Craftsman 247.374810 User Manual

Operator's Manual
21" LAWN MOWER
Model No. 247,374810
CX
IES
o SAFETY
ASSEMBLY OPERATION
MAINTENANCE
CAUTION" Before using this product, read this manual and
follow all safety rules and operating
Sears Brands Management Corporation, Hoffman Estates, IL 60179, U.S.A.
Visit our website: www.craftsman.com FormNo.769-08573
PARTS LIST
o ESPANOL
(December19,2012)
WarrantyStatement.............................. Page2
SafetyInstructions............................ Pages3-6
SlopeGuide..................................... Page7
Assembly.................................... Pages8-11
Operation.................................. Pages12-15
Off-SeasonStorage............................. Page20
Troubleshooting............................ Page22-23
PartsList.................................... Page24-32
Espa_ol........................................ Page35
ServiceNumbers............................ BackCover
ServiceandMaintenance.................... Pages16-19
CRAFTSMANCXTWOYEARFULLWARRANTY
Fortwoyearsfromthedateofpurchase,thisproductiswarrantedagainstanydefectsinmaterialorworkmanship.Adefectiveproductwillreceivefree
repairorfreereplacementifrepairisunavailable. Thiswarrantyappliesforonlyoneyearif thisproductiseverusedwhileprovidingcommercialservicesorif rentedto anotherperson.
Forwarrantycoveragedetailstoobtainrepairorreplacement,visitthewebsite:www.craftsman.com.
ThiswarrantycoversONLYdefectsinmaterialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableitemswhichcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedtoblades,sparkplugs,aircleaners,belts, andoilfilters.
Productdamageresultingfromuserattemptsatproductmodificationorrepairorcausedbyproductaccessories.
Repairsnecessarybecauseofaccidentorfailuretooperateormaintaintheproductaccordingtoallsuppliedinstructions.
Preventativemaintenanceorrepairsnecessaryduetoimproperfuelmixture,contaminatedorstalefuel.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
SearsBrandsManagementCorporation,HoffmanEstates,IL60179
Engine Oil: SAE 30 Fuel: Unleaded Gasoline
Engine: Briggs & Stratton
Model Number Serial Number Date of Purchase
Record the model number, serial number,
and date of purchase above.
© Sears Brands, LLC 2
Thissymbolpointsout importantsafety instructionswhich,if not followed,couldendangerthe personalsafetyand/orproperty of
yourselfandothers.Readandfollow all instructions inthis manual
beforeattempting to operatethis machine.Failureto complywith these instructionsmayresultinpersonalinjury.Whenyouseethis symbol,HEED
ITSWARNING!
Thismachinewasbuilt tobeoperatedaccordingtothesafeoperation practicesinthismanual.Aswith anytype of powerequipment, carelessnessorerroronthe part ofthe operatorcanresultinseriousinjury. Thismachineiscapableof amputatingfingers, hands,toesandfeet and
throwingdebris.Failuretoobservethefollowing safety instructionscould resultinseriousinjuryor death.
CALIFORNIA PROPOSITION 65
EngineExhaust,someofits constituents,and certainvehiclecomponents containor emit chemicalsknowntoStateof Californiatocausecancerand
birth defectsorother reproductiveharm.
GENERAL OPERATION
Readthisoperator'smanualcarefullyinitsentiretybeforeattemptingto assemblethis machine.Read,understand,andfollowallinstructionsonthe machineandinthemanualsbeforeoperation.Keepthismanualina safe placeforfutureandregularreferenceandfororderingreplacementparts
Becompletelyfamiliarwiththecontrolsandtheproperuseofthismachine beforeoperatingit.
Thismachineisaprecisionpieceof powerequipment,notaplaything. Therefore,exerciseextremecautionatalltimes.Thismachinehasbeen
designedto performonejob: tomowgrass.Donotuseitforanyother purpose.
Neverallowchildrenunder14yearsof agetooperatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthismanualandonthemachineandshouldbetrainedand supervisedbyanadult.
Onlyresponsibleindividualswhoarefamiliarwith theserulesofsafe operationshouldbeallowedtousethis machine.
Thoroughlyinspecttheareawheretheequipmentistobeused.Removeall stones,sticks,wire,bones,toysandotherforeignobjects,whichcouldbe trippedoverorpickedupandthrownbytheblade.Thrownobjectscancause seriouspersonalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtowardroads, sidewalks,bystandersandthelike.Also,avoiddischargingmaterialagainst awall orobstruction,whichmaycausedischargedmaterialtoricochetback towardtheoperator.
Tohelpavoidbladecontactora thrownobjectinjury,stayinoperatorzone behindhandlesandkeepchildren,bystanders,helpersandpetsatleast75 feetfrommowerwhileitisinoperation.Stopmachineifanyoneentersarea.
Alwayswearsafetyglassesorsafetygogglesduringoperationandwhile performinganadjustmentor repairtoprotectyoureyes.Thrownobjects whichricochetcancauseseriousinjurytotheeyes.
