Craftsman 247887821 Owner’s Manual

Operator's Manual
I:RRFrSMRN°
21" SNOW THROWER
Model No. 247.887821
SAFETY
OPERATION
MAINTENANCE
CAUTION: Before using this product, read this manual and follow all safety
rules and operating instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com
PARTS LIST
ESPANOL
FormNo.769-07096C
(JuLy9,2013)
Warranty Statement ................................... 2
Safety Instructions .................................... 3
Assembly ............................................. 7
Operation ........................................... 11
Service and Maintenance ............................ 14
Off-Season Storage ................................... 19
Parts List............................................. 24
Engine Parts List ..................................... 28
Labels ............................................... 36
Repair Protection Agreement ......................... 37
Espa_ol .............................................. 40
Service Numbers ............................ Back Cover
Troubleshooting ..................................... 20
CRAFTSMANTWOYEARFULLWARRANTY
FORTWOYEARSfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Adefectiveproductwillreceivefree repairorreplacementif repairisunavailable.
Forwarrantycoveragedetailsto obtainfreerepairorreplacement,visitthewebsite:www.craftsman.com ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableitemsthatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoaugers,augerpaddles,drift cutters,skid shoes,shaveplate,shearpins,sparkplug,aircleaner,belts,andoilfilter.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheelreplacementorrepairresultingfromnormalwear,accident,orimproperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnot limitedtodamagecausedbyover-speedingtheengine,orfromimpactingobjectsthat bendtheframe,augershaft,etc.
Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproperstorage,failureto usethepropergradeandamountofengineoil,orfailuretomaintaintheequipmentaccordingtotheinstructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedtobecontaminatedoroxidized(stale).ingeneral,fuelshouldbeusedwithin30days ofitspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Thiswarrantyisvoidifthisproductiseverusedwhileprovidingcommercialservicesorif rentedtoanotherperson. Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstateto state.
SearsBrandsManagementCorporation,NoffmanEstates,IL60179
Engine Oil: SAE 5W-30 Engine Oil Capacity: 20 ounces
Fuel: Unleaded Gasoline Fuel Capacity: 2 quarts
Spark Plug: F6RTC
Model Number Serial Number Date of Purchase
Record the model number, serial number,
and date of purchase above.
Spark Plug Gap: .020-.030"
© Sears Brands, LLC
2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthe personalsafetyand/orproperty of
yourselfand others.Readandfollow all instructions inthismanual
beforeattempting to operatethis machine.Failureto complywith these instructionsmayresultinpersonalinjury.Whenyou seethis symbol, HEED
ITSWARNING!
Thismachinewasbuilt to beoperatedaccordingtothesafeoperation practicesinthis manual.Aswith anytype of powerequipment, carelessnessorerroronthe part of the operatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and
throwingdebris.Failuretoobservethefollowing safetyinstructionscould resultinseriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof its constituents,andcertainvehiclecomponents containor emit chemicalsknowntoStateof Californiatocausecancerand
birth defectsorother reproductiveharm.
TRAINING
Read,understand,andfollowallinstructionsonthemachineandinthe manual(s)beforeattemptingtoassembleandoperate.Failuretodosocan
resultinseriousinjurytotheoperatorand/orbystanders.Keepthismanualina safeplaceforfutureandregularreferenceandfororderingreplacementparts.
Befamiliarwith allcontrolsandtheirproperoperation.Knowhowtostop themachineanddisengagethemquickly.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthismanualandonthemachineandbetrainedandsupervised byanadult.
Neverallowadultsto operatethismachinewithoutproperinstruction. Thrownobjectscancauseseriouspersonalinjury.Planyoursnow-throwing
patterntoavoiddischargeofmaterialtowardroads,bystandersandthelike. Keepbystanders,petsandchildrenat least75feetfromthemachinewhileit
isin operation.Stopmachineif anyoneentersthearea. Exercisecautiontoavoidslippingorfalling,especiallywhenoperatinginreverse.
PREPARATION
Thoroughlyinspecttheareawheretheequipmentistobeused.Removeall doormats,newspapers,sleds,boards,wiresandotherforeignobjects,which
couldbetrippedoverorthrownbytheauger/impeller. Alwayswearsafetyglassesoreyeshieldsduringoperationandwhile
performinganadjustmentorrepairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjuryto theeyes.
Donotoperatewithoutwearingadequatewinteroutergarments.Donotwear
jewelry,longscarvesorotherlooseclothing,whichcouldbecomeentangledin
movingparts.Wearfootwearwhichwill improvefootingonslipperysurfaces. Useagroundedthree-wkeextensioncordandreceptacleforallmachines
with electricstartengines. Disengageallcontrolleversbeforestartingtheengine. Neverattempttomakeanyadjustmentswhileengineisrunning,except
wherespecificallyrecommendedintheoperator'smanual. Letengineandmachineadjusttooutdoortemperaturebeforestartingto
clearsnow.
Your Responsibility--Restrict theuseof this powermachineto personswhoread,understandandfollow thewarningsand instructionsin
thismanualandonthe machine.
SAVETHESEINSTRUCTIONS!
Safe Handling of Gasoline:
Toavoidpersonalinjuryorproperty damageuseextremecareinhandling
gasoline.Gasolineisextremelyflammable andthe vaporsareexplosive. Seriouspersonalinjurycanoccurwhen gasolineis spilledon yourselforyour clotheswhich canignite.Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Extinguishallcigarettes,cigars,pipesandothersourcesofignition.
Neverfuel machineindoors. Neverremovegascaporaddfuelwhiletheengineishotorrunning.
Allowenginetocoolatleasttwominutesbeforerefueling. Neveroverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillernecktoprovidespaceforfuelexpansion.
