstructionson off-seasonstorage.

Checkfuelline,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.

Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)

andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or60 hoursof operation.Attheendof theAverageUsefulLifehavethe machine inspectedannuallybyan authorizedservicedealerto ensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failuretodo so can resultinaccidents,injuries

ordeath.

DO NOT MODIFY ENGINE

Toavoidseriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadtoa runawayengineand causeittooperateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.

NOTICE REGARDING EMiSSiONS

EngineswhicharecertifiedtocomplywithCaliforniaandfederal

EPAemissionregulationsforSORE(SmallOff RoadEquipment)are certifiedto operateon regularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),

OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay

Catalyst(TWO)if soequipped.

SPARK ARRESTOR

Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearany unimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(ifany)

Ifa sparkattesterisused,it shouldbemaintainedineffectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveis required

bylaw (Section4442oftheCaliforniaPublicResourcesCode).Other

statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarresterforthemufflerisavailablethroughyournearestSears

PartsandRepairServiceCenter.

SAFETY SYMBOLS

Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowall instructionson themachine beforeattemptingto assembleandoperate.

READ THE OPERATOR'S MANUAL(S)

Read, understand, and follow all instructions in the manual(s) before attempting to assemble and

operate

WARNING-- ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades

inside

WARNING-- ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating blades

inside

WARNING-- ROTATING AUGER

Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.

Contact with the rotating parts can amputate hands and feet.

WARNING--THROWN OBJECTS This machine may pick up and throw objects which can cause serious personal injury.

WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.

WARNING-- CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

WARNING-- ELECTRICAL SHOCK

Do not use the engine's electric starter in the rain

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NOTE:Referencesto rightorleft sideofthesnowthrowerare determinedfrombehindtheunitinthe operatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).

REMOVING FROM CARTON

1. Cutthe cornersof thecartonandlaythesidesflaton theground. Removeanddiscardallpackinginserts.

2. Movethesnowthroweroutofthecarton.

3. Makecertainthecartonhas beencompletelyemptiedbefore discardingit.

ASSEMBLY

1. Observethe lowerrearareaofthesnowthrowertobesureboth cablesarealignedwith rollerguidesbeforepivotingthehandle

upward. a. Placethe shiftleverin theF6position.

b. Pullupandbackon upperhandleasshownin Figure1.As

youare raisingthehandleupward,makesurethat bothends ofthecentercablearepositionedproperlyinthe brackets. Alignupperhandlewiththe lowerhandle.

c. Tightenhandknobssecuringupperhandleto lowerhandle.

Removeanddiscardanyrubberbands,ifpresent.Theyare forpackagingpurposesonly.

2. Removecotterpin,wing nut,andhexscrewfromchutecontrol headandclevispinandbow-tiecotterpinfromchutesupport bracket.SeeFigure2.

3. Insertroundendofchuterodinto inputofchutecontrolhead.

Pushrodasfarintothe chutecontrolheadaspossible,keeping theholesinthechuterodpointingupward.SeeFigure3.

Chute Control Head

Chute

Figure2

Figure1

Figure3

4. Placechuteontochutebaseandensurehexrodis positioned underhandlepanel.Installhexboltpreviouslyremovedbut do notsecurewithwingnutatthistime.See Figure4.

5. Squeezethetriggeron thehandlepaneljoystickandrotatethe chutebyhandtofaceforward.Theholesinthechutecontrol inputwill befacingup.SeeFigure5.

NOTE:The chutewill not rotatewithoutsqueezingthetriggeronthe

joystick.

6. Rotatethejoysticktotheoneo'clockpositionsothesilver

indicatorarrowontheinputshaftbelowthecontrolpanelpoints upward.SeeFigure6.

NOTE:Thejoystickwillbe angledslightlyto theright.SeeFigures5 &

Chute Controlf

TopView

_i¸• ............... t_i

Figure5

Figure4

FrontView

Joystick

Figure6

7, Insertthehexendofchuterodintothe inputshaftbelowjoystick

on handlepanel,Makesureto lineuptheholeinthe hexendof chuterodwiththearrowontheinputshaft.SeeFigure7.

NOTE:Thechuterodwillfit snugglyintotheinputshaft.Supportthe rearofthedashpanelwithonehandwhileinsertingthechuterodwith

yourotherhandto ensurethechuterodis insertedall the way intothe

inputshaft.