Your Responsibility--Restrict theuseof this powermachineto personswhoread,understandandfollow thewarningsandinstructionsin
thismanualandonthe machine.
SAVETHESEINSTRUCTIONS!
Wearsturdy,rough-soledworkshoesandclose-fittingslacksandshirts. Shirtsandpantsthatcoverthearmsandlegsandsteel-toedshoesare recommended.Neveroperatethismachineinbarefeet,sandals,slipperyor light-weight(e.g.canvas)shoes.
Donotputhandsorfeetnearrotatingpartsorunderthecuttingdeck. Contactwith bladecanamputatefingers,hands,toesandfeet.
Amissingordamageddischargecovercancausebladecontactorthrown objectinjuries.
Manyinjuriesoccurasaresultofthemowerbeingpulledoverthefoot duringafall causedbyslippingortripping.Donotholdonto themowerif youarefalling:releasethehandleimmediately.
Neverpullthemowerbacktowardyouwhileyouarewalking.Ifyoumust backthemowerawayfromawallorobstructionfirstlookdownandbehind toavoidtrippingandthenfollowthesesteps:
a. Stepbackfrom mowertofullyextendyourarmsforward. b. Besureyouarewellbalancedwith surefooting.
c. Pullthemowerbackslowly,nomorethanhalfwaytowardyou. d. Repeatthesestepsasneeded.
Donotoperatethemowerwhileundertheinfluenceofalcoholordrugs. Donotengagetheself-propelledmechanismonmachinessoequipped
whilestartingengine. Thebladecontrolhandleisasafetydevice.Neverattemptto bypassits
operation.Doingsomakesthesafetydeviceinoperativeandmayresultin personalinjurythroughcontactwith therotatingblade.Thebladecontrol handlemustoperateeasilyinbothdirectionsandautomaticallyreturntothe disengagedpositionwhenreleased.
Neveroperatethemowerinwetgrass.Alwaysbesureofyourfooting.A slipandfallcancauseseriouspersonalinjury.Ifyoufeelyouarelosingyour footing,releasethebladecontrolhandleimmediatelyandthebladewill stoprotatingwithin threeseconds.
Mowonlyindaylightorgoodartificiallight.Walk,neverrun. Stopthebladewhencrossinggraveldrives,walksorroads.
Iftheequipmentshouldstarttovibrateabnormally,stoptheengineand checkimmediatelyforthecause.Vibrationisgenerallyawarningoftrouble.
Shuttheengineoffandwaituntilthebladecomestoacompletestopbefore removingthegrasscatcheroruncloggingthechute.Thecuttingblade
continuestorotateforafewsecondsafterthebladecontrolisreleased. Neverplaceanypartofthebodyinthebladeareauntilyouaresurethe
bladehasstoppedrotating. Neveroperatemowerwithoutpropertrailshield,dischargecover,grass
catcher,bladecontrolhandleorothersafetyprotectivedevicesinplaceand working.Neveroperatemowerwithdamagedsafetydevices.Failuretodo socanresultinpersonalinjury.
Mufflerandenginebecomehotandcancauseaburn.Donottouch. Neverattempttomakeawheelorcuttingheightadjustmentwhilethe
engineisrunning. Onlyusepartsandaccessoriesmadeforthismachinebythemanufactureras
listedinthePartspagesofthisOperator'sManual.Failuretodosocanresult inpersonalinjury.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt,thenpull rapidly.Rapidretractionofstartercord(kickback)willpullhandandarm towardenginefasterthanyoucanletgo.Brokenbones,fractures,bruisesor sprainscouldresult.
Ifsituationsoccurwhicharenotcoveredinthismanual,usecareandgood
judgement.
SLOPE OPERATION
Slopesareamajorfactorrelatedto slipandfallaccidents,whichcanresultinsevere injury.Operationonslopesrequiresextracaution.Ifyoufeeluneasyonaslope,do notmowit.Foryoursafety,usetheSlopeGuideincludedaspartofthismanualto measureslopesbeforeoperatingthismachineonaslopedor hillyarea.Iftheslope isgreaterthan 15degrees,donotmowit.
Do:
Mowacrossthefaceofslopes;neverupanddown.Exerciseextremecaution whenchangingdirectiononslopes.
Watchforholes,ruts,rocks,hiddenobjects,orbumpswhichcancauseyou tosliportrip.Tallgrasscanhideobstacles.
Alwaysbesureof yourfooting.Aslipandfallcancauseseriouspersonal injury.Ifyoufeelyouarelosingyourbalance,releasethebladecontrol handleimmediatelyandthebladewill stoprotatingwithinthree(3)
seconds.
Do Not:
Donotmowneardrop-offs,ditchesorembankments,becauseyoucould loseyourfootingorbalance.
Donotmowslopesgreaterthan15degreesasshownontheslopeguide. Donotmowonwetgrass.Unstablefootingcouldcauseslipping.
