For one year from the date of purchase, when this Craftsman iog splitter is maintained, iubricated, and tuned up
according to the operating and maintenance instructions in the operator’s manual, Sears will repair, free of
charge, any defect in material or workmanship.
This warranty excludes the tires, spark plug, oil filter and air cleaner, which are expendable parts and become
worn during normal use.
If this log splitter is used for commercial or rental purposes, this warranty applies for only 30 days from the date
of purchase.
Warranty service is available by contacting the nearest Sears service center in the United States. This warranty
applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck And Co., DEPT. 817WA, Hoffman Estates, IL 60179
This symbol points out important safety instructions which, if not followed, coutd endanger the per
sonal safety and/or property of yourself and others. Read and follow all instructions in this manuai before
A
A
A
attempting to operate your log splitter. Faiiure to comply with these instructions may result in personal injury.
When you see this symbol—heed its warning.
Your log splitter was built to be operated according to the rules for safe operation in this
DANGER:
The engine exhaust from this product contains chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.
manual. As with any type of power equipment, carelessness or error on the part of the oper
ator can result in serious injury. If you violate any of these rules, you may cause serious
injury to yourself or others.
Towing
• This unit should not be towed on any street,
highway or public road without checking the
existing federal, local or state requirements.
Such information may be obtained by calling your
state or local bureau of motor vehicles. Any
licensing or modifications needed to comply with
federal, local or state vehicle requirements is the
sole responsibility of the purchaser.*
• Make sure you follow the wiring diagram color
codes when installing the light kit on the log
splitter, (e.g. ground to ground, left turn to left
turn, etc.). Failure to wire unit correctly may
cause the tow vehicle wiring to overheat and/or
the log splitter lights to operate incorrectly. It may
be necessary to replace the turn signal flasher
unit in your tow vehicle if it is not capable of
operating the additional lights on the log splitter.
• Before towing the log splitter on a street, highway
or public road, verify that all lights are functioning
properly and the yellow side reflectors are in
position. Replace bulbs if they are burnt out.
• Before towing, always check to be certain the log
splitter is correctly and securely attached to the
tow vehicle, and safety chains are in place.
Leave slack in chains for turning allowance.
• Use a class I or higher hitch with a 1 -7/8" ball.
Keep ball socket and clamp face lubricated with
chassis grease.
• Be sure the coupler is secured to the hitch ball
and the lock lever is down tight and locked.
• Check vehicle hitch, ball and coupler for signs of
wear or damage. Replace any parts that are worn
or damaged before towing.
• The coupler must be secured to the log splitter
tongue tube with the original equipment bolts and
nuts. See your authorized service dealer for
replacement parts. Coupler nuts should be
tightened securely (20 foot pounds).
• Make sure beam assembly is securely latched in
the horizontal position and jack stand (if provided)
is pivoted and secured in the up position before
towing log splitter. Never tow with the beam in
vertical position.
• Do not tow the log splitter faster than 45 MPH,
Higher speeds may damage log splitter.
Excessive high speeds may cause the log splitter
to “fishtair' or otherwise become unstable.
• Check the tire pressure on the log splitter tires. It
should not exceed 30 p.s.i. for highway travel.
• When parking, storing or using your log splitter,
keep the coupler off the ground so dirt will not
build up in the ball socket.
• Do not allow anyone to sit or ride on your log
splitter. They can easily fall off and be seriously
injured.
Training
• Before operating this log splitter, read and
understand this operator’s manual completely.
Become familiar with it for your own safety. To fail
to do so may cause serious injury. Do not allow
anyone to operate your log splitter who has not
read this manual. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
• Never use your splitter for any other puqsose than
splitting wood. It is designed for this use and any
other use may cause an injury. Your log splitter is
a precision piece of power equipment, not a toy.
Therefore, exercise extreme caution at all times.
• Never allow children to operate your log splitter.
Do not allow adults to operate it without proper
instruction. Only persons well acquainted with
these rules of safe operation should be allowed to
use your log splitter.
• Only the operator is to be near your log splitter
during use. Keep all others, including pets and
children, a minimum of 20 feet away from your
work zone. Flying wood can be hazardous. If a
helper is assisting in loading logs, never activate
Page 4
the control until the helper is clear of the area.
More accidents occur when more than one
person operates the log splitter than at any other
time.
• No one should operate this unit while intoxicated
or while taking medication that impairs the
senses or reactions. A clear mind is essential for
safety. Never allow a person who is tired or
otherwise not alert to use your log splitter.
Preparation
• Never wear loose clothing or jewelry that can be
caught by moving parts of your log splitter and
pull you into it. Keep clothing away from all
moving parts of your log splitter.
Wear proper head gear to keep hair away from
moving parts. Always wear protective hearing
devices as needed.
Always wear safety shoes. A dropped log can
seriously injure your foot.
Always wear safety glasses or goggles while
operating your splitter. A piece of splitting log
could fly off and hit your eyes.
Wear leather work gloves. Be sure they are tight
fitting without loose cuffs or draw strings.
Use your log splitter in daylight, or under good
artificial light.
Never operate your splitter on slippery, wet,
muddy or icy surfaces. Safe footing is essential
in preventing accidents.
Never operate your splitter while attached to a
towing vehicle.
Only operate your splitter on level ground and
not on the side of a hill. It could tip, or rolling logs
or poor footing could cause an accident.
Operating the splitter on level ground also
prevents the spillage of gasoline from the fuel
tank.
• Never attempt to move the log splitter over hilly
or uneven terrain without a tow vehicle or
adequate help.
• Always block the wheels to prevent movement
of log splitter while in operation.
• Check the fuel before starting the engine.
