Craftsman 139.53650SRT User Manual
Owner's
Manual
Model No.
139.53335SRT3
139.53645SRT3
139.53646SRT2
139.53648SRT2
139.53650SRT
139.53660SRT1
139.53834SRT3
o o o o_'_' "" ...._=_:_'
For Residential Use
Only
Caution:
Read and follow all
safety rules and
operating instructions
before first use of this
product.
Fasten the manual
near the garage door
after installation.
CRRFTSHRN®
GARAGE DOOR OPENER
• Safety Precautions
• Assembly
• Installation
• Adjustment
• Care and Maintenar_c_-
• Operation
• Troubleshooting
• Parts List
Complies with UL 325
regulations effective
January 1, 1993
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Contents Page
A reviewof safetyalert symbols.................................2
You'llneedtools..........................................................3
Safety informationregardinggaragedoorlocks
and ropes..................................................................3
Testingyourgarage doorforstiddng,binding
end balance...............................................................3
IllustraUonofsectionaldoorinstallation.....................4
Illustrationofone-piecedoorinstailalJon...................5
Cartoninventory..........................................................6
Hardwareinventory.....................................................7
Assembly seotlon - pages 8- 11
AssembleT-rail.........................................................8
Attachcablepulleybracket.......................................8
Installtrolley..............................................................9
FastenT-railto opener .............................................9
Installchain/cable...................................................10
Attachsprocketcover.............................................10
Tightenthe chainandcable...................................11
Installation section - pages 11 - 27
Installationsafetyinstructions.................................11
Determineheaderbracketlocation
Sectionaldoor.......................................................12
One-piecedoor.....................................................13
Installthe headerbracket.......................................14
AttachtheT-reil to header bracket.........................15
Positionthe opener.................................................16
Hangthe opener.....................................................17
Installthe doorcontrol............................................18
Contents Page
Installthelight andlens.................................................19
Attachemergency release ropeand handle.................19
Bectricalrequirememts.................................................20
Safety reversingsensorinformation..............................21
Installthesafety reversingsensor...........................22, 23
Fastendoorbracket(sectionaldoor)............................24
Fastendoorbracket(one-piecedoor)...........................25
Connectdoorarmtotrolley(sectionaldoor).................26
Connectdoorarmtotrolley (one-piecadoor)...............27
Adjustment section - pages 28 - 30
Travellimitadjustments.................................................28
Forceadjustments.........................................................29
Testthe safety reversingsensor...................................30
Testthesafetyreversesystem ....................................30
Operationsafety instructions...........................................31
Care ofyouropener.........................................................31
Maintenanceschedule....................................................31
Opera,onofyouropener................................................32
Receiverandremotecontrol programming....................33
Havinga problem?....................................................34, 35
Repairparts,railassembly..............................................36
Repairparts, installation..................................................36
Repairparts,openerassembly.......................................37
Accassodes......................................................................38
Index................................................................................39
How toorderrepairpads.................................................40
Maintenanceagreement..................................................40
Warranty..........................................................................40
Start by reviewing these important safety alert symbols
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious Injury ordeath ff you do not comply with the corresponding Instructions. The hazard may
come from something mechanical or from electric shock. Read the instructions carefully.
I
When you see thle Safety Symbol on the following pages, It will alert you to the possibility of damage
to your garage door and/or the garage door opener If you do not comply with the corresponding
instructions. Read the inatruct/on$ carefully.
This garage door opener Is designed and tested to offer safe service provided it Is Installed, operated,
maintained and tested In strict accordance with the safety Instructions contained In this manual.
WARNING
Mechanical Electrical
I
CAUTION
I
I
2
WARNING
I
You'll Need Tools
Duringassembly,installationand adjustmentof the opener, instructionswillcall for handtoolsshown below.
Level
Stepladder
WARNING
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously injured or k//l_.
If your garage door binds, sticks or Is out of
balance, call for professional garage door
service. Gsrsge doors, door springs, cables,
pulleys, brackets and their hardware are under
extreme tension and can cause serious injury
or death. Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause
someone to become entangled and killed.
Remove all ropes connected to the door before
installing and operating the opener.