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalerttothepresenceofchildren. Childrenareoftenattractedto themowerandthemowingactivity.Theydonot understandthedangers.Neverassumethatchildrenwill remainwhereyoulastsaw
them.
Keepchildrenoutofthemowingareaandunderwatchfulcareofa responsibleadultotherthantheoperator.
Bealertandturnmoweroffifa childentersthearea. Beforeandwhilemovingbackwards,lookbehindanddownforsmall
children.
Useextremecarewhenapproachingblindcorners,doorways,shrubs,trees,
orotherobjectsthatmayobscureyourvisionofachildwhomayrunintothe
mower.
Keepchildrenawayfromhotorrunningengines.Theycansufferburnsfrom
ahotmuffler.
Neverallowchildrenunder14yearsofagetooperatethismachine.Children 14andovershouldreadandunderstandtheinstructionsandsafeoperation practicesinthismanualandonthemachineandbetrainedandsupervised byanadult.
SERVICE
Safe Handling of Gasoline: Toavoidpersonalinjuryorpropertydamageuseextremecareinhandling
gasoline.Gasolineisextremely flammableandthe vaporsare explosive. Seriouspersonalinjury canoccurwhengasolineisspilledonyourselfor your clotheswhichcanignite. Washyourskinandchangeclothesimmediately.
Useonlyanapprovedgasolinecontainer. Neverfill containersinsideavehicleoronatruckortrailerbedwith a plastic
liner.Alwaysplacecontainersonthegroundawayfromyourvehiclebefore
filling.
Removegas-poweredequipmentfromthetruckortrailerandrefuelit on theground.Ifthisisnotpossible,thenrefuelsuchequipmentonatrailer with aportablecontainer,ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Extinguishallcigarettes,cigars,pipesandothersources ofignition.
Neverfuelmachineindoorsbecauseflammablevaporswillaccumulatein thearea.
Neverremovegascaporaddfuelwhileengineishotorrunning.Allow enginetocoolatleasttwominutesbeforerefueling.
Neverover-fillfueltank.Toallowforexpansionofthefuel,donotfill above thebottomof thefueltankneck.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeit offtheengineandequipment.Movemachineto anotherarea.Wait5 minutesbeforestartingengine.
Neverstorethemachineorfuelcontainernearanopenflame,sparkorpilot
lightasonawaterheater,spaceheater,furnace,clothesdryerorothergas appliances.
Toreducefire hazard,keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveanyfuel-soakeddebris. Allowmachinetocoolatleast5minutesbeforestoring.
4
General Service:
Neverrunanengineindoorsorinapoorlyventilatedarea.Engineexhaust containscarbonmonoxide,anodorlessanddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthebladeandall movingpartshavestopped.Disconnectthesparkplugwireandground againsttheengineto preventunintendedstarting.
Checkthebladeandenginemountingboltsatfrequentintervalsforproper tightness.Also,visuallyinspectbladefordamage(e.g.,bent,cracked,worn). Replacebladewith theoriginalequipmentmanufacture's(O.EM.)blade only,listedinthe Partspagesofthismanual.Useofpartswhichdonotmeet theoriginalequipmentspecificationsmayleadtoimproperperformance andcompromisesafety!
Mowerbladesaresharpandcancut.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstightto besuretheequipmentisin safe workingcondition.
Nevertamperwith safetydevices.Checktheir properoperationregularly. Afterstrikingaforeignobject,stoptheengine,disconnectthesparkplug
wireandgroundagainsttheengine.Thoroughlyinspectthemowerforany damage.Repairthedamagebeforestartingandoperatingthemower.
Neverattempttomakeawheelorcuttingheightadjustmentwhilethe engineisrunning.
Grasscatchercomponents,dischargecover,andtrailshieldaresubjectto wearanddamagewhichcouldexposemovingpartsorallowobjectsto be thrown.Forsafetyprotection,frequentlycheckcomponentsandreplace immediatelywithoriginalequipmentmanufacturer's(O.EM.)partsonly, listedinthePartspagesof thismanual.Useofpartswhichdonotmeetthe originalequipmentspecificationsmayleadto improperperformanceand compromisesafety!
Donotchangetheengine'sgovernorsettingorover-speedtheengine.The governorcontrolsthemaximumsafeoperatingspeedof theengine.
Checkfuelline,tank,cap,andfittingsfrequentlyfor cracksor leaks.Replace if necessary.
Donotcrankenginewith sparkplugremoved. Maintainorreplacesafetyandinstructionlabels,asnecessary. Observeproperdisposallawsandregulations.Improperdisposalof fluids
andmaterialscanharmtheenvironment. AccordingtotheConsumerProductsSafetyCommission(CPSC)andtheU.S.
EnvironmentalProtectionAgency(EPA),thisproducthasanAverageUseful Lifeofseven(7)years,or140hoursof operation.AttheendoftheAverage UsefulLifehavethemachineinspectedannuallybyaSearsorotherqualified servicedealertoensurethatallmechanicalandsafetysystemsareworking properlyandnotwornexcessively.Failuretodosocanresultinaccidents, injuriesordeath.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,do notmodifyengineinanyway.Tampering with thegovernorsettingcanleadtoarunawayengineandcauseitto operateat unsafespeeds.Nevertamperwith factory settingofengine
governor.
