Craftsman 247887050 Owner’s Manual

Operator's Manual
CRRFr MRN
21" SNOW THROWER
Model No. 247.88705
CAUTION: Before using this product, read this
manual and follow all safety rules and operating
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORMNO.769-04081
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE PARTS LIST
o ESPANOL
2/6/2009
WarrantyStatement..................................Page2
SafeOperationPractices..........................Pages3-5
SafetyLabels............................................Page6
Assembly..................................................Pages7-9
Operation..................................................Pages10-12
ServiceandMaintenance.........................Pages13-17
CRAFTSMAN LiMiTED WARRANTY
Two Years on Snow Thrower
Whenoperatedand maintainedaccordingtoallsuppliedinstructions,ifthissnowthrowerfailsdueto a defectinmaterialorworkmanshipwithin twoyearsfromthedateor purchase,call 1-800-4-MY-HOME®toarrangeforfree repair.
Thiswarrantyappliesforonly90daysfromthedateof purchaseifthissnowthroweriseverusedfor commercialor rentalpurposes.
Duringthefirstyearofpurchase,therewillbenochargefor warrantyserviceinyourhome.Foryourconvenience,in-homewarrantyservicewill stillbeavailableafterthe firstyearof purchase,butatripchargewillapply.Thischargewillbe waivedif youtransportthesnowthrowertoan authorizedCraftsmandrop-offlocation.Forthenearestauthorizedlocation,call 1-800-4-MY-HOME®.
Thiswarranty coversONLYdefects in material andworkmanship. Searswill NOTpayfor:
Expendableitemsthatbecomewornduringnormaluse,includingbutnot limitedtoskidshoes,shaveplate,shearpins,sparkplug,air cleaner,belts,andoil filter.
Standardmaintenanceservicing,oilchanges,ortune-ups. Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchas nails,thorns,stumps,or glass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance. Repairsnecessarybecauseof operatorabuse,includingbutnot limitedtodamagecausedbyimpactingobjectsthatbendthe frameor
crankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper storage,failureto usethepropergradeandamountof engineoil,or failureto maintaintheequipmentaccordingtothe instructionscontained
intheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfuel determinedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused
within30 daysof itspurchasedate. Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Off-SeasonStorage..................................Page18
TroubleShooting.......................................Page19
PartsList...................................................Page20-27
RepairProtectionAgreement...................Page31
Espa_ol.....................................................Page32
ServiceNumbers......................................BackCover
Thiswarrantyappliesonlywhilethisproductis usedinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
EngineOilType: SAE5W-30 EngineOilCapacity: 20ounces
FuelCapacity: 2 Quarts SparkPlug: TorchF6RTC
SparkPlugGap: .020"-.030"
©SearsBrands,LLC
Sears, Roebuckand Co.,Hoffman Estates, IL 60179
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsout importantsafetyinstructionswhich,ifnot followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron thepartof theoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknowntoStateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
Read,understand,andfollowall instructionsonthe machineand in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/ orbystanders.Keepthismanualin a safeplaceforfutureand regularreferenceandfor orderingreplacementparts.Forques-
tionscall,1-800-659-5917.
Befamiliarwithall controlsandtheir properoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsofageto operatethis machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon themachineandbe trainedandsupervisedbyanadult.
Neverallowadultsto operatethismachinewithoutproper instruction.
Thrownobjectscancauseseriouspersonalinjury.Planyour snow-throwingpatterntoavoiddischargeof materialtoward roads,bystandersandthe like.
Keepbystanders,petsandchildrenat least75feetfromthe machinewhileitisinoperation.Stopmachineifanyoneenters
thearea.
Exercisecautiontoavoidslippingor falling,especiallywhen operatinginreverse.
Your Responsibility--Restrict the useof this powermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentis tobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbythe auger/
impeller.
Alwayswearsafetyglassesoreyeshieldsduringoperationand whileperformingan adjustmentor repairtoprotectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which couldbecomeentangledinmovingparts.Wearfootwearwhich willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine.
Neverattempttomakeanyadjustmentswhileengineis running, exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjustto outdoortemperaturebefore
startingtoclearsnow.
