Craftsman 139.53669SRT Owner's Manual

GARAGE DOOR OPENER
Owner’s
Manual
Model No.
139.53669SRT
For Residential and
Light Duty
Commercial Use
Doors Only
Caution: Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Complies with UL 325 regulations effective January 1, 1993
®
Safety Precautions
Assembly
Installation
Adjustment
Care and Maintenance
Operation
Troubleshooting
Parts List
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
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Start by reviewing these important safety alert symbols
2

Contents Page

A review of safety alert symbols .............................2
You'll need tools .....................................................3
Safety information...................................................3
Testing your garage door for sticking, binding
and balance ..........................................................3
Illustration of sectional door installation .................4
Carton inventory .....................................................5
Hardware inventory ................................................6
Assembly section - pages 7 – 10
Assemble rail ........................................................7
Attach chain pulley bracket...................................7
Install trolley..........................................................8
Fasten rail to opener.............................................8
Install chain...........................................................9
Attach rail support bracket....................................9
Tighten the chain ................................................10
Installation section - pages 10 – 23
Installation safety instructions.............................10
Determine header bracket location.....................11
Install the header bracket ...................................12
Attach the rail to header bracket.........................13
Position the opener.............................................14
Hang the opener.................................................15
Install the door control ........................................16
Install the light.....................................................17
Contents Page
Attach emergency release rope and handle .............17
Electrical requirememts ............................................18
Safety reversing sensor information .........................19
Install the safety reversing sensor ......................20, 21
Fasten door bracket ..................................................22
Connect door arm to trolley.......................................23
Adjustment section - pages 24 – 26
Travel limit adjustments ............................................24
Force adjustments ....................................................25
Test the safety reversing sensor...............................26
Test the safety reverse system ................................26
Operation safety instructions ......................................27
Care of your opener ....................................................27
Maintenance schedule ................................................27
Operation of your opener ............................................28
Receiver and remote control programming.................29
Having a problem?................................................30, 31
Repair parts, rail assembly .........................................32
Repair parts, installation .............................................32
Repair parts, opener assembly ...................................33
Accessories.................................................................34
Index ...........................................................................35
How to order repair parts ............................................36
Warranty .....................................................................36
When you see these Safety Symbols on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. Read the instructions carefully.
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions. Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
Mechanical Electrical
WARNING
WARNING
CAUTION
WARNING
WARNING
WARNING
CAUTION
3
An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed.
If your garage door binds, sticks or is out of balance, call for professional garage door service. Garage doors, door springs, cables,
pulleys, brackets and their hardware, are under extreme tension and can cause serious injury or death. Do not try to loosen, move or
adjust them yourself!
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before installing and operating the opener.
This product is for use on sectional garage doors only. Serious personal injury could
result from the use of this product on one-piece garage doors.
To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.
Operation at other than 120V 60 Hz will cause opener malfunction and damage.
Identify the type and height of your door, any special conditions that exist, and any additional materials that may be required by referring to the list on page 4.
Before you begin, complete the following test to make sure your door is balanced, and is not sticking or binding:
• Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding or sticking.
WARNING
WARNING
CAUTION
WARNING