8. Nowpushthe roundend ofchuterod backtowardsthehandle paneluntilthe holein the rodlinesupwiththe holein thechute

controlinputclosesttothechutecontrolhead.insertthecotter

pin,SeeFigure8,

NOTE:The secondholeis usedto achievefurtherengagementof

thehexendofchuterodintothe inputshaftifrequiredandcanbe

usedlaterforadjustmentif thechutedoesnotfullyrotate.Refertothe Service& Maintenancesectionfor ChuteControlRodadjustments.

9. Finishsecuringchutecontrolheadto chutesupportbracketwith

wingnut,andclevispinandbow-tiecotter pinremovedearlier. SeeFigure9.

Figure8

Figure7

Figure9

10. Checkthatallcablesareproperlyroutedthroughthecableguide "_ on theengine.SeeFigure10.

NOTE:Forsmoothestoperation,the cablesshouldallbetotheleftof thechutecontrolrod.

11. Theextensioncordforthe electricstarterisfastenedwitha cabletie to therearoftheaugerhousingforshippingpurposes.

Cutthecabletie and removecord beforeoperatingthe unit.

SET-UP

Shear Pins Holesare locatedinthehandlepanelforconvenientshearpin storage.

SeeFigure11.RefertotheOperationsectionfor moreinformation regardingshearpin replacement.

Figure10

Figure11

Chute Clean=Out Tool Achute clean-out tool is fastenedtothetopoftheaugerhousing

witha mountingclip.SeeFigure12.Thetoolisdesignedtocleara chuteassemblyoficeandsnow.Thisitemisfastenedwitha cabletie atthefactory.Cutthecabletiebeforeoperatingthe snowthrower.

loft _1 .allmovingpartshave

stoppedbeforeusingtheclean-outtooltoclearthechuteassembly.

Tire Pressure

Underanycircumstancedo notexceedmanufacturer'srecom- mendedpsi.Equaltirepressureshouldbemaintainedatall times. Excessivepressurewhenseatingbeadsmaycausetire/rim assemblytoburstwithforcesufficienttocauseseriousinjury.Refer tosidewallof tirefor recommendedpressure.

Thetiresareover-inflatedforshippingpurposes.Checkthetire pressurebeforeoperatingthe snowthrower.Referto the tire sidewall fortiremanufacturer'srecommendedpsianddeflate(or inflate)the tiresasnecessary.

Chutedean=out Tool

Figure12

NOTE:Equaltire pressureistobe maintainedat alltimesforperfor- mancepurposes.

ADJUSTMENTS

Skid Shoes Thesnowthrowerskidshoesareadjustedupwardatthefactoryfor

shippingpurposes.Adjustthemdownward,ifdesired,priorto operat- ingthesnowthrower.

It is not recommendedthatyouoperatethissnowthrowerongravel asitcaneasilypickup andthrowloosegravel,causingpersonal

[njury ordamageto thesnowthrowerand surroundng property.

• Forclosesnowremovalona smoothsurface,raiseskidshoes higherontheaugerhousing.

• Usea middleorlowerpositionwhentheareatobe clearedis uneven,suchas a graveldriveway

NOTE:If youchoosetooperatethesnowthrowerona gravelsurface, keepthe skidshoesin positionfor maximumclearancebetweenthe groundandtheshaveplate.

Toadjustthe skidshoes:

1. Loosenthefour hexnuts(twooneachside)andcarriagebolts. Moveskidshoestodesiredposition.SeeFigure13.

2. Makecertaintheentirebottomsurfaceof skidshoeisagainstthe groundtoavoidunevenwearontheskidshoes.

3. Retightennutsand boltssecurely.

Figure13

Priortooperatingyoursnowthrower,carefullyreadandfollowall instructionsbelow.Performalladjustmentsto verifyyoursnow throwerisoperatingsafelyandproperly.

Checktheadjustmentof the augercontrolas follows:

1. Whentheaugercontrolis releasedandin the disengaged"up" position,thecableshouldhavevery littleslack.ItshouldNOTbe tight.