3
SafeHandling of Gasoline Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthe vaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled onyourselforyourclotheswhichcan ignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Extinguishall cigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineis hot or running.
Allowenginetocoolat leasttwo minutesbeforerefueling.
Neveroverfillfueltank.Filltanktono morethan1/2inch belowbottomoffiller neckto providespaceforfuel
expansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeit offtheengineandequipment. Movemachinetoanotherarea.Wait5 minutesbefore
startingtheengine.
Neverstorethemachineor fuel containerinsidewhere thereis anopenflame,sparkor pilotlight (e.g.furnace,
waterheater,spaceheater,clothesdryeretc.).
Allowmachinetocoolat least5 minutesbeforestoring.
Neverfillcontainersinsidea vehicleor ona truckor trailer bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
If possible,removegas-poweredequipmentfromthetruck ortrailerand refueliton theground.If thisisnotpossible, thenrefuelsuchequipmentonatrailerwitha portable container,ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthe fueltankor containeropeningatalltimesuntilfuelingiscomplete.Do notuse a nozzlelock-opendevice.
OPERATION
Donot puthandsorfeetnear rotatingparts,in theauger/impeller housingorchuteassembly.Contactwiththe rotatingpartscan amputatehandsandfeet.
Theauger/impellercontrolleveris a safetydevice.Neverbypass itsoperation.Doingsomakesthe machineunsafeandmaycause personalinjury.
Thecontrolleversmustoperateeasilyinbothdirectionsand automaticallyreturntothedisengagedpositionwhenreleased.
Neveroperatewitha missingor damagedchuteassembly.Keep all safetydevicesinplaceandworking.
Neverrunanengineindoorsorina poorlyventilatedarea.Engine exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
Donotoperatemachinewhileundertheinfluenceofalcoholor drugs.
Mufflerandenginebecomehotandcancausea burn.Donot touch.Keepchildrenaway.
Exerciseextremecautionwhenoperatingonorcrossinggravel surfaces.Stayalertforhiddenhazardsortraffic.
Exercisecautionwhenchangingdirectionandwhileoperatingon slopes.
Planyoursnow-throwingpatternto avoiddischargetowards windows,walls,carsetc.Thus,avoidingpossibleproperty damageorpersonalinjurycausedby a ricochet.
Neverdirectdischargeat children,bystandersand petsor allow anyoneinfrontof themachine.
Donotoverloadmachinecapacitybyattemptingtoclearsnowat toofastof a rate.
Neveroperatethismachinewithoutgoodvisibilityorlight.Always be sureof yourfootingandkeepafirmholdon the handles.Walk,
neverrun.
Disengagepowertotheauger/impellerwhentransportingor not in use.
Neveroperatemachineathightransportspeedsonslippery surfaces.Lookdownand behindandusecarewhenbackingup.
Ifthemachineshouldstartto vibrateabnormally,stoptheengine, disconnectthe sparkplugwireandgrounditagainstthe engine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
Disengageall controlleversandstopenginebeforeyouleave theoperatingposition(behindthehandles).Waituntiltheauger/ impellercomestoa completestopbeforeuncloggingthechute assembly,makinganyadjustments,or inspections.
Neverputyourhandinthedischargeorcollectoropenings.Do notunclogchuteassemblywhileengineis running.Shutoff engineand remainbehindhandlesuntilall movingpartshave stoppedbeforeunclogging.
Useonlyattachmentsandaccessoriesapprovedbythemanufac- turer(e.g.wheelweights,tirechains,cabsetc.).
Whenstartingengine,pullcord slowlyuntilresistanceisfelt,then pull rapidly.Rapidretractionofstartercord(kickback)willpull handandarmtowardenginefasterthanyoucanlet go.Broken bones,fractures,bruisesorsprainscouldresult.
Ifsituationsoccurwhichare notcoveredinthis manual,use care andgoodjudgment.ContactCustomerSupportforassistance
andthenameofyour nearestservicingdealer.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is the mostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,notyourhands.
4
MAINTENANCE & STORAGE
Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof thismanual.