Replacegasolinecapandtightensecurely. Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto
anotherarea.Wait5 minutesbeforestartingtheengine. Neverstorethemachineorfuelcontainerinsidewherethereisanopen
flame,sparkorpilotlight (e.g.furnace,waterheater,spaceheater,clothes dryeretc.).
Allowmachinetocoolatleast5minutesbeforestoring. Neverfill containersinsideavehicleoronatruckortrailerbedwitha plastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore filling.
Ifpossible,removegas-poweredequipmentfromthetruckortrailerand refuelit ontheground.Ifthis isnotpossible,then refuelsuchequipment onatrailerwith a portablecontainer,ratherthanfromagasolinedispenser
nozzle.
Keepthenozzleincontactwiththerimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotuseanozzlelock-opendevice.
OPERATION
Donotputhandsorfeetnearrotatingparts,intheauger/impellerhousing orchuteassembly.Contactwiththerotatingpartscanamputatehandsand
feet. Theauger/impellercontrolleverisasafetydevice.Neverbypassitsoperation.
Doingsomakesthemachineunsafeandmaycausepersonalinjury. Thecontrolleversmustoperateeasilyin bothdirectionsandautomatically
returntothedisengagedpositionwhenreleased. Neveroperatewithamissingordamagedchuteassembly.Keepallsafety
devicesinplaceandworking. Neverrunanengineindoorsor inapoorlyventilatedarea.Engineexhaust
containscarbonmonoxide,anodorlessanddeadlygas. Donotoperatemachinewhileundertheinfluenceof alcoholordrugs. Mufflerandenginebecomehotandcancauseaburn.Donottouch.Keep
childrenaway. Exerciseextremecautionwhenoperatingonorcrossinggravelsurfaces.Stay
alertforhiddenhazardsortraffic. Exercisecautionwhenchangingdirectionandwhileoperatingonslopes.
Planyoursnow-throwingpatterntoavoiddischargetowardswindows, walls,carsetc.Thus,avoidingpossiblepropertydamageorpersonalinjury causedbyaricochet.
Preventpossiblepropertydamageorpersonalinjuryfromobjectricochetby planningyoursnowthrowingpatternto avoiddischargetowardswindows,
walls,cars,etc. Donotoverloadmachinecapacitybyattemptingtoclearsnowattoofastof
arate. Neveroperatethismachinewithoutgoodvisibilityorlight.Alwaysbesureof
yourfootingandkeepafirm holdonthehandles.Walk,neverrun. Disengagepowertotheauger/impellerwhentransportingornotinuse. Neveroperatemachineathightransportspeedsonslipperysurfaces.Look
downandbehindandusecarewhenbackingup. Ifthemachineshouldstarttovibrateabnormally,stoptheengine,
disconnectthesparkplugwireandgrounditagainsttheengine.Inspect thoroughlyfordamage.Repairanydamagebeforestartingandoperating.
Disengageallcontrolleversandstopenginebeforeyouleavetheoperating position(behindthehandles).Waituntiltheauger/impellercomesto acompletestopbeforeuncloggingthechuteassembly,makingany adjustments,orinspections.
Neverputyourhandinthedischargeorcollectoropenings.Donotunclog chuteassemblywhileengineisrunning.Shutoff engineandremainbehind handlesuntilallmovingpartshavestoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufacturer(e.g. wheelweights,tirechains,cabsetc.).
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,thenpull rapidly.Rapidretractionofstartercord(kickback)will pullhandandarm towardenginefasterthanyoucanletgo.Brokenbones,fractures,bruisesor sprainscouldresult.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwith therotatingimpellerinsidethedischargechuteisthemost commoncauseofinjuryassociatedwith snowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
a. SHUTTHEENGINEOFF! b. Wait10secondsto besuretheimpellerbladeshavestopped
rotating.
c. Alwaysuseaclean-outtool,notyourhands.
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperationregularly. Referto themaintenanceandadjustmentsectionsofthismanual.
Beforecleaning,repairing,orinspectingmachinedisengageallcontrol leversandstoptheengine.Waituntiltheauger/impellercometoacomplete
stop.Disconnectthesparkplugwireandgroundagainsttheengineto
preventunintendedstarting. Checkboltsandscrewsforpropertightnessatfrequentintervalstokeepthe
machineinsafeworkingcondition.Also,visuallyinspectmachineforanydamage. Donotchangetheenginegovernorsettingorover-speedtheengine.The
governorcontrolsthemaximumsafeoperatingspeedof theengine.
Snowthrowershaveplatesandskidshoesaresubjecttowearanddamage. Foryoursafetyprotection,frequentlycheckallcomponentsandreplace
with originalequipmentmanufacturer's(OEM)partsonlyaslistedinthe
PartspagesofthisOperator'sManual.Useof partswhichdonotmeetthe originalequipmentspecificationsmayleadto improperperformanceand compromisesafety!
Checkcontrolleversperiodicallytoverifytheyengageanddisengage
properlyandadjust,ifnecessary.Refertotheadjustmentsectioninthis operator'smanualfor instructions.
Maintainorreplacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.toprotectthe environment.
Priortostoring,runmachineafewminutestoclearsnowfrommachineand
preventfreezeupofauger/impeller.
Neverstorethemachineorfuelcontainerinsidewherethereisanopen flame,sparkorpilotlight suchasawaterheater,furnace,clothesdryeretc.
Alwaysrefertotheoperator'smanualforproperinstructionsonoff-season storage.
Checkfuelline,tank,cap,andfittingsfrequentlyforcracksorleaks.Replace
ifnecessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUsefulLife ofseven(7)years,or60hoursofoperation.AttheendoftheAverageUseful
Lifehavethemachineinspectedannuallybyanauthorizedservicedealerto ensurethatallmechanicalandsafetysystemsareworkingproperlyandnot wornexcessively.Failureto dosocanresultinaccidents,injuriesordeath.
