Craftsman 139.53641SRT, 139.53640SRT, 139.53636SRT, 139.53627SRT User Manual
SEARS
OWNER'S
MANUAL
Model No.
139.53525SRT
139.53627SRT
139.53636SRT
139.53640SRT
139.53641SRT
I:RRFTSMRNo
1/2 HP
For Residential Use
Only
Caution:
Read and follow all
safety rules and
operating instructions
before first use of this
product.
Fasten the manual
near the garage door
after installation.
Complies with UL 325 /11 ii "N_
regulations effective
January !, 1993
GARAGE DOOR OPENER
• Safety Precautions
• Assembly
• Installation
• Adjustment
• Care and Maintenance
• Operation
• Troubleshooting
• Parts List
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Contents Page
A review of safety alert symbols ................................. 2
You'll need tools.......................................................... 3
Safety information regarding garage door locks
and ropes .................................................................. 3
Testing your garage door for sticking, binding
and balance ............................................................... 3
Illustration of sectional door installation ..................... 4
Illustration of one-piece door installation ................... 5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly section - pages 8 - 11
Assemble T-rail ......................................................... 8
Attach cable pulley bracket ....................................... 8
Install trolley .............................................................. 9
Fasten T-rail to opener ............................................. 9
Install chain/cable ................................................... 10
Attach sprocket cover ............................................. 10
Tighten the chain and cable ................................... 11
Installation section - pages 11 - 27
Installation safety instructions ................................. 11
Determine header bracket location
Sectional door ....................................................... 12
One-piece door ..................................................... 13
Install the header bracket ....................................... 14
Attach the T-rail to header bracket ......................... 15
Position the opener ................................................. 16
Hang the opener ..................................................... 17
Install the wall control ............................................. 18
Contents Page
Install the light and lens ................................................. 19
Attach emergency release rope and handle ................. 19
Electrical requirememts ................................................. 20
Safety reversing sensor information .............................. 21
Install the safety reversing sensor ........................... 22, 23
Fasten door bracket (sectional door) ............................ 24
Fasten door bracket (one-piece door) ........................... 25
Connect door arm to trolley (sectional door) .................26
Connect door arm to trolley (one-piece door) ............... 27
Adjustment section - pages 28 - 30
Travel limit adjustments ................................................. 28
Force adjustments ......................................................... 29
Test the safety reversing sensor ................................... 30
Test the safety reverse system .................................... 30
Operation safety instructions ........................................... 31
Care of your opener ......................................................... 31
Maintenance schedule .................................................... 31
Operation of your opener ................................................ 32
Receiver and remote control programming .................... 33
Having a problem? .................................................... 34, 35
Repair parts, rail assembly .............................................. 36
Repair parts, installation .................................................. 36
Repair parts, opener assembly ....................................... 37
Accessories ...................................................................... 38
Index ................................................................................ 39
How to order repair parts................................................. 40
Maintenance agreement .................................................. 40
Warranty .......................................................................... 40
Start by reviewing these important safety alert symbols
When you see these Safety Symbols on the following pages, they will alert you to the possibility of
serious injury or death if you do not comply with the corresponding instructions. The hazard may
come from something mechanical or from electric shock. Read the instructions carefully.
Mechanical Electrical
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage
to your garage door and/or the garage door opener if you do not comply with the corresponding
instructions. Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the safety instructions contained in this manual.
You'll Need Tools
During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
Pencil
Level
Tape Measure
3/16", 5/16" and
StepIadder
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously injured or killed.
If your garage door binds, sticks or is out of
balance, call for professional garage door
service. Garage doors, door springs, cables,
pulleys, brackets and their hardware are under
extreme tension and can cause serious injury
or death. Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause
someone to become entangled and killed.
Remove all ropes connected to the door before
installing and operating the opener.
Identify the type and height of your door and any
special conditions that exist and any additional
materials that may be required by referring to the lists
on page 4 or page 5.
Wire Cutters
5/32" Dritt Bits
ts Screwdriver
To avoid damage to the garage door and
opener, disable locks before installing and
operating the opener. Use a wood screw or nail
to hold locks in the "open" (unlocked)
position.
Operation at other than 120V 60 Hz will cause
opener malfunction and damage.
Before you begin, complete the following test to
make sure your door is balanced, and is not
sticking or binding:
• Lift the door about halfway as shown. Release the
door. It should stay in place, supported entirely by
its springs.
• Raise and lower the door to see if there is any
binding or sticking.
Hack Saw
CIaw Hammer
D)
Adjustable End Wrench
ONE-PIECE DOOR
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your installation.