2. Ina well-ventilatedarea,startthesnowthrowerengine.Referto StartingtheEngineintheOperationsection.

3. Whilestandingintheoperator'sposition(behindthe snow thrower),engagethe augers.

4. Allowtheaugersto remainengagedforapproximatelyten(10) secondsbeforereleasingthe augercontrol.Repeatthisseveral

times.

5. Withtheaugercontrolin thedisengaged"up" position,walktothe frontofthemachine.

6. Confirmthatthe augershavecompletelystoppedrotatingand showNOsignsof motion.IfanyaugershowsANYsignof rotating,immediatelyreturntotheoperator'spositionandshutoff theengine.WaitforALLmovingpartstostopbeforeadjustingthe augercontrol.

7. Toreadjustthecontrolcable,loosentheupperhexboltonthe augercablebracket.SeeFigure14.

8. Positionthe bracketupwardtoprovidemoreslack(or downward toincreasecabletension).

9. Retightentheupperhexbolt.

10. Repeatsteps2-6aboveto verifyproperadjustmenthasbeen achieved.

Figure14

Drive Control

Headlight

Shift Lever

/ Four=WayChute ControP (Joystick)

F Auger Control

Gas Cap

ChuteAssembly

\\\\

Clean Out

Tool

Augers

Nowthat youhavesetup yoursnowthrower,it'simportanttobecome acquaintedwith itscontrolsandfeatures.Referto Figure15.

Skid Shoe

Wheel Steering Control

Muffler

Recoil Starter Handle

Oil Fill

_rimer

Choke Control

Control

Oil Drain

Electric Starter Outlet

Electric Starter Button

Figure15

NOTE:Donot turnthekeyinan attemptto starttheengine.Doingso maycauseit to break,

SHIFT LEVER

Theshiftleverislocatedonthe rightsideofthehandlepanel. Placethe shiftleverintoanyof eightpositionstocontrolthe directionoftravelandgroundspeed.

Forward Yoursnowthrowerhassixforward(F)speeds.Positionone(1)is t 2

theslowestand positionsix (6) is the fastest. F 1 Reverse

Yoursnowthrowerhastwo reverse(R) speeds.One(1)isthe slowerandtwo(2) isthefaster.

KEY

Thekeyisa safetydevice.It mustbefully insertedinorderforthe enginetostart.Removethekeywhenthesnowthrowerisnotinuse.

Meets ANSi Safety Standards

CraftsmanSnowThrowersconformto the safetystandardoftheAmericanNationalStandardsInstitute(ANSI).

6 CHOKE CONTROL

5 Thechokecontrolisfoundon therearoftheengineand isactivated 4 byturningthe rotarychokeknobto the CHOKEposition.Activating

thechokecontrolclosesthe chokeplateonthecarburetorandaids in

3 startingthe engine,

PRIMER

Depressingthe primerforcesfueldirectlyintotheengine'scarburetor

toaid incold-weatherstarting.

OIL FILL

Engineoil levelcan becheckedandoiladdedthroughtheoil fill.

GAS CAP

Unthreadthegascapto add gasolinetothefueltank.

THROTTLE CONTROL

Thethrottlecontrolis locatedontherearoftheengine.It regulatesthe speedof theengineandwillshutoff the enginewhenmovedintothe STOPposition.

RECOIL STARTER HANDLE

Thishandleisusedto manuallystarttheengine.

ELECTRIC STARTER BUTTON

Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa 120Vpowersource.

Theaugercontrolislocatedon thelefthandle.Squeezethecontrol gripagainstthehandletoengagetheaugerand startsnowthrowing action.Releaseto stop.

DRIVE CONTROL/AUGER CONTROL LOCK

DRIVE

CONTROL

ELECTRIC STARTER OUTLET

Requirestheuseof athree-prongoutdoorextensioncord(included) anda 120Vpowersource/walloutlet.

AUGERS

Whenengaged,theaugerbladesrotateand drawsnowintothe auger housing.

SKID SHOES

Positiontheskid shoesbasedonsurfaceconditions.Adjustupward forhard-packedsnow.Adjustdownwardwhenoperatingongravelor

crushedrocksurfaces.

HEADLIGHT

Theheadlightison whenevertheengineisrunning.