4
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,donot modify engineinanyway.Tampering
with thegovernorsettingcanleadto arunawayengineandcauseitto operate atunsafespeeds.Nevertamperwith factorysettingofenginegovernor.
NOTICE REGARDING EMiSSiONS
Engineswhicharecertifiedto complywith CaliforniaandfederalEPA emissionregulationsfor SORE(SmallOffRoadEquipment)arecertified tooperateonregularunleadedgasoline,and mayincludethefollowing
emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(0C), SecondaryAirinjection(SAI)andThreeWayCatalyst(TWC)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineandshould not beusedon ornearanyunimprovedforest-covered,brushcoveredor grass-coveredland unlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalorstate laws(ifany).
Ira sparkarrestorisused,it shouldbemaintainedineffective working order bytheoperator,intheState ofCaliforniathe aboveisrequiredbylaw (Section 4442oftheCaliforniaPublicResourcesCode).Otherstatesmayhavesimilar laws.Federallawsapplyonfederallands. Asparkarrestorfor the muffler isavailablethroughyour nearestSearsParts andRepairServiceCenter.
SAFETY SYMBOLS
Thispage depicts and describes safety symbols that may appear on this product. Read,understand, and follow all instructions on the machine before
attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can causeserious personal injury.
WARNING--GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust
contains carbon monoxide, an odorless and deadly gas.
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SAVETHESEiNSTRUCTIONS!
6
NOTE"Allreferencestothe[eftorrightsideofthesnowthrowerarefromthe operator'sposition.Anyexceptionswi[[benoted.
Unpackingthe SnowThrower
1.
Openthetopofthecarton.
2.
Cutdownthecornerson thefrontof thecartonandfolddownthefrontside.
3.
Pullthesnowthroweroutofthecarton.Besurenotto damagethechute, chuterotationcontrolassemblyoranycablesattachedto thechute.Some ofthesepartsareshippedundertheshroudonthebacksideofthecarton. Checkfor anycabletiessecuringthechuteandremoveifnecessary.
Assembly
Positioningthe UpperHandle
I. Removethewing knobandcarriageboltfromthetopof thelowerhandle.
SeeFigureI. It isnotnecessarytoremovetheshoulderscrewandflangelock nutbelowthewing knobandcarriagebolt.
Knob
geBolts
Pivottheupperhandleintotheoperatingposition.Besurenottopinchany ofthecablesinthe process.SeeFigure2.
Wing
" ................. Knob
J
Figure2
Thehandlecanbesetinthreedifferentposition.Placethe handleinthe desiredpositionandtheninstallwing knobsandcarriageboltsinthe appropriateholeandsecurethehandle.SeeFigure3.
/
Figure1
Knob
Figure3
7
Installing the Chute
1. Removethehexwasherscrewsinthechutebase.SeeFigure4.
f
Hex
Screw
/ /
Figure4
2.
Alignthe holesinthechutebasewith theholesinthelowerchuteand securewith thepreviouslyremovedhexwasherscrews.SeeFigure5.
f
Installing the ChuteRotation ControlAssembly
1. Removethefourhexwasherscrewsfromthebackofthehandle(twoon eachside).SeeFigure6.
Figure6
Usingthefourhexwasherscrews,installthechuterotationcontrol
assembly.SeeFigure7.
Figure5
Figure7
8
3. Removethescrewandhexlocknutfromtheuniversaljoint.SeeFigure8.
OniversaIJoini
/
/
...................Screw
Installing the RecoilStarter Handle
I. Removetheeyeboltandhandleknobfromthemanualbag.
2. Placetheeyeboltandhandleknobontheupperhandleasshownin Figure
10.Donotfully tightenthehardwareuntilinstructedtodoso.
f
RecoilStarter Handle, i
EyeBolt
/
Figure8
NOTE:Makesurethechuteisfacingforwardwheninstallingtheuniversaljoint.
4. Installthe universaljointontheendofthechuterodasshownin Figure8. NOTE:Besuretheholesintheuniversaljoint lineupwith theholesinthe
chuterod.Youmayhavetoactivatethechuterotationcontroltriggerto allowyoutolineuptheholes.
5. Securetheuniversaljoint with thehexnutandscrewpreviouslyremoved. SeeFigure8.
6. Slidetheprotectivesleeveovertheuniversaljoint. SeeFigure9.
ProtectiveSleeve
Figure9
/ .........
//J
HandleKnob
Figure10
NOTE:Theopeningof theeyeboltshouldfacetowardthe backof thesnow thrower.
3. Slowlypulltherecoilstarterhandleuptowardstheeyebolt.
4. Sliptherecoilstarterropeintotheeyeboltfromthebackofthesnowthrower. SeeFigure10.
5. Securelytightentheeyeboltandhandleknob.
Set-Up
FuelRecommendations
Operatingthe enginewith E15or E85fuel,anoil/gasolinemixture,dirty gasoline,orgasoline over30 days oldwithout fuel stabilizing additive
mayresultindamagetoyourengine'scarburetor.Subsequentdamage wouldnot becoveredunderthe manufacturer'swarranty.
Useautomotivegasoline(unleadedorlowleadedtominimizecombustionchamber deposits)with aminimumof87octane.Gasolinewith upto 10%ethanol(EIO) or 15%MTBE(MethylTertiaryButylEther)canbeused.Neveruseanoil/gasoline mixtureordirty gasoline.Avoidgettingdirt, dust,orwaterinthefueltank.DO
NOT use E15 or E85 gasoline.
Refuelinawell-ventilatedareawiththeenginestopped.Donotsmokeor allowflamesorsparksintheareawheretheengineisrefueledorwhere gasolineisstored.