Identifythe typeand height ofyour doorand any
specialconditionsthat exist and any additional
materialsthat maybe requiredby referringtothe
listson page 4 or page 5.
Tape Measure
HaCk Saw
Screwdriver Adjustable End Wrench
CAUTION
To avoid damage to the garage door and
opener, disable locks before Installing and
operating the opener. Use e wood screw or nail
to hold locks Inthe "open" (unlocked) position.
Operetlon at other than 120V 60 Hz will cause
opener malfunction and damage.
Before you begin, complete the following test to
make sure your door Is balanced, and Is not
stlcldng or binding:
• Liftthe door about halfway as shown. Release the
door.It should stay in place, supportedentirelyby
itssprings.
• Raise and lower the doorto see ifthere is any
bindingor sticking.
SECTIONAL Door Installation I
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your Installation.
Horizontal and vert_al reirdorcernerd
is needed k)r lightweight garage doors
(fibe_gJass,steel, aluminum, door with glass panels, etc.).
See page 24 for details.
FINISHED CEIUNG
Support bracket &
Slack in Chain Tension
is Normal Wllen
Garage Door is Clos_
Extension Spring
Fio<xmust be leVel
Safety Reversing Sensor
aches wkJIhof dOOr
Basedon yourparticularrequirements,thereare
severalinstallationstepswhichmightcellfor
materials and/or hardwarenotincludedin thecarton.
• Step 1, page 12 - Lookat thewall or ceilingabove
the garage door. The headerbracket mustbe
securelyfastened to structuralsupports.
• Step 5, page 17 - Do you have a finishedceilingin
your garage? If so, a supportbracket and
additionalfasteninghardware may be required.
• Safety reversingsensor,page 21 - Depending
upon garage construction,wood blocksmay need
to be fastenedto mountinglocationsbefore
sensorsare installed.
• Step 10, page 22 - Alternate floormountingof the
safety reversingsensorwillrequire hardwarenot
provided.
• Step 11, page 24 - Do you have a steel, aluminum,
fiberglass orglasspanel door?.If so, horizontal
and verticalreinforcementisrequired.
• Look at the garagedoor where it meets the floor.
It must close on the floor all the way across.
Other-wise, the safety reverse system may not
work properly. See page 30. Flooror door should
be repaired.
Closed PosItion
4ead Cabk) Pulley
s_ Bracket
]racket Trolley Rail Assembly
Release
Rope & Handle
Arm
Curved
F 8dsr
/all
_r
Arm
• The openercan be installedwithin2 feet of theleft
or rightofthe doorcenter ifthere is a torsionspring
or center bearing plate in the way of the header
bracket or door bracketarea. If your donrhas
extension sp/Yngs,the openermust be installed
in thecenter of the door.See pages 12 and 24.
• Do you have an access door in additionto the
garage door?If not, Model 53702 Emergency
Key Release is required.See page 38.
• Ifyourdoor is more than 7 feet high, see the longer
railsavailable on page 38.
You may find it helpful to refer back to this page as you proceed with the Installation of your opener.
4
• ONE-PIECE Door Installation I
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your Installation.
S/ack in chain lensJon
isno_mal when
garage door Is dosed.
Header
Wall
ReversingSensor
oi door must not exceed I14*,
Safety Reve_ng Sensor
Basedon yourparticularrequirements,thereare
several installation stepswhichmight cell for
materialsarxJ/orhardwarenotincludedinthe carton.
• Step 1, page 13 - Lookat the wall or ceilingabove
the garagedoor.The header bracket mustbe
securelyfastened to structuralsupports.
• Step 5, page 17 - Do you have a finishedceiling in
yourgarage? Ifso, a supportbracket and
additionalfasteninghardware (not provided)may
be required.
• Safety reversingsensor,page 21 - Depending on
garage construction,wood blocksmay need tobe
securelyfastened to mountinglocationsbefore
sensorsare installed.
• Step 10, page 22 - Alternate floormountingof the
safety reversingsensorwill require hardwarethat
isnot provided.
• Step 11, page 25 - Generally,a one-piece door
does not requirereinforcement.If yourdooris
lightweight,you can refer to the information
relatingto sectionaldoorson page 24.