You'll Need Tools

During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
Carpenter's
Level
Drill
Stepladder
1/2" and 7/16" Sockets
and Wrench
2
1
Tape Measure
3/16", 5/16" and
5/32" Drill Bits
WARNING
Pencil
Hack Saw
Wire Cutters
Claw Hammer
Pliers
Screwdriver
Adjustable End Wrench
CAUTION
4
Based on your particular requirements, there are several installation steps which might call for materials and/or hardware not included in the carton.
• Step 1, page 11 - Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Step 5, page 15 - Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
• Safety reversing sensor, page 19 - Depending upon garage construction, wood blocks may need to be fastened to mounting locations before sensors are installed.
• Step 10, page 20 - Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Step 11, page 22 - Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.
• Look at the garage door where it meets the floor. It must close on the floor all the way across. Other­wise, the safety reverse system may not work properly. Floor or door should be repaired. See page 26.
The opener can be installed within 2 feet to the left or
right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area. If your door has extension
springs, the opener must be installed in the center of the door. See pages 11 and 22.
Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See page 34.
Before you begin, survey your garage area. Do any of the following conditions apply to you?
You may find it helpful to refer back to this page as you proceed with the installation of your opener.
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 22 for details.
Header Wall
— — — — — — — —
Door Center
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 15.
Slack in chain tension
is normal when
garage door is closed.
Extension Spring
OR
Torsion Spring
Access Door
Safety
Reversing
Sensor
Floor must be level
across width of door
Safety Reversing Sensor
Closed Position
Header Bracket
Header
Wall
Garage
Door
Chain Pulley
Bracket
Chain
Garage
Door
Spring
Door Bracket
Trolley
Straight
Door
Arm
Curved
Door Arm
Rail
Manual
Release
Rope & Handle
5
Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and installation is shown on page 6.
Door Control Button
Trolley
Door Bracket
Three-Function Remote Control
2 -Conductor Bell Wire
White & White/Red
Door Bracket Plate
with Visor Clip
TO GARAGE DOOR
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Header Bracket with
Clevis Pin and Fastener
Rail - Center Section
(Interchangeable - 2)
TO GARAGE DOOR
Rail Support
Bracket
Curved Door Arm
Rail - Back Section
(To Opener)
TO GARAGE DOOR
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Rail - Front Section
(To Door)
TO GARAGE DOOR
Safety Labels
and
Literature
"C" Wrap (2)
Chain
Chain
Pulley Bracket
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Safety Reversing Sensor
Mounting Bracket
With Slot (2)
Straight
Door Arm
6
Separate all hardware from the packages in the rail carton and the opener carton, as shown below, for the assembly and installation procedures.
Assembly Hardware
Hex Screw
1/4"-20x5/8" (2)
Hex Screw
5/16"-18x7/8" (3)
5/16"-9x1-5/8" (4)
Hex Screw
5/16"-18x7/8" (4)
(2 -mounted in opener)
Trolley Threaded Shaft (1)
Lag Screw
Washered Screw 5/16"-18x1/2" (4)
Nut 5/16"-18 (6)
Screw
#8-32x3/8" (1)
Carriage Bolt
1/4"-20x1/2" (7)
Installation Hardware
NOTICE
Handle
Ring
Fastener (3)
Lock Washer
5/16" (4)
Lock Washer 5/16" (6)
Lock Washer
1/4" (2)
5/16"-18 (5)
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Rail Grease
Master Link (2)
Nut
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Lock Nut
1/4"-20 (7)
Rope
Carriage Bolt
5/16"-18x2-1/2" (2)
Clevis Pin
5/16"x2-3/4" (1)
Lag Screw
1/4x1-1/2" (4)
Hex Screw
1/4-20x1-1/2" (2)
Screw
6ABx1-1/2" (2)
Safety Reversing Sensor
Installation Hardware
Carriage Bolt
1/4"-20x1/2" (4)
Screw
#10-32x3/8" (4)
Clevis Pin
5/16"x1" (2)
1/4"-20 (4)
#10x32 (4)
Lock Nut
Lock Nut
Insulated
Staples (10)
Dry Wall Anchors (2)
Wing Nut (2)
Insulated
Staples (20)
7
Assembly Step 1
Assemble the Rail & Attach the Chain Pulley Bracket
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
Assembly Section: Pages 7 – 10
When tightening the screws, be sure to keep bracket parallel to the rail. Otherwise, the rail may bow when the opener is operated.
• Align the 4 rail sections on a flat surface exactly as shown. Center sections are interchangeable. Front and back sections are not. Be sure the arrow labels are pointing toward the door.
• Insert the carriage bolts so the square bolt necks seat in the square holes in the rail sections and pass through the square holes in the opposing rail sections. Assemble lock nuts, ensure alignment and tighten.
If rail is not assembled exactly as shown, trolley will not travel smoothly along length of rail or it will hit against nuts.
• Position the chain pulley bracket on the front end of the rail as shown. Fasten securely with the hardware shown.
Hardware Shown Actual Size
Hex Screws
5/16"-18x7/8"
Chain Pulley
Bracket
Lock Washer
5/16"
Bracket and Rail Must Be Aligned
Nut - 5/16"
TO GARAGE DOOR
Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts. (See right and
wrong views). Improper assembly can cause jerky trolley operation, noise and/or nuisance door
reversals.
Right
Wrong
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Chain pulley bracket
attaches to FRONT
END of Rail
Rail-Front Section
(To Door)
Rail Assembly
(Center Section)
Rail Assembly
(Center Section)
Rail-Back Section
(To Opener)
1/4" Lock
Nuts
Carriage Bolt
1/4"-20x1/2"
RAIL BACK
(TO OPENER)
RAIL FRONT
(TO DOOR)
Lock Nut
1/4"-20x7/16"
Hex Screw
5/16"-18x7/8"
Carriage Bolt
Nut
5/16"-18
1/4"-20x1/2"
Lock Washer
5/16"
Right Wrong
Assembly Step 2
Install the Trolley on the Rail
Place the opener on packing material to protect the cover. For convenience, put a support under the chain pulley bracket.
• Remove the (2) 5/16"-18x1/2" washered screws mounted in the top of the opener.
• Align the holes in the back section of the rail with the holes in the opener.
• Fasten the rail with the (2) washered screws previously removed. Tighten securely.
Remember to use only these screws! Any other screws will cause serious damage to the opener.
• Insert a 5/16"-18x7/8" hex screw into the cover protection bolt hole in the rail as shown. Tighten securely with a 5/16" lock washer and nut.
NOTE: This screw prevents trolley over-travel. Keep a 2" minimum between the trolley and this screw when adjusting travel limits (see page 24).
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Attach the threaded shaft to the trolley with the lock washer and nuts as shown.
As a temporary stop, insert a screwdriver into the hole in the front end of the rail.
Slide the trolley assembly along the rail to the screwdriver stop.
If trolley hits against any nuts on the rail, the bolts and nuts were attached from the wrong side and must be repositioned. Review Step 1.
Assembly Step 3
Fasten the Rail to the Opener
To fasten rail, use only those screws mounted in the top of the opener. Any other screws will cause serious damage to the opener.
WARNING
CAUTION
WARNING
Hardware Shown
Actual Size
Hardware Shown Actual Size
Lock
Washer
5/16"
Outer Nut
5/16"
Trolley
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Temporary Stop
Screwdriver
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Inner Nut
5/16"
Nut
5/16"
Trolley
Threaded
Shaft
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Lock Washer
5/16"-18
Trolley
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CAUTION
Cover
Protection
Bolt Hole
O GARAGE DOOR
Lock Washer
5/16"
5/16"-18x1/2"
Washered Screws
Hex Screw
5/16"-18x7/8"
Nut
5/16"-18
USE ONLY THIS
TYPE AND SIZE
SCREW
Hex Screw
5/16"-18x7/8"
Nut
5/16"
Lock Washer
5/16"-18
Assembly Step 4
Attach the Chain & Rail Support Bracket
9
To attach the rail support bracket:
Position the rail support bracket on the opener.
Attach the bracket to the rail with 1/4"20x5/8" hex
screws and lock washers.
Attach the bracket to the opener by inserting a 5/16"-18x1/2" washered screw through a hole in each side flange and a matching hole in the bracket. Complete the connection by inserting the #8-32x3/8" screw through the back flange and the hole in the rail support.
• Remove the chain end from the carton and fasten
it to the trolley with a master link from the hardware bag. See master link procedure, Figure 1.
• With the trolley against the screwdriver, dispense
the chain around the pulley.
• Proceed back around the rail to the opener,
Figure 2. Guide the chain around the chain spreader and sprocket. Be sure sprocket teeth engage the chain.
• Continue forward to the trolley threaded shaft,
Figure 3.
• Use the second master link to connect the chain
to the flat end of the shaft. If necessary, loosen the outer nut on the trolley to obtain more chain slack.
Check to make sure the chain is not twisted.
Remove the screwdriver.
Figure 2
Figure 1
Serious injury can result if fingers become entangled in moving opener sprocket. Attach sprocket cover securely. Never operate opener while your hand is near the opener sprocket.
WARNING
Hardware Shown Actual Size
Chain
Pulley
Bracket
Chain
Master
Link Bar
Trolley
Chain
Rail
Pin Notch
Pin
Master Link
Clip-On Spring
Master
Link Cap
Master Link
Clip-On Spring
Master
Link Cap
Install Chain
In This Direction
Flat End
of Trolley
Threaded
Shaft
Figure 3
Master Link Procedure:
Push pins of master link bar through chain end and hole in front end of trolley. Push cap over pins and past notches. Slide clip-on spring over cap and into notches until both pins are securely locked.
WARNING
Chain
Spreader
Sprocket
Opener
5/16"-18x1/2"
Washered Screw
Rail Support
Bracket
1/4"-20x5/8" Hex Screws
with Lock Washers
#8-32x3/8"
Screw
5/16"-18x1/2"
Washered Screw
Opener
Back Flange
Opener
Side Flange
Hex Screw
1/4"-20x5/8"
Washered Screw
5/16"-18x1/2"
Lock Washer
Screw
#8-32x3/8"
• Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is either too loose or too tight.
When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain.
Assembly Step 5
Tighten the Chain