Beforecleaning,repairing,or inspectingmachinedisengageall controlleversandstoptheengine.Waituntilthe auger/impeller cometoa completestop.Disconnectthe sparkplugwireand groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals tokeepthemachineinsafeworkingcondition.Also,visually inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Snowthrowershaveplatesandskidshoesaresubjecttowear anddamage.Foryoursafetyprotection,frequentlycheckall componentsand replacewithoriginalequipmentmanufacturer's (OEM)partsonly."Useofpartswhichdo notmeetthe original equipmentspecificationsmayleadto improperperformanceand compromisesafety!"
Checkcontrolleversperiodicallytoverifytheyengageanddisen- gageproperlyandadjust,ifnecessary.Refertotheadjustment sectioninthisoperator'smanualforinstructions.
Maintainorreplacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsand regulationsfor gas,oil,etc. to protecttheenvironment.
Priorto storing,runmachineafew minutestoclearsnowfrom machineandpreventfreezeupof auger/impeller. Neverstorethemachineorfuel containerinsidewherethereisan
openflame,sparkorpilot lightsuchas a waterheater,furnace, clothesdryeretc.
Alwaysrefertothe operator'smanualfor properinstructionson off-seasonstorage.
Checkfuelline,tank, cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved. AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or60 hoursof operation.At theendoftheAverageUsefulLifehavethemachine inspectedannuallybyan authorizedservicedealerto ensurethat allmechanicalandsafetysystemsareworkingproperlyand not wornexcessively.Failureto do socanresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadto a runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are certifiedto operateonregularunleadedgasoline,and mayinclude thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand shouldnotbe usedonor nearanyunimprovedforest-covered, brush-coveredorgrass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestermeetingapplicablelocalor statelaws(if any)
Ifa sparkattesterisused,itshouldbemaintainedin effectiveworking orderbytheoperator.Inthe StateofCaliforniatheaboveis required
bylaw (Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands. A sparkarresterforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowallinstructionson themachine beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
NOTE:Referencesto rightorleft sideofthesnowthrowerare determinedfrombehindtheunitinthe operatingposition(standing directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlaythesidesflaton theground. Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore discardingit.
ASSEMBLY
Positioning the Upper Handle
1. Pivottheupperhandleintothe operatingpositionmakingsurenot topinchthecablein theprocess,as illustratedinFigure1,untilit clicksintoplace.
2. Tightenthewingknobstosecurethehandleinplace. See Figure2.
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J
Figure2
3. Looselyattachtheeyeboltandplasticwingnut(foundinthemanual bag)tothe handleSee.Figure3. Pulltherecoilstarterhandleout andthreadthe ropethroughtheeyebolt.Tightenthe wingnutto securetheeyeboltin place.
f
Figure1
,,,..
Figure3
7
SET-UP
Fuel Recommendations
Useautomotivegasoline(unleadedor lowleadedtominimizecombus- tionchamberdeposits)witha minimumof87octane.Gasolinewith upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neveruseanoil/gasolinemixtureordirtygasoline.Avoidgetting dirt,dust,or waterinthe fueltank.DONOTuseE85gasoline.
Refuelina well-ventilatedareawiththe enginestopped.Donot smokeorallowflamesorsparksintheareawheretheengineis refueledorwheregasolineisstored.
Donotoverfillthefuel tank.Afterrefueling,makesurethetank capis closedproperlyandsecurely.
Becarefulnotto spillfuelwhenrefueling.Spilledfuelor fuelvapor mayignite.Ifanyfuel isspilled,makesuretheareaisdrybefore startingtheengine.
Avoidrepeatedor prolongedcontactwithskinorbreathingof vapor.
Adding Fuel
extreme when Gasolineis
flammableandthevaporsare explosive.Neverfuel themachine indoorsorwhilethe engineishotor running.Extinguishcigarettes,
IUse care handlinggasoline, extremely
cigars,pipesandothersourcesof ignition.
Adding Oil
Theengineis shippedwithoutoil intheengine.Youmustfillthe enginewithoil beforeoperating.Runningthe enginewithinsufficient
_o cancauseserous engne damageandvod the engnewarranty.