Donotoverfillthefueltank.Afterrefueling,makesurethetankcapisclosed
properlyandsecurely.
Becarefulnottospillfuelwhenrefueling.Spilledfuelorfuelvapormay
ignite.Ifanyfuelisspilled,makesuretheareaisdry beforestartingthe engine.
Avoidrepeatedorprolongedcontactwith skinorbreathingofvapor.
9
Adding Fuel
Useextremecarewhen handlinggasoline.Gasolineisextremelyflammable andthevaporsareexplosive.Neverfuelthe machineindoorsorwhile the engineishotor running.Extinguishcigarettes,cigars,pipesandother sourcesofignition.
Alwayskeephandsandfeet dear ofequipmentmovingparts.Donot usea pressurizedstarting fluid. Vaporsareflammable.
Removethegascap,checkthefuel levelandaddfuelifnecessary.Fillthe tankuntilthefuel reaches1/2"belowthebottomofthefillernecktoallow
forfuel expansion.Becarefulnottooverfill.
CheckingandAdding Oil
Theengineisshippedwithout oil inthe engine.Youmustfill the engine with oil beforeoperating. Runningtheenginewith insufficientoil can causeseriousenginedamageandvoidthe productwarranty.
1. Placethesnowthroweronaflat,levelsurface.
2. Removetheoilfiller cap/dipstickandwipethedipstickclean.SeeFigure11.
f
)il FillerCap/
bstick
Figure11
3. Insertthecap/dipstickintotheoilfillerneck,butdonotscrewitin.
4. Removetheoilfiller cap/dipstick.Ifthelevelislow,slowlyaddoiluntil oil levelregistersbetweenhigh(H)andlow(L),Figure11.
NOTE:Donotoverfill.Overfillingwith oilmaycausesmoking,hardstarting, orsparkplugfouling.
5. Replaceandtightencap/dipstickfirmlybeforestartingengine. NOTE:DONOTallowoilleveltofall belowthe"L"markonthedipstick.Doing
somayresultinequipmentmalfunctionsordamage. NOTE:Tochangetheoilonyourengine,seethe ServiceandMaintenance
sectionofthis manual.
J
10
f
Primer,
GasCa
ShavePlate'
OilDrain
Figure12
Nowthatyouhavesetupyoursnowthrower,it's importanttobecomeacquainted Re€OnStarter Handle with itscontrolsandfeatures.Referto Figure12.
Therecoilstarterhandleisusedto starttheengine.
Choke Control GasCap
Removethegascaptoaddfuel.
"°YThekeyisasafetydevice.Itmustbefullyinsertedinorderforthe II
CHOKEBELOW
ActivatingthechokecontroJdosesthechokepJateoncarburetorandaidsJnstarting
engine.Thechokeleverslidesbetweenthe"UNI_andC,OKEMpositions.
Primer
Pressingtheprimer,makingsuretocovertheventhole whenpushing,forcesfueldirectlyintotheengine's carburetorto aidincold-weatherstarting.
enginetostart.Removethekeywhenthesnowthrowerisnotinuse.
NOTE:Donotturnthekeyinanattemptto starttheengine.
Doingsomaycauseittobreak. _!_ 0
Auger
Whenengaged,theaugerrotationdrawssnowintotheaugerhousingandthrows
itoutthedischargechute.Rubberpaddlesontheaugeralsoaidin propellingthe
snowthrowerastheycomeincontactwiththe pavement.
MeetsANSISafetyStandards
CraftsmanSnowThrowersconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
AugerControl
Locatedontheupperhandle,theaugercontrolhandleisusedtoengageanddisengage drivetotheauger.Squeezethecontrolhandleagainsttheupperhandletoengagethe auger;releaseittodisengage.
Muffler
Engineexhaustexitstheengineviathemuffler.
ChuteRotation Control
Thechuterotatecontrolislocatedinthecenterofthecontrolpanelandcontrolsthe directionsnowisthrown.Depressthebuttonandrotatethechuterotationcontroltothe righttoturnthechutetotherightandrotatetothelefttoturnthechutetotheleft.
ChuteAssembly
Thepitchofthedischargechutecontrolstheangleatwhichthesnowisthrown.Loosen thewingknobonthesideofthedischargechutebeforepivotingthedischargechute upwardordownward.Retightentheknoboncethedesiredpositionhasbeenachieved.
ShavePlate
Theshaveplatemaintainscontactwith thepavementasthesnowthroweris propelled,allowingsnowcloseto the pavement'ssurfacetobedischarged.
Oil Fill/Dipstick
Engineoillevelcanbecheckedandoiladdedthroughtheoilfill.
Oil Drain
Engineoilcanbedrainedthroughtheoildrain.
ffeadlight
Theheadlightislocatedontheuppercenterofthecontrolpanelandisonwhenthe snowthrowerisrunning.
ElectricStarter Outlet
Insertignitionkeyintoslot.Makesureit snapsintoplace.Donotattemptto
turnthekey.SeeFigure13.
Figure13
NOTE:Theenginecannotstart unlessthekeyisfully insertedinto the
ignitionswitch.
ElectricStarter
Determinethatyourhome'swiringisathree-wiregroundedsystem.Askalicensed
electricianif youarenotcertain.
Ifyouhavea groundedthree-prongreceptacle,proceedasfollows:
Requirestheuseofathree-prongoutdoorextensioncordanda120Vpowersource/ walloutlet.
ElectricStarter Button
Pressingtheelectricstarterbuttonengagestheengine'selectricstarterwhenplugged intoa120Vpowersource.
BeforeStarting the Engine
Read,understandandfollow all the instructionsandwarningsonthe machineandin thismanualbeforeoperating.