WHEEL STEERING CONTROLS

Theleft andrightwheelsteeringcontrolsarelocatedon theunderside ofthehandles.Squeezethe rightcontroltoturnright;squeezetheleft

controltoturnleft. NOTE:Operatethesnowthrowerinopenareasuntilyouarefamiliar

withthesecontrols.

Thedrivecontrolis locatedon therighthandle.Squeezethecontrol gripagainstthehandletoengagethewheeldrive.Releaseto stop.

Thedrivecontrolalso lockstheaugercontrolsoyoucanoperate thechutedirectionalcontrolwithoutinterruptingthesnowthrowing

process.If theaugercontrolisengagedsimultaneouslywiththedrive control,the operatorcanreleasetheaugercontrol(onthelefthandle) andtheaugerswillremainengaged.Releaseboth controlstostopthe augersandwheeldrive.

NOTE:Alwaysreleasethedrivecontrolbeforechangingspeeds.

Failureto dosowillresultinincreasedwearon yourmachine'sdrive

system.

FOUR=WAY CHUTE CONTROL TM

CHUTE DiRECTiONAL CONTROL

CHUTETiLTgOWN

CHUTEROTATE CHUTEROTATE

LEFT RIGHT

AUGER CONTROL

J AUGER

CONTROL

CHUTETiLTUP

Thefour-waychutecontrolTM (Joystick)is locatedon theleft sideofthe

handlepanel. * Tochangethedirectioninwhichsnowis thrown,squeezethe

buttononthechutecontrolleverand pivotthe chutecontrollever

tothe rightortotheleft. Tochangetheangle/distancewhichsnowisthrown,pivotthe

chutecontrolleverforwardtotiltthechutedownand backwardto tilt the chuteup.

CLEAN-OUT TOOL

Neveruseyourhandstocleara cloggedchuteassembly.Shut

loft engineand remainbehindhandlesuntilallmovingpartshave lstoppedbeforeusingtheclean-outtooltoclearthechuteassembly.

Thechuteclean-outtoolisconvenientlyfastenedtothe rearofthe augerhousingwitha mountingclip. Shouldsnowandice become lodgedin thechuteassemblyduringoperation,proceedasfollowsto safelycleanthechuteassemblyandchuteopening:

1. Releaseboththe AugerControlandtheDriveControl.

2. Stopthe engineby removingtheignitionkey.

3. Removetheclean-outtoolfromtheclipwhichsecuresit to the rearoftheaugerhousing.

4. Usethe shovel-shapedendof theclean-outtooltodislodgeand scoopanysnowand icewhichhasformedin andnearthechute assembly.

5. Refastenthe clean-outtooltothemountingclip ontherearof theaugerhousing,reinserttheignitionkeyandstartthesnow thrower'sengine.

6. Whilestandingintheoperator'sposition(behindthesnow thrower),engagethe augercontrolfora fewsecondstoclearany remainingsnowandice fromthechuteassembly.

BEFORE STARTING ENGINE

Read,understand,andfollowall instructionsandwarningsonthe machineand inthismanualbeforeoperating.

Oil Theunit wasshippedwith oil inthe engine.Checkoil levelbefore

eachoperationtoensureadequateoil intheengine.Forfurther instructions,refertothe stepsonpage18.

NOTE:Besureto checktheengineon a levelsurfacewiththe engine stopped.

1. Removetheoil fillercap/dipstickandwipethedipstickclean.

2. insertthecap/dipstickintothe oilfillerneck,butdo NOTscrewit

in.

3. Removetheoil fillercap/dipstick,ifthe levelislow,slowlyadd oil (5W-30,witha minimumclassificationof SF/SG)untiloil level registersbetweenhigh(H) andlow(L).

NOTE:Do notoverfill.Overfillingwithoil mayresultinenginesmoking, hardstartingorsparkplugfouling.

4. Replaceandtightencap/dipstickfirmlybeforestartingengine.

Gasoline Useautomotivegasoline(unleadedor low leadedto minimizecombus-

tionchamberdeposits)witha minimumof87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureordirtygasoline.Avoidgetting dirt,dust,or waterinthefuel tank. DO NOTuse E85gasoline.

• Refuelina well-ventilatedareawiththeenginestopped.Donot smokeorallowflamesor sparksintheareawherethe engineis

refueledor wheregasolineisstored.