1. Removetheoilfillercap/dipstickandwipe thedipstickclean.See Figure5.
Alwayskeephandsandfeetclearofequipmentmovingparts.Donot usea pressurizedstartingfluid.Vaporsareflammable.
1. Cleanaroundfuelfillbeforeremovingcapto fuel.
2. A fuellevelindicatorislocatedinthefueltank.Filltankuntilfuel reachesthefuellevelindictor,Figure4.Becarefulnotto overfill.
(
Fuel Level indicator
Top View
Figure4
Figure5
NOTE:Donotscrewin thedipstickwhencheckingtheoil level.
2. Slowlyaddoiluntiltheoillevelregistersbetweenhigh(H)andlow(L), Figure4.Refertothe Serviceand Maintenancesectionforthe
correctoilviscosityandengineoilcapacity.
NOTE:Donotoverfill.Overfillingtheenginewithoilmayresultinthe
enginesmoking,hardstartingor sparkplugfouling.
J
8
ADJUSTMENTS
Chute Assembly Thepitchof thechuteassemblycontrolstheangleat whichthesnow
isthrown.
1. Loosenthewingknobfoundontheleftsideofthechuteassemblyand pivottheupperchuteupwardor downwardto thedesiredpitch. Retightenthewingknobbeforeoperatingthesnowthrower.
2. Positionthechuteassemblyopeningbyusingthechutehandleto throwthesnowinthe desireddirection.SeeFigure6.
F
j .......................
Figure6
9
Recoil Starter_
Handle _
Gasoline Cap
Aug
Chute
Assembl'
Aug,
CHOKE LEVER
Activatingthechokecontroldoses thechokeplate oncarburetorandaidsinstartingengine.
Pressingprimerforcesfueldirectlyintoengine'scarburetor
PRIMER
toaidin cold-weatherstarting.
iGNiTiON KEY
Theignitionkeyisa safetydevice,It mustbefully insertedinorderfortheengineto start.Removethe ignitionkeywhenthesnowthrowerisnotin use,
NOTE:Donotturntheignitionkeyinan attemptto start theengine.Doingso maycauseitto break.
Engine ignition Key
Gasoline
Throttle Electric
Control
Button
Choke
Control
Oil Drain
Starter
Starter
Outlet
Figure7
THROTTLE
Thethrottlecontrolislocatedonthe rearoftheengine.It regulatesthe speedof theengineandwill shutofftheenginewhenmovedintothe STOPposition.
RECOIL STARTER
Thestarterhandleisusedtomanuallystarttheengine.
GASOLINE CAP
Removethegascaptoaddfuel.
AUGER
Whenengaged,theaugersrotationdrawssnowintotheaugerhousing andthrowsitoutthe dischargechute.Rubberpaddlesontheaugers alsoaidinpropellingthesnowthrowerastheycomeincontactwith thepavement.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardofthe AmericanNationalStandardsInstitute(ANSI).
10
AUGER CONTROL
Locatedon theupperhandle,theaugercontrolhandleis usedto engageanddisengagedriveto theauger.Squeezethe controlhandle againsttheupperhandleto engagetheauger;releaseittodisengage.
CHUTE ASSEMBLY
Rotatethedischargechuteto theleftor rightusingthechutehandle. Thepitchof thedischargechutecontrolstheangleat whichthesnow isthrown.Loosenthewingknobontheside ofthedischargechute beforepivotingthedischargechuteupwardordownward.Retighten theknoboncethe desiredpositionhasbeenachieved.
SHAVE PLATE
Theshaveplate maintainscontactwiththepavementasthe snow throwerispropelled,allowingsnowclosetothe pavement'ssurfaceto bedischarged.
ELECTRIC STARTER OUTLET
Theelectricstarteroutletrequirestheuseofa three-prongoutdoor extensioncordanda 120Vpowersource/walloutlet.
NOTE:Theelectricstarterismountedtotheplasticshroudandis shownin Figure7attachedtothe engineforeasierreference.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric starterwhenpluggedintoa 120Vpowersource.
