Craftsman 139.53930D User Manual

Owner's Manual/Manual Del Propietario
1/2 HP
315_N= GARAGE DOOR OPENER
ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only
Model 139.53930D
315_.=
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Read and follow all safety rules
and operating instructions before first use of this product.
Fasten the manual near the garage
door after installation.
Periodic checks of the opener are
required to ensure safe operation.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
Leer y seguir todas las reglas de
seguridad y las instrucciones de operacion antes de usar este
producto por primera vez.
Guardar este manual cerca de la
puerta de la cochera.
Se deben realizar revisiones
periodicas del abridor de puertas para asegurar su operacion
segura.
TABLE OF CONTENTS
Introduction 2- 7
Safety symbol and signal word review ............. 2
Preparing your garage door ...................... 3
Tools needed ................................. 3
Planning ................................... 4-5
Carton inventory .............................. 6
Hardware inventory ............................ 7
Assembly 8-11
Assemble the rail and install the trolley ............. 8
Fasten the rail to the motor unit ................... 9
Install the idler pulley ........................... 9
Install the chain/cable ......................... 10
Tighten the chain ............................. 11
Installation 11.26
Installation safety instructions ................... 11
Determine the header bracket location ............ 12
Install the header bracket ...................... 13
Attach the rail to the header bracket .............. 14
Position the opener ........................... 15
Hang the opener ............................. 16
Install the door control ......................... 17
Install the light ............................... 18
Attach the emergency release rope and handle ..... 18
Electrical requirements ........................ 19
Install The Protector System ®................. 20-22
Fasten the door bracket ..................... 23-24
Connect the door arm to the trolley ............ 25-26
Adjustment 27-29
Adjust the travel limits ......................... 27
Adjust the force .............................. 28
Test the safety reversal system .................. 29
Test The Protector System ® ..................... 29
Operation 30-34
Operation safety instructions .................... 30
Using your garage door opener .................. 30
Using the wall-mounted Door Control ............. 31
To open the door manually ..................... 31
Care of your garage door opener ................ 32
Having a problem? ............................ 33
Diagnostic chart .............................. 34
Programming 35-36
To add or reprogram a hand-held remote control .... 35
To erase all codes ............................ 35
3-Function Remotes .......................... 35
To add, reprogram or change
a Keyless Entry PIN ........................... 36
Repair Parts 37.38
Rail assembly parts ........................... 37
Installation parts .............................. 37
Motor unit assembly parts ...................... 38
Accessories 39
Warranty 39
Repair Parts and Service Backcover
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of
Mechanical
Electrical
serious injury or death if you do not comply with the warnings that accompany them. The hazard may come
from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read
them carefully.
Preparing your garage door
Before you begin:
Disable locks.
Remove any ropes connected to garage door.
Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the
door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
iili
Toprevent possible SERIOUSINJURYor DEATH:
ALWAYScall atrained door systems technician if garage door binds, sticks, or is out of balance An unbalanced garagedoor may not reversewhen required
NEVERtry to loosen, move or adjust garagedoor, door springs, cables, pulleys, brackets or their hardware,all of
which are under EXTREMEtension
DisableALL locks and removeALL ropes connectedto garagedoor BEFOREinstalling and operating garagedoor openerto avoid entanglement.
Toprevent damageto garage door and opener:
ALWAYSdisablelocks BEFOREinstalling and operatingthe opener.
ONLYoperategaragedoor opener at 120V,60 Hzto avoid malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated
below.
Level (optional) Pencil
Tape Measure
Dnll D_ Wire Cutters
16 it6
and 5/32"
Hack Saw
Screwdriver
Stepladder
and 1/4"
Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below
apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with
the installation of your opener. Depending on your requirements there are several
installation steps which may call for materials or hardware not included in the carton.
Installation Step 1 - Look at the wall or ceiling above the garage door. The header bracket must be securely
fastened to structural supports.
Installation Step 5 - Do you have a finished ceiling in your garage? If so, a support bracket and additional
fastening hardware may be required.