Starting TheEngine
Alwayskeephandsandfeet clearof movingparts. Donot useapressurized starting fluid. Vaporsareflammable.
Toavoidcarbonmonoxidepoisoning,makesurethe engineisoutdoorsin a well-ventilated area.
1. Makecertaintheaugercontrolisinthedisengaged(released)position.
Theextensioncordcanbeanylength, but must beratedfor 15ampsat 125volts,groundedand ratedfor outdoor use.
Plugtheextensioncordintotheoutletlocatedontheengine'ssurface.Plugthe otherendofextensioncordintoathree-prong120-volt,grounded,ACoutletina well-ventilatedareaSeeFigure14.
Figure14
12
2. PushthechokelevertotheCHOKE_ position.
3. Iftheengineiswarm,placethechokeinthe RUN1_ I positioninsteadof CHOKE_J0
4. Pushtheprimerthree(3)times,makingsuretocovertheventholewhenpushing.
S. Iftheengineiswarm,pushtheprimerbuttononlyonce.
6. Pushstarterbuttontostartengine.
7. Oncetheenginestarts,releasestarterbutton.
8. Allowtheengineto warmupseveralminutes,adjustingchoketowardRUN
1_ _position.Waituntilenginerunssmoothlybeforeeachchokeadjustment.
9. Whendisconnectingtheextensioncord,alwaysunplugtheend atthethree-prongwalloutletbeforeunpluggingtheoppositeend
fromthesnowthrower.
RecoilStarter
1. PushthechokelevertotheCHOKE_J_ position.
2. Iftheengineiswarm,placethechokeinthe RUN1_ I positioninsteadof CHOKE_B
3. Pushtheprimerthree(3)times,makingsuretocovertheventholewhenpushing.
4. Iftheengineiswarm,pushtheprimerbuttononlyonce.
S. Grasptherecoilstarterhandleandslowlypulltheropeout.Atthepointwhere
it becomesslightlyharderto pulltherope,slowlyallowtheropetorecoil.
6. Pullthestarterhandlewith afirm,rapidstroke.Donotreleasethehandle andallowit tosnapback.Keepa firm holdonthestarterhandleandallowit toslowlyrecoil.
7. Allowtheengineto warmupseveralminutes,adjustingchoketowardRUN1_ _ position.Waituntilenginerunssmoothlybeforeeachchokeadjustment.
Stoppingthe Engine
1. Runtheengineforafewminuteswithoutloadbeforestoppingtohelpdry offanymoistureontheengine.
2. Tostoptheengineremovethekeyandstoreit in asafeplace.
3. Wipeallthesnowandmoistureawayfromtheenginecontrolsarea.
Muffler,engineand surroundingareasbecomehotandcancauseaburn. Becarefulanddonottouchwhen theyarehot.
Engagingthe Auger
Engagetheaugerbysqueezingtheaugercontrolagainsttheupperhandle.Release
thecontroltostoptheauger.
Engagingthe Drive
Liftupslightlyontheupperhandleto allowtherubberpaddlesontheaugerto contactthepavementandpropelthesnowthrowerforward.Pushingdownwardon thehandlewill raisetheaugeroffthe groundandstoptheforwardmotion.
NOTE:Excessiveupwardpressureonthehandlewill resultinpremature weartotherubberaugerpaddles,whichwill notbecoveredbythewarranty.
ClearingaCloggedDischargeChute
Handcontactwiththerotatingimpellerinsidethedischargechuteisthemostcommon causeofinjuryassociatedwithsnowthrowers.Neveruseyourhandtocleanoutthe dischargechute.
Toclearthechute:
1. SHUTTHEENGINEOFF!
2. Wait10secondstobesuretheimpellerbladeshavestoppedrotating.
3. Alwaysuseaclean-outtoolorstkk, notyourhands.
13
MAINTENANCESCHEDULE
Followthemaintenanceschedulegivenbelow.Thischartdescribesserviceguidelines
only.UsetheServiceLogcolumntokeeptrackofcompletedmaintenancetasks.To
Beforeperforminganytype of maintenance/service,disengageall controls scheduleservicefrom SearsParts& Repair,call 1-800-659-5917. andstop theengine.Wait untilall movingpartshavecometo acomplete stop.Disconnectspark plugwire and grounditagainsttheengineto
preventunintendedstarting. Alwayswearsafety glassesduring operation orwhile performing anyadjustmentsor repairs.
Eachuse
1st5hours Every5hours
25hours
Everyseason/50hours Everyseason/lO0hours
Everyseason/Beforestorage
1. Engineoil level.
2. Snowthrowerandexhaustarea.
1. Engineoil.
1. Engineoil.
2. Exhaustarea.
1. Sparkplug.
1. Engineoil
1. Sparkplug
1. Pivotpoints
2. Controlhandle
3. Extensionspring
EngineMaintenance
Thoroughlywashyour handswith soapandwater assoonaspossibleafter
handlingusedoil.
Oil Recommendations
Whenaddingoiltotheengine,refertotheviscositychartbelow(Figure15).
o
_c:
m mlb
iv
1. Check
2. Clean
1. Change.
1. Check.
2. Clean.
1. Check.
1. Change
1. Clean,replace,re-gap
1. Lubricate
2. Lubricate
3. Lubricate
Engineoilcapacityis600ml(approx.20oz.).Donotover-fill.Usea4-stroke,oran
equivalenthighdetergent,premiumqualitymotoroilcertifiedtomeetorexceed
U.S.automobilemanufacturer'srequirementsforserviceclassificationSG,SEMotor
oilsclassifiedSG,SFwill showthisdesignationonthecontainer.