Gasoline is an extremely flammable fuel. Do not
fill the gasoline tank indoors, when the engine is
running, or while the engine is still hot. Replace
gasoline cap secureiy and wipe off any spilled
gasoline before starting the engine as it may
cause a fire or explosion.
• Both ends of each log must be cut as square as
possible to help prevent the log from riding out of
the splitter during operation.
Operation
■ Vertical Operating Position: Stand in front of
the log splitter.
Horizontal Operating Position: Stand behind
the reservoir tank. See iiiustrations.
Know how to stop the unit and disengage the
controls.
Never place hands or feet between log and
splitting wedge or between log and end plate
during forward or reverse stroke. To do so may
result in crushed or amputated fingers or toes, or
worse, you may lose an arm or foot.
Do not straddle the splitter when using it. A slip
in any position could result in a serious injury.
Do not step over your log splitter when the
engine is running. You may trip or accidentally
activate the splitting wedge if you step over. If
you need to get to the other side, walk around.
Never try to split two logs on top of each other.
One may fly out and injure you.
When loading the log splitter, place your hands
on the side of the log, not at the ends. Never
attempt to toad your splitter while the splitting
wedge is in motion. You may get caught by the
wedge and injured.
Only use your hand to operate the splitting
wedge or control lever. Never use your foot or a
rope or any other extension device. This could
result in your inability to stop your splitter quickly
enough to avoid injury.
Always keep fingers away from any cracks that
open in the log during splitting operation. They
can quickly close and pinch or amputate your
fingers.
Never attempt to split woods across the grain.
Some types of wood may burst or fly out of your
splitter and result in injury to you or a bystander.
Page 5
For logs that are not cut square, the longest
portion of the log should be rotated down and
the most square end placed against the splitting
wedge.
Keep your work area clean. Immediately
remove split wood around your splitter so that
you do not stumble over it. Clean chips and dirt
off end plate (wood platform) after each tog is
split, or whenever necessary to maintain flat
contact between wood and end plate (platform).
Never move the tog splitter while the engine is
running.
Never leave your log splitter unattended with the
engine running. Shut off the engine if you are
leaving your splitter, even for a short period of
time. Someone could accidentally activate the
splitting wedge and be injured.
Do not run engine in an enclosed area. Exhaust
gases contain carbon monoxide. This odorless
gas can be deadly when inhaled.
Be careful not to touch the muffler after the
engine has been running. It will be HOT!
If the equipment should start to vibrate
abnormally, stop the engine and check
immediately for the cause. Vibration is generally
a warning of trouble.
When cleaning, repairing or Inspecting, make
certain all moving parts have stopped.
Disconnect the spark plug wire and keep the
wire away from the plug to prevent accidental
starting.
Customer Responsibilities
• Do not operate your splitter in poor mechanical
condition or when in need of repair.
• Periodically check that all nuts, bolts, screws,
hose clamps and hydraulic fittings are tight to be
sure equipment is in safe working condition.
Where appropriate, check all safety guards and
shields to be sure they are in the proper position.
Never operate your splitter with safety guards,
shields or other protective features removed.
These safety devices are for your protection.
• Replace all damaged or worn parts such as
hydraulic hoses and fittings immediately with
manufacturer approved replacement parts.
• Do not change the engine governor settings or
overspeed the engine. This increases the
hazard of personal injury. The maximum engine
speed is preset by the manufacturer and is
within safety limits.
• Do not alter your log splitter in any manner such
as attaching a rope or extension to the control
lever or adding to the width or height of the
wedge. Such alterations may cause your splitter
to be unsafe.
Perform all recommended maintenance
procedures before you use your splitter.
Do not service or repair your log splitter without
disconnecting the spark plug wire and moving it
away from the spark plug.
Never store the equipment with gasoline in the
tank inside of a building where ignition sources
are present, such as hot water and space
heaters, clothes dryers and the like. Allow the
engine to cool before storing in any enclosure.
Always store gasoline in an approved, tightly
sealed container. Store the container in a cool,
dry place. Do not store in a building where
ignition sources are present.
To reduce fire hazard, keep engine free of grass,
leaves, wood chips, and excessive grease and
oil.
The hydraulic system of your log splitter requires
careful inspection, along with the mechanical
parts. Be sure to replace frayed, kinked, or
othenwise damaged hydraulic components.
Fluid escaping from a very small hole can be
almost invisible. Do not check for leaks with your
hand. Escaping fluid under pressure can have
sufficient force to penetrate skin, causing
serious personal injury. Leaks can be located by
passing a piece of cardboard or wood over the
suspected leak and looking for discoloration.
Should it become necessary to loosen or
remove any hydraulic fitting or line, be sure to
relieve all pressure by shutting off the engine
and moving the control handle back and forth
several times. .
Do not remove the cap from the hydraulic tank or
reservoir while your log splitter is running. Hot oil
under pressure could cause injury.
The pressure relief valve on your splitter is
preset at the factory. Do not adjust the valve.
Only a qualified service technician should
perform this adjustment.
Completely drain fuel tank prior to storage. This
guards against accumulation of fuel fumes
which could result in afire hazard.
Never store log splitter outside without a
waterproof cover. Rain will cause rust on the
inside of the cylinder.
Important Information
Always:
• Use clean fluid and check fluid level regularly
• Use Dexron III Automatic Transmission Fluid or
10W non-foaming hydraulic fluid.
• Use a filter (clean or replace regularly)
• Use a breather cap on fluid reservoir
Page 6
Make certain pump is mounted and aligned
properly
Use a flexible “spider” type coupling between
engine and pump drive shafts
Keep hoses clear and unblocked
Bleed air out of hoses before operating
Flush and clean hydraulic system before start
up after any malfunction or sen/icing
Use “pipe dope" on ail hydraulic fittings
Aliow time for warm-up before spiitting wood ■
Prime the pump before initial start-up by turning
over the engine with spark piug disconnected
ACCESSORIES
These accessories were available when the log
splitter was purchased. These are also available at
most Sears retail outlets, catalog and service centers.