• Step 11, page 25 - Depending on yourdoor's
construction,you might need additionalmounting
hardware for thedoor bracket.
• Do you have an access door in additionto the
garage door?If not, Model 53702 Emergency
Key Release is required. See page 38.
•The gap between the bottom of the garage
door and the floor cannot exceed 1/4".
Otherwise, the safety reverse system may not
work properly. See page 30. The flooror thedoor
shouldbe repaired.
One-Piece Door Without Track
Closed Poaltlon
Cable
Pulk_yBracket Cabk_ Trniley
O
SlraigM Curve_
Door Door
E_ader Door
Nail
Arm Arm
One-Piece Door With Track
Safety across w:dlh o( door
Reversing Sensor
FloOrmust be level
Closed Position
Cable Cabte TroJley Chain
Bracket
Ooor
Bracket Ooor Rope & Handle
Straight
Arm
You may find It helpful to refer beck to this page as
you proceed with the Inatallatlon of your opener.
Reversing
5
Carton Inventory
Yourgarage door opener is packagedin two cartonswhich containparts illustratedbelow. Accessorieswill
depend on model purchased. If anythingismissing,carefullycheckthe packingmaterial. Partsmay be "stuck"
in the foam. Hardware for assembly and installationisshownon page 7.
Models 53335 (1), 53645 (2), 53646 (2),
53648 (2), 53650 (2), 53660 (1), 53834 (2),
Tbree-Funotion RemOte Control
with Visor Clip
Cable
Pulley Bracket
Models 53335, MOdels53645, 53646 Models 53650, 53834 Model 53645
53648, 53660
Door Control Buito_l Standard Premium
2-Conduotor
Bellwire
White & White/Fled
Control Console Control Console Muiti-Function
Light Lens
T-Rail
Center SeOtion
T-Rail
End S_clJon_
•c"Wrap(2)
Header Bracket
Safety Reversing Sensor in Dispensing Carton
Mounting Bracket
With Square Holes (2)
Safety Reversing Sensor
Mounting Bracket
With S_4 (2)
J Chain and Cable
Curved Door
Arm Seolion
Safety Labels
and
Literature
(2) Safely Reversing Sensors
(1 Sanding Eye and 1 Receiving Eye)
2-Conduotor White & White/Black Sail Wire
',Vith
attached
_ Door Bracket
Sprocket Cover
Hanging Brackets
Straight Doo
Arm Section
6
Separate all hardware from the packages in the rail carton and the opener carton, as
shown below, for the assembly and installation procedures.
Assembly Hardware
Washered Screw Hex Screw Nut
5/16" 18xl/2" (2) 5/16"-18x7/8" (3) 5/16'-18 (5)
(mounted in opener)
Trolley Threa(_ed Shaft (1)
Installation Hardware
[ llllllllllll C)
5/16"L_'ggX1Scr-5/_(2) Handle
Ring
Fa_ener (3) Nut 5/16°-18 (6)
Illllllllllllllllllll[__0so-_
5/16"-18xl-7/8" (2)
Hex Screw Insulated
5/16"-18x7/8" (4) StepPes(10)
Carriage Bolts
1/4"-20xl/2" (4) Master Link (2)
© @
LockWasher Lock Nut
5/16' (4) 1/4" 2Ox7/16" (4)
Rail Grease
©
Lock Washer 5/16" (6)
I
011111flJllllJflllllllllJlllllllllllD_1ii _>
Carriage I_t 6ABxl" (2)
5/16"-18x2-1/2" (2)
Clevis Pin Clevis Pin
5/16"x2-3/4" (1) 5/16"x1" (1)
Safety Reversing Sensor
Installation Hardware
1/4 x1-1/2" (4) Carriage Bolts Lock Nut
Hex Screw Screw Lock Nut
1/4-20x1-1/2" (2) #10-32x5/8" 141 #10x32 (4)
1/4"-20x1_2" (4) 1/4'-20 (4)
Screw
DPi W_dlAr_hors (2)
Rope
Clevis Pin
5/16"x1-1/4" (1)
Wing Nut (2)
Insulated
Staples (20)
Assembly Section: Pages 8 - 11
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
Assembly Step I
Assemble the T-rail & Attach
the Cable Pulley Bracket
• Alignthe 3 T-rail sections on a flatsurface exactly
as shown. The end sectionsare identical.Make
sure the "arrowlabel=on the center sectionis
pointingtoward the door.
