Craftsman 137.248850 User Manual

Page 1
Operator’s Manual
10 in. TABLE SAW WITH STAND Model No. 137.248850
CAUTION:
Before using this read this manual and follow all its Safety Rules and Operating Instructions
T ab le
Saw,
Customer Help Line
For Technical Support
1»800-»843-1682 1-800-488-1222
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137248850001
Safety Instructions
Installation
Operation
Maintenance Parts List
Sears Parts & Repair Center
Page 2
TABLE OF CONTENTS
SECTION
Warranty...........................................
Product Specifications Power Tool Safety Table Saw Safety Electrical Requirements and Safety.. Accessories and Attachments Tools Needed For Assembly Carton Contents
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PAGE SECTION
2 Know Your Table Saw 2 Glossary of Terms 3 Assembly and Adjustments. 4 Operation
5 Maintenance..............
6 Troubleshooting Guide 6 Parts List 6 Push Stick Plan
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WARRANTY
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible). If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this tool is in the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
PAGE
8
9
10
17
22
23 24 28
A WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicais known to cause cancer, birth defects or other reproductive harm. Some exampies of these chemicais are:
• Lead from iead-based paints ® Crystaiiine siiica from bricks, cement and other masonry products
« Arsenic and chromium from chemicaily treated iumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicais, work in a weii ventiiated area and work with approved safety equipment such as dust masks that are specialiy designed to filter out microscopic particies.
PRODUCT SPECIFICATIONS
MOTOR
Type.......................................................... Universal
Amps.......................................................... 15
Voltage....................................................... 120
Hz............................................................... 60
RPM (no load)
...........................................
5000
A WARNING
To avoid eiectricai hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Voit operation, it must be connected to a 110-120 Voit /15 Ampere
time deiay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these
rules could result in serious injury to you or damage to the tool.
SAW
Rip Capacity With Extension Blade Size
Blade Arbor Size...........................5/8 in.
Maximum Cut Depth @ 90° Maximum Cut Depth @ 45° Maximum Diameter Dado Maximum Dado Cut Width
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30 in. Right & 18 in. Left 10 in.
3 in.
2-1/2 in. 6 in. (Stackable only) 1/2 in.
Page 3

POWER TOOL SAFETY

GENERAL SAFETY INSTRUCTIONS
Read and understand all the instructions below before using the power tool. These safety instructions are not
meant to cover every possible condition that could occur. As with any power tool, common sense, vigilance and due care must be used.
1. READ and become familiar with the entire Operator’ s Manual. LEARN the tool’s application, limitations and possible hazards.
A WARNING
identifies important safety precautions. It means CAUTION! Become alert, your safety is involved If you do notfollow the safety instructions.
A DANGER
3.
identifies important safety precautions. It means CAUTION! Become alert, your safety is involved if you do not follow the safety instructions.
4. NEVER OPERATE THIS MACHINE WITHOUT THE SAFETY GUARD IN PLACE FOR ALL THROUGHSAWING OPERATIONS.
5. DO NOT USE IN A DANGEROUS ENVIRONMENT
such as damp or wet locations or exposure to rain.
Keep work area well lighted.
6. DO NOT use power tools in the presence of
flammable liquids or gases.
7. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AWAY All visitors should be kept at a sate distance from the work area.
9. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
10 USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it is not designed.
11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
12. WEAR A FACE MASK OR DUST MASK. Sawing, cutting and sanding operations produce dust.
13. DISCONNECT TOOLS before servicing and when changing accessories such as blades, cutters, etc.
14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF
position before plugging into the power supply.
15. USE ONLY RECOMMENDED ACCESSORIES.
Consult the Operator’s Manual for recommended accessories. The use of improper accessories may cause injury to you or damage to the tool, adjusting wrenches are removed from the tool before turning ON.
16. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning ON.
Look for this symbol that
Look for this symbol that
17. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not leave the tool
before it comes to a complete stop.
18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19. DO NOT OVERREACH. Keep proper footing and balance at all times.
20. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for most efficient and safest performance. Follow instructions for lubricating and changing accessories.
21. CHECK FOR DAMAGED OR LOOSE PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, loose mounting and any other conditions that may affect its sate operation. A guard or other part that is loose or damaged should be properly adjusted repaired or replaced.
22. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.
23. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could impair your ability to use the tool safely.
24. USE A DUST COLLECTION SYSTEM wherever possible. Dust generated from certain materials can be hazardous to your health and in some cases, a fire hazard. Always operate the power tool in a well ventilated area with adequate dust removal.
25. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
26. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
27. DO NOT AUTHORZE ADDITIONAL USERS to operate this power tool without the accompanying operators manual for which the user must read and understand.
Page 4

