Operator's Manual
CRRFr MRN
21" SNOW THROWER
Model No. 247.88705
CAUTION: Before using
this product, read this
manual and follow all
safety rules and operating
instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FORMNO.769-04081
o SAFETY
ASSEMBLY
OPERATION
MAINTENANCE
PARTS LIST
o ESPANOL
2/6/2009
WarrantyStatement..................................Page2
SafeOperationPractices..........................Pages3-5
SafetyLabels............................................Page6
Assembly..................................................Pages7-9
Operation..................................................Pages10-12
ServiceandMaintenance.........................Pages13-17
CRAFTSMAN LiMiTED WARRANTY
Two Years on Snow Thrower
Whenoperatedand maintainedaccordingtoallsuppliedinstructions,ifthissnowthrowerfailsdueto a defectinmaterialorworkmanshipwithin
twoyearsfromthedateor purchase,call 1-800-4-MY-HOME®toarrangeforfree repair.
Thiswarrantyappliesforonly90daysfromthedateof purchaseifthissnowthroweriseverusedfor commercialor rentalpurposes.
Duringthefirstyearofpurchase,therewillbenochargefor warrantyserviceinyourhome.Foryourconvenience,in-homewarrantyservicewill
stillbeavailableafterthe firstyearof purchase,butatripchargewillapply.Thischargewillbe waivedif youtransportthesnowthrowertoan
authorizedCraftsmandrop-offlocation.Forthenearestauthorizedlocation,call 1-800-4-MY-HOME®.
Thiswarranty coversONLYdefects in material andworkmanship. Searswill NOTpayfor:
• Expendableitemsthatbecomewornduringnormaluse,includingbutnot limitedtoskidshoes,shaveplate,shearpins,sparkplug,air
cleaner,belts,andoil filter.
• Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchas nails,thorns,stumps,or glass.
Tireor wheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedtodamagecausedbyimpactingobjectsthatbendthe frameor
crankshaft,orover-speedingtheengine.
• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper
storage,failureto usethepropergradeandamountof engineoil,or failureto maintaintheequipmentaccordingtothe instructionscontained
intheoperator'smanual.
• Engine(fuelsystem)cleaningorrepairscausedbyfuel determinedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused
within30 daysof itspurchasedate.
Normaldeteriorationandwearoftheexteriorfinishes,orproductlabelreplacement.
Off-SeasonStorage..................................Page18
TroubleShooting.......................................Page19
PartsList...................................................Page20-27
RepairProtectionAgreement...................Page31
Espa_ol.....................................................Page32
ServiceNumbers......................................BackCover
Thiswarrantyappliesonlywhilethisproductis usedinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveotherrightswhichvaryfromstatetostate.
EngineOilType: SAE5W-30
EngineOilCapacity: 20ounces
FuelCapacity: 2 Quarts
SparkPlug: TorchF6RTC
SparkPlugGap: .020"-.030"
©SearsBrands,LLC
Sears, Roebuckand Co.,Hoffman Estates, IL 60179
Model Number.................................................................
Serial Number .................................................................
Dateof Purchase.............................................................
Recordthemodelnumber,serialnumber
anddateof purchaseabove
2
Thissymbolpointsout importantsafetyinstructionswhich,ifnot
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers. Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron thepartof theoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm,
TRAiNiNG
• Read,understand,andfollowall instructionsonthe machineand
in themanual(s)beforeattemptingtoassembleandoperate.
Failuretodo socan resultinseriousinjurytothe operatorand/
orbystanders.Keepthismanualin a safeplaceforfutureand
regularreferenceandfor orderingreplacementparts.Forques-
tionscall,1-800-659-5917.
• Befamiliarwithall controlsandtheir properoperation.Knowhow
tostopthe machineanddisengagethemquickly.
• Neverallowchildrenunder14yearsofageto operatethis
machine.Children14andover shouldreadandunderstandthe
instructionsandsafeoperationpracticesin thismanualandon
themachineandbe trainedandsupervisedbyanadult.
• Neverallowadultsto operatethismachinewithoutproper
instruction.
• Thrownobjectscancauseseriouspersonalinjury.Planyour
snow-throwingpatterntoavoiddischargeof materialtoward
roads,bystandersandthe like.
• Keepbystanders,petsandchildrenat least75feetfromthe
machinewhileitisinoperation.Stopmachineifanyoneenters
thearea.
• Exercisecautiontoavoidslippingor falling,especiallywhen
operatinginreverse.
Your Responsibility--Restrict the useof this powermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine,
SAVE THESE INSTRUCTIONS!
PREPARATION
Thoroughlyinspecttheareawheretheequipmentis tobeused.
Removeall doormats,newspapers,sleds,boards,wiresandother
foreignobjects,whichcouldbe trippedoverorthrownbythe auger/
impeller.