Installation Step 10- Depending upon garage construction, extension brackets or wood blocks may be
needed to install sensors.
Installation Step 10 -Alternate floor mounting of the safety reversing sensor will require hardware not
provided.
Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is
required. See Accessories page.
Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal
system may not work properly. See Adjustment Step 3.
Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical
reinforcement is required (Installation Step 11).
The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate
in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door
center. See Installation Steps 1 and 11.
If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement
is needed for lightweight garage doors (fiberglass, steel, aluminum, door with
glass panels, etc.). See page 23 for details.
Header Wall
,Centerline I [ :; iof Garage
I T'
Gap between floor Sensor
Safety Reversing Sensor must not exceed 1/4" (6 mm).
and bottom of door
Slack in chain tension is normal when garage door is closed.
- Torsion Spring
Safety Reversing
Extension Spring
OR
Access Door
FINISHED CEILING
Support fastening hardware
is required. See page 16.
O
Motor unit
Header CLOSED POSITION
Bracket
/ Trolley
Stop Bolt Trolley
' _=- _ _ _., _r_:_: _
O
Door I.. I _, Spring /_ L,na,n
\\
#ra,g Emergency
" .LLJ' d Remease
#_ /.._/ Arm Rope & Handle
F_ Arm
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation
Step 11.
Depending on your door's construction, you may need additional mounting hardware for the door bracket
(Step 11).
ONE-PIECE DOOR WITHOUT TRACK
FINISHED CEILING
Suppo_ bracket &fastening
hardwareis required. See page 16.
Header Wall
Rail
!
Slack in chain tension
......... door is closed,
is normal when garage
Wall-mounted
Door Control
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLEDby a closing garagedoor.
Thegap betweenthe bottom of the garage door and the floor MUSTNOTexceed 1/4"(6 mm). Otherwise,the safety
reversal system may not work properly.
Thefloor or the garage door MUSTbe repaired to eliminate the gap.
7
i
Motor Unit
CLOSED POSITION
- and bottom of door must not exceed 1/4" (6 mm),
Safety Reversing Sensor
Gap between floor
ONE-PIECE DOOR WITH TRACK
J and bottom of door
Safety must not exceed 1/4" (6 ram).
Reversing Sensor
Gap between floor Sensor
Safety Reversing Sensor
Access J
Ol
Reversing
Trolley Stop Bolt Cable
i
Door Door
Arm Arm
Garage Door
CLOSED PosmoN
Trolley Stop Bolt Cable
_Header Curved LT_L_
Bracket Door Arr_ / L_
/_ ...... iooooo)j
Door
_ Bracket Straight
Y_TJ'_ Garage Arm //zl Door
Door
Curved
Trolley
Rail
Emergency Release
--Rope & Handle
Emergency Release
Rope & Handle
Chain
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased.
If anything is missing, carefully check the packing
Standard Control Console
Motor Unit with a Light Lens
SECU RITY,I, ® 3-Function Remote Control with visor clip (2)
Trolley
material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation
and adjustment is complete.
Chain Spreader
Rail Center/Back
Sections
Idler Pulley
Rail Fron! (header) /_f_2
Hanging Brackets
"U" Bracket
Curved Door Arm Section
Header Bracket Door Bracket
2-Conductor Bell Wire White & White/Red
Safety Sensor Bracket(2)
The Protector System ®
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White & White/Black
Bell Wire attached
Safety Labels
and
Literature
Straight Door Arm Section
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
Lock Nut Lock Washer 1/4"-20 (2) 3/8" (1)
Bolt 1/4"-20xl-3/4" (2)
Carriage Bolt 1/4"-20xl/2" (2)
Trolley Threaded Shaft (1)
Wing Nut 1/4"-20 (2)
INSTALLATION HARDWARE
©
Ring Fastener (3)
Nut 5/16"-18 (8)
Nut 3/8" (1)
Master Link (2)
i
Idler Bolt (1)
Handle
Lag Screw 5/16"-9xl -5/8" (2)
Lag Screw
5/16"-18xl -7/8" (2)
Clevis Pin 5/16"x1-1/2"(1)
Carriage Bolt 5/16"-18x2-1/2" (2)
©
Hex Bolt 5/16"-18x7/8" (4)
Screw 6ABx1-1/4" (2) Screw 6-32xl" (2)
Drywall Anchors (2)
ol
Clevis Pin 5/16"x1" (1)
LockWasher 5/16" (7)
Insulated Staples (30)
Rope
Spacer (2)
q
Clevis Pin 5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
The front rail has a cut out "window" at the door end (see
illustration). The hole above this window is larger on
the top of the rail than on the bottom. A smaller hole
3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole close to the opposite
edge, about 4-3/4" (12 cm) from the far end.