TABLE SAW SAFETY

1. ALWAYS USE SAW BLADE GUARD, splitter and anti-kickback pawls for every through-sawing operation. Through-sawing operations are those
in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure blade guard is tightened securely.
2. ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence.
3. ALWAYS USE a push stick, especially when ripping
narrow stock. Refer to ripping instructions in this
Operator’s Manual where the push stick is covered
in detail. A pattern for making your own push stick is included on page 28.
4. NEVER PERFORM ANY OPERATION
FREEHAND, which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work.
A DANGER
FREEHAND CUTTING IS THE MAJOR CAUSE OF
KICKBACK AND FINGER/HAND AMPUTATIONS.
NEVER USE THE MITER GAUGE AND FENCE SIMULTANEOUSLY.
12. PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces.
13. AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to reverse out of a cut with the blade running.
14. AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade.
15. NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.
16. MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to ASSEMBLY on page 10.
5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands
out of the saw blade path.
6. NEVER REACH behind or over the cutting tool for
any reason.
7. REMOVE the rip fence when crosscutting.
8. DO NOT USE a molding head with this saw.
9. FEED WORK INTO THE BLADE against the
direction of rotation only.
10. NEVER use the rip fence as a cut-off gauge when crosscutting.
11. NEVER ATTEMPT TO FREE A STALLED SAW
BLADE without first turning the saw OFF. Turn power switch OFF immediately to prevent motor
damage.
17. NEVER CUT METALS or materials that may make hazardous dust.
18. ALWAYS USE IN A WELL-VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard.
19. NEVER LEAVE THE SAW RUNNING UNATTENDED. Do not leave the saw until the blade comes to a complete stop.
20. FOR PROPER OPERATION follow the instructions in this Operator’s Manual entitled OPERATION (Page 17).
NOTE: On machines with no stand or if stand is not being used, a hole approximately 11 in. square must be cut under saw to allow sawdust to fall through. Failure to cut this hole will allow sawdust to build up in the motor area, resulting in a fire hazard and potential motor damage.
Page 5

ELEGTRJCAL REQUiREMENTS AND SAF

GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor.
If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded.
or a #14 wire with a 15 A time-lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. This tool is Intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two­contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.
CAUTION In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.
CAUTION This tool is for indoor use only. Do not expose to rain or use in damp locations.
USE only three-wire extension cords that have three pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately.
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table on the right shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tool. This circuit
must not be less than #12 wire with a 20 A time-lag fuse
CAUTION This tool must be grounded while in use to protect the operator from electric shock.
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total length of Cord
More Than Not More Than 25ft 50ft. 100ft. 150ft.
0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12
ISIliltlllilliiSHMilll
14r
N:í,í-FÍsceitiihen'dad :
Page 6

ACCESSORIES AND ATTACHMENTS

CARTON CONTENTS

RECOMMENDED ACCESSORIES
A WARNING
Visit your Sears Hardware Department or see the Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool.
A WARNING
To avoid the risk of personal injury:
• Do not use adjustable (wobble) type dadoes or
carbide tipped dado blades.
• Only use stackable dadoes.
• Maximum dado width is 1/2”.
® Do not use a dado with a diameter larger than 6”.
• Do not use molding head set with this saw.
• Do not modify this power tool or use accessories not recommended by Sears.