Alwayswearsafetyglassesoreyeshieldsduringoperationand
whileperformingan adjustmentor repairtoprotectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Donot operatewithoutwearingadequatewinteroutergarments.
Donot wearjewelry,longscarvesorotherlooseclothing,which
couldbecomeentangledinmovingparts.Wearfootwearwhich
willimprovefootingonslipperysurfaces.
Usea groundedthree-wireextensioncordand receptacleforall
machineswithelectricstartengines.
Disengageall controlleversbeforestartingtheengine.
Neverattempttomakeanyadjustmentswhileengineis running,
exceptwherespecificallyrecommendedintheoperator'smanual.
Letengineandmachineadjustto outdoortemperaturebefore
startingtoclearsnow.
3
SafeHandling of Gasoline
Toavoidpersonalinjuryor propertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthe vaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineis spilled
onyourselforyourclotheswhichcan ignite.Washyourskinand
changeclothesimmediately.
• Useonlyanapprovedgasolinecontainer.
• Extinguishall cigarettes,cigars,pipesandothersources
ofignition.
• Neverfuelmachineindoors.
• Neverremovegascapor addfuelwhiletheengineis hot
or running.
• Allowenginetocoolat leasttwo minutesbeforerefueling.
• Neveroverfillfueltank.Filltanktono morethan1/2inch
belowbottomoffiller neckto providespaceforfuel
expansion.
• Replacegasolinecapandtightensecurely.
• Ifgasolineisspilled,wipeit offtheengineandequipment.
Movemachinetoanotherarea.Wait5 minutesbefore
startingtheengine.
• Neverstorethemachineor fuel containerinsidewhere
thereis anopenflame,sparkor pilotlight (e.g.furnace,
waterheater,spaceheater,clothesdryeretc.).
• Allowmachinetocoolat least5 minutesbeforestoring.
• Neverfillcontainersinsidea vehicleor ona truckor trailer
bedwitha plasticliner.Alwaysplacecontainersonthe
groundawayfromyourvehiclebeforefilling.
• If possible,removegas-poweredequipmentfromthetruck
ortrailerand refueliton theground.If thisisnotpossible,
thenrefuelsuchequipmentonatrailerwitha portable
container,ratherthanfromagasolinedispensernozzle.
• Keepthenozzleincontactwiththe rimofthe fueltankor
containeropeningatalltimesuntilfuelingiscomplete.Do
notuse a nozzlelock-opendevice.
OPERATION
• Donot puthandsorfeetnear rotatingparts,in theauger/impeller
housingorchuteassembly.Contactwiththe rotatingpartscan
amputatehandsandfeet.
• Theauger/impellercontrolleveris a safetydevice.Neverbypass
itsoperation.Doingsomakesthe machineunsafeandmaycause
personalinjury.
• Thecontrolleversmustoperateeasilyinbothdirectionsand
automaticallyreturntothedisengagedpositionwhenreleased.
• Neveroperatewitha missingor damagedchuteassembly.Keep
all safetydevicesinplaceandworking.
• Neverrunanengineindoorsorina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorlessanddeadlygas.
• Donotoperatemachinewhileundertheinfluenceofalcoholor
drugs.
• Mufflerandenginebecomehotandcancausea burn.Donot
touch.Keepchildrenaway.
• Exerciseextremecautionwhenoperatingonorcrossinggravel
surfaces.Stayalertforhiddenhazardsortraffic.
• Exercisecautionwhenchangingdirectionandwhileoperatingon
slopes.
• Planyoursnow-throwingpatternto avoiddischargetowards
windows,walls,carsetc.Thus,avoidingpossibleproperty
damageorpersonalinjurycausedby a ricochet.
• Neverdirectdischargeat children,bystandersand petsor allow
anyoneinfrontof themachine.
• Donotoverloadmachinecapacitybyattemptingtoclearsnowat
toofastof a rate.
• Neveroperatethismachinewithoutgoodvisibilityorlight.Always
be sureof yourfootingandkeepafirmholdon the handles.Walk,
neverrun.
• Disengagepowertotheauger/impellerwhentransportingor not
in use.
• Neveroperatemachineathightransportspeedsonslippery
surfaces.Lookdownand behindandusecarewhenbackingup.
• Ifthemachineshouldstartto vibrateabnormally,stoptheengine,
disconnectthe sparkplugwireandgrounditagainstthe engine.
Inspectthoroughlyfordamage.Repairanydamagebefore
startingandoperating.
• Disengageall controlleversandstopenginebeforeyouleave
theoperatingposition(behindthehandles).Waituntiltheauger/
impellercomestoa completestopbeforeuncloggingthechute
assembly,makinganyadjustments,or inspections.