Most Sears stores can order repair parts for you when
you provide the model number of your log splitter.
• Split wood with the grain (lengthwise) only
Never:
Use when fluid is below 20° F, or above 150° F.
Use a solid engine/pump coupling
Force pump when mounting
Operate through relief valve for several seconds
Attempt to adjust unloading or relief valve
settings without pressure gauges
Operate with air in hydraulic system
Use Teflon tape on hydraulic fittings
Attempt to cut wood across the grain.
Page 7
ASSEMBLY
IMPORTANT: This unit is shipped without gasoline
in the engine. After assembly, see OPERATION
section of this manual for proper fuel fill-up.
Tools and Other Items Required
Crowbar or large screwdriver
A pair of 9/16“ or adjustable wrenches*
Screwdriver
Cutters
Engine oil
Unleaded gasoline
Dexron III automatic transmission fluid or 10W non
foaming hydraulic fluid (approximately 7 gallons)
Unpacking from Crate
WARNING: Exercise extreme caution as
parts are very heavy. Mechanical handling
equipment or sufficient manpower should
be used to prevent injury.
• Pry the top. sides and ends off crate using a
crowbar or large screwdriver,
• Set panels aside to avoid tire punctures or
personal injury.
• Remove and discard plastic bag that covers
unit.
Note: Do not remove the banding from around the
tank until the log splitter is assembled.
Disconnecting Spark Plug
• Before you start the assembly procedure,
disconnect the spark plug wire from the spark
plug on the log splitter engine and move the wire
away from the spark plug. This will prevent
accidental starting. See Figure 1.
Disconnect spark
Remove the two bolts, lock washers and hex
nuts that secure the tongue assembly to the
beam assembly. See Figure 2.
Unlock the two beam locks by pulling out on the
beam locks and pivoting them down. Remove
the tongue assembly.
and Hex Nuts
Figure 2
Place the end of the tongue assembly In
between the brackets on the wheel and the
reservoir tank assembly. Secure with hardware
removed earlier. See Figure 3.
Bracket
NOTE: All hardware needed for assembling your
Craftsman log splitter has been placed in position on
the equipment.
Pull spring lever outward and rotate the jack
stand counter-clockwise till it locks into the
Page 8
upright position. Release spring lever. See
Figure 4,
Cut the two straps from around the reservoir
tank assembiy.
Remove the tag screw and washer which
secures the beam assembly to the bottom of the
crate.
Lower the beam assembly to its horizontal
position. Make certain the beam is locked
securely with the horizontal beam lock. See
Figure 5.
Pull the log splitter off the pallet.
Final Assembly
Tire Pressure
The tires may have been over-inflated for shipping
purposes.
• Check tire pressure regularly. The tire pressure
should not exceed 30 p.s.i.
Preparing Log Splitter
• Place the log splitter on a firm, level surface.
• Lubricate the beam area where the splitting
wedge will slide with engine oil (do not use
grease). Make certain to oil both front and back
of the beam face.
■ Fill the reservoir with hydraulic fluid following
instructions on page 10.
• Check engine oil level and refill, if necessary.
. Follow instructions for oil fill-up on page 10.
Page 9
Know Your Log Splitter
Read this owner’s manual and safety rules before operating your log splitter. Compare the
illustrations on this page with your equipment to familiarize yourself with the location of
various controls and adjustments. Save this manual for future reference.
The operation of any log splitter can result in foreign objects being thrown into the eyes,
which can result in severe eye damage. Always wear safety glasses, for operating your
log splitter, or while performing any adjustments or repairs on it.
OPERATIONS
Splitting
Wedge
Jack Stand
ОИ Fill -^park Plug
Figure 6
Fuel Cap
MEETS ANSI SAFETY REQUIREMENTS
Sears log splitters conform to the safety standards B71.7-1985 of the American National Standards Institute.
Page 10
OPERATING CONTROLS
(See Figure 6.)
WARNING: Before using your iog splitter,
A
Beam Locks
Located on the tongue and resenroir tank assemblies,
these are used to secure the beam in the horizontal or
the vertical position.
Choke Lever
Used to enrich the fuel mixture in the carburetor when
starting a cold engine.
Starter Handle
Used to manually start the engine.
Throttle Control
Permits selection of fast or slow engine speed.
Control Handle
The control handle has three positions. See Figure 7.
• Move control handle FORWARD or DOWN to
NOTE: Control handle will return to neutral position
from forward position as soon as handle is released.
• Release the control handle to stop the wedge
• Move control handle BACK or UP to return the
again refer to the safety rules on pages 3-6
of this manual. Always be careful.
Do not operate the log splitter without the
proper amount of hydraulic oil in the
reservoir tank. Failure to refill the tank will
void your warranty.
To return wedge
To spilt wood
Control
Handle Forward '
Figure 7
split wood.
movement,
wedge.
I I
-----
►
Before Starting
Oil Fill-up
• Only use high quality detergent oil rated with
API senrice classification SF, SG or SH. Select
the oil's viscosity grade according to the
expected operating temperature. Follow the
chart below.
Coider
5W30SAE 30
NOTE: Although multi-viscosity oils (5W30, 10W30,
etc.) improve starting in cold weather, these
multiviscosity oils will result in increased oil
consumption when used above 4CPF. Check the oil
level more frequently to avoid possible engine
damage from running low on oil.
WARNING: SAE 30 oil, if used below 40“F,
dk
NOTE: If the unit was shipped with oil in the engine,
check the oil level and refill if necessary.