1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for
Installation Step 5 and 12. NOTE: To prevent INJURY
while unpacking the rail carefully remove the straight
door arm stored within the rail section.
2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along
the side will lock into place.
To prevent INJURYfrom pinching, keep handsand fingers
awayfrom the joints while assemblingthe rail.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For
convenience, put a support under the front end of the
rail.
4. As a temporary stop, insert a screwdriver into the hole
10" (25 cm) from the front end of the rail, as shown.
5.Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping,
check all packing material. Snap them back into position as shown.
6. Slide the trolley assembly along the rail from the back end to the screwdriver.
Idler Pulley-
Hole
Window
Cut-Out
Screwdriver
Tabs
Trolley
_ered
End
End
End
Outer Trolley
\
End
Inner Trolley
\
_Wear Pads
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten
securely with a 1/4"-20 lock nut. Do NOTovertighten.
Remove the two bolts from the top of the motor unit.
Place the "U" bracket, flat side down onto the motor unit and align the bracket hole with the bolt holes. Fasten with the previously removed bolts.
Align the rail assembly with the top of the motor unit. Slide the rail end onto the "U" bracket, all the way to the
stops that protrude on the top and sides of the bracket.
Attach spreader to the motor unit with two screws.
HARDWARE SHOWN ACTUAL SIZE
©
Lock Nut
Bolt 1/4"-20xl -3/4" 1/4"-20
Toavoid SERIOUSdamageto garagedoor opener, useONLY those bolts/fasteners mounted in the top of the opener.
Chain
Spreader
Motor Unit Sprocket
Bolt
"U" Bracket
\
\
N
I
Protection
Cover
Bolt Hole
J Lock Nut
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass approximately 12" (30 cm) of cable through the window. Allow it to hang until
Assembly Step 5.
Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper
operation.
Place the idler pulley into the window as shown.
Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is compressed.
Rotate the pulley to be sure it spins freely.
Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a
1/4"-20 lock nut.
HARDWARE SHOWN ACTUAL SIZE
Chain and Cable
Idler _ Trolley Bolt tl Screwdriver \
I I
I I I
_ _._ Inside Pulley Hole
Lock I Washer
3/8" E
Bolt
Washer
Trolley
Grease Stop
'_ Idler "'",
Pulley
Idler , Nut Pulley
Bolt
I
t
U
_- Lock
Idler Bolt
Jli}_
i/J'Jj
Bolt 1/4"-20x1-3/4 Lock Nut 1/4"-20 Nut 3/8"
Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward the trolley.
2. Connect the cable to the retaining slot on the trolley, as shown (Figure 1):
From below, push pins of master link bar up through
cable link and trolley slot.
Push master link cap over pins and past pin notches.
Slide clip-on spring over cap and onto pin notches
until both pins are securely locked in place.
3. With the trolley against the screwdriver, dispense the remainder of the cable/chain along the rail toward the
motor unit into the slot on the chain spreader, around the sprocket onto the chain spreader and continuing to
the trolley assembly. The sprocket teeth must engage the chain (Figure 2).
4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the remaining
master link.