• Neverputyourhandinthedischargeorcollectoropenings.Do
notunclogchuteassemblywhileengineis running.Shutoff
engineand remainbehindhandlesuntilall movingpartshave
stoppedbeforeunclogging.
• Useonlyattachmentsandaccessoriesapprovedbythemanufac-
turer(e.g.wheelweights,tirechains,cabsetc.).
• Whenstartingengine,pullcord slowlyuntilresistanceisfelt,then
pull rapidly.Rapidretractionofstartercord(kickback)willpull
handandarmtowardenginefasterthanyoucanlet go.Broken
bones,fractures,bruisesorsprainscouldresult.
• Ifsituationsoccurwhichare notcoveredinthis manual,use care
andgoodjudgment.ContactCustomerSupportforassistance
andthenameofyour nearestservicingdealer.
CLEARING A CLOGGED DISCHARGE CHUTE
Handcontactwiththe rotatingimpellerinsidethedischargechute
is the mostcommoncauseofinjuryassociatedwithsnowthrowers.
Neveruseyourhandtocleanoutthedischargechute.
Toclear thechute:
1. SHUTTHEENGINEOFF!
2. Wait 10secondstobe suretheimpellerbladeshavestopped
rotating.
3. Alwaysusea clean-outtool,notyourhands.
4
MAINTENANCE & STORAGE
• Nevertamperwithsafetydevices.Checktheirproperoperation
regularly.Refertothemaintenanceandadjustmentsectionsof
thismanual.
• Beforecleaning,repairing,or inspectingmachinedisengageall
controlleversandstoptheengine.Waituntilthe auger/impeller
cometoa completestop.Disconnectthe sparkplugwireand
groundagainsttheengineto preventunintendedstarting.
Checkboltsand screwsforpropertightnessatfrequentintervals
tokeepthemachineinsafeworkingcondition.Also,visually
inspectmachineforanydamage.
Donotchangetheenginegovernorsettingor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed
ofthe engine.
Snowthrowershaveplatesandskidshoesaresubjecttowear
anddamage.Foryoursafetyprotection,frequentlycheckall
componentsand replacewithoriginalequipmentmanufacturer's
(OEM)partsonly."Useofpartswhichdo notmeetthe original
equipmentspecificationsmayleadto improperperformanceand
compromisesafety!"
Checkcontrolleversperiodicallytoverifytheyengageanddisen-
gageproperlyandadjust,ifnecessary.Refertotheadjustment
sectioninthisoperator'smanualforinstructions.
Maintainorreplacesafetyandinstructionlabels,asnecessary.
• Observeproperdisposallawsand regulationsfor gas,oil,etc. to
protecttheenvironment.
Priorto storing,runmachineafew minutestoclearsnowfrom
machineandpreventfreezeupof auger/impeller.
Neverstorethemachineorfuel containerinsidewherethereisan
openflame,sparkorpilot lightsuchas a waterheater,furnace,
clothesdryeretc.
Alwaysrefertothe operator'smanualfor properinstructionson
off-seasonstorage.
Checkfuelline,tank, cap,andfittingsfrequentlyforcracksor
leaks.Replaceif necessary.
Donotcrankenginewithsparkplugremoved.
AccordingtotheConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or60 hoursof
operation.At theendoftheAverageUsefulLifehavethemachine
inspectedannuallybyan authorizedservicedealerto ensurethat
allmechanicalandsafetysystemsareworkingproperlyand not
wornexcessively.Failureto do socanresultinaccidents,injuries
ordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryor death,do notmodifyengineinanyway.
Tamperingwiththegovernorsettingcanleadto a runawayengineand
causeitto operateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMISSIONS
EngineswhicharecertifiedtocomplywithCaliforniaandfederal
EPAemissionregulationsfor SORE(SmallOff RoadEquipment)are
certifiedto operateonregularunleadedgasoline,and mayinclude
thefollowingemissioncontrolsystems:EngineModification(EM),
OxidizingCatalyst(OC),SecondaryAirInjection(SAI)and ThreeWay
Catalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithaninternalcombustionengineand
shouldnotbe usedonor nearanyunimprovedforest-covered,
brush-coveredorgrass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestermeetingapplicablelocalor
statelaws(if any)
Ifa sparkattesterisused,itshouldbemaintainedin effectiveworking
orderbytheoperator.Inthe StateofCaliforniatheaboveis required
bylaw (Section4442ofthe CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws. Federallawsapplyonfederallands.
A sparkarresterforthemuffleris availablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthisproduct. Read,understand,andfollowallinstructionson themachine
beforeattemptingtoassembleandoperate.
READ THE OPERATOR'S MANUAL(S)
i
i
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING BLADES
Keep hands out of inlet and discharge openings while machine is running. There are rotating blades
inside
WARNING-- ROTATING AUGER
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute assembly.