NOTICE REGARDING EMISSIONS
Engineswhkh arecertified to complywith CaliforniaandfederalEPA emissionregulationsfor SORE(SmallOff RoadEquipment)arecertified to operateonregularunleadedgasoline,andmayincludethefollowing
emissioncontrolsystems:EngineModification (EM),OxidizingCatalyst(OC), SecondaryAirInjection(SAI)andThreeWayCatalyst(TWC)ifsoequipped.
SPARK ARRESTOR
Thismachineisequippedwith aninternalcombustionengineandshould not beusedonornearanyunimprovedforest-covered,brusbcoveredor grass-coveredlandunlesstheengine'sexhaustsystemisequippedwith a sparkarrestormeetingapplicablelocalor statelaws(if any).
Ifasparkarrestor isused,itshouldbemaintained ineffectiveworkingorder
bythe operator.IntheStateof Californiathe aboveisrequiredbylaw(Section 4442ofthe CaliforniaPublicResourcesCode).Otherstatesmayhavesimilar
laws.Federallawsapply onfederallands. Asparkarrestorfor the muffler isavailablethrough yournearestSearsParts andRepairServiceCenter.
SAFETY SYMBOLS
Thispage depicts and describes safety symbols that may appear on this product. Read,understand, and follow all instructions on the machine before
attempting to assembleand operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
®
imI
DANGER -- BYSTANDERS Do not mow when children or others are around.
DANGER -- HAND/FOOT CUT Keep hands and feet away from rotating parts.
DANGER-- THROWNDEBRIS Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
DANGER -- SLOPES Use extra caution on slopes. Do not mow slopes greater than 15°.
WARNING--GASOLINE ISFLAMMABLE Allow the engine to cool at least two minutes before refueling.
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
WARNING: Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow
the warnings and instructions in this manual and on the machine.
SAVETHESEINSTRUCTIONS!
6
15° Slope
15° Slope
X
(OK)
_- _. Figure1
_O._daShed._fine
USETHiSSLOPEGAUGETODETERMINE
iFA SLOPEiS TOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethispageandfold alongthe dashedline.
2. Locateaverticalobjecton or behindthe slope(e.g.a pole,building,fence, tree, etc.)
3. Aligneitherside oftheslopegaugewith theobject(SeeFigure1 andFigure2 ).
4. Adjust gaugeupordownuntil the left cornertouchestheslope (SeeFigure1 andFigure2).
5.
If thereis agapbelowthe gauge,theslopeistoo steepfor safeoperation(SeeFigure2above).
(TOO STEEP)
Figure2
Slopesare a major factor relatedto tip-over androll-overaccidentswhich can resultin severe injury or death. Donotoperatemachine onslopes in excessof 15 degrees.All slopes require extracaution.Alwaysmowacrossthe face of slopes, nevermow upand down slopes.
IMPORTAN_Thisunitisshippedwithout gasolineoroil intheengine.Becertainto serviceenginewithgasolineandoilasinstructedin theOperationsectionbefore startingorrunningyourmachine.
flOTE:Referencetorightandlefthandsideofthe LawnMowerisobservedfromthe operatingposition.
OPENINGCARTON
1. Cuteachcornerof thecartonverticallyfromtoptobottom.
2. Removealllooseparts.
3. Removeloosepackingmaterial.
REMOVINGUNITFROMCARTON
1. Liftunitfromtherearto detachit fromunderlyingcartonmaterialandroll unitoutofcarton.
2. Checkcartonthoroughlyforanyotherlooseparts.
LooseParts In Carton
SideDischargeCover GrassCatcher
EngineOil
Assembly
Attaching TheHandle
1. Removeanypackingmaterialwhichmaybebetweenupperandlower handles.
a. Removewingnutsandcarriageboltshandleasshownin Figure1.
Donotloosenorremoveadjacenthexheadscrews.
b. Whilestabilizingmowersoit doesn'tmove,pivotupperhandleupas
shownin Figure2. Donotcrimpcablewhileliftingthehandleup.
2.
RemoveT-boltsfromthehandlebracketsasshowninFigure3.
Figure2
,,J
Figure3
Figure1
8
3.
Followthestepsbelowtocompletehandleassembly:
a. Pullupwardonthehandleuntilholesinlowerhandle(shownin
Figure3deckcutaway)lineupwith holesinhandlebracket.See Figure4.
NOTE:Whenpullingupwardonhandle,makesuretonotpullhandleallthe wayout.
b. InserttheT-boltsremovedinstepearlierthroughthehandle
bracketsandlowerhandleandtightensecurelytosecurethehandle inplace.SeeFigure4.
c. Reattachwingnutsandcarriageboltsremovedearlierintolower
holesof handleasshownin Figure5.