• Donotoverfillthefueltank.After refueling,makesurethetank capisclosedproperlyandsecurely.

• Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuel vapor mayignite,ifany fuelis spilled,makesuretheareaisdrybefore startingthe engine.

• Avoidrepeatedorprolongedcontactwithskinor breathingof

)or.

Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsare explosive.Neverfuelthemachine indoorsorwhilethe engineishotor running.Extinguishcigarettes, cigars,pipesandothersourcesof ignition.

1. Cleanaroundfuel fill beforeremovingcaptofuel.

2. A fuellevelindicatoris locatedinthefueltank.SeeFigure15 inset.Becarefulnottooverfill.Filltank untilfuel reachesthefuel

levelindicatortoallowspaceforfuelexpansion.

STARTING THE ENGINE

Alwayskeephandsandfeetclearof movingparts. Donotusea pressurizedstartingfluid.Vaporsareflammable.

NOTE:Allowtheenginetowarmupfora fewminutesafter starting. Theenginewillnotdevelopfullpoweruntilit reachesoperating

temperatures.

1. Makecertainboththe augercontrolanddrivecontrolarein the disengaged(released)position.

2. insertkeyinto slot. Makesureitsnapsintoplace.Donotattempt toturnthekey.

NOTE:Theenginecannotstartwithoutthekeyfullyinsertedintothe ignitionswitch.

Electric Starter

Theoptionalelectricstarteris equippedwitha groundedthree-wire powercordandplug,and isdesignedto operateon120voltAC householdcurrent.It mustbeusedwitha properlygroundedthree- prongreceptacleatall timestoavoidthepossibilityofelectricshock.

Followall instructionscarefullypriortooperatingtheelectricstarter. DONOTuse electricstarterintherain.

Determinethatyourhome'swiringisa three-wiregroundedsystem.

Aska licensedelectricianifyouarenotcertain.

Ifyouhaveagroundedthree-prongreceptacle,proceedasfollows. Ifyoudonot havetheproperhousewiring,DONOTusethe electric

starterunderanyconditions.

1. Plugtheextensioncord intothe outletlocatedon theengine's surface.Plugtheotherendof extensioncordintoa three-prong

120-volt,grounded,ACoutletina well-ventilatedarea.

2. Movethrottlecontrolto FAST(rabbit)_J_ position. TO ENGAGE DRIVE

3. MovechoketotheCHOKEIJl position(coldenginestart).If engineiswarm,placechokein RUNposition.

4. Pushprimerthree(3)times,makingsureto coverventholein

Withthethrottlecontrolinthe Fast(rabbit)position,moveshift

leverintooneof the sixforward(F)positionsortworeverse(R) positions.Selecta speedappropriateforthesnowconditionsand

a paceyou'recomfortablewith.

primerbulbwhen pushing.Ifengineiswarm,pushprimeronly once.Alwayscoverventholewhenpushing.Coolweathermay requireprimingtobe repeated.

5. Pushstarterbuttontostartengine.Oncetheenginestarts,im- mediatelyreleasestarterbutton.Electricstarteris equippedwith thermaloverloadprotection;systemwilltemporarilyshut-downto

NOTE:Whenselectinga DriveSpeed,usetheslowerspeedsuntil

youarecomfortableandfamiliarwiththeoperationofthesnow thrower.

2. Squeezethedrivecontrolagainstthe handleandthesnow throwerwillmove.Releaseitanddrive motionwillstop.

allowstartertocoolifelectricstarterbecomesoverloaded.

6. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodof time,andthen slowly rotatethechokeintoRUNposition.

7. Afterengineis running,disconnectpowercordfromelectric starter.Whendisconnecting,alwaysunplugtheendatthewall outletbeforeunpluggingtheoppositeendfromthe engine.

Recoil Starter

NOTE:NEVERrepositionthe shiftlever(changespeedsordirection oftravel)withoutfirst releasingthedrivecontrolandbringingthesnow throwertoa completestop.Doingsowill resultin prematurewearto thesnowthrower'sdrivesystem.

TO ENGAGE AUGER

1. Toengagethe augerand startthrowingsnow,squeezethe auger controlagainsttheleft handle.Releasetostoptheauger.

REPLACING SHEAR PINS

Donotpullthestarterhandlewhiletheenginerunning.