NOTE:Pleasedisposeof usedmotoroilinamannerthat isfriendlytothe environment.Takeittoarecyclingcenterorothercollectioncenter.
DONOTusenon-detergentoil or2-strokeengineoil. It couldshorten the engine'sservicelife.
ChangingEngineOil
L/3
OJ (u
V"
mm_mll
m ==lib
F-
(°C) -30° -20° -I0 ° 0° 100 20o 300 400 (°F)-20o 0o 150 300 500 700 850 105o j
Figure15
Shutoffthe engineandremovethe ignitionkeybeforeperformingany maintenance.Topreventaccidentalstart-up,disconnectthe sparkplugboot.
Periodicinspectionandadjustmentof theengineisessentialifhighlevelperformance istobemaintained.Regularmaintenancewill alsoensurealongservicelife.The requiredserviceintervalsandthetypeofmaintenanceto beperformedaredescribed inthetableabove.Followthehourlyorcalendarintervals,whicheveroccurfirst.More frequentserviceisrequiredwhenoperatinginadverseconditions.
Checkoillevelbeforeeachuseandevery5 operatinghourswhentheengineis warm.RefertoCheckingandAddingOilintheAssemblySection.
Changetheoilafterthefirst5operatinghoursandevery50operatinghours thereafter.EngineshouldstillbewarmbutNOThotfromrecentuse.
14
Drainfuelfromthetankbyrunningtheengineuntilthefueltankisempty. Besurethefuelfill capissecure.
2.
Removethethreescrewsthatsecurethelowerpanel.Removethelowerpanel bylifting uponthepaneltofreethetabsatthebottomofthepanelfromthe tabslotsandthenpullback.SeeFigure16.
/,
/!/
Figure16
NOTE:Thebottomofthepanelhastabsthathelpholditinplace. NOTE:Anoil drainextensionkit isavailableseparately.ContactaSearsParts
andRepairCenterfor kit#753-06684.
3.
Placeasuitableoilcollectioncontainerundertheoildrainplug.
4.
Removetheoildrainplug,SeeFigure17.
8. Reinstalltheoil filler cap/dipsticksecurely.
9. Re-installthelowerpanelbyplacingthetabsinthetabslots,liftingthe panelintoplaceandsecurewith thethreescrewsremovedinstep2.
SparkPlug
DONOTcheckfor a sparkwith the sparkplug removed.DONOTcrankthe enginewith the sparkplug removed.
Ifthe enginehasbeenrunning, the muffler willbeveryhot.Becarefulnot totouch the muffler.
Thesparkplugshouldbecheckedevery25hoursandchangedonceaseasonor every100hours.Toensureproperengineoperation,thesparkplugmustalsobe
properlygappedandfreeofdeposits. I. Removethesparkplugbootanduseasparkplugwrenchtoremovethe
plug,SeeFigure18.
SparkPlug
©
SparkPlug
OilDrainnPlug
Figure17
5. Tipthesnowthrowerbacktodrainoilintothecontainer.Usedoilmustbe disposedofatapropercollectioncenter.
6. Reinstallthedrainplugandtightenit securely.
7. Refillwith therecommendedoilandchecktheoil level;refertoChecking andAddingOilintheAssemblySecUon.
Figure18
Visuallyinspectthesparkplug.Discardthesparkplugifthereisany apparentwear,oriftheinsulatoriscrackedorchipped.Cleanthesparkplug
with awirebrushif it istobereused. NOTE:Aresistorsparkplugmustbeusedforreplacement.Contacta Sears
PartsandRepairCenterfora replacementsparkplug(Part#951-10292).
J
15
Measurethepluggapwithafeelergauge.Correctasnecessarybybending thesideelectrode,seeFigure19.Thegapshouldbesetto .02-.03inches
(0.60-0.80mm).
Electrode
Removingdebriswillinsureadequatecooling,correctenginespeedandreducethe
riskoffire.
Donotspraytheenginewith water to cleanit becausethe watercould contaminatethe fuel.Usingagardenhoseor pressurewashingequipment canalsoforcewater into the muffler opening.Waterthat passesthrough the muffler canenter theenginecylinderandcausedamage.
Accumulationofdebris aroundthe muffler couldcauseafire. Inspectand cleanbeforeeveryuse.
Lubrication
.02-.03in.
(0.60-0.80ram)
Figure19
4. Checkthatthesparkplugwasherisin goodconditionandthreadthespark pluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwithasparkplugwrenchtocompress thewasher.
NOTE:Wheninstallinganewsparkplug,tighten1/2-turnafterthespark plugseatsto compressthewasher.Whenreinstallingausedsparkplug, tighten1/8-to 1/4-turnafterthesparkplugseatstocompressthewasher.
Thesparkplug mustbetightened securely.Aloosesparkplugcanbecome veryhot and candamagetheengine.
Cleaningthe Engine
Iftheenginehasbeenrunning,allowittocoolforatleasthalfanhourbeforecleaning. Periodicallyremovedirtbuild-upfromengine.Beforeservicingtheengine,removethe carburetorcoverand/orblowerhousing.Cleandirtanddebrisfromthefollowingareas:
Lubricatethepivotpointsonthecontrolhandleandtheextensionspringattheend ofthecontrolcablewithalightoilonceeveryseasonandbeforethesnowthrower isputinto storageattheendoftheseason.
Adjustments
ShavePlate
Tochecktheadjustmentof theshaveplate,placethemachineonalevelsurface. Thewheels,shaveplateandaugerpaddlesshouldallcontactthelevelsurface. Notethatif theshaveplateisadjustedtoohigh,snowmayblowundertheauger housing.Iftheshaveplatewearsoutexcessively,orthesnowthrowerdoesnot self-propel,theshaveplatemaybetoolowthegroundandneedsto beadjusted.