Contact with the rotating parts can amputate hands and feet.
WARNING--THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--GASOLINE ISFLAMMABLE
Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
WARNING-- ELECTRICAL SHOCK
Do not use the engine's electric starter in the rain
6
NOTE:Referencesto rightorleft sideofthesnowthrowerare
determinedfrombehindtheunitinthe operatingposition(standing
directlybehindthesnowthrower,facingthe handlepanel).
REMOVING FROM CARTON
1. Cutthecornersofthecartonandlaythesidesflaton theground.
Removeanddiscardallpackinginserts.
2. Movethesnowthroweroutofthecarton.
3. Makecertainthecartonhasbeencompletelyemptiedbefore
discardingit.
ASSEMBLY
Positioning the Upper Handle
1. Pivottheupperhandleintothe operatingpositionmakingsurenot
topinchthecablein theprocess,as illustratedinFigure1,untilit
clicksintoplace.
2. Tightenthewingknobstosecurethehandleinplace.
See Figure2.
f
J
Figure2
3. Looselyattachtheeyeboltandplasticwingnut(foundinthemanual
bag)tothe handleSee.Figure3. Pulltherecoilstarterhandleout
andthreadthe ropethroughtheeyebolt.Tightenthe wingnutto
securetheeyeboltin place.
f
Figure1
,,,..
Figure3
7
SET-UP
Fuel Recommendations
Useautomotivegasoline(unleadedor lowleadedtominimizecombus-
tionchamberdeposits)witha minimumof87octane.Gasolinewith
upto 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neveruseanoil/gasolinemixtureordirtygasoline.Avoidgetting
dirt,dust,or waterinthe fueltank.DONOTuseE85gasoline.
• Refuelina well-ventilatedareawiththe enginestopped.Donot
smokeorallowflamesorsparksintheareawheretheengineis
refueledorwheregasolineisstored.
• Donotoverfillthefuel tank.Afterrefueling,makesurethetank
capis closedproperlyandsecurely.
• Becarefulnotto spillfuelwhenrefueling.Spilledfuelor fuelvapor
mayignite.Ifanyfuel isspilled,makesuretheareaisdrybefore
startingtheengine.
• Avoidrepeatedor prolongedcontactwithskinorbreathingof
vapor.
Adding Fuel
extreme when Gasolineis
flammableandthevaporsare explosive.Neverfuel themachine
indoorsorwhilethe engineishotor running.Extinguishcigarettes,
IUse care handlinggasoline, extremely
cigars,pipesandothersourcesof ignition.
Adding Oil
Theengineis shippedwithoutoil intheengine.Youmustfillthe
enginewithoil beforeoperating.Runningthe enginewithinsufficient
_o cancauseserous engne damageandvod the engnewarranty.
1. Removetheoilfillercap/dipstickandwipe thedipstickclean.See
Figure5.
Alwayskeephandsandfeetclearofequipmentmovingparts.Donot
usea pressurizedstartingfluid.Vaporsareflammable.
1. Cleanaroundfuelfillbeforeremovingcapto fuel.
2. A fuellevelindicatorislocatedinthefueltank.Filltankuntilfuel
reachesthefuellevelindictor,Figure4.Becarefulnotto overfill.
(
Fuel Level indicator
Top View
Figure4
Figure5
NOTE:Donotscrewin thedipstickwhencheckingtheoil level.
2. Slowlyaddoiluntiltheoillevelregistersbetweenhigh(H)andlow(L),
Figure4.Refertothe Serviceand Maintenancesectionforthe
correctoilviscosityandengineoilcapacity.
NOTE:Donotoverfill.Overfillingtheenginewithoilmayresultinthe
enginesmoking,hardstartingor sparkplugfouling.
J
8
ADJUSTMENTS
Chute Assembly
Thepitchof thechuteassemblycontrolstheangleat whichthesnow
isthrown.
1. Loosenthewingknobfoundontheleftsideofthechuteassemblyand
pivottheupperchuteupwardor downwardto thedesiredpitch.
Retightenthewingknobbeforeoperatingthesnowthrower.
2. Positionthechuteassemblyopeningbyusingthechutehandleto
throwthesnowinthe desireddirection.SeeFigure6.
F
j .......................
Figure6
9
Recoil Starter_
Handle _
Gasoline Cap
Aug
Chute
Assembl'
Aug,
CHOKE LEVER
Activatingthechokecontroldoses thechokeplate
oncarburetorandaidsinstartingengine.
Pressingprimerforcesfueldirectlyintoengine'scarburetor
PRIMER
toaidin cold-weatherstarting.
iGNiTiON KEY
Theignitionkeyisa safetydevice,It mustbefully
insertedinorderfortheengineto start.Removethe
ignitionkeywhenthesnowthrowerisnotin use,
NOTE:Donotturntheignitionkeyinan attemptto start
theengine.Doingso maycauseitto break.