Fill engine with the appropriate oil as follows:
• Remove oil fill dipstick.
• With log splitter on level ground, use a funnel to
• Replace the dipstick on to the engine and
• Screw the dipstick firmly back to place. Remove
• Refill oil to FULL mark on dipstick if necessary.
Gasoline FMI-Up
• Remove fuel cap. See Figure 6.
• Make certain the gasoline container is clean and
• Fill fuel tank with about one gallon of clean,
• Replace fuel cap.
A
Reservoir Fill-Up
• Remove reservoir vent plug. See Figure 8.
• Fill the resen/oir tank to about 2” from the top
will result in hard starting and possible
engine bore damage due to inadequate
lubrication.
fill engine oil to FULL mark on dipstick. Capacity
is approximately 26 ounces. Be careful not to
overfill.
tighten. Then remove the dipstick again and
wipe off the oil from the end of the dipstick with a
clean cloth.
to check the oil level.
Replace dipstick and tighten.
free from rust or foreign particles. Never use
gasoline that may be stale from long periods of
storage in the container.
fresh, lead-free grade automotive gasoline. DO
NOT use Ethyl or high octane gasoline.
WARNING: Do not fill closer than 1/2 inch of
top of fuel tank to prevent spills and to allow
for fuel expansion. If gasoline is accidently
spilled, move log splitter away from area of
spill. Avoid creating any source of ignition
until gasoline vapors have disappeared.
with 7 gallons of Dexron III automatic
transmission fluid, or 10W non-foaming
hydraulic fluid. Replace vent plug securely.
40°F
Warmer
10
Page 11
Make sure the spark plug wire is disconnected.
Prime the pump by pulling the recoil starter as
far as it will go. Repeat approximately 10 times.
Reconnect the spark plug wire and start engine.
Use the control handle to engage the wedge to
the far extended position. Refer to Figure 7.
Retract the wedge.
Fill tank to within 1 -1 /2" to 2" from the top of the
tank.
• Grasp starter handle and pull rope out slowly
until engine reaches start of compression cycle
(rope will pull slightly harder at this point). Let the
rope rewind slowly.
• Pull rope with a rapid, continuous, full arm
stroke. Keep a firm grip on starter handle. Let
rope rewind slowly. Do not let starter handle
snap back against starter.
• Repeat preceding two instructions until engine
fires. When engine starts, move choke lever on
engine halfway to Half Choke position and then
gradually to No Choke position.
• If engine falters, move choke lever to Half Choke
until engine runs smoothly and then move it to
No Choke position.
• Run wedge up and down beam 6 to 8 times to
circulate the hydraulic fluid, which will warm and
thin the fluid.
Stopping Engine
• Move throttle control lever to STOP position.
• Disconnect spark plug wire and move away from
spark plug to prevent accidental starting while
equipment is unattended.
• Extend and retract the wedge 12 complete
cycles to remove trapped air in the system
(system is “self-bleeding”).
• Refill the resen/oir to within 1 -1 /2" to 2" from the
top of the tank. Much of the original fluid has
been drawn into the cylinder and hoses. Make
certain to refill the resen/oir to prevent extreme
damage to the hydraulic pump.
NOTE: Some fluid may overflow from the vent plug as
the system builds heat and the fluid expands and
seeks a balanced level.
• Move control handle BACK or UP to return the
wedge. See Figure 7.
Starting Engine
• Attach spark plug wire and rubber boot to spark
plug. See Figure 9.
• Place the throttle control lever in FAST position.
See Figure 6 and Figure 9.
• Move choke lever to FULL CHOKE position.
Raising and Lowering Beam
• Place log splitter on a firm, level surface. To
raise the beam for vertical operation, pull out the
beam lock on the tongue and pivot it down to
release the beam.
• Move the beam to the vertical position. Secure it
with the beam lock on the reservoir tank
assembly. See Figure 10.
11
Page 12
To lower the beam, pull out the beam lock on the
reservoir tank and pivot it down to release the
beam. Carefully pull back on beam and lower it
to the horizontal position. See Figure 10.
Pull out the beam lock on the tongue, pivot it
upwards and release it to hold the beam. Make
certain it is latched securely.
WARNING: Always use the log splitter in the
A
vertical position only when splitting heavy
logs.
Transporting the Log Splitter
• Lower the beam to its horizontal position. Make
certain the beam is locked securely with the
horizontal beam lock.
• Raise or lower jack stand to attach the hitch to a
towing vehicle. Make certain to latch securely.
• Puli spring lever on jack stand outward and
rotate the jack stand clockwise till it is parallel
with the tongue assembly. Release the spring
lever after it locks into position.
• Attach the safety chains to the towing vehicle.
Operating Position
pulling out on the horizontal beam lock and
pivoting it upwards. Refer to Figure 5 for location
of beam locks.
Stand behind the reservoir tank. See Figure 12.
Operate the control handle with your right hand
and stabilize the log, if necessary, with your left
hand. •
Attach spark plug wire to the spark plug.
Vertical
• For vertical operation, pull out the horizontal
beam lock and pivot it down to release the
beam. Pivot the beam to the vertical position.
• Lock the beam in the vertical position, by pulling
out on the vertical beam lock and pivoting it to
the left.
• Stand in front of the log splitter. Operate the
control handle with your right hand and stabilize
the log, if necessary, with your left hand. See
Figure 11.
For horizontal operation, pull out the vertical
beam lock and pivot it down. Pivot the beam to
the horizontal position.
Lock the beam in the horizontal position, by
Before Each Use
• Remove the vent plug and check hydraulic fluid
level. Refill if necessary.
• Check engine oil level. Refill if necessary.