4.
Theropeguideisattachedtotherightsideoftheupperhandle.Loosenthe wingknobwhichsecurestheropeguide.Referto Figure6.
a. Holdbladecontrolagainstupperhandle. b. Slowlypullstarterropehandlefromengineandslipstarterropeinto
theropeguide.SeeFigure6.
c. Tightenropeguidewingknob. d. Usecabletiesto securebladecontrolcabletolowerhandle.
Figure5
Figure4
Figure6
9
Attaching the GrassCatcher
I. Followstepsbelowtoassemblethegrasscatcher.Makecertainbagisturned
rightsideoutbeforeassembling(warninglabelwillbeontheoutside).
a. Placebagoverframesothatitsblackplasticsideisatthebottom. b. Slipplasticchannelof grassbagoverhooksontheframe.SeeFigure7.
2. Followstepsbelowtoattachgrasscatcher:
a. Liftreardischargedoor. b. Placegrasscatcherintotheslotsinthehandlebracketsasshownin
Figure8.Letgoofdischargedoorsothatit restsonthegrasscatcher.
Toremovegrasscatcher,liftreardischargedooronthemower.Liftgrasscatcherup andoff theslotsinthehandlebrackets.Releasereardischargedoortoallowit to closerearopeningofmower.
Attaching SideDischargeCover
Yourmowerisshippedasa mulcher.Toconverttosidedischarge,makesuregrass catcherisoff oftheunitandreardischargedoorisclosed.
I. Onthesideofthemower,lift themulchingcover.SeeAdjustments.
2. Slidetwohooksof sidedischargecoverunderhingepinonmulchingcover assembly.SeeFigure9.Lowermulchingcover.Donotremovesidemulching coveratanytime,evenwhenyouarenotmulching.
f
Figure8
SideMulchingCover
\
\
J
Figure7
J
Figure9
10
Adjustments f
CuttingHeight
Thereisacuttingheightadjustmentleverlocatedabovetherearleftwheel.
I. Pulltheheightadjustmentleveroutwardtowardswheel(unitwill tendto
fallwhenleverismovedoutward).SeeFigure10.
2. Movelevertodesiredpositionforachangeincuttingheight.SeeFigure10.
3. Releaselevertowardsdeck.
HandlePitch
Forconvenienceofoperation,youmayadjustthepitchofthehandleasfollows: I. Removestarknobsandcarriageboltsfrom handle.SeeFigure11.
2. Positionthehandleinoneofthethreepositionsthatismostcomfortable. SeeFigure11inset.
3. Secureintopositionwithstarknobsandcarriageboltsremovedearlier.
DriveControl
Theadjustmentwheelislocatedinthespeedcontrolhousingandisusedtotighten orloosenthedrivebelt.Youwill needto adjustthedrivecontrolifthemower doesnotpropelitselfwiththedrivecontrolengagedorifthemower'swheels hesitatewiththedrivecontrolengaged.Ifeitheroftheseconditionsoccur,rotate adjustmentwheelclockwisetotightencableorcounterclockwisetoloosenthe cable.SeeFigure12.
NOTE:Foreaseofadjustment,thespeedcontrolshouldbeinthesecondorthird speed.
Figure11
F 0
Figure12
11
RecoilStarter
Side Discharge
Cover
Cutting Height Adjustment
Lever
Gasoline Cap
_ Deck Wash
/
/
Figure13
BladeControl
Thebladecontrolisattachedtothe upperhandleofthemower.Depressand squeezeit againsttheupperhandleto operatetheunit. Releaseitto stopengine
andblade.
Thisbladecontrolisasafety device.Neverattempt to bypassitsoperation.
DriveControl
Thedrivecontrolislocatedonthe undersideofthe upperhandleandisusedto engagethedrive.Squeezeitagainsttheupperhandletoengagethedrive;releaseit toslowdownorstopmowerfrompropelling.
SpeedControl
Thespeedcontrolislocatedontheleftsideoftheupperhandle.Thiscontrolisused toselecttheforwardspeedofthe mower.SeeFigure13inset.
IMPORTANT:Movethespeedcontrolonlywhentheengineisrunning.Changing thespeedcontrolsettingwiththeengineoffcandamagethemower.
Cutting HeightAdjustmentLever
Thecuttingheightadjustmentleverislocatedabovetheleft rearwheel.Toadjust thecuttingheight,refertotheAssemblySection.
MeetsANSISafety Standards
Nlulching Cover
J
,J
DeckWash
Yourmower'sdeckisequippedwith awaterportonitssurfaceaspartof itsdeck washsystem.Usethedeckwashtorinsegrassclippingsfromthedeck'sunderside.
MulchingCover
Themulchingcoverisusedfor mulchingpurposes.Insteadofcollectingthegrass clippingsinagrasscatcherorusingthesidedischargechute,somemowermodels havetheoptionofrecirculatingtheclippingsbacktothelawn.Thisiscalled mulching.