5. Thread the inner nut and lock washer onto the trolley threaded shaft (Figure 3).
6. Insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted (Figure 4).
7. Loosely thread the outer nut onto the trolley threaded shaft.
8. Remove the screwdriver.
Toavoid possible SERIOUSINJURYto fingers from moving garage door opener:
ALWAYSkeephand clear of sprocket while operating opener.
Securelyattach chain spreader BEFOREoperating.
Dispensing Carton
Leave Chain and Cable
inside Dispensing
arton to Prevent Kinking,
Keep Chain and Cable
Taut When Dispensing
Figure 1
Master Link_ Clip-On Spri rig "_r_k Master
, ,,
Master Link _,-_ _>_. Clip-On Spring _ Master
Trolley Threaded Pin
Shaft kk j Notch
\ ,
Round Link Bar Hole
i
Idler Pulley
Cable
Link
\ Slotted
Hole
Link Cap
Figure 2 Chain
"U" Bracket
Spreader Motor Unit
,/ Sprocket
Figure 4
Round Hole
Trolley Threaded
Shaft
Figure 3
hie
._ Lock 5/16"
_ Master
Washer 5/16"
Link Bar
10
ASSEMBLY STEP 5
Tighten the Chain
Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
To tighten the chain, turn outer nut in the direction shown (Figure 1).
When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten the inner nut to
secure the adjustment.
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some chain
droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2 when the door is
open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before
adjusting chain. You may notice loosening of chain after Adjustment Step 3 (Test the Safety Reversal System).
Check for proper tension and readjust chain if necessary. Then repeat Adjustment Step 3.
You have now finished assembling your garage door
opener. Please read the following warnings before proceeding to the installation section.
Figure 1
Figure 2
Chain i
Base of Rail
Outer Lock Threaded Nut Washer Shaft
I
Mid length of Rail
Trolley
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced
door may not reversewhen required and could result in SEVEREINJURYor DEATH.
3. ALL repairsto cables,spring assemblies and other hardwareMUSTbe made by a trained door systems
technician BEFOREinstalling opener.
4. DisableALL locks and remove ALL ropes connected to
garage door BEFOREinstalling opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more
above floor.
6. Mount emergencyreleasehandle 6 feet (1.83 m) above
floor.
7. NEVERconnect garage door openerto power source until instructed to do so.
8. NEVERwearwatches, rings or looseclothing while installing or servicing opener.They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
within sight of the garage door.
out of reach of children at minimum height of 5 feet
(1.5m).
awayfrom ALL moving parts of the door.
10. Placeentrapment warning label on wall next to garage door control.
11. Placemanual release/safetyreversetest label in plain view on inside of garage door.
12. Uponcompletion of installation, test safety reversal system. Door MUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on
the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
To prevent possible SERIOUSINJURYor DEATH:
Headerbracket MUST be RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise garagedoor
might not reversewhen required. DONOTinstall header bracketover drywall.
Concreteanchors MUSTbe usedif mounting header bracket or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs, cables,pulleys, brackets, or their hardware, all of which are
under EXTREMEtension.
ALWAYScalla trained door systems technician if garage door binds, sticks, or is out of balance.An unbalanced garagedoor might not reversewhen required.
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door. You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the
way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on
the wall upside down if necessary, to gain approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall
above the high point:
2" (5 cm) above the high point for sectional door and one-piece door with track.
8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height
possible, or refer to page 13 for ceiling installation.
2"(5 cm) Track
Header Wal_
of Travel
--Door
Sectional door with curved track
l _ Wall
IIIL8"{28
Door_ Highest
JJjC / _ Point
Unfinished
Oei,og7---jr \ OPT O.AL
_ __\CEtUNG
J _ J4 MOUNT
._ _ FOR
yj HEADER
_ BRACKET
Vertical Centerline of Garage Door
2x4
_' Supports
Structural
Header Wall Track
J/7" Highest Point
Y of Travel
X
TT
One-piece door with horizontal track
Header Wall
8" (20 cm)
i Highest
, Point
: of Travel
12
_/of Travel
One-piece door without track:
jamb hardware
One-piece door without track: pivot hardware
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