1. Movethrottlecontrolto FAST(rabbit)'_ position.

2. MovechoketotheCHOKEI,'_1 position(coldenginestart).If engineiswarm,placechokein RUNposition.

3. Pushprimerthree(3)times,makingsureto coverventholewhen pushing.Ifengineiswarm,pushprimeronlyonce.Alwayscover ventholewhenpushing.Coolweathermayrequireprimingtobe repeated.

4. Pullgentlyonthe starterhandleuntilitbeginstoresist,then pullquicklyandforcefullyto overcomethecompression.Engine shouldstart.Donot releasethehandleandallowittosnapback. ReturnropeSLOWLYtooriginalposition.If required,repeatthis step.

5. Astheenginewarms,slowlyrotatethechokecontrolto RUN position.Iftheenginefalters,restartengineandrunwithchoke athalf-chokepositionfor a shortperiodof time,andthen slowly rotatethechokeintoRUNposition.

Theaugersaresecuredtothespiralshaftwith shearpinsandcotter

pins.If the augersshouldstrikeaforeignobjectoricejam,thesnow throwerisdesignedsothatthe pins mayshear.If theaugerswill not turn,checktoseeifthepinshavesheared.SeeFigure16.

NEVERreplacetheaugershearpinswithanythingotherthanSears SKU#88389/0EM PartNo.738-04124Areplacementshearpins. Anydamagetotheaugergearboxorothercomponentsasa resultof failingto do sowill NOTbecoveredbyyoursnowthrower'swarranty.

Alwaysturnoff thesnowthrower'sengineand removethekeypriorto

replacingshearpins.

f "

Toavoidunsupervisedengineoperation,neverleavethemachine

unattendedwiththeenginerunning.Turntheengineoffafter useand removekey.

STOPPING THE ENGINE

Afteryouhavefinishedsnow-throwing,runenginefora few minutes beforestoppingtohelpdry offanymoistureonthe engine.

1. Movethrottlecontrolto OFFposition.

2. Removethekey.Removingthe keywillreducethepossibilityof unauthorizedstartingoftheenginewhileequipmentisnotin use. Keepthekeyina safeplace.The enginecannotstart withoutthe key.

3. Wipeanymoistureawayfromthecontrolsontheengine.

Figure16

MAINTENANCE SCHEDULE

Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsorrepairs.

EachUseandevery5 hours

1st5 hours

Annuallyor25 hours

Annuallyor50 hours

Annuallyor100hours

BeforeStorage

1. Engineoil level

2. Looseormissinghardware

3. Unitandengine.

1. Engineoil

1. Sparkplug

2. Controllinkagesandpivots

3. Wheels

4. GearshaftandAugershaft

1. Engineoil

1. Sparkplug

1. Fuelsystem

1. Check

2. Tightenor replace

3. Clean

1. Change

1. Check

2. Lubewithlight oil

3. Lubewithmultipurposeautogrease

4. Lubewithlight oil

1. Change

1. Runengineuntilit stopsfromlack

ENGINE MAINTENANCE

Checking Engine Oil

Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof

completedmaintenancetasks.To locate the nearest SearsService

Centeror to scheduleservice,simplycontactSearsat 1-800-4-MY-HOME®.

d fuel

Beforelubricating,repairing,or inspecting,disengageall controls

Iandstopengine.Waituntilall movingpartshavecometo a complete _stop.

NOTE: Checktheoil levelbeforeeachuseto besurecorrectoil level ismaintained.

Whenaddingoiltotheengine,referto viscositychart below.Engine oilcapacityis 1100ml(approx.37oz.). Donotover-fill.Usea4-stroke, oran equivalenthighdetergent,premiumqualitymotoroilcertified tomeetorexceedU.S.automobilemanufacturer'srequirementsfor

serviceclassificationSG, SR MotoroilsclassifiedSG,SFwillshow thisdesignationonthecontainer.

1. Removetheoil fillercap/dipstickandwipethedipstickclean.

2. Insertthe cap/dipstickintothe oilfillerneck,butdo NOTscrewit

in.

3. Removetheoil fillercap/dipstick.Iflevelislow,slowlyaddoiluntil oil levelregistersbetweenhigh(H)andlow (L). SeeFigure17.