TOOLS NEEDED FOR ASSEMBLY

SUPPLIED
Blade wrench
Blade wrench
NOT SUPPLIED
Medium screwdriver
#2 Phillips screwdriver
I . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight edge
3 mm Hex key
Separate all parts from packing materials. Check each part with the illustration on the next page and the “Table of Loose Parts” to make certain all items are accounted for, before discarding any packing material.
A WARNING
If any part is missing or damaged, do not attempt to assemble the table saw, plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly. To avoid electric shock, use only identical replacement parts when servicing double insulated tools. Call 1-800-4-MY-HOME® for replacement parts.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION
A Table saw assembly
B Rear table extension C Rear table extension tube D Hardware bag assembly
E Blade guard and splitter assembly
F Hardware bag assembly G Handwheel H Dome nut
I Rip fence J Hex key K Blade L Blade wrench
M Right extension wing table
Miter gauge
N
O
Hardware bag assembly
P
Left table extension Upper tube
Q
Dust bag
R
QUANTITY
1 1
2
1 1
1 each
2
2
1 1 1
2
1 1 1 1
2
1
Adjustable wrench
I I I I I I I r-n-r-j I I I I i-p
I . I I I I I
Combination square
.
I I I , I I III
S)
STAND
S Floor plate T Stand door U Stand base
NOTE: To make assembly easier, keep contents of box together. Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean dry cloth. This will reduce friction when pushing the workpeice. To avoid injury, the styrofoam block should be removed between the motor and table.
Page 7
UNPACKING YOUR TABLE SAW
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D
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K
M
f Iff® <9^1
r® “a ® =8 «I
a a a a » 1
O
R
Page 8
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Page 9

C3LOSSARY OF TERMS

ANTI-KICKBACK PAWLS - Prevents the workpiece
from being kicked upward or back toward the front of the table saw by the spinning blade.
ARBOR - The shaft on which the blade or dado is
mounted.
BEVEL CUT - An angle cut made through the face of
the workpiece.
BLADE BEVEL SCALE - Measures the angle the blade
is tilted when set for a bevel cut.
BLADE ELEVATION HANDWHEEL - Raises and
lowers the blade.
BLADE GUARD - Clear plastic cover that positions
itself over the blade while cutting.
COMPOUND CUT - A simultaneous bevel and miter cut.
CROSSCUT - A cut made across the width of the workpiece.
OVERLOAD RESET SWITCH - Resets the
thermocouple and provides a way to restart the saw
motor if it overloads or overheats.
PUSH STICK - Used to push workpieces when performing ripping operations.
RESIN - A sticky sap that has hardened. REVOLUTIONS PER MINUTE (RPM) - The number of
turns completed by a spinning object in one minute.
RIP FENCE-A guide used for rip cutting which allows
the workpiece to cut straight.
RIPPING - Cutting with the grain of the wood or along
the length of the workpiece.
SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the
part of the workpiece that will be cut.
SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set.
DADO - Special cutting blades that are used to cut
grooves in a workpiece.
FREEHAND - Performing a cut without using a rip fence, miter gauge, hold down or other proper device to prevent the workpiece from twisting during the cutting operation.
GUM - A sticky sap from wood products.
HEEL - Misalignment of the blade.
JAMB NUT - Nut used to lock another nut in place on a
threaded rod or bolt.
KERF - The amount of material removed by the blade cut.
MITER CUT - An angle cut made across the width of the workpiece.
MITER GAUGE - A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade, ft helps make accurate straight or angle crosscuts.
SPLITTER - Keeps the workpiece split apart after being cut to prevent binding on the blade and workpiece.
TABLE INSERT - Insert that is removed from the table to Install / remove blades. It is also removed for dado cutting. When dado cutting, a dado insert plate must be
used.
THROUGH SAWING - Making a cut completely through the length or width of a workpiece.
WORKPIECE - Material to be cut.
Page 10