• Fill up gasoline if necessary.
• Lubricate with engine oii the beam area where
splitting wedge will slide. Do not use grease to
lubricate. Make sure to lubricate both the front
and the back of the beam face.
Operating the Log Splitter
WARNING: Wear leather work gloves,
safety shoes and safety glasses to operate
A
A
the log splitter. Watch your footing during
operation and while handling the log.
Place the log splitter on a dry, firm, level surface.
Block the front and back of the wheels when
operating (and when storing) to prevent it from
moving or rolling away.
Lock in either the horizontal or the vertical
position.
Set the engine throttle at maximum speed.
Place the log against the end plate. Only split
wood in the direction of the grain.
Stabilize the log on its sides, never on the end
between the log and the splitting wedge.
Only one adult should stabilize the log and
operate the control handle so that the operator
has full control over the log and the wedge.
WARNING: If the hydraulic fluid becomes
very hot at any time during the operation,
stop the unit and allow the fluid to cool
down. Otherwise the performance of your
log splitter will be affected.
12
Page 13
MAINTENANCE
Maintenance Schedule
in service dates here
Check reservoir fluid
4*^
o
Change hydraulic fluid
3
TS
Change hydraulic filter
o
L.
Q.
Lubricate beam and wedge
Check engine oil
Change engine oil
Service air cleaner foam filter
0)
c
Service air cleaner paper filter
‘5)
c
UJ
Clean engine
Service spark plug
Remove combustion deposits
Service muffler
"7”
7
General Recommendations
• Always observe safety rules when performing
any maintenance.
• The warranty on this log splitter does not cover
items that have been subjected to operator
abuse or negligence. To receive full value from
the warranty, operator must maintain the log
splitter as instructed in this manuai.
• Some adjustments wiil need to be made
periodically to maintain your unit properly.
• All adjustments in the Service and Adjustments
section of this manual should be checked at least
once each season.
• Follow the maintenance schedule given below.
• Periodically check ail fasteners and make sure
these are tight.
WARNING: Always stop the engine and
A
disconnect spark plug wire before perform
ing any maintenance or adjustments.
Hydraulic Fluid
• Check the hydraulic fluid level in the log splitter
reservoir tank before each use. Fluid level should
7
7
7
7
7
be 1.5" to 2" from the top of the tank (seven
gallons approximately).
• Change the hydrau lie fluid i n the resen/oi r eve ry
too hours of operation. Disconnect the suction
hose from the bottom of the reservoir tank, and
drain the fluid into a suitable container. Refill
using only Dexron III automatic transmission fluid
or 10W non-foaming hydraulic fluid. Also, make
sure to change the hydraulic filter.
NOTE: Drain the fluid and flush the resenrolr tank and
hoses with kerosene whenever any repair work is
performed on the tank, hydraulic pump or valve.
Contaminants in the fluid will damage the hydraulic
components. Any repair to the hydraulic components
should be performed by Sears service center.
Hydraulic Filter
• Change the hydraulic filter every 50 hours of
operation. Use only a 10 micron hydraulic filter.
Beam And Splitting Wedge
• Lubricate both sides of the beam (where it
contacts the splitting wedge) with engine oil
before each use.
13
Page 14
However, normal wear will occur. Periodically adjust
the bolts on the side of the wedge plate as follows to
eliminate excess space between the wedge plate and
the beam.
• Loosen the lock nuts on the two adjustment
bolts on the side of the gib plate, located
beneath the splitting wedge. See Figure 13.
Turn the adjustment bolts in until snug, then
back them off slowly until the wedge assembly
will slide on the beam.
• Tighten the lock nuts securely against the gib
plate to hold the adjustment bolts in this position.
Figure 13
Periodically remove and replace the “gibs” (spacers)
between the wedge plate and the back plate as
follows.
NOTE: If desired, the gibs maybe rotated and/or
turned over for even wear.
• Remove the center bolt on top of the wedge
plate. Slide the gib plate out. See Figure 13.
• Remove and replace the gibs. Reassemble the
gib plate, making certain flat washer is in place
above the gib plate.
• Readjust the bolts on the side of the wedge
plate as instructed previously.
To drain oil
Drain oil while engine is warm. Follow the instructions
given below.
• Remove oil drain plug and dipstick. Catch oil in a
suitabie container.
• When engine is drained of all oil, replace drain
plug securely.
• Refill with fresh oil. Refer to GAS AND OIL FILL
UP section of this manual.
• Replace dipstick.
Air Cleaner
The air cleaner prevents damaging dirt, dust, etc.,
from entering the carburetor and being forced into the
engine and is important to engine life and
performance. The air cleaner consists of a pre
cleaner or foam filter, and a paper filter.
Never run the engine without air cleaner completely
assembled.
1. Service pre-cleaner after every 25 hours of use,
or at least once a season.
2. Sen/ice filter every 100 hours of use, or at least
once a season.
3. Service pre-deaner and filter more often under
dusty conditions.
• Remove wing nut and cover.
• Slide pre-cieaner off filter. Clean the inside of
base and cover thoroughly,
• Clean pre-cleaner as follows: (See Figure 14.)
a. Wash in water and detergent solution, and
squeeze (do not twist) until all dirt is
removed.
b. Rinse thoroughly in clear water. Wrap in a
clean cloth and squeeze (do not twist) until
completely dry, or allow it to air dry.
c. Saturate with eng i ne oil and squeeze (don’t
twist) to distribute oil and remove excess oil.
Foam Filter
Engine Maintenance
Changing engine oil
• Only use high quality detergent oil rated with
API service classification SF, SG or SH. Select
the oil's viscosity grade according to the
expected operating temperature. Referto
page 10 of this manual for viscosity chart.