4. Replaceandtightencap/dipstickfirmlybeforestartingengine.

Changing Engine Oil NOTE:Changetheengineoilafterthe first 5 hoursof operationand

oncea seasonorevery50 hoursthereafter.

1. Drainfuelfromtankbyrunningengineuntilthefueltankisempty. Besurefuelfillcapissecure.

Figure17

2. Placesuitableoilcollectioncontainerunderoil drainplug.

3. Removeoil drainplug.SeeFigure18on nextpage.

4. Tipenginetodrainoil intothe container.Usedoil mustbe disposedofata propercollectioncenter.

Usedoil isa hazardouswasteproduct.Disposeofusedoil properly.

IDo notdiscardwithhouseholdwaste.Checkwithyour localauthori- lties or SearsServiceCenterforsafedisposal/recyclingfacilities.

Reinstallthedrainplugandtightenit securely.

Refillwiththerecommendedoilandchecktheoil level.See RecommendedOil Usagechart.Theengine'soilcapacityis37

ounces.

i u

[

(%-40 °-20 o 0o 200 400 ("c) -300 -200 -10° 0°

DONOTusenondetergentoilor 2-strokeengineoil.itcouldshorten theengine'sservicelife.

Oil Drain

Plug

7. Reinstalltheoilfillercap/dipsticksecurely.

Thoroughlywashyourhandswithsoapandwaterassoonas possibleafterhandling usedoil.

Checking Spark Plug

DONOTcheckfor sparkwithsparkplugremoved.DONOTcrank

enginewithsparkplug removed.

Iftheenginehasbeenrunning,themufflerwillbevery hot.Becareful notto touchthemuffler.

NOTE: Checkthesparkplugoncea seasonorevery25hoursof operation.Changethesparkplugoncea seasonorevery100hours. Toensureproperengineoperation,thesparkplugmustbe properly gappedandfreeofdeposits.

1. Removethesparkplugbootanduse a sparkplugwrenchto removetheplug.See Figure19.

2. Visuallyinspectthesparkplug.Discardthesparkplugif thereis apparentwear,orif the insulatoriscrackedorchipped.Cleanthe sparkplugwitha wirebrushifitisto be reused.

3. Measurethe pluggapwitha feelergauge.Correctas necessary bybendingsideelectrode.SeeFigure20.Thegap shouldbeset to.02-.03inches(0.60-0.80ram).

4. Checkthatthe sparkplugwasherisingoodconditionandthread thesparkplugin byhandtopreventcross-threading.

5. Afterthesparkplugisseated,tightenwitha sparkplugwrenchto compressthewasher.

NOTE:Wheninstallinga newsparkplug,tighten1/2-turnafterthe sparkplugseatstocompressthewasher.Whenreinstallinga used sparkplug,tighten1/8-to 1/4-turnafterthesparkplugseatsto compressthewasher.

Figure18

Spark Plug

Figure19

Electrode

.02-.03 in.

(0.60-0.80 rnrn)

Figure20

hotandcan ine.

LUBRICATION

Gear Shaft Thegear(hex)shaft shouldbe lubricatedatleastoncea seasonor

afterevery25 hoursofoperation.

1. Topreventspillage,removeall fuelfromtank byrunningengine untilitstops.

2. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.

3. Removethe lowerframecoverfromthe undersideofthesnow throwerbyremovingtheself-tappingscrewswhichsecureit.

4. Applya lightcoatingofengineoil (or3-in-1oil) to the hexshaft. SeeFigure21.

NOTE:Whenlubricatingthehexshaft,be carefulnotto get any oilon thealuminumdriveplateor rubberfrictionwheel.Doingsowill hinder thesnowthrower'sdrivesystem.Wipeoff anyexcessor spilledoil. Wheels

Atleastoncea season,removebothwheels.Cleanandcoattheaxles witha multipurposeautomotivegreasebeforereinstallingwheels.

Auger Shaft Atleastoncea season,removetheshearpinson augershaft.Spray

lubricantinsideshaft,andaroundthespacersandflangebearings foundat eitherendof the shaft.SeeFigure22.

Figure21

o i

/ .... )

{;:7/

7/' ................