NOTE:Onnewsnowthrowersormachineswithanewshaveplateinstalled, theaugerpaddlesmaybeslightlyofftheground.
Toadjusttheshaveplateproceedasfollows:
1. Runthesnowthroweruntilthefueltankisempty.
2. Pullthestartercorduntilresistanceisfelt.Thentipthesnowthrowerbackuntilit
restsonthehandles.Toensurethatthesnowthrowerdoesnottipforward,it may benecessarytosecurethehandletothegroundwithablockorotherobject.
3. Loosenthefourflangelocknutsandcarriagescrewswhichsecuretheshaveplate
tothehousing.SeeFigure20.Movetheshaveplatetotheappropriatepositionand
retightenthenutsandscrewssecurely.
Donotspraythe enginewith waterto cleanit becausethewater could contaminatethe fuel.Usingagardenhoseorpressurewashingequipment canalsoforcewaterintothe muffler opening.Waterthat passesthrough the muffler canenterthe cylinder andcausedamage.
CoolingFins AirIntakeScreenor RecoilStarter/FlywheelGuardAreas SparkPlugConnection
Levers
LinkageArea Guards
Carburetor EngineHead
16
ReversibleShavePlate
Figure20
......./ /
/
4. Tipthesnowthrowerbacktotheoperatingpositionandpullthestarter handleafewtimestoseeif itisdifficulttopull.
5. Ifthestarterisdifficultto pull,removethesparkplugandpullthehandle severaltimestoensurethat anyoil trappedintheengineheadisremoved.
Oilmaycomeout of the sparkplug holewhen it isremovedand the starter handleispulled.
6. Inspectthesparkplug.If it iswet,cleanoffanyo11beforere-installing.
ControlCable
Asaresultofboththecontrolcableandtheaugerdrivebeltstretchingduetowear, periodicadjustmentsmaybenecessary.Iftheaugerseemstohesitatewhenrotating, proceedasfollows:
Theupperholeinthecontrolhandleprovidesforan adjustmentin cabletension. Toadjust,disconnecttheendofcontrolcablefromthebottomholeinthecontrol handleandreinsertit intheupperhole.Insertthecablefromtheoutsideasshown in Figure21.
F
AugerDriveBelt Replacement
1. Runthesnowthroweruntilthefueltankisempty.
2. Pulltherecoilstarterhandleuntil resistanceisfelt.Thentip thesnow throwerbackuntilit restsonthehandles.
3. Slideaboardupthroughtheaugerandthroughthechutetosecurethe augerinplace.
4. Removethebeltcoverbyremovingthetwohexwasherscrewsandonehex lockscrewthatsecureit totheframe.SeeFigure22.
HexLockScrew
/
/
ControlCable
Figure21
Testthesnowthrowertoseeif thereisanoticeabledifference.Ifafterthe adjustmenttothecontrolcabletheaugerstillhesitateswhenrotating,seeBelt
Replacementforinstructionsonreplacingthebelt.
ChuteAssembly
Referto theAssemblysectionforinstructionsonadjustingthechuteassembly.
HexWasherScre_
Figure22
Removetheflangenutthat securestheaugerpulleyto theaugershaft.See Figure23.
/
\\
FlangeNut
Ang_
An
J
Figure23
6. Removetheaugerpulleyandthebelt.
17
ToreplacethebeltfollowtheseinstructionsandrefertoFigure24:
/
s /
/ i/
/ IdlerPulle
Tochangetherubberpaddles,proceedasfollowsandreferto Figure25:
/
/
erPaddle
HexWasherScrew
HexWasherScrew
Figure24
1. Routethebeltaroundthedrivepulleyandundertheidlerpulley.
2. Routetheendofthe beltaroundtheaugerpulleyandslidethepulleyback ontotheaugershaft.Itmaybenecessaryto pushdownontheidlerpulley togettheaugerpulleyunderthe beltkeeper.
3. Replacetheflangenutandtightensecurely.
4. Reinstallthebeltcoverremovedearlier.
5. Removetheboardfromtheaugerandchute.
ReplacingAugerPaddies
Thesnowthrowerauger'srubberpaddlesaresubjectto wearandshouldbereplacedif anysignsofexcessiveweararepresent.
DoNOTallowthe auger'srubber paddlesto weartothe pointwhere portionsof the metal augeritselfcancomeincontactwith the pavement. Doingsocanresultinseriousdamagetoyoursnowthrower.
Figure25
1. Runthesnowthroweruntilthefueltankisempty.
2. Pulltherecoilstarterhandleuntilresistanceisfelt.Thentipthesnowthrower backuntilitrestsonthehandles.
3. Removetheexistingrubberpaddlesbyunthreadingthehexwasherscrews
whichsecurethemtotheauger.SeeFigure25. NOTE:Theaugerpaddlesshouldbereplacedoneatatimesothattheauger
stillattachedcanbeusedasanexampleforpositioningandre-installingthe
newauger.
4. Securethereplacementrubberpaddlesto theaugerusingthehardware removedearlier.
Toobtainafullaugerreplacementkitincludingrubberpaddlesandhexwasher screws,maybeobtainedthroughSearsParts& Repairor bycalling1-800-659-5917. Askfor part753-06469.
Replacing or ReversingShavePlate
Theshaveplateisattachedtothebottomoftheaugerhousingandissubjectto wear.Itshouldbecheckedperiodically.Therearetwowearingedgesandtheshave platecanbereversed.
1. Runthesnowthroweruntilthefueltankisempty.
2. Pulltherecoilstarterhandleuntilresistanceisfelt.Thentipthesnowthrower backuntilitrestsonthehandles.
3. Removethefourcarriageboltsandflangelocknutswhichattachittothe
snowthrowerhousing.RefertoFigure20onpage16.