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steet, aluminum, door
with glass panels, etc)
See page 24 for details
i _ Header Wail
Stack in Chain Tension
is NormaI When
Garage Door is Closed
Extension
Spring
OR
Torsion Access Door
Spring
Safety
Sensor
FINISHED CEILING
Support bracket &
fastening hardware
is required
See page 17
O
Floor must be level
Safety Reversing Sensor
across width of door.
Based on your particular requirements, there are
several installation steps which might call for
materials and/or hardware not included in the carton.
• Step 1, page 12 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? tf so, a support bracket and
additional fastening hardware may be required.
• Safety reversing sensor, page 21 - Depending
upon garage construction, wood blocks may need
to be fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Step 11, page 24 - Do you have a steel, aluminum,
fiberglass or glass panel door? If so, horizontal
and vertical reinforcement is required.
• Look at the garage door where it meets the floor.
It must close on the floor all the way across.
Otherwise, the safety reverse system may not
work properly. See page 30. Floor or door should
be repaired.
• Ifyour door is more than 7 feet high, see the
longer rails available on page 38.
Header Cable PulIey
_racket _ Bracket
'//_ Cable Tr°llle
<_;TX_--Door / /
/_:/ Straight
/,_7_ Door
Closed Position
Rail Assembly
........ h............
Emergency Release
Rope & Handle
s! iArm
Header
Wall
Garage
Door
• The opener can be installed within 2 feet to the left
or right of the door center if there is a torsion spring
or center bearing plate in the way of the header
bracket or door bracket area. If your door has
extension springs, the opener must be installed
in the center of the door. See pages 12 and 24.
• Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency
Key Release is required. See page 38.
You may find it helpful to refer back to this page as
you proceed with the installation of your opener.
_ Door
Door Bracket
Arm "
4
One-Piece Door without Track
Before you begin, survey your garage area to
see whether any of the conditions below apply
to your installation,
Slack in chain tension
is normal when
Header
Wall
) between floor and bottom Sensor
Safety of door must not exceed 1/4".
Reversing Sensor
garage door is ctosed.
Access Door
Reversing
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 17.
Closed Position
Cable
Pulley Bracket
Cabie Trolley
O
Emergency
Straight Curved
ge
Door
Door Door
Arm Arm
Release
Rope &HandIe
One-Piece Door with Track
Based on your particular requirements, there are
several installation steps which might call for
materials and/or hardware not included in the carton.
• Step 1, page 13 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? tf so, a support bracket and
additional fastening hardware (not supplied) may
be required.
• Safety reversing sensor, page 21 - Depending on
garage construction, wood blocks may need to be
securely fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware that
is not provided.
• Step 11, page 25 - Generally, a one-piece door
does not require reinforcement. If your door is
lightweight, you can refer to the information
relating to sectional doors on page 24.
• Step 11, page 25 - Depending on your door's
construction, you might need additional mounting
hardware for the door bracket.
• Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See page 38.
• The gap between the bottom of the garage
door and the floor cannot exceed 1/4",
Otherwise, the safety reverse system may not
work properly. See page 30. The floor or the door
should be repaired.
Access I
Door I
• ;afet-_
Floor must be level Reversing
Safety
Sensor
across width of door Sensor
_g
Closed Position
Cable Cable Trotley Chain
Pulley Bracket I I_
\ eaderDurved I
HW° I r
Garage --
Door
You may find it helpful to refer back to this page
as you proceed with the installation of your
opener.
Bracket UoorArm_- / I T-rail
J_ °°°°°°°l°°°°}J I
y/z,,/_ _ Door Straight J_- Rope & Haedte
_///:1 Bracket Door
I I EmergencyRelease
Arm
Opener Carton inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is
missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and
installation is shown on page 7.
Modets 53824 (2), 53637 (2),
53635 (2), 53629 (1), 53628 (2),
53425 (1), 53325 (1)
Three-Function Remote Controt
with Visor Clip (1)
Model 53629 only
Three-Function
Compact Remote Control
Mode153225 only Model 53635 only
Multi-Function
Single-Function Remote ControI Keylees Entry
with Visor Drip (1) Lighted ConeoIe
Models 53225,
53325, 53628, 53629 _€_
Pulley Bracket
Lighted Push Button
Wall Controt / _//_
2-Conductor and Hardware / _/
Be,Wire _ _<_/
White & White/Red y./_ J
T-Ro,
Models 53637,
53635, & 53425
Wall ControI
Modet 53824 only
Deluxe Wall Control
Modets 53824, 53637, 53635,
53629, 53628, 53425, 53325
Light Lens
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
Safety Reversing Sensor
Mounting Bracket
With Stot (2)
Header Bracket
Curved Door
Arm Section
Safety Labets
and
Literature
Endsections
Door Bracket Plate
"C" Wrap (2)
Chain and Cable
in Dispensing Carton
Hanging Brackets
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
2-Conductor White & White/Black BelI Wire
with
attached
Door Bracket
Sprocket Cover
Straight Door
Arm Section
Separate all hardware from the packages in the rail carton and the opener carton, as
shown below, for the assembly and installation procedures.