• Insert the carriage bolts so the square bolt necks
seat in the square holes inthe T-rail end sections
and passthroughthe round holes in T-rail center
section.Assemble lock nuts,ensure alignmentand
tighten,
IfT-ragIsnotassembled I
EXACTLYas shown,trolley I
willnottravel smoothly
along length of railor Itwill
hit againstthe nuts. I
Makesureboltnecksare
holesandrails are
alignedbeforeyou
tighten locknuts.(See
rightand wrongviews). _ J
Improperassemblycan
cause Jerkytrolley
opera.n, noiseand/or Right
nulsencedoorreversals.
T-rail
(CenterSection]
inthe square
1/4" LOCkNut (End Section)
O
Brace
Wrong
T-RAIL BACK
(TO OPENER)
T-rail
\
-, Carriage Bclt
, _ 1/4"-20xl/2"
T-rail
(End Section)
Cable pulley bracket
aUa¢_4_ to FRONT
END of T-rail Square Carnage
T-RAIL FRONT
(TODOOR)
• Positionthecable pulleybracketonthefrontendofthe
T-railas shown.Fastensecurelywiththe hardware.
L°Ck_lW6a,sher _-Nut
HexScm_s
5/16'-18x7/8"
5/16'
Bolt Hctss
Hardware Shown Actual Size
©
LockNut
1/4"- 20 x 7116"
Carriage Bolts
1/4" - 20 x 1/2"
@©
Hex ,3cr_
5/16" - 18 x 7/8"
@@
Right Wrong
5/16" - 18 5/16"
When tightenlng
the screws, be
sure to keep
bracket parallel
to the rail.
Otherwise, the
rail may bow
when opener Is
operated,
8
Assembly Step 2
Install the Trolley on the T-rail
Hardware Shown
Actual Size
I
• Attachthe threaded shafttothe trolleywith the
lock washer and nutsas shown.
Lock_/_s,her (_
Outer.Nuts/6_ _J_l_'_ _ .... ThreadedTr°'leYshaft
.o.le,
Temporary Stop
Screwddver
©@
Lock Washer Nut
5/16" 5/16" - 18
• As a temporary stop,insert a screwdriverinto the
hole inthe frontend of theT-rail,
• Slide thetrolleyassemblyalongthe rail to the
screwdriverstop.
If trolley hits agalnat any nuts on the T-rell, the
bolts and nuts were attached from the wrong
aide and must be reposltloned. Review Step 1.
Assembly Step 3 ]
Fasten the T-rail to the Opener
• Place the opener on packing material to protect
the cover. For convenience,put a supportunder
thecable pulley bracket.
• Remove the (2) 5/16"-1'8xl/2" washered screws
mountedin the top ofthe opener,
• Align the holesin the back sectionof the T-rail with
the holes in the opener.
• Fasten the rail with the (2) washered screws
previouslyremoved, Tighten securely.
Remember to use only these screws!Any other
screws will cause serious damage to the opener.
• Inserta 5/16"-18x718" hex screw intothe cover
protectionbolthole inthe T-rail as shown.Tighten
securelywith a 5/16" lockwasher and nut.
NOTE: This screw prevents trolley over-travel.
Keep a 2" minimum between the trolley and this
screw when adjusting travel limits (see page 28).
Hardware Shown Actual Size
CAUTION
I
To fasten rail, use only those screws mounted
In the top of the opener. Any other screws will
cause serious damage to the opener.
5/16"-18xi/2" -
5/16"-18x7_"
Washered Screw
HexScr_
CoVer t
Bolt Hole _l
Protection _
I-rail
Lock Washer
5/16 °
5/16"-
Hex Screw Nut Lock Washer
5/16" * 18 x 7/8" 5/16"- 18 5/16"
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
DiSpensingCarton
WARNING
Serious Injury can result If fingers become
entangled in moving opener sprocket. Attach
sprocket cover securely. Never operate opener
whlle your hand Is near the opener sprocket.