Engine ignition Key
Gasoline
Throttle Electric
Control
Button
Choke
Control
Oil Drain
Starter
Starter
Outlet
Figure7
THROTTLE
Thethrottlecontrolislocatedonthe rearoftheengine.It regulatesthe
speedof theengineandwill shutofftheenginewhenmovedintothe
STOPposition.
RECOIL STARTER
Thestarterhandleisusedtomanuallystarttheengine.
GASOLINE CAP
Removethegascaptoaddfuel.
AUGER
Whenengaged,theaugersrotationdrawssnowintotheaugerhousing
andthrowsitoutthe dischargechute.Rubberpaddlesontheaugers
alsoaidinpropellingthesnowthrowerastheycomeincontactwith
thepavement.
Meets ANSi Safety Standards
CraftsmanSnowThrowersconformtothe safetystandardofthe AmericanNationalStandardsInstitute(ANSI).
10
AUGER CONTROL
Locatedon theupperhandle,theaugercontrolhandleis usedto
engageanddisengagedriveto theauger.Squeezethe controlhandle
againsttheupperhandleto engagetheauger;releaseittodisengage.
CHUTE ASSEMBLY
Rotatethedischargechuteto theleftor rightusingthechutehandle.
Thepitchof thedischargechutecontrolstheangleat whichthesnow
isthrown.Loosenthewingknobontheside ofthedischargechute
beforepivotingthedischargechuteupwardordownward.Retighten
theknoboncethe desiredpositionhasbeenachieved.
SHAVE PLATE
Theshaveplate maintainscontactwiththepavementasthe snow
throwerispropelled,allowingsnowclosetothe pavement'ssurfaceto
bedischarged.
ELECTRIC STARTER OUTLET
Theelectricstarteroutletrequirestheuseofa three-prongoutdoor
extensioncordanda 120Vpowersource/walloutlet.
NOTE:Theelectricstarterismountedtotheplasticshroudandis
shownin Figure7attachedtothe engineforeasierreference.
ELECTRIC STARTER BUTTON
Pressingtheelectricstarterbuttonengagestheengine'selectric
starterwhenpluggedintoa 120Vpowersource.
BEFORE STARTING THE ENGINE
machineandinthismanualbefore
1. Thesparkplugwirewasdisconnectedforsafety.Attachthesparkplug
wireto thesparkplugbeforestarting.
STARTING THE ENGINE
_ressurizedstartinc flammable.
Toavoidcarbonmonoxidepoisoning,makesurethe engineis
outdoorsina well-ventilatedarea.
NOTE:Allowtheengineto warmup forafewminutesafterstarting.
Theenginewill notdevelopfull poweruntilitreachesoperating
temperatures.
Electric Starter
Theelectricstarteris equippedwithagroundedthree-wirepower
cordandplug,andisdesignedtooperateon 120voltAChousehold
current.It mustbeusedwitha properlygroundedthree-prong
receptacleatalltimesto avoidthe possibilityofelectricshock.Follow
all instructionscarefullypriortooperatingtheelectricstarter.DONOT
useelectricstarterin rain.
1. Determinethatyourhome'swiringisathree-wiregroundedsystem.
Aska licensedelectricianifyouare unsure.Ifyouhavea
groundedthree-prongreceptacle,proceedasfollows.Ifyoudo
nothavetheproperhousewiring,DONOTusetheelectricstarter
underanyconditions.
2. Insertthe ignitionkeyfullyintotheslot,Figure8. Makesureit
snapsintoplace.DO NOTturntheignitionkey,doingsomight
causeitto break.Theenginecannotstartunlessthekeyis
insertedintotheignitionswitch.
1 1 Figure8
.
Plugtheextensioncord intotheelectricoutletlocatedonthe plastic
shroud.Plugtheotherendofextensioncordintoa three-prong
120-volt,grounded,ACoutletin a well-ventilatedarea. See
Figure9.
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/
/
/
/
/
/
f
J
Figure9
4. MovethethrottlecontroltotheFAST_ (rabbit)position.
5. MovethechoketotheONposition(coldenginestart).Iftheengineis
warm,placethechokeinthe OFFposition.
6. Pushthe primerthreetofive (3-5)times,makingsureto cover
theventholewhen pushing.Iftheengineis warm,pushthe
primeronlyonce.Alwayscovertheventholewhenpushing.Cool
weathermayrequireprimingtobe repeated.
7. Pushthe starterbuttontostarttheengine.Oncetheengine
starts,immediatelyreleasethestarterbutton.Theelectricstarter
isequippedwiththermaloverloadprotection;the systemwill
temporarilyshut-downtoallowstartertocool ifelectricstarter
becomesoverloaded.