SideDischargeCover
Yourmowerisshippedasamulcher.Todischargethegrassclippingstotheside instead,followtheinstructionsintheAssemblysectiontoattachthesidedischarge
cover.
Keephandsandfeet awayfrom the chuteareaoncutting deck.Referto warning labelonthe unit.
RecoilStarter
Therecoilstarterisattachedtothe rightupperhandle.Standbehindthe unitand pulltherecoilstarterropetostarttheunit.
CraftsmanLawnMowersconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
12
GASANDOILFILL-UP f
IMPORT,4flI_Thisunitisshippedwithoutgasolineoroil intheengine.Becertainto serviceenginewith gasolineandoilasinstructedinthissectionbeforestartingor runningyourmachine.
OU(one18ouncebottleshippedwithunit)
FirstTimeUse
1. Removeoilfill dipstick(G).SeeFigure14.
2. Withthemoweronlevelground,emptyentirecontentsofoilbottle providedintotheengineoil fill (H).
3. Replaceoilfill dipstickandtighten.
SubsequentUses
Use4-strokemotoroilthatmeetsorexceedstherequirementsfor APIservice categorySF,SG,SH,SJor higher.AlwayschecktheAPIservice[abe[ontheoil containertobesureitincludesthelettersSF,SG,SH,SJorhigher.
Outdoortemperaturesdeterminetheproperoil viscosityfortheengine.Usethe chartto selectthebestviscosityfortheoutdoortemperaturerangeexpected.
f
i
40
30
20
............................o
Fuelmustmeettheserequirements:
Refuelinawell-ventilatedareawith theenginestopped.If theenginehasbeen running,allowit to coolfirst. Neverrefueltheengineinsidea buildingwhere
gasolinefumesmayreachflamesorsparks.
J
Figure14
Clean,fresh,unleadedgasoline. Aminimumof87octane/87AKI(91RON).
Gasolinewith upto10%ethanol(gasohol)isacceptable.
* Below40°F(4°C)theuseofSAE30will resultinhardstarting. ** Above80°F(27°C)theuseof 10W-30maycauseincreasedoilconsumption.
Checkoil[eve[morefrequently.
1. Checktheoil withtheenginestoppedand[eve[.
2. Removetheo1[fi[[dipstickandwipeit dean.
3. Insertandtightentheo11fill dipstick.Removeit to checktheoil[eve[.See Figure14.
4. Iftheoil [eve[isnearorbelowthelowerlimit markonthedipstick,remove theo11fill dipstick,andfill withtherecommendedo1[totheupperlimit mark(J).Donotoverfill.
5. Reinstalltheoilfill dipstick.
Gasoline
Donotuseunapprovedgasolines,suchasE85.Donot mixoil ingasoline
ormodifyengineto runonalternatefuels.Thiswill damagethe engine
componentsandvoidtheenginewarranty.
Gasolineishighlyflammable andexplosive,andyoucanbeburnedor seriouslyinjuredwhenrefueling. Stopengineandkeepheat,sparks,and flameaway.Refuelonlyoutdoors.Wipeupspillsimmediately.
Ifyourequipmentwillbeusedonaninfrequentorintermittentbasis,please refertotheOffSeasonStoragesectionforadditionalinformationregardingfuel
deterioration.
NOTE:Fuelcandamagepaintandsometypesofplastic.Becarefulnottospillfuel whenfillingyourfueltank.
Neverusestaleorcontaminatedgasolineoranoil/gasolinemixture.Avoidgetting
dirt orwaterinthefueltank.
1. Removethefueltankcap.
2. Fillthefueltankwith fuel.Toallowforexpansionofthefuel,donotfill abovethe bottomofthefueltankneck.Donotoverfill.Wipeupspilledfuel beforestartingtheengine.
3. Installthefueltankcapandtightenit untilit clicks.
4. Movelawnmowerat least10feetawayfromthefuelcontainer/sourceand sitebeforestartingtheengine.
13
Besurenooneother thantheoperator isstandingnearthe lawnmower
while starting engineoroperating mower.Neverrunengineindoorsor
inendosed,poorlyventilated areas.Engineexhaustcontainscarbon monoxide,anodorlessanddeadlygas.Keephands,feet, hair andloose
clothingaway fromanymovingpartsonengineandlawnmower.
TOSTARTENGINE
Standingbehindthemower,squeezethebladecontrolhandleagainstupper handle.
2. Holdingthesetwo handlestogetherfirmly,grasprecoilstarterhandleand pullropeslowlyuntil resistanceisfelt,thenpullwitha rapid,continuous,full armstroke.SeeFigure15.Keepingafirm griponthestartercordhandle,let theroperewindslowly.Repeatuntil enginecranks.Lettheroperewindeach timeslowly.
Keepafirm grip onthe startercordhandleto preventrapidretractionof starter cord(kickback).Rapidretractioncanpullhandand armtoward enginefasterthanyoucanlet go,andresultinbroken bones,fractures,
bruisesorsprains.