Assembly Hardware
Washered Screw Hex Screw Nut
5/16" - 18 x 1/2" (2) 5/16" - 18 x 7/8" (3) 5/16" - 18 (5) Master Link (2)
(mounted in opener)
Carriage Bolts
1/4"- 20 x 1/2" (4)
©
Trolley Threaded Shaft (1)
Installation Hardware
Lock Washer
5/16" (4)
1/4" - 20 x 7/16" (4)
i
©
Lock Nut
,1111111111
Hex Screw
5/16"- 18 x 7/8" (4)
Handte
Rail Grease
5/16"-18 x 1-7/8" (4)
Carriage Bott
5/16"-18 x 2-1/2" (2)
Clevis Pin
5/16" x 2-3/4" (1)
©
Nut 5/16" - 18 (6)
6AB x 1" (2)
o]
Insulated CIevis Pin
Staples (10) 5/16" x 1" (2)
Safety Reversing Sensor
Installation Hardware
Carriage Botts
1/4"- 20 x 1/2" (4)
Screw
Lock Washer 5/16" (6)
©
Lock Nut
1/4"- 20 (4)
©
Rope
Dry Wail Anchors (2)
O
Ring
Fastener (3)
Wing Nut (2)
Hex Screw
1/4-20 x 1-1/2" (2)
Screw
#10 -32 x 3/8"(4)
©
Lock Nut
#10 x 32 (4)
Insulated
Staples (20)
Assembly Section: Pages 8- 11
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
Make sure bolt necks are
Assembly Step 1
Assemble the T=rail & Attach
the Cable Pulley Bracket
Align the 3 T-rail sections on a flat surface exactly
as shown. The end sections are identical. Make
sure the "arrow label" on the center section is
pointing toward the door.
Insert the carriage bolts so the square bolt necks
seat in the square holes in the T-rail end sections
and pass through the round holes in T-rail center
section. Assemble lock nuts, ensure alignment and
tighten.
seated in the square
holes and rails are
aligned before you
tighten lock nuts, (See
right and wrong views).
Improper assembly can
cause jerky trolley
operation, noise and/or
nuisance door reversals.
1/4" Lock Nut
@
Brace
Right Wrong
T-RAIL BACK
(TO OPENER)
T-rait
(End Section)
\
if T-rail is not assembled
EXACTLY as shown, trolley
will not travel smoothly
along length of rail or it will
hit against the nuts.
Brace
\
T-rail
(End Section)
Cable pulley bracket
attaches to FRONT
END of T-rait Square Carriage
T-RAIL FRONT
(TO DOOR)
Position the cable pulley bracket on the front end of the
T-rail as shown. Fasten securely with the hardware.
Bolt Holes
T-rail
(Center Section)
Hardware Shown Actual Size
©
Lock Nut
1/4" - 20 x 7/16"
Hex Screw
5/16" - 18 x 7/8"
Nut Lock Washer
5/16" - 18 5/16"
Carriage Botts
1/4" - 20 x 1/2"
Lock Washer
5/16"
Hex Screws
5/16"-18x7/8"
Right Wrong
When tightening
the screws, be
sure to keep
bracket parallel
to the rai!.
Otherwise, the
rail may bow
when opener is
operated.
Assembly Step 2
Install the Trolley on the T-rail
Hardware Shown
Actual Size
• Attach the threaded shaft to the trolley with the
lock washer and nuts as shown.
Lock Washer
5/16"
Threaded Shaft
Inner Nut
5/16"
Trolley
TroIiey
Outer Nut
Temporary Stop
Screwdriver
\
©
Lock Washer
5/16"
• As a temporary stop, insert a screwdriver into the
hole in the front end of the T-rail.
• Slide the trolley assembly along the rail to the
screwdriver stop.
If trolley hits against any nuts on the T-rail, the
bolts and nuts were attached from the wrong
side and must be repositioned. Review Step 1.
Nut
5/16"-18
Assembly Step 3
Fasten the T-rail to the Opener
• Place the opener on packing material to protect
the cover. For convenience, put a support under
the cable pulley bracket.