8. Astheenginewarms,slowlyrotatethe chokecontrolto theOFF
position.Ifthe enginefails,restarttheengineandrunwiththe
chokeathalf-chokepositionfor a shortperiodof time,andthen
slowlyrotatethechokeintothe OFFposition.
9. Aftertheengineisrunning,disconnectthe powercordfromthe
electricstarter.Whendisconnecting,alwaysunplugtheendatthe
walloutletbeforeunpluggingthe oppositeendfromtheengine.
Recoil Starter
2. MovethethrottlecontroltotheFAST'_ (rabbit)position.
3. Movethechoketo theONposition(coldenginestart).Ifthe
engineiswarm,placethe chokein theOFFposition.
4. Pushtheprimerthreetofive(3-5)times,makingsureto cover
theventholewhenpushing.Iftheengineis warm,pushthe
primeronlyonce.Alwayscovertheventholewhenpushing.Cool
weathermayrequireprimingtoberepeated.
5. Pullgentlyonthestarterhandleuntilitbeginsto resist,then
pullquicklyandforcefullytoovercomethecompression.Donot
releasethehandleandallowit tosnapback.Returnthe rope
SLOWLYtotheoriginalposition.Ifrequired,repeatthisstep.
6. Astheenginewarms,slowlyrotatethechokecontroltotheOFF
position.Ifthe enginefalters,restarttheengineandrunwiththe
chokeat half-chokepositionfora shortperiodof time,andthen
slowlyrotatethe chokeintoOFFposition.
STOPPING THE ENGINE
Toavoidunsupervisedengineoperation,neverleavetheengine
lunattendedwhile running.Turntheengineoffafter useandremove
lignitionkey.
Runtheenginefora fewminutesbeforestoppingtohelpdryoff any
moistureontheengine.
1. Movethethrottlecontroltothe STOP_ (turtle)position.
2. Removethe ignitionkey.Removingthe keywillreducethepos-
sibilityof unauthorizedstartingoftheenginewhilethe equipment
is not inuse.Keepthekeyina safeplace.Theenginecannot
startwithouttheignitionkey.
3. Wipeallthesnowandmoistureawayfromtheenginecontrols
area.
TO ENGAGE AUGERS
Toengagethe augersandstartthrowingsnow,squeezetheauger
controlagainstthehandle.Releaseto stoptheaugers.
ENGAGING THE DRIVE
Liftupslightlyonthe handletoallowtherubberpaddlesontheauger
tocontactthe pavementand propelthesnowthrowerforward.Pushing
downwardonthehandlewill raisetheaugersoffthe groundandstop
theforwardmotion.
NOTE:Excessiveupwardpressureonthehandlewillresultin
prematureweartotherubberaugerpaddles,whichisnotcoveredby
thewarranty.
Donot pullthestarterhandlewhiletheenginerunning.
Toavoidunsupervisedengineoperation,neverleavetheengine
unattendedwhilerunning.Turntheengineoff afteruseand remove
ignitionkey.
Inserttheignitionkeyfullyintotheslot,Figure9.Makesureitsnaps
intoplace.DO NOTturnthe ignitionkey.Theenginecannotstart
unlessthekeyis insertedintothe ignitionswitch.
12
MAINTENANCE SCHEDULE
Beforeperforminganytypeof maintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationor whileperforminganyadjustmentsor repairs.
EachUse .
1st5 hours 1. 1. Change.
Every5 hours 1. 1. Check.
25hours 1. 2. Check.
Everyseason/50hours 1. 1. Change
Everyseason/lO0hours 1. 1. Clean,replace,re-gap
Everyseason/Before 1. 1. Lubricate
storage 2. 2. Lubricate
Engineoillevel.
2.
SnowThrowerandexhaust
area.
Engineoil.
Engineoil.
Exhaustarea.
2. 2. Clean.
SparkPlug.
Engineoil
Sparkplug
Pivotpoints
Controlhandle
3. 3. Lubricate
Extensionspring
1. Check
2. Clean
ENGINE MAINTENANCE
Topreventaccidentalstart-up,shutoffthe engineand removethe
ignitionkeybeforeperforminganytypeofenginemaintenance.
Periodicinspectionandadjustmentoftheengineis essentialifhigh
levelperformanceis tobe maintained.Regularmaintenancewillalso
ensurealongservicelife.Therequiredserviceintervalsandthetype
ofmaintenanceto beperformedaredescribedinthetableabove.
Followthehourlyor calendarintervals,whicheveroccurfirst.More
frequentserviceis requiredwhenoperatinginadverseconditions.
Followthemaintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.UsetheServiceLogcolumnto keeptrackof
completedmaintenancetasks.To locate the nearest SearsService
Centeror toscheduleservice,simplycontactSears at
1-800-4-MY-HOME®.