)

// "?X

SHAVE PLATE AND SKID SHOES

Theshaveplateandskidshoesonthe bottomofthesnowthrowerare subjecttowear.Theyshouldbecheckedperiodicallyandreplaced whennecessary.

NOTE:Theskidshoeson thismachinehavetwowearedges.When onesidewearsout,theycan be rotated1800to usetheotheredge.

Toremoveskidshoes:

1. Removethetwocarriagebolts,washers(ifequipped),andhex flangenutsthat secureeach skidshoeto the snowthrower.

2. Reassemblenewskidshoeswiththefourcarriagebolts(twoon eachside),washers,andhex flangenuts.RefertoFigure23.

Toremoveshaveplate:

1. Removethecarriageboltsand hexnutswhichattachit tothe snowthrowerhousing.

2. Reassemblenewshaveplate,makingsureheadsofcarriage boltsareto the insideofhousing.Tightensecurely.SeeFigure

23.

Figure22

Figure23

ADJUSTMENTS

Shift Cable If thefull rangeof speeds(forwardandreverse)cannotbe achieved,

referto the figuretotherightandadjusttheshiftcableasfollows:

1. Placethe shiftleverin thefastest forwardspeedposition(F6).

2. Loosenthehex nuton the shiftcableindexbracket.SeeFigure

24.

3. Pivotthebracketdownwardto takeupslack inthecable.

4. Retightenthehexnut.

Drive Control Whenthedrivecontrolisreleasedandin thedisengaged"up"position,

thecableshouldhaveverylittle slack.It shouldNOTbetight.Also, ifthereis excessiveslackin thedrivecableor iftheunitexperiences intermittentdrivewhileusing,thecablemayneedtobeadjusted.

Checktheadjustmentof the drivecontrolasfollows:

1. Withthedrivecontrolreleased,pushthesnowthrowergently forward.Theunitshouldrollfreely.

2. Engagethe drivecontrolandgentlyattempttopushthe snow throwerforward.Thewheelsshouldnotturn.Theunitshouldnot

rollfreely.

3. Withthedrivecontrolreleased,movethe shift leverbackand forthbetweenthe R2positionandtheF6positionseveraltimes.

Thereshouldbeno resistancein theshiftlever.

4. If anyoftheabovetestsfailed,thedrivecable is in needofadjust- ment.Proceedasfollows:

5. Loosenthelowerhexboltonthedrivecablebracket.SeeFigure

25.

6. Positionthe bracketupwardtoprovidemoreslack(or downward toincreasecabletension).

7. Retightenthelowerhex boltand repeatsteps1through4.

.........

Chute Control Rod Toachievemorechutecontrolrodengagementinthe input shaftunder

thehandlepanel,thechutecontrolrodwillhaveto beadjusted.Refer toFigure26.

Toadjustthis rod,proceedasfollows:

1. Removethecotterpin fromtheholeclosestto the chutecontrol headon thechutecontrolinput.

2. Pulloutthechutecontrolroduntilthe holein it lines upwiththe otherholeinthechutecontrolinput.

3. Reinsertthecotterpinthroughthis holeandthechutecontrolrod.

Figure25

/ ,

Figure26

Auger Control f "_ RefertotheAssemblysectionforinstructionsonadjustingtheauger

controlcable. _'

Skid Shoes RefertotheAssemblysectionforinstructionsonadjustingtheskid

shoes.

BELT REPLACEMENT

Auger Belt

Toremoveandreplaceyoursnowthrower'saugerbelt,proceedas follows:

1. Topreventspillage,removeall fuelfromtank byrunningengine untilitstops.

2. Removethe plasticbeltcoveronthefrontoftheenginebyremov- ingthetwoself-tappingscrews.SeeFigure27.

3. Rolltheaugerbeltoff theenginepulley.SeeFigure28.

4. Carefullypivotthesnowthrowerupandforwardsothat itrestson theaugerhousing.

5. Removetheframecoverfromthe undersideofthesnowthrower byremovingtheself-tappingscrewswhichsecureit.SeeFigure

29.

6. Removethe beltas follows.Referto Figure30. a. Loosenandremovethe shoulderscrewwhichactsasa belt

keeper.

b. Unhookthe supportbracketspringfromthe frame.

Figure27

Figure28

Figure30 Figure29

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