• Stop engine and wait several minutes before
checking oil level. With engine on level ground,
the oil must be to FULL mark on dipstick.
• Change engine oil after the first five hours of
operation, and every 50 hours thereafter.
Change oil every 25 hours of operation if the
engine is operated under heavy load, or in high
ambient temperatures.
_ Paper Filter
Base
Figure 14
NOTE: If the pre-cleaner is torn or damaged in any
way, replace it.
• if necessary, replace paper filter (do not attempt
to clean). Install new filter on base.
• Slide pre-cleaner over filter.
• Install cover and wing nut.
14
Page 15
• Tighten wing nut securely.
Clean engine
• Clean engine periodically. Remove dirt and
debris with a cloth or brush. Cleaning with a
forceful spray of water is not recommended as
water could contaminate the fuel system.
• Frequently remove grass clippings, dirt and
debris from cooling fins, air intake screen and
levers and linkages. See Figure 15. This will
ensure adequate cooling and correct engine
speed.
least once a season or every 50 hours of
operation. See Figure 16. Spark plug
replacement is recommended at the start of
each season. Refer to engine parts list for
correct spark plug type.
NOTE: Do not sandblast spark plug. Sparkplug
should be cleaned by scraping or wire brushing and
washing with a commercial solvent.
030” Feeler Gauge
Figure 16
Muffler
Spark Plug
• Clean spark plug and reset the gap to .030" at
SERVICE & ADJUSTMENTS
WARNING: Always stop engine,
A
Tires
• See sidewall of tire for recommended pressure.
A
Carburetor
If you think the carburetor on your log splitter engine
needs to be adjusted, contact Sears service center.
Engine performance may be affected in altitudes
above 4,000 feet. To improve engine performance,
disconnect spark plug wire, and move it
away from spark plug before performing any
adjustments or repairs.
Maximum tire pressure under any
circumstances is 30 p.s.i. Equal tire pressure
should be maintained on all tires.
WARNING: Excessive pressure (over 30
p.s.i.) when seating beads may cause tire/
rim assembly to burst with force sufficient to
cause serious injury.
WARNING: Do not operate the log splitter
A
install a High Altitude Adjustment Kit which is
available at any authorized Tecumseh service outlet.
without a muffler, or tamper with the
exhaust system. Damaged mufflers or spark
arresters could create a fire hazard.
Engine Speed
The engine speed on your log splitter has been set at
the factory. Do not attempt to increase engine speed
or it may result in personal injury. If you believe the
engine is running too fast or too slow, take the
equipment to the nearest Sears service center for
repair and adjustment.
Important: Changing of engine governed speed will
void engine warranty.
Flexible Pump Coupling
The flexible pump coupling has a “spider” which is a
nylon insert located between the pump and engine
shaft. Over a period of time, this insert will harden and
deteriorate. Replace the spider insert and/or the
coupling halves if you detect vibration or noise coming
from the area between the engine and the pump. If the
15
Page 16
spider fails completely, you will experience a loss of
power.
ys WARNING: Never hit the engine shaft in
^1^ any manner, as a blow will cause permanent
damage to the engine or the pump.
Follow the instructions carefully as the alignment of
the couplings is critical.
» Disconnect the spark plug wire from the spark
plug, and keep it away from the spark plug.
• Using a 1/2 Inch wrench, remove three nuts and
lock washers which secure the pump to the
coupling shield. Two nuts are at the bottom
corners and one is in the top center. See Figure
17. Remove the pump,
• Remove the nylon spider insert from the
coupling and inspect for wear. Replace if
necessary.
• Inspect the engine coupling half jaws for signs of
wear. Replace if necessary.
Coupling Shield
Rear Coupling
between end of the engine support bracket and
the coupling half.) Apply Loctite’^“ to threads of
set screw and torque to 78 inch-pounds.
• Inspect the pump coupling half jaws for signs of
wear. Replace if necessary.
• To replace pump coupling half: Loosen set
screw using 1/8 inch alien wrench. Slide
coupling half off pump shaft.
• Install new coupling half on pump shaft making
sure to align key way in coupling half with key in
pump shaft. Rotate coupiing half until set screw
faces down. Do not tighten set screw now.
• Install new spider insert on to the engine
coupling half.
• Align pump coupling half with nylon “spider'’ by
rotating engine using starter handle.
• Slide coupling half into place while guiding three
mounting bolts through holes in pump support
bracket.
Note: The pump coupling half can be rotated by hand
to aid in alignment. If the two parts are not aligned
right, the unit wili not operate properly and damage
could occur.
• Secure with nuts and washers removed earlier.
• Set .035 to .060 inch clearance between the
nylon "spider" and the engine coupling half by
sliding a matchbox cover between the nylon
“spider” and the engine coupling half and
moving pump coupling half as needed. See
Figure 18.
• Apply Loctite'^'^ to threads of set screw. Tighten
set screw to torque 78 inch-lbs. This should
secure the pump coupling half.
■ Reattach spark plug wire to spark plug.
Figure 17
To replace engine coupiing haif: Rotate the
engine by pulling starter handle until engine
coupling half set screw is at bottom. Loosen set
screw using 1/8 inch alien wrench. Slide
coupling half off engine shaft. See Figure 17.
Install new coupling half on engine shaft making
sure to aiign key way in coupling half with key in
the engine shaft.
Slide coupler half along engine shaft until the
end of the shaft is flush with the inner portion of
the coupling half. {There must be space
16
PUMP
Page 17
STORAGE
Prepare your log splitter for storage at the end of the
season or if the log splitter will not be used for 30 days
or more.