Oil Recommendations
Whenaddingoil to theengine,refertotheviscositychartbelow
(Figure10). Engineoilcapacityis600 rnl(approx.20oz.). Donot
over-fill.Usea4-stroke,oran equivalenthighdetergent,premiumqual-
itymotoroil certifiedto meetor exceedU.S.automobilemanufacturer's
requirementsfor serviceclassificationSG,SE MotoroilsclassifiedSG,
SFwill showthisdesignationonthecontainer.
DONOTusenon-detergentoil or2-strokeengineoil.It couldshorten
theengine'sservicelife.
CHECKING ENGINE OIL
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
RefertoFigure4.
2. Insertthe cap/dipstickintotheoilfillerneck,but DONOTscrew
itin.
3. Removetheoil fillercap/dipstick.Ifthelevelislow,slowlyadd
oil untiloil levelregistersbetweenhigh(H)andlow(L),Referto
Figure4.
m m
Synthetic
NOTE:Donotoverfill.Overfillingtheenginewithoil mayresultin the
enginesmoking,hardstartingorsparkplugfouling.
(%-40 ° -20o 0o 200 400
(oc) -30° -20° -10° 0°
13 Figure10
CHANGING ENGINE OiL SPARK PLUG
NOTE: Checktheoil levelbeforeeachuseandaftereveryfivehours
ofoperationtobesurethecorrectoil levelismaintained.Referto
CheckingEngineOil.
1. Drainfuelfromthetankby runningtheengineuntilthefueltankis
empty.Besurethe fuelfill capis secure.
2. Placea suitableoilcollectioncontainerundertheoildrainplug.
3. Removetheoil drainplug,Figure11.
DONOTcheck fora sparkwiththesparkplugremoved.DONOT
cranktheenginewiththe sparkplugremoved.
Iftheenginehas beenrunning,the mufflerwillbeveryhot. Becareful
notto touchthemuffler
Checksparkplugevery25hoursandchangeoncea seasonorevery
100hours.Toensureproperengineoperation,the sparkplugmustbe
properlygappedand freeofdeposits.
1. Removethesparkplugbootanduseasparkplugwrenchtoremove
theplug, Figure12
SparkPlug
,J
©
!
Oil Plug
Figure11
4. Tiptheenginetodrainoilintothecontainer.Usedoilmustbedisposed
ofat a propercollectioncenter.
5. Reinstallthedrainplugandtightenit securely.
6. Refillwiththerecommendedoil andchecktheoil level;referto
CheckingEngineOilon page13for instructions.
7. Reinstalltheoilfillercap/dipsticksecurely.
Thoroughlywashyourhandswithsoapandwaterassoonas
possibleafterhandlingusedoil.
NOTE:Pleasedisposeofusedmotoroil ina mannerthatisfriendlyto
theenvironment.Takeit toa recyclingcenteror othercollectioncenter.
J
SparkPlugBoot
.J
Figure12
2. Visuallyinspectthesparkplug.Discardthesparkplugifthereisany
apparentwear,orif theinsulatoriscrackedorchipped.Cleanthe
sparkplugwithawirebrushifit is tobe reused.
3. Measurethe pluggapwithafeelergauge.Correctasnecessaryby
bendingthe sideelectrode,Figure13.Thegapshouldbesetto
.02-.03inches(0.60-0.80ram).
Electrode
14
.02=.03 in.
(0.60-0.80 rnrn)
Figure13
4. Checkthatthesparkplugwasherisingoodconditionandthreadthe3.
sparkpluginbyhandtopreventcross-threading.
5. Afterthesparkplugisseated,tightenwithasparkplugwrenchto
compressthewasher, f
NOTE:Wheninstallinganewsparkplug,tighten1/2-turnafterthe
sparkplugseatstocompressthewasher.Whenreinstallingaused
sparkplug,tighten1/8-to1/4-turnafterthesparkplugseatsto
corn_ressthewasher.
becomeverhotandcandamac me.
CLEANING THE ENGINE
Iftheenginehasbeenrunning,allowitto coolforatleasthalfan hour
beforecleaning.Periodicallyremovedirtbuild-upfromengine.
Donot spraytheenginewithwaterto cleanitbecausethewater
couldcontaminatethefuel.Usinga gardenhoseor pressurewashing
Iequipmentcanalsoforcewaterintothemuffleropening.Waterthat
[passesthroughthe muffercan enterthecy nderandcausedamage,j
Loosenthefourlocknutsandboltswhichsecurethe shave
plateto thehousing.SeeFigure14.Movethe shaveplatetothe
desiredpositionandretightenthenutsandboltssecurely.
Figure14
Accumulationofdebrisaroundthe mufflercouldcausea fire. Inspect
andcleanbeforeeveryuse.