IMPORTANT INSTALLATION INSTRUCTIONS

To reduce the risk of severe injury or death to persons:
1.
READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other hardware must be made by a qualified service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener.
10
You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section:
WARNING
Outer Nut
To Tighten Outer Nut
Trolley
Base of rail
Lock
Washer
Inner Nut
To Tighten
Inner Nut
Chain
1/2"
WARNING
WARNING
Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will provide travel clearance for the top edge of the door.
Door clearance brackets are available when headroom clearance is less than 2". See accessory page 34.
11
Proceed to Step 2, page 12.
Vertical
Guideline
Finished
Ceiling
Vertical
Guideline
Header
Wall
2x4 Structural
Supports
Close the door and mark the inside vertical centerline of the garage door.
Extend the line onto the header wall above the door.
Remember, you can fasten the header bracket within 2 feet to the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (refer to page 12) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2".)
If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here.
Installation Section: Pages 11 – 23
Installation Step 1
Determine Header Bracket Location
If the header bracket is not rigidly fastened to a structural support on the header wall or ceiling, the safety reverse system may not work properly (see page 26). The door might
not reverse when required, and could cause serious injury or death.
The garage door springs, cables, pulleys, brackets and their hardware are under extreme tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal injury or death could result. Call for professional
garage door service.
WARNING
WARNING
Door
Ceiling
Header
Wall
2"
Highest Point
of Travel
Track
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