WARNING: Never store machine with fuel
in the fuel tank inside of building where
dk
NOTE: A yearly check-up by your local Sears service
center is a good way to make certain your iog splitter
will provide maximum performance for the next
season.
fumes may reach an open flame or spark, or
where ignition sources are present such as
hot water and space heaters, furnaces,
clothes dryers, stoves, electric motors, etc.
LOG SPLITTER
• Clean the log splitter thoroughly.
• Wipe unit with an oiled rag to prevent rust,
especially wedge and beam.
ENGINE
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as
carburetor, fuel filter, fuel hose, or tank during
storage. Also, experience indicates that alcohol
blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the fuel lines
and carburetor are empty.
• Drain carburetor by pressing upward on bowt
drain which is located below the carburetor.
• Never use engine or carburetor cleaner products
in the fuel tank or permanent damage may
occur.
• Use fresh fuel next season.
NOTE: Fuei stabilizer is an acceptabie alternative in
minimizing the formation of fuel gum deposits during
storage.
• Add stabilizer to gasoline in fuel tank or storage
container.
• Always follow the mix ratio found on stabilizer
container.
• Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the
carburetor.
• Do not drain the gas tank and carburetor if using
fuel stabilizer. Drain all the oil from the
crankcase (this should be done after the engine
has been operated and is still warm) and refill
the crankcase with fresh oil.
• If you have drained the fuel tank, protect the
inside of the engine as follows.
• Remove spark plug, pour approximately 1/2
ounce (approximately one tablespoon) of engine
oil into cylinder and crank slowly to distribute oii.
• Replace spark plug.
OTHER
• Do not store gasoline from one season to
another.
• Replace your gasoline can if it starts to rust.
Rust and/or dirt in the gasoline will cause
problems. Store unit in a clean, dry area. Do not
store next to corrosive materials, such as
fertilizer.
NOTE: If storing in an unventilated or metal storage
shed, be certain to rustproof the equipment by coating
with a light oil or silicone.
17
Page 18
TROUBLE-SHOOTING
Problem
Possible Cause
Cylinder rod will no( move1.Broken drive shaft.
2.Shipping plugs left in hydraulic hoses.
3.Set screws in coupling not adjusted
properly.
4.Loose shaft coupling,
5.Gear sections damaged.
6.Damaged relief valve.
7.Hydraulic lines biocked.
8.Incorrect oil level.
9.Damaged or blocked directional
valve.
Cylinder shaft speed slow while
extending and retracting
1. Gear sections damaged.
2. Excessive pump inlet vacuum.
3. Slow engine speed.
4. Damaged relief valve.
5. Incorrect oil level.
6.Contaminated oil.
7.Directional valve leaking internally.
8.Internally damaged cylinder.
Corrective Action [
1.Return unit to Sears service center,
2.Disconnect hydraulic hose, remove
shipping plugs, and reconnect hose.
3.Refer to adjustment section of this
manual and adjust the couplers
4. Correct engine/pump alignment.
5. Return unit to Sears service center.
6. Return unit to Sears service center.
7. Flush and clean hydraulic system.
8. Check oil level. Refill if necessary,
9. Return unit to Sears service center
1.Return unit to Sears service center.
2.Make certain that the pump inlet
hoses are clear and unblocked. Use
short, large diameter inlet hoses.
3.Return unit to Sears service center.
4.Return unit to Sears service center.
5.Check oil level. Refill if necessary.
6.Drain oil, clean reservoir, refill, make
certain oil return tube is below oil
level.
7.Return unit to Sears service center.
8.Return unit to Sears service center.
Engine runs but wood will not split, or
splits too slowly
1.Small gear section damaged.
2.Pump check valve leaking.
3.Excessive vacuum in pump inlet.
4.Incorrect oil level.
5.Contaminated oil.
6.Directional valve leaking internally.
7.Internally damaged cylinder.
8.Overloaded cylinder.
Engine stalls during splitting wood
1. Low horsepower/weak engine.
2, Overloaded cylinder
Engine will not tu rn or stalls u nder low
load
1. Engine/pump misaligned.
2. Frozen or seized pump.
3. Weak engine.
4. Hydraulic lines blocked.
5. Blocked directional valve.
Leaking pump shaft seal
1.Broken drive shaft.
2.Engine/pump misaligned.
3. Gear sections damaged.
4. Poorly positioned shaft seal.
5.Oil breather plugged.
1.Return unit to Sears service center.
2.Return unit to Sears service center.
3.Make certain that the pump inlet
hoses are clear and unblocked. Use
short, large diameter Inlet hoses.
4.Check oil level. Refill if necessary.
5.Drain oil, clean reservoir, refill, make
certain oil return tube is below oil
level.
6. Return unit to Sears service center.
7.Return unit to Sears sen/ice center.
8.Do not attempt to split wood against
the grain.
1. Return unit to Sears service center.
2. Do not attempt to split wood against
the grain. If engine stalls repeatedly,
contact Sears service center.
1.Correct alignment.
2.Return unit to Sears service center.
3. Return unit to Sears service center.
4.Flush and clean hydraulic system.
5.Return unit to Sears service center
1.Return unit to Sears service center.
2.Correct alignment.
3. Return unit to Sears service center.
4. Return unit to Sears service center.
5.Make certain reservoir is properly
vented.
18
Page 19
Trouble-Shooting Guide continued
Problem
Engine lails to start
Engine runs erratic.
Engine overheats1. Engine oil level low.
Wiii not split logs
Leaking cyiinder
1. Dirty air cleaner.
2. Fuel tank empty, or stale fuel.
3. Choke not in ON position.
4. Blocked fuel line,
5. Spark plug wire disconnected.
6. Faulty spark plug.
1. Unit running on choke.
2. Spark plug wire loose.
3. Blocked fuel line or stale fuel.
4. Dirty air cleaner.
5. Carburetor out of adjustment
2. Dirty air cleaner.
3. Carburetor out of adjustment.
4. Airflow restricted.
1. Reservoir fluid level low.
1, Broken seals.