LUBRICATION
Lubricatethepivotpointsonthecontrolhandleandtheextension
springat theendof thecontrolcablewitha lightoil onceeveryseason
andbeforethesnowthroweris putintostorageattheendof the
season.
ADJUSTMENTS
BeforeServicing,repairingor inspectingthesnowthrower,disengage
theaugercontrol.Stoptheengineand removethekeytoprevent
unintendedstarting.
Shave Plate
Tochecktheadjustmentof theshaveplate,placethemachineona
levelsurface.Thewheels,shaveplateandaugersshouldallcontact
thelevelsurface.Notethatifthe shaveplateisadjustedtoohigh,
snowmayblowundertheaugerhousing.Iftheshaveplatewearsout
excessively,orthe snowthrowerdoesnot self-propel,theshaveplate
maybetoolowandneedsto beadjusted.
NOTE:Onnewsnowthrowersormachineswitha newshaveplate
installed,theaugersmaybeslightlyoffthe ground.
4. Tipthesnowthrowerbacktotheoperatingpositionandpullthestarter
handlea fewtimesto seeifit isdifficultto pull.
5. Ifthestarterisdifficultto pull,removethesparkplugand pullthe
handleseveraltimestoensurethatanyoiltrappedinthe headis
removed.
Oilmaycomeoutof thesparkplugholewhenitis removedandthe
starterhandleispulled.
6. Inspectthesparkplug.If itiswet,cleanoffanyoil before
re-installing.
Toadjustthe shaveplateproceedasfollows:
1. Drainthegasfromthesnowthrower.
2. Pullthestartercorduntil resistanceisfelt. Thentip thesnow
throwerbackuntilit restson thehandles.
15
Control Cable
Asa resultof boththecontrolcableandtheaugerdrivebeltstretching
duetowear,periodicadjustmentsmaybenecessary.Iftheauger
seemsto hesitatewhenrotating,proceedasfollows:
Theupperholeinthe controlhandleprovidesforanadjustmentin
cabletension.Toadjust,disconnectthe endofcontrolcablefromthe
bottomholein the controlhandleand reinsertitintheupperhole.
Insertthe cablefromtheoutsideasshownin Figure15.
f
2. Removethe beltbygraspingit fromthebottomoftheaugerpulley
and pullingoutward.
NOTE:Pushdownonthe idlerpullerto releasethebeltfromunderthe
beltkeeper.SeeFigure16.
Toreplacethebeltfollowtheseinstructionsand referto Figure17:
/
Figure15
Testthesnowthrowerto seeifthere isa noticeabledifference.If
aftertheadjustmenttothecontrolcabletheaugerstill hesitateswhen
rotating,seeReplacingBeltforinstructionson replacingthebelt.
Chute Assembly
Refertothe AssemblySectionforinstructionson adjustingthe chute
assembly.
REPLACING BELT
Auger Drive Belt
1. Removethebeltcoverby removingthefivehex screwsthat
secureitto theframe.SeeFigure16.
.........Belt Keeper
Figure17
1. Pushdownon theidlerpulley.
2. Positionthebelton topof theaugerpulleyandunderthe belt
keeper.
3. Routethebeltaroundtheenginepulley.
4. Pushthebeltoverthebottomoftheaugerpulley.
5. Reinstallthe beltcoverremovedearlier.
Figure16 16
REPLACING AUGER PADDLES
Thesnowthrowerauger'srubberpaddlesaresubjecttowearand
shouldbereplacedifany signsof excessiveweararepresent.
DoNOTallowtheauger'srubberpaddlesto weartothepointwhere
portionsofthe metalaugeritselfcancomein contactwiththepave-
ment.Doingsocan resultin seriousdamageto yoursnowthrower.
Tochangethe rubberpaddles,proceedasfollows:
1. Removetheexistingrubberpaddlesbyunscrewingthe self-
tappingscrewswhichsecurethemto theauger.SeeFigure18.
Self-Ta
Screws
Figure18
2. Securethereplacementrubberpaddlestotheaugerusingthe
hardwareremovedearlier.
ToobtainreplacementpaddlescallSearsat 1-800-4-MY-HOME.Ask
forpart# 735-04033
REPLACING SHAVE PLATE
Theshaveplateis attachedtothe bottomoftheaugerhousingand
issubjecttowear.It shouldbecheckedperiodically.Therearetwo
wearingedgesandtheshaveplatecanbe reversed.
1. Removethefourcarriageboltsandhexlocknutswhichattachit
tothe snowthrowerhousing.
2. Reversetheexistingshaveplateor installa newone,makingsure
theheadsof thecarriageboltsareon theinsideofthe housing.
3. Adjusttheshaveplateasinstructedon page15.
4. Tightensecurelyonceadjusted.
Toobtaina newshaveplate,call Searsat 1-800-4-MY-HOME.Askfor
part#731-1033.
17