TOSTOPENGINE
f
Figure15
1. Releasebladecontroltostoptheengineandblade.
Waitforthe bladetostopcompletelybeforeperforminganyworkonthe
moweror to removethe grasscatcher.
UsingYourLawnMower
Besurelawnisclearofstones,sticks,wire,orotherobjectswhichcoulddamage lawnmowerorengine.Suchobjectscouldbeaccidentlythrownbythemowerin anydirectionandcauseseriouspersonalinjuryto theoperatorandothers.
1. Oncetheengineisrunningandwhilecontinuingtoholdthe bladecontrol down,squeezethedrivecontrolagainstthe upperhandletopropelmower.
2. Tochangespeed,movespeedcontroltothedesiredspeed.SeeFigure16. NOTE:Whenselectingadrivespeed,usethefirstspeeduntil youare
comfortableandfamiliarwith theoperationofthemower.
Figure16
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IMPORTANT:If youareshiftingspeedswhilethe mowerisstationaryit maybe difficulttoshift intofirst speedundercertainconditions.Thisiseasilyremediedby brieflyengagingthedrivelever.
Theoperationof anylawn mowercanresultinforeignobjectsbeing thrown intothe eyes,which candamageyoureyesseverely.Always wearsafety glasseswhileoperating the mower,orwhile performingany adjustmentsorrepairsonit.
NOTE:Yourmowerisequippedwithanadvancedinternaldrivesystemfor easeof useandsmoothshifting.Whenturningorpullingtheunit rearward,youmaynotice higherthan normalresistanceinthe rearwheelsundercertainconditions.Thisis perfectlynormalandcanberemediedbyallowingtheunitto rollforwardslightly withoutthedrivelever(s)engagedbeforepullingbackwards.
UsingasMulcher
Formulchinggrass,removethegrasscatcherandsidedischargechutefromthe mower.Foreffectivemulching,donotcutwet grass.Ifthegrasshasbeenallowed togrowinexcessof fourinches,mulchingisnotrecommended.Usethegrass catchertobagclippingsinstead.
UsingGrassCatcher
Youcanusethegrasscatchertocollectclippingswhileyouareoperatingthe
mower.
1. Attachgrasscatcherfollowinginstructionsinthe"Assembly"section.Grass clippingswill automaticallycollectinbagasyourunmower.Operatemower untilgrassbagisfull.
2. Stopenginecompletelybyreleasingthe bladecontrol.Makesurethat the unit hascometoacompletestop.
3. Liftdischargedoorandpullgrassbagupandawayfromthemowerto removethebag.Disposeofthegrassclippingsandreinstallthebagwhen complete.
NOTE:Makesuretocleananyexcessgrassfromaroundtherearopeningof themower,especiallybetweenthetransmissioncoverandsidewallonthe left handsideandalongthebottom,toensuretightfit ofbagontomower.
Ifyoustrikea foreignobject, stoptheengine.Disconnectthe sparkplug wire,thoroughly inspectmowerfor anydamage,andrepair damage beforerestarting andoperating. Extensivevibration ofmowerduring operationisanindicationof damage.Theunit should bepromptly inspectedandrepaired.
15
MAINTENANCESCHEDULE
Beforeperforminganytypeof maintenance/service,disengageall controls andstopthe engine.Wait until all movingpartshavecometo acomplete stop.Disconnectsparkplug wireand groundit againstthe engineto
preventunintendedstarting.
Followthemaintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumntokeeptrackofcompleted maintenancetasks.TolocatethenearestSearsServiceCenterortoscheduleservice,
simplycontactSearsat1-800-4-MY-HOME®.
EachUse
Ist5hours
Annuallyor25hours
Annuallyor50hours
Annuallyor200hours
Annually
BeforeStorage
Cleanmoreoftenunderdustyconditionsorwhenairbornedebrisispresent.
A Checkandcleanmoreoftenif moweristypicallyusedin themulchingconfiguration.
1. Engineoil level
2. Looseormissinghardware
3. Unitandengine
1. Engineoil
1. SparkPlug
2. Controllinkages/pivotsandwheels
3. Undersideofmowerdeck^
1. Airfilter& Pre-Cleaner(IfEquipped)f
2. Engine0il
1. Airfilter& Pre-Cleanerf
1. Sparkplug
1. Fuelsystem
1. Check
2. Tightenorreplace
3. Clean
1. Change I. Check
2. Lubewithlightoii
3. Clean I. Clean
2. Change I. Change
I. Replace
1. Runengineuntilitstopsfromlackoffuel,or addstabilizertoafull tankoffreshfuelprior tostorage.
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Alwaysstopengine,disconnectsparkplugwire, andgroundagainstengine beforeperforming anytype of maintenanceonyour machine.
GENERALRECOMMENDATIONS
Alwaysobservesafetyruleswhenperforminganymaintenance. Thewarrantyonthislawnmowerdoesnotcoveritemsthat havebeen
subjectedto operatorabuseornegligence.Toreceivefull valuefrom warranty,operatormustmaintaintheequipmentas
instructedhere. Changingof engine-governedspeedwillvoidenginewarranty.