BEFORE STARTING THE ENGINE
machineandinthismanualbefore
1. Thesparkplugwirewasdisconnectedforsafety.Attachthesparkplug wireto thesparkplugbeforestarting.
STARTING THE ENGINE
_ressurizedstartinc flammable.
Toavoidcarbonmonoxidepoisoning,makesurethe engineis outdoorsina well-ventilatedarea.
NOTE:Allowtheengineto warmup forafewminutesafterstarting. Theenginewill notdevelopfull poweruntilitreachesoperating temperatures.
Electric Starter
Theelectricstarteris equippedwithagroundedthree-wirepower cordandplug,andisdesignedtooperateon 120voltAChousehold current.It mustbeusedwitha properlygroundedthree-prong
receptacleatalltimesto avoidthe possibilityofelectricshock.Follow
all instructionscarefullypriortooperatingtheelectricstarter.DONOT
useelectricstarterin rain.
1. Determinethatyourhome'swiringisathree-wiregroundedsystem. Aska licensedelectricianifyouare unsure.Ifyouhavea groundedthree-prongreceptacle,proceedasfollows.Ifyoudo
nothavetheproperhousewiring,DONOTusetheelectricstarter underanyconditions.
2. Insertthe ignitionkeyfullyintotheslot,Figure8. Makesureit snapsintoplace.DO NOTturntheignitionkey,doingsomight
causeitto break.Theenginecannotstartunlessthekeyis
insertedintotheignitionswitch.
1 1 Figure8
.
Plugtheextensioncord intotheelectricoutletlocatedonthe plastic shroud.Plugtheotherendofextensioncordintoa three-prong 120-volt,grounded,ACoutletin a well-ventilatedarea. See Figure9.
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/
/
/
/
/
/
/
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Figure9
4. MovethethrottlecontroltotheFAST_ (rabbit)position.
5. MovethechoketotheONposition(coldenginestart).Iftheengineis warm,placethechokeinthe OFFposition.
6. Pushthe primerthreetofive (3-5)times,makingsureto cover theventholewhen pushing.Iftheengineis warm,pushthe primeronlyonce.Alwayscovertheventholewhenpushing.Cool weathermayrequireprimingtobe repeated.
7. Pushthe starterbuttontostarttheengine.Oncetheengine starts,immediatelyreleasethestarterbutton.Theelectricstarter isequippedwiththermaloverloadprotection;the systemwill temporarilyshut-downtoallowstartertocool ifelectricstarter
becomesoverloaded.
8. Astheenginewarms,slowlyrotatethe chokecontrolto theOFF position.Ifthe enginefails,restarttheengineandrunwiththe chokeathalf-chokepositionfor a shortperiodof time,andthen slowlyrotatethechokeintothe OFFposition.
9. Aftertheengineisrunning,disconnectthe powercordfromthe electricstarter.Whendisconnecting,alwaysunplugtheendatthe walloutletbeforeunpluggingthe oppositeendfromtheengine.
Recoil Starter
2. MovethethrottlecontroltotheFAST'_ (rabbit)position.
3. Movethechoketo theONposition(coldenginestart).Ifthe engineiswarm,placethe chokein theOFFposition.
4. Pushtheprimerthreetofive(3-5)times,makingsureto cover theventholewhenpushing.Iftheengineis warm,pushthe primeronlyonce.Alwayscovertheventholewhenpushing.Cool weathermayrequireprimingtoberepeated.
5. Pullgentlyonthestarterhandleuntilitbeginsto resist,then pullquicklyandforcefullytoovercomethecompression.Donot
releasethehandleandallowit tosnapback.Returnthe rope
SLOWLYtotheoriginalposition.Ifrequired,repeatthisstep.
6. Astheenginewarms,slowlyrotatethechokecontroltotheOFF position.Ifthe enginefalters,restarttheengineandrunwiththe chokeat half-chokepositionfora shortperiodof time,andthen slowlyrotatethe chokeintoOFFposition.
STOPPING THE ENGINE
Toavoidunsupervisedengineoperation,neverleavetheengine
lunattendedwhile running.Turntheengineoffafter useandremove lignitionkey.
Runtheenginefora fewminutesbeforestoppingtohelpdryoff any
moistureontheengine.