4. Reversetheexistingshaveplateorinstallanewone,makingsurethenew
shaveplateandtheheadsofthecarriageboltsareontheinsideof thehousing.
5. Adjusttheshaveplateasinstructedon page16.
6. Tightensecurelyonceadjusted.
Toobtainanewshaveplate,callSearsat 1-800-659-5917.Askforpart#731-08171.
18
Ifthesnowthrowerwill notbeusedfor30daysorlonger,orifit istheendofthesnowseasonwhenthelastpossibilityof snowisgone,theequipmentneedstobestored properly.Followstorageinstructionsbelowtoensuretopperformancefromthesnowthrowerformanymoreyears.
Preparingthe engine
Enginesstoredover30daysneedtobedrainedoffueltopreventdeteriorationand gumfromforminginthefuelsystemoron essentialcarburetorparts.Ifthegasoline inyourenginedeterioratesduringstorage,youmayneedto havethecarburetor, andotherfuelsystemcomponents,servicedorreplaced.
1. Removeallfuelfromthetankbyrunningtheengineuntilit stops.
2. Changetheengineoil.
3. Removethesparkplugandpourapproximately1oz.(30ml)ofdeanengine oilintothecylinder.Pulltherecoilstarterseveraltimestodistributetheoil, andreinstallthesparkplug.
4. Cleantheexterioroftheenginebydiscardingdirt anddebrisfromthe followingareas:
Donotspraytheenginewith water to cleanit becausethewater could contaminatethe fuel.Usingagardenhoseorpressurewashingequipment canalsoforcewaterintothe muffler opening.Waterthat passesthrough the muffler canenterthe cylinder andcausedamage.
CoolingFins AirIntakeScreenor RecoilStarter/FlywheelGuardAreas SparkPlugConnection
Levers LinkageArea
Guards Carburetor
EngineHead
5. Storeinaclean,dryandwellventilatedareaawayfromanyappliance thatoperateswith aflameorpilotlight,suchasafurnace,waterheateror clothesdryer.Avoidanyareawitha sparkproducingelectricmotor,orwhere
powertoolsareoperated.
Preparingsnow thrower
Ifthesnowthrowerwill notbeusedfor30daysorlonger,followtheinstructions
below.
1. Storetheequipmentinaclean,dryarea.
2. Wipedownthesnowthrowerwith a ragandremoveanydirt ordebris.
3. Ifstoringthesnowthrowerinanunventilatedarea,rustproofthemetal partsofthemachinewith alightoilorsiliconecoating.
Neverstore snowthrowerwith fuel in tank indoorsor inpoorlyventilated areas,wherefuelfumes mayreachanopenflame,sparkor pilotlight ason afurnace,waterheater,clothesdryeror gasappliance.
6. Ifpossible,avoidstorageareaswith highhumidity.
7. Keeptheenginelevelinstorage.Tiltingtheenginecancausefueloroil leakage.
19
Disconnectthesparkplugwireandgrounditagainsttheengineto prevent unintendedstarting.Beforeperforminganytypeofmaintenance/service,
disengageallcontrolsandstoptheengine.Waituntilall movingparts
havecometoacompletestop.Alwayswearsafetyglassesduringoperation
orwhileperforminganyadjustmentsorrepairs.
Thissectionaddressesminorserviceissues.Tolocatethe nearestSearsServiceCenterortoscheduleservice,simplycontactSearsat1-800-4-MY-HOM[_.
Engine fails to start 1. Fuel tank empty, or stale fuel 1. Fill tank with dean fresh gasoline.
2. Blocked fuel line.
3. Keynot inserted all the way.
4. Spark plug wire disconnected.
5. Faulty spark plug.
6. Engine not primed. 6.
7. Engine flooded from excessive priming. 7.
Engine running erratically/ inconsistent RPM (hunting or
surging)
Engine overheats 1. Carburetor out of adjustment. 1. Loss of power 1. Spark plug wire loose. 1.
Excessive vibration 1. Loose parts or damaged auger. 1.
Snow thrower fails to self- 1. Auger control cable out of adjustment. 1. propel
Auger continues to rotate 1. Auger control cable out of adjustment. 1.
Unit fails to discharge snow 1. Chute assembly clogged. 1.
1. Engine running on choke. 1.
2. Fuel line blocked, or stale fuel. 2.
3. Water or dirt in fuel system. 3.
4. Carburetor out of adjustment. 4.
5. Over-governed engine 5.
2. Ventin gas cap plugged. 2.
2. Auger drive belt loose or damaged. 2.
2. Foreign object lodged in auger. 2. Stop engine immediately and disconnect the spark
3. Auger control cable out of adjustment. 3. Adjust auger control cable.
4. Auger belt loose or damaged. 4. Replace auger belt.
2. Contact a Sears Service Center.
3. Insert key all the way.
4. Connectwire to spark plug.
5. Clean spark plug, readjust gap, or replace. Push the engine primer button five to seven times.
Wait at least ten minutes before starting.
Move choke control to RUN position. Contact a Sears Service Center.
Run engine until the fuel tank is empty. Refill with
fresh fuel.
Contact a Sears Service Center. Contact a Sears Service Center.
Contact a Sears Service Center. Firmly connect spark plug wire.
Clear vent. Stop engine immediately and remove key. Check for
possible damage. Tighten all bolts and nuts. Repair
as needed. If problem persists, take snow thrower to a Sears Service Center.
Adjust auger control cable asshown in Service and
Maintenance section. Replace auger drive belt.
Adjust auger control cable asshown in Service and
Maintenance section. Stop engine and disconnect spark plug wire. Clean
chute and inside of auger housing with clean-out
tool or stick.
plug wire. Remove object from auger.
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