Alladjustmentsshouldbecheckedatleastonceeachseason. Periodicallycheckallfastenersandmakesurethesearetight.
ENGINEMAINTENANCE
SparkPlug
Forgoodperformance,thesparkplugmustbeproperlygappedandfreeof deposits.Replacethesparkplugannually.
1. Disconnectthecapfromthesparkplug,andremoveanydirt fromthespark plugarea.
2. Usethe propersizesparkplugwrenchtoremovethesparkplug.
NOTE:ReplacewithaChampion®RC12YCsparkplug.
3. Checkthegapwitha wiregauge.SeeFigure17.Sparkpluggapshouldbe
0.020in(0.51mm).Ifnecessary,resetthegap.
4. Installandtightenthesparkplugtotherecommendedtorque(180Ib-in [20 Nm]).
5. Attachthesparkplugcaptothesparkplug.
Air (:leaner
E
Electrode
Fastener
Porcelain
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Figure17
Cover
Air Filter
Adirtyaircleanerwill restrictairflow tothecarburetorandcausepoorengine performance.Inspectthefilter eachtimetheengineisoperated.Youwill needto cleanthefiltermorefrequentlyif youoperatetheengineinverydustyareas.
Cleantheaircleanerevery50hoursofoperationoroncea season.Replacetheair cleanerannually.
Neverstart orrunthe enginewith the aircleanerassemblyor theair filter
removed.
flOTE:Donotusepressurizedairorsolventsto cleanthefilter. Pressurizedaircan damagethefilterandsolventswilldissolvethefilter.
1. Removethefastenerandaircleanercover.SeeFigure18.
2. Removethepre-deaner(ifequipped)andfilter.
3. Toloosendebris,gentlytapthefilteronahardsurface.Iffilter isexcessively dirty,replacewith anewfilter.
J
Figure18
4. Washthepre-cleanerinliquiddetergentandwaterandallowitto thoroughlyairdry.Donotoilthepre-cleaner.
5. Assemblethedrypre-cleanerto thefilter.
6. Installthefilter andpre-cleanerintothebase.Makesurefilterfits securely in thebase.
7. Installairfiltercoverandsecurewith fastener.Makesurethefasteneris tight.
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CheckEngineOil
Checkoil levelbeforeeachoperation.Besureoil levelismaintained.
1. Checkthe oilwiththeenginestoppedandlevel.
2. Removetheoilfill dipstickandwipeit clean.
3. Insertandtightendipstick.Removeit tochecktheoillevel.
4. Iftheoillevelisnearorbelowthelowerlimit markonthedipstick,remove theoilfillercap/dipstick,andfill with therecommendedoilto theupper
limit mark.Donotoverfill.
5. Reinstalltheoilfill dipstick.
ChangeEngineOil
Gasolineand itsvaporsareextremelyflammableandexplosive.Fireor explosioncancausesevereburnsor death.
Changeengineoilafterthefirstfivehoursofoperation,andeveryfiftyhoursor onceaseasonthereafter.
Whenyoudrainthe oil from the top oilfill tube,the fuel tank mustbe empty orfuel canleakout andresultin afire orexplosion.Toempty the fuel tank, runtheengineuntil it stopsfrom lackof fuel.
1. Withengineoff butstill warm,disconnectthesparkplugwireandkeepit awayfromthesparkplug.
2. Placeasuitablecontainernexttotheengineto catchtheusedoil.
3. Removetheoilfill dipstickanddraintheoilintothecontainerbytippingthe enginetowardtheoil fillerneck.SeeFigure19.
Air Filter
Usedoil isahazardouswasteproduct. Disposeofusedoil properly. Donot
discardwith householdwaste.Checkwithyourlocalauthoritiesor Sears ServiceCenterforsafedisposal/recyclingfacilities.
4.
Withtheenginein alevelposition,fill tothe upperlimit markonthedipstick with therecommendedoil. Figure20
Runningthe enginewith alowoil level cancauseenginedamage.
5. Reinstalltheoiifill dipsticksecurely.
Donotusewaterto cleanengineparts.Watercouldcontaminatefuel system.Useabrushordry cloth.
LUBRICATION
CleanEngine
Dailyorbeforeeveryuse,cleangrass,chaffor accumulateddebrisfrom engine.Keeplinkage,spring,andcontrolsclean.Keepareaaroundand behindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine. Enginepartsshouldbekeptcleantoreducetheriskofoverheatingand
ignitionofaccumulateddebris.
BladeControl
Lubricatepivotpointsonthebladeanddrivecontrolatleastonceaseasonwith
lightoil.Thesecontrolsmustoperatefreelyinbothdirections.SeeFigure20.
Belt Care
NOTE:Severalcomponentsmustberemovedinordertochangethemower's self-propulsiondrivebelt.SeeanauthorizedSearsServiceCentertohaveyourbelt replaced.
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