Remove the (2) 5/16"-18x1/2" washered screws
mounted in the top of the opener.
Align the holes in the back section of the T-rail with
the holes in the opener.
Fasten the rail with the (2) washered screws
previously removed. Tighten securely.
Remember to use only these screws! Any other
screws will cause serious damage to the opener.
Insert a 5/16"-18x7/8" hex screw into the trolley
stop hole in the T-rail as shown. Tighten securely
with a 5/16" lock washer and nut. This screw limits
trolley travel in the UP direction.
Hardware Shown Actual Size
Washered Screw
5/16"-18xl/2"
Hex Screw
5/16"-18x7/8"
Trotley
Stop
T-rail
(Back Section)
5/16"
5/16"-18
D©
Hex Screw Nut Lock Washer
5/16"- 18x7/8" 5/16" 5/16"
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
Dispensing Carton
Leave Chain and Cable
Inside Dispensing
Carton to Prevent Kinking.
Keep Chain and CabIe
Taut When Dispensing
• Detach the cable loop from the carton and fasten it
to the trolley with a master link from the hardware
bag. See master link procedure, Figure 1.
• With the trolley against the screwdriver, dispense
the cable around the pulley.
• Proceed back around the opener sprocket,
Figure 2. Be sure sprocket teeth engage the chain.
Continue forward to the trolley threaded shaft,
Figure 3.
• Use the second master link to connect the
chain to the flat end of the shaft. Check
to make sure the chain is not
twisted.
• Remove the screwdriver.
Master Link
CIip-On Spring
Mast
Link Cap ; _
Cable
Loop _.
Serious injury can result if fingers become
entangled in moving opener sprocket. Attach
sprocket cover securely. Never operate opener
while your hand is near the opener sprocket.
Opener
Figure 2
Sprocket
Figure 3
Master Link
i i
i i
Clip-On Spring _ _
Master
Link Cap
Flat End
of TrolIey
Threaded Shaft
i
Chain
T-rail
Pin Notch
Install Chain and Cabte
Front Tab Slot
In This Direction
Sprocket
Cover
Mounting
Plate
Back Tab Slot
Sable
Pulley
Top of Opener
Master
LinkBar Figure 1
Master Link Procedure:
Push pins of master link bar
through cable loop and hole in
front end of trolley. Push cap
over pins and into notches.
Slide clip-on spring over cap
and into notches until both
pins are securely locked.
To attach the sprocket cover:
• Insert the back tab in the opener slot. Squeeze the
cover slightly and insert the front tab in the slot on
the mounting plate.
10
Assembly Step 5
Tighten the Chain & Cable
Lock
Chain
1/2 Inch
• Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight.
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS
pull the emergency release handle to disconnect
trolley before adjusting chain.
TroIley _
Outer Nut Washer Inner Nut
\\ /
Base of T-rait
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door
may not reverse and could result in severe injury or death. Repairs to cables, spring assemblies
and other hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the emergency release handle
mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Wall Control within sight of the door at a minimum height of 5 feet where small
children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the
Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a
one-inch high object or a 2x4 laid fiat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or
loose clothing can be caught in the mechanism of the garage door or the opener.
11
Installation Section: Pages 12 - 27
Installation Step 1
Determine Header Bracket Location
Installation procedures vary according to
garage door types. Follow the instructions
which apply to your door.
Vertical
Header
Wall
GuideIine
Finished
Ceiling
2x4 Structural
If the header bracket is not rigidly fastened to
a structural support on the header wall or
ceiling, the safety reverse system may not
work properly (see page 30). The door might
not reverse when required, and could cause
serious injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal injury
or death could result. Call for professional
garage door service.
• Close the door and mark the inside
vertical centerline of the garage door.
• Extend the line onto the header wall
above the door.
Remember, you can fasten the
header bracket within 2 feet of the
left or right of the door center only if
a torsion spring or center bearing
plate is in the way; or you can attach
it to the ceiling (refer to page 14)
when clearance is minimal. (It may
be mounted on the wall upside down
if necessary, to gain approximately
1/2".)
Ifyou need to install the header bracket
on a 2x4 (on wall or ceiling), use lag
screws (not supplied) to securely fasten
the 2x4 to structural supports as shown
here and on page 13.
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wall 2" above
the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are
available for sectional doors
when headroom clearance is
less than 2". See accessory
page 38.
Proceed to Step 2, page 14.
Door
Sectional door
with curved track
Ceiting
Header
, 2" Track
i
Highest Point
of Travel
12
Header
I
_Wall Track
One-piece door
with horizontal track
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