ASSEMBLY AND ADJUSTMENTS

ASSEMBLING STAND (FIG. A)
1.
Unpack all parts and group by type and size. Refer
to the parts list for correct quantities.
2.
Attach the stand door (3) to the front of the stand
base (5) using three screws M5*12-12 (4).
3.
Attach the floor plate {1) to the stand (5) using
ten screws M5*12-12 (2). See PARTS LIST AND
SCHEMATIC FOR STAND SECTION.
NOTE: A shelf (not included ) can be added to the stand base (see next section prior to installing the floor plate (1)).
4.
Tighten hardware.
5.
Place the stand on a level surface and adjust the
rear-left adjustable foot, so the stand is contacting the floor.
INSTALLING A SHELF (NOT INCLUDED) (FIG. A-2) NOTE: Attach shelf before assembling the floor plate.
Turn the stand upside down.
1.
Rest the shelf board against the 4 shelf support fins
2.
located on the side of the cabinet.
Drill 4 apporpiately sized holes, two on each side ,
3. through the cabinet into the shelf endgrain. Secure the shelf with four wood screws (not
4. included). Tighten the four wood screws.
5.
Fig. A-2
ASSEMBLE TABLE SAW TO STAND (FIG. B)
1. Place the saw (6) on the stand (5).
2. Line up the four holes in saw base and stand (5).
3. Fasten saw to stand using four hex bolts (7).
4. Tighten all four hex bolts (7).
NOTE: DO NOT OVER TIGHTEN. THIS MAY
DAMAGE THE SAW BASE.
SHELF CONSTRUCTION (FIG. A-1)
* Use good quality plywood or solid wood « The shelf must be installed before the floor plate (1)
{Fig. A).
Fig. A-1
83^
22-1/2 in
HI 3/4 in
t
A WARNING
IF THE STAND WILL NOT BE USED, DO NOT OPERATE THE TABLE SAW ON THE FLOOR. THIS IS A VERY DANGEROUS POSITION.
10
Page 11
MOUNT SAW ON WORK SURFACE
1. if the stand will not be used, the saw must be properly secured to a sturdy workbench using the four mounting holes at the base of the saw.
2. Square the saw on the mounting surface and mark the location of the four 3/8 in. mounting holes.
3. Drill the four 3/8 in. holes into the mounting surface.
4. Place the saw on the work surface, and align the
mounting holes of the saw with those drilled through
the surface.
5. Fasten the saw to the work surface. Using hardware such as 1/2 in. lug bolts with washer.
A WARNING
Do not operate this machine on the floor. This is
very dangerous and may cause serious injury.
A WARNING
Always keep your work area clean, uncluttered and well lit.
RIP FENCE (FIG. D)
1. Lift upward on the rip fence handle (1) so the rear holding clamp (2) is fully extended.
Place the rip fence on the saw table, and attach the
2.
set plate (3) under the fence handle (1) to the rail first.
Push down on the fence handle (1) to lock.
BLADE RAISING HANDWHEEL (FIG. C)
1. Attach the up ~ down handwheel (1) to the elevation rod (2) at the front of the saw. Make sure the slots (3)
in the hub of the handwheel (1) engage with the pins
(4).
2. Attach and tighten the dome nut (5 - Fig. C-1).
BLADE TILTING HANDWHEEL (FIG. C-1)
1. Attach the bevel 0° ~ 45° handwheel (6) to the blade
tilting rod on the right side of the saw in the same
manner as above.
2. Attach and tighten the handwheel dome nut (5).
Fig. C-1
INSTALLING AND CHANGING THE BLADE (FIG. E, F, G)
A WARNING
• To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.
• To avoid serious injury, the rear of the table insert must be level with the table. To adjust rear of table insert, adjust the screw (3) in or out until the rear of the insert is level to or slightly above the table. To raise the insert, turn the screw counterclockwise, to lower the insert, turn the screw clockwise. NOTE: A rubber adjusting spacer (4) is provided under rear of insert for this purpose.
1. Remove the table insert (1) by removing the two screws (2, 3). Be careful not to lose the rubber adjusting spacer (4) that is on the back screw (3) beneath the table insert (Fig. E).
Fig. E
11
Page 12
2.
Raise the blade arbor (4-Fig. F) to the maximum height by turning the blade raising handwheel counterclockwise.
3.