1. Movethethrottlecontroltothe STOP_ (turtle)position.
2. Removethe ignitionkey.Removingthe keywillreducethepos- sibilityof unauthorizedstartingoftheenginewhilethe equipment is not inuse.Keepthekeyina safeplace.Theenginecannot startwithouttheignitionkey.
3. Wipeallthesnowandmoistureawayfromtheenginecontrols area.
TO ENGAGE AUGERS
Toengagethe augersandstartthrowingsnow,squeezetheauger controlagainstthehandle.Releaseto stoptheaugers.
ENGAGING THE DRIVE
Liftupslightlyonthe handletoallowtherubberpaddlesontheauger tocontactthe pavementand propelthesnowthrowerforward.Pushing downwardonthehandlewill raisetheaugersoffthe groundandstop
theforwardmotion.
NOTE:Excessiveupwardpressureonthehandlewillresultin prematureweartotherubberaugerpaddles,whichisnotcoveredby thewarranty.
Donot pullthestarterhandlewhiletheenginerunning.
Toavoidunsupervisedengineoperation,neverleavetheengine unattendedwhilerunning.Turntheengineoff afteruseand remove ignitionkey.
Inserttheignitionkeyfullyintotheslot,Figure9.Makesureitsnaps intoplace.DO NOTturnthe ignitionkey.Theenginecannotstart unlessthekeyis insertedintothe ignitionswitch.
12
MAINTENANCE SCHEDULE
Beforeperforminganytypeof maintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationor whileperforminganyadjustmentsor repairs.
EachUse .
1st5 hours 1. 1. Change.
Every5 hours 1. 1. Check.
25hours 1. 2. Check. Everyseason/50hours 1. 1. Change
Everyseason/lO0hours 1. 1. Clean,replace,re-gap Everyseason/Before 1. 1. Lubricate
storage 2. 2. Lubricate
Engineoillevel.
2.
SnowThrowerandexhaust
area.
Engineoil. Engineoil.
Exhaustarea.
2. 2. Clean. SparkPlug.
Engineoil Sparkplug Pivotpoints
Controlhandle
3. 3. Lubricate
Extensionspring
1. Check
2. Clean
ENGINE MAINTENANCE
Topreventaccidentalstart-up,shutoffthe engineand removethe ignitionkeybeforeperforminganytypeofenginemaintenance.
Periodicinspectionandadjustmentoftheengineis essentialifhigh levelperformanceis tobe maintained.Regularmaintenancewillalso ensurealongservicelife.Therequiredserviceintervalsandthetype ofmaintenanceto beperformedaredescribedinthetableabove. Followthehourlyor calendarintervals,whicheveroccurfirst.More frequentserviceis requiredwhenoperatinginadverseconditions.
Followthemaintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.UsetheServiceLogcolumnto keeptrackof completedmaintenancetasks.To locate the nearest SearsService Centeror toscheduleservice,simplycontactSears at
1-800-4-MY-HOME®.
Oil Recommendations Whenaddingoil to theengine,refertotheviscositychartbelow
(Figure10). Engineoilcapacityis600 rnl(approx.20oz.). Donot over-fill.Usea4-stroke,oran equivalenthighdetergent,premiumqual- itymotoroil certifiedto meetor exceedU.S.automobilemanufacturer's
requirementsfor serviceclassificationSG,SE MotoroilsclassifiedSG, SFwill showthisdesignationonthecontainer.
DONOTusenon-detergentoil or2-strokeengineoil.It couldshorten
theengine'sservicelife.
CHECKING ENGINE OIL
1. Removetheoil fillercap/dipstickandwipethedipstickclean. RefertoFigure4.
2. Insertthe cap/dipstickintotheoilfillerneck,but DONOTscrew itin.
3. Removetheoil fillercap/dipstick.Ifthelevelislow,slowlyadd oil untiloil levelregistersbetweenhigh(H)andlow(L),Referto Figure4.
m m
Synthetic
NOTE:Donotoverfill.Overfillingtheenginewithoil mayresultin the enginesmoking,hardstartingorsparkplugfouling.