2. Scored cylinder
Possible CausesCorrective Action
1. Service air cleaner foiiowing instructions
on page 14 of this manuai.
2. Fill tank with fresh fuel.
3. Move choke to ON.
4. Clean fuel line.
5. Connect spark plug wire to spark
plug.
6. Service spark plug foiiowing
instructions on page 15.
Flat Washer .635 ID x.93 OD
41 781-0690Locking Rod
42 737-0236Pipe Plug
43 681-0138Fender Assembly
44 736-0159
710-0157
45
681-0103A
46
47
736-0119
5/16 Washer
Hex Cap Screw 5/16-24 x.75
Frame Assembly
Lock Washer 5/16
KEY
NO.
PART
NO.
DESCRIPTION
48 712-0123Hex Nut 5/16-24
49
710-0409
710-1253
58
781-0098AFront Coupling Support Bracket
59
710-0237
60
61 719-0315
714-0114Square Key
62
63 718-0685
64 781-0097
737-0264
65
718-0684Gear Pump (16 gpm)
66
Hex Cap Screw 5/16-24 x 1.75
Hex Screw 5/16-24x5.25"
Hex Cap Screw 5/16-24
Coupiing Shield
Flexible Coupling
Rear Coupiing Support Bracket
Adapter
67 726-0174Hose Clamp
68 727-0451
710-0521
69
712-0798
70
736-0169
781-0680ATongue Tube
72
Suction Hose
Hex Cap Screw 3/8-16 x 3.0
Hex Nut 3/8-16
Lock Washer 3/8
74 710-0411Hex Cap Screw 3/8-16 x 4.0
781-0398
75
77 710-0944
78 736-0262
79
713-0433
750-0497Spacer
80
81
727-0311
712-0375
82
86 681-0006
88 721-0168
741-0987Bearing Cone
89
634-0186
90
634-0180
Support Beam Assembly
Hex Cap Screw 3/8-16 x 4.25
Flat Washer.385 ID x.870 OD
Chain
Hitch Coupler
Lock Nut 3/8-16
Adjustable Jack Stand
Bearing Seal Only
Wheel Asm Comp - Gray
Rim Asm - Gray
734-0872Tire 16x4.8
734-0255Air Vaive
91 741-0988
92 736-0351
93 712-0359
94 714-0162
Bearing Cup
Flat Washer.76" ID x 1.5” OD
Slotted Nut 3/4-16
Cotter Pin 5/32" X 1-1/4" Lg.
95 734-0873Hub Cap
96 681-0110
97
—Tecumseh Horiz, Shaft 9 h.p. Engine
Beam Support Assembly
Model HM90-156017
(not shown)
98
770-10032
Owner’s Manual
(not shown)
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed,
to the part number to order a replacement part. For instance, if a part, numbered 700-xxxx, is painted polo green, the part num
ber to order would be 700-xxxx-0689.
Polo Green:
Oyster Grey:
Powder Black:
0689
0662
0637
21
Page 22
Craftsman 9 H.P. Horizontal Shaft Engine Model No. 143.999003 for Craftsman Log Splitter Model 247.794520
''^^300
22
Page 23
Craftsman 9 K.P. Horizontal Shaft Engine Model No. 143.999003 for Craftsman Log Splitter Model 247.794520
Key
No.
Part No.DescriptionQty.
0
0
1
RPMLow 1700
RPMHigh 3450 to 3750
35385
Cyiinder (Incl. 2, 20 & 72)
227652Dowel Pin
4
32678
Oil Drain Extension
530969Extension Cap
15
15A30700
30699C
Governor Rod (Incl. 15A & 15B)
Governor Yoke
15B650494 Screw, 6-40 X 5/16"1
1633454Governor Lever1
17
18
29916
651028 Screw, Torx T-15, 8-32 x 3/8"
Governor Lever Clamp
1934663Speed Control Spring1
2035319Oil Seal1
2536460Blower Housing Baffle1
26650561 Screw, 1/4-20 x 5/8"2
2830322Lock Nut, 8-321
30
35372A
Crankshaft1
3529826Screw, 10-32 X 3/4"
3629918Lock Washer1
37
29216Lock Nut, 10-321
3829642Retaining Ring
4040011
4040012
4140009
Piston, Pin & Ring Set (Std.)
Piston, Pin & Ring Set (.010" OS]1
Piston & Pin Ass'y. (Std.) (Incl. 1
43)
41
40010
Piston & Pin Ass'y. (-010" OS) 1
(Inc!. 43)
42
40013Ring Set (Std.)1
4240014Ring Set (.010" OS)
4327888Piston Pin Retaining Ring2
4536897
Connecting Rod Ass'y. (Incl. 47 &
49)
47651033
48
34034
Connecting Rod Bolt
Valve Lifter2
4936896Oil Dipper1
5035375
6033273A
65650128
Camshaft (MCR)
Blower Housing Extension
Screw, 10-24 X 1/2"
6935262A Cylinder Cover Gasket1
7035376
7135377
72
28582Oil Drain Plug1
Cylinder Cover (Incl. 71,75 & 80]1
Crankshaft Bushing1
Key
No.
75
Part No.
35319Oil Seal
Description
8031845Governor Shaft1
81
30590A Washer
8235378Governor Gear Ass'y. (Incl. 81)
Governor Spool
Retaining Ring
Screw, 1/4-20 X 1-3/16"
1
1
1
1
8330588A
8429193
86650833
87650832 Screw, 1/4-20 X 1-11/16"1
89
90