Place the open-end wrench (8) jaws on the fiats of the saw arbor to keep the arbor from turning (Fig. G) and place the box-end wrench (9) on the arbor nut (5), and turn counterclockwise.
4.
Remove the arbor nut (5) and outer flange (6-Fig. F).
5.
install the saw blade onto the arbor with the BLADE
TEETH POINTING TOWARD THE FRONT OF THE SAW.
6.
install the flange (6) against the blade and thread the arbor nut (5) as far as possible by hand. Ensure that the blade is flush against the inner side of the blade flange.
A WARNING
To avoid possible injury and damage to the workpiece, be sure to INSTALL THE BLADE WITH THE TEETH POINTING TOWARD THE FRONT OF TABLE in the direction of the rotation arrow on the blade guard.
Fig. F
A WARNING
To avoid injury from a thrown workpiece, blade
parts, or blade contact, never operate saw without
the proper insert in place. Use the original installed
insert for all through-sawing operations except dado
cuts. A special dado insert plate must be installed when using a dado blade.
BLADE GUARD ASSEMBLY (FIG. H, I, J)
1. Set the blade to maximum height and the tilt to zero degrees on the bevel scale with the hand wheels.
Lock the blade bevel lock knob.
2. Place the spring washer (2), flat washer (3), external tooth lock washer (4) onto the blade guard mounting bolt (1) (Fig. H).
3. insert bolt and washer assembly through splitter bracket (5).
Fig. H
7. To tighten the arbor nut, (5) place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning (Fig. G).
8. Place the box-end wrench (9) on the arbor nut (5), and turn clockwise (to the rear of the saw table).
9. Replace the blade insert in the table recess, insert the screws through the front and rear holes and tighten remembering the rubber adjusting spacer (4-Fig. E) under the rear of the insert and leveling the
rear of the insert to the table.
Fig. G
4. install the blade guard and splitter assembly (6) into the rear of the saw table. Thread the bolt (1-Fig. H)
into the internally threaded pivot rod (7) until snug.
Lift blade guard arm (8) up and using a straight edge, align the blade guard and splitter ass’y (9) with the saw blade (10) (Fig. J).
Shift the splitter bracket assembly to right or left until parallel alignment to the blade is achieved.
12
Page 13
7. When the splitter is properly aligned with the saw blade, tighten the bolt securely.
NOTE: The splitter bracket must always be correctly aligned so the cut workpiece will pass on either side without binding or twisting.
A WARNING
See Fig. 1-1 flat washer (11) must be under knob (12). NOTE: Be sure to tighten knob very tight and periodicaily check tightness.
Fig. 1-1
AVOID KICKBACKS (FIG. J)
(Work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to reverse out of a cut with the blade running.
A WARNING
Improper splitter alignment can cause “kickback” and serious injury.
INSTALLING TABLE SIDE EXTENSIONS (FIG. L, L-1)
1. Identify the right hand table extension. NOTE: For illustration purposes the view in Fig. L looks “through” the saw table to the under side of the table. The right hand table extension is the one with the measuring scale visible from the front of the saw when it is installed to the right hand side of the saw table.
2. Unlock both front and rear cam locking levers (4) on the right hand side of the saw base by flipping the lever over.
3. insert the table extension mounting tubes (2) into the two matching holes in the cam lever assemblies. NOTE: Make sure the front mounting tube has the measuring scale visible from the front of the saw.
4. Slide the table extension toward the table until it rests against the saw table.
5. Lock both cam locking levers by pushing them in toward the cam locking lever assemblies.
6. If the extension is not level to the table, adjust by inserting the spacers (Carton Contents D) between the extension and the tube it mounts onto. See page 17.
7. Make sure the screw (1) into the matching hole (2) of the extension mounting tube (3).