(%-40 ° -20o 0o 200 400 (oc) -30° -20° -10° 0°
13 Figure10
CHANGING ENGINE OiL SPARK PLUG
NOTE: Checktheoil levelbeforeeachuseandaftereveryfivehours ofoperationtobesurethecorrectoil levelismaintained.Referto CheckingEngineOil.
1. Drainfuelfromthetankby runningtheengineuntilthefueltankis empty.Besurethe fuelfill capis secure.
2. Placea suitableoilcollectioncontainerundertheoildrainplug.
3. Removetheoil drainplug,Figure11.
DONOTcheck fora sparkwiththesparkplugremoved.DONOT
cranktheenginewiththe sparkplugremoved.
Iftheenginehas beenrunning,the mufflerwillbeveryhot. Becareful
notto touchthemuffler
Checksparkplugevery25hoursandchangeoncea seasonorevery 100hours.Toensureproperengineoperation,the sparkplugmustbe properlygappedand freeofdeposits.
1. Removethesparkplugbootanduseasparkplugwrenchtoremove theplug, Figure12
SparkPlug
,J
©
!
Oil Plug
Figure11
4. Tiptheenginetodrainoilintothecontainer.Usedoilmustbedisposed ofat a propercollectioncenter.
5. Reinstallthedrainplugandtightenit securely.
6. Refillwiththerecommendedoil andchecktheoil level;referto CheckingEngineOilon page13for instructions.
7. Reinstalltheoilfillercap/dipsticksecurely.
Thoroughlywashyourhandswithsoapandwaterassoonas possibleafterhandlingusedoil.
NOTE:Pleasedisposeofusedmotoroil ina mannerthatisfriendlyto theenvironment.Takeit toa recyclingcenteror othercollectioncenter.
J
SparkPlugBoot
.J
Figure12
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereisany apparentwear,orif theinsulatoriscrackedorchipped.Cleanthe
sparkplugwithawirebrushifit is tobe reused.
3. Measurethe pluggapwithafeelergauge.Correctasnecessaryby
bendingthe sideelectrode,Figure13.Thegapshouldbesetto .02-.03inches(0.60-0.80ram).
Electrode
14
.02=.03 in.
(0.60-0.80 rnrn)
Figure13
4. Checkthatthesparkplugwasherisingoodconditionandthreadthe3. sparkpluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwithasparkplugwrenchto compressthewasher, f
NOTE:Wheninstallinganewsparkplug,tighten1/2-turnafterthe sparkplugseatstocompressthewasher.Whenreinstallingaused sparkplug,tighten1/8-to1/4-turnafterthesparkplugseatsto
corn_ressthewasher.
becomeverhotandcandamac me.
CLEANING THE ENGINE
Iftheenginehasbeenrunning,allowitto coolforatleasthalfan hour beforecleaning.Periodicallyremovedirtbuild-upfromengine.
Donot spraytheenginewithwaterto cleanitbecausethewater couldcontaminatethefuel.Usinga gardenhoseor pressurewashing
Iequipmentcanalsoforcewaterintothemuffleropening.Waterthat [passesthroughthe muffercan enterthecy nderandcausedamage,j
Loosenthefourlocknutsandboltswhichsecurethe shave
plateto thehousing.SeeFigure14.Movethe shaveplatetothe desiredpositionandretightenthenutsandboltssecurely.
Figure14
Accumulationofdebrisaroundthe mufflercouldcausea fire. Inspect andcleanbeforeeveryuse.
LUBRICATION
Lubricatethepivotpointsonthecontrolhandleandtheextension springat theendof thecontrolcablewitha lightoil onceeveryseason andbeforethesnowthroweris putintostorageattheendof the
season.
ADJUSTMENTS
BeforeServicing,repairingor inspectingthesnowthrower,disengage theaugercontrol.Stoptheengineand removethekeytoprevent unintendedstarting.
Shave Plate Tochecktheadjustmentof theshaveplate,placethemachineona
levelsurface.Thewheels,shaveplateandaugersshouldallcontact thelevelsurface.Notethatifthe shaveplateisadjustedtoohigh, snowmayblowundertheaugerhousing.Iftheshaveplatewearsout excessively,orthe snowthrowerdoesnot self-propel,theshaveplate maybetoolowandneedsto beadjusted.