Leave Chain and Cable
Inside DiSpensing
Carton to Prevent Kinking.
/
Keep Chain and Cable
Taut When Dispensing
• Detach the cable loopfrom the carton and fasten it
tothe trolleywitha master linkfrom the hardware
I bag. See masterlink procedure, Figure 1,
• With the trolleyagainst the screwdriver,dispense
the cable aroundthe pulley.
• Proceed bsckaround the opener sprocket,
Figure2. Be sure sprocket teeth engagethe
chain. Continueforwardto the trolley
threaded shaft, Figure3. MasterLink
• Use the second master linkto connect c,pOnsl_ng
the chainto the flat end of the shaft. Master
Check to make sure the chain Is UnkCap
not twisted.
• Remove the screwdriver.
Cable
Figure 2 o.e_,
Sprocket
Figure 3
Master Link
Master
Link Cap
Flat End
Chain
Torail
Inata;lChain and CalVe
FrOntTab Slot
In ThiSDireutio_
Sprocket
Cover
Mounting
Plate
Back Tab Slot
f
Cable
Pulley
Top _ Opener
Trolley
Link Bar
Figure I
Master Link PrOcedure:
Push pins of master link bar
throughcable loop and hole in
front end of trolley. Push cap
over pins and past notches.
Slide clip-onspdng over cap
and into notches until both
pins are securely locked,
To attach the sprocket cover:
• Insert the backtab inthe opener slot.Squeeze the
cover slightlyand insertthe fronttab in the sloton
the mountingplate.
10
Assembly Step 5
Tighten the Chain & Cable
I
Lock
Inner Nut
Chain
I/2 Inch
• Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut inthe direction
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
When installation iscomplete, you may notice some
chain droop with the door closed. This isnormal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.
Outer Nut Washer Inner Nut
To Tighten Outer Nut ---_ _ IIH_L_
o o
Troll
I
NOTE: During future maintenance, ALWAYS
oull the emergency release handle to disconnect
trolley before adjusting chain.
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section:
Base of T-rail
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injuryor death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door
may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies
and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the door control and the
Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a
one-inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or
loose clothing can be caught in the mechanism of the garage door or the opener,
11
Installation Section: Pages 12 - 27
Installation Step I
Determine Header Bracket Location
Installation procedures vary according to
garage door types• Follow the instructions
which apply to your door.
_ -""'_ "'--_ Vedical Ceiling
__ Header --
Wall
__)_JJ_ _ above the door.
Guideline
I[',l _F'fl Remember, you can fasten the
U_I _1 {1_ I header bracket within 2 feet of the
_L...._ ! I left or right of the door center only if
_;_Vertical _ ['---_ I I a torsion spring or center bearing
I1',{_i_ll I III I plate is in the way; or you can attach
_- II1_ I HI { it to the ceiling (refer to page 14)
III IIII I be mounted on the wall upside down
Ill _ I I if necessary, to gain approximately
__ Finished __
Ill-'_"-_--f'-_ vertical centerline of the garage door.
III I II 1 • Extend the line onto the header wall
If the header bracket is not rigidly fastened to
a structural support on the header wall or
ceiling, the safety reverse system may not
work properly (see page 30). The door might
not reverse when required, and could cause
serious injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal injury
or death could result. Call for professional
garage door service.
Supports _ • Close the door and mark the inside
_{ [ [ when clearance is minimal• (It may
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wall 2" above
the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are
available for sectional doors
when headroom clearance is
less than 2". See accessory
page 38.
Proceed to Step 2, page 14.
_I IIt I I Ifyou need to install the header bracket
III _ on a 2x4 (on wall or ceiling), use lag
_ _ screws (not provided) to securely fasten
Ceiling
Header
--Fg °,
-- • Track
! '
Highest Point
of Travel
Door--
Sectional door
with curved track
the 2x4 to structural supports as shown
here and on page 13.
Header
a_ Track
Highest Point
of Travel
One-piece door
with horizontal track
12
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