8. Install the left hand table extension the same manner
NOTE:
• Make sure the screw (1) into the matching hole (2) of the extension mounting tube (3) (Fig. L-1).
• For illustration purposes, the view in Fig. L looks “through” the saw table to the under side of the table.
INSTALLING RIGHTSIDE TABLE EXTENSION WING (FIG. K)
1. Insert the two extension mounting tubes (3) into the side table extension wing (2).
NOTE; Make sure the front mounting tube has the measuring scale visible from the front of the saw.
2. Insert the screws (1) through the mounting tubes (3) into the side table extension wing (2).
Fig. L-1
13
Page 14
INSTALLING REAR TABLE EXTENSION (FIG. M)
1. Place the rear table extension onto the two rear table extension tubes (1).
2. Snap two long location seats (2) over the two rear table extension tubes (1). Make sure the locating pin in the location seat fits into the matching hole (3) in the extension tube.
3. Insert rear table extension tubes (1) into the two holes in the rear of the saw table and into extension tube brackets under the table. Position rear table support so instruction labels are facing up.
4. Snap one short location seat (4) over the end of the left rear table extension tubes (1). Make sure the locating pin in the location seat fits into the
matching hole in the extension tube.
5. If fence is loose when the handle is In the locked (downward) position, do the following;
• Move the handle (2) upward and turn the adjusting
nut (5) clockwise until the rear clamp is snug.
• Over-tightening the adjusting screw will cause the
fence to come out of alignment.
A WARNING
Failure to properly align fence can cause “kickback” and serious injury.
Fig.N
ADJUSTING REAR TABLE EXTENSION
1. Rear table extension should be positioned as close as possible to the rear of the table when ripping short work pieces.
2. Rear table extension should be pulled out fully until the location seat prevents It from moving outward when ripping long work pieces that require extra support as you are completing the cut.
RIP FENCE ADJUSTMENT (FIG. N)
1. The fence (1) is moved by lifting up on the handle (2) and sliding the fence to the desired location. Pushing down on the handle locks the fence in position.
2. Position the fence on the right side of the table and along the edge miter gauge groove.
3. Lock the fence handle. The fence should be parallel with the miter gauge groove.
4. If adjustment is needed to make the fence parallel to the groove, do the following;
• Loosen the two screws (3) and lift up on the
handle (2).
• Hold the fence bracket (4) firmly against the front
of the saw table. Move the fence until it is parallel with the miter gauge groove.
• Push the handle down and tighten both screws.
RIP FENCE INDICATOR ADJUSTMENT (FIG. N)
1. The rip fence indicator (6) points to the measurement scale. The scale shows the distance from the side of the fence to nearest side of the blade.
2. Measure the actual distance with a rule, ft there is a difference between the measurement and the indicator, adjust the indicator (6).
3. Loosen the screw (7) and slide the indicator to the correct measurement on the scale. Tighten the screw and remeasure with the rule.
A WARNING
To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.
ADJUSTING THE 90° (0°) AND 45° POSITIVE STOPS
(FIG. O, P, Q) Your saw has positive stops that will quickly position the saw blade at 90° (0°) to the table. Make adjustments only if necessary.
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Page 15
90“ (0“) Stop
1. Disconnect the saw from the power source.
2. Turn the blade elevation handwheel and raise the blade to the maximum elevation.
3. Loosen the blade bevel lock knob (1) and move the blade to the maximum vertical position, then tighten the lock knob (1).
4. Place a combination square on the table and against the blade (2) to determine if the blade is 90° (0°) to the table. (Fig. P)
5. ft the blade is not 90° (0°) to the table, loosen the two set screws (4