NOTE:Onnewsnowthrowersormachineswitha newshaveplate installed,theaugersmaybeslightlyoffthe ground.
4. Tipthesnowthrowerbacktotheoperatingpositionandpullthestarter handlea fewtimesto seeifit isdifficultto pull.
5. Ifthestarterisdifficultto pull,removethesparkplugand pullthe handleseveraltimestoensurethatanyoiltrappedinthe headis
removed.
Oilmaycomeoutof thesparkplugholewhenitis removedandthe starterhandleispulled.
6. Inspectthesparkplug.If itiswet,cleanoffanyoil before
re-installing.
Toadjustthe shaveplateproceedasfollows:
1. Drainthegasfromthesnowthrower.
2. Pullthestartercorduntil resistanceisfelt. Thentip thesnow throwerbackuntilit restson thehandles.
15
Control Cable Asa resultof boththecontrolcableandtheaugerdrivebeltstretching
duetowear,periodicadjustmentsmaybenecessary.Iftheauger seemsto hesitatewhenrotating,proceedasfollows:
Theupperholeinthe controlhandleprovidesforanadjustmentin cabletension.Toadjust,disconnectthe endofcontrolcablefromthe bottomholein the controlhandleand reinsertitintheupperhole. Insertthe cablefromtheoutsideasshownin Figure15.
f
2. Removethe beltbygraspingit fromthebottomoftheaugerpulley and pullingoutward.
NOTE:Pushdownonthe idlerpullerto releasethebeltfromunderthe beltkeeper.SeeFigure16.
Toreplacethebeltfollowtheseinstructionsand referto Figure17:
/
Figure15
Testthesnowthrowerto seeifthere isa noticeabledifference.If aftertheadjustmenttothecontrolcabletheaugerstill hesitateswhen
rotating,seeReplacingBeltforinstructionson replacingthebelt. Chute Assembly
Refertothe AssemblySectionforinstructionson adjustingthe chute assembly.
REPLACING BELT
Auger Drive Belt
1. Removethebeltcoverby removingthefivehex screwsthat secureitto theframe.SeeFigure16.
.........Belt Keeper
Figure17
1. Pushdownon theidlerpulley.
2. Positionthebelton topof theaugerpulleyandunderthe belt keeper.
3. Routethebeltaroundtheenginepulley.
4. Pushthebeltoverthebottomoftheaugerpulley.
5. Reinstallthe beltcoverremovedearlier.
Figure16 16
REPLACING AUGER PADDLES
Thesnowthrowerauger'srubberpaddlesaresubjecttowearand shouldbereplacedifany signsof excessiveweararepresent.
DoNOTallowtheauger'srubberpaddlesto weartothepointwhere portionsofthe metalaugeritselfcancomein contactwiththepave- ment.Doingsocan resultin seriousdamageto yoursnowthrower.
Tochangethe rubberpaddles,proceedasfollows:
1. Removetheexistingrubberpaddlesbyunscrewingthe self- tappingscrewswhichsecurethemto theauger.SeeFigure18.
Self-Ta
Screws
Figure18
2. Securethereplacementrubberpaddlestotheaugerusingthe hardwareremovedearlier.
ToobtainreplacementpaddlescallSearsat 1-800-4-MY-HOME.Ask forpart# 735-04033
REPLACING SHAVE PLATE
Theshaveplateis attachedtothe bottomoftheaugerhousingand issubjecttowear.It shouldbecheckedperiodically.Therearetwo wearingedgesandtheshaveplatecanbe reversed.
1. Removethefourcarriageboltsandhexlocknutswhichattachit tothe snowthrowerhousing.
2. Reversetheexistingshaveplateor installa newone,makingsure theheadsof thecarriageboltsareon theinsideofthe housing.
3. Adjusttheshaveplateasinstructedon page15.
4. Tightensecurelyonceadjusted.
Toobtaina newshaveplate,call Searsat 1-800-4-MY-HOME.Askfor part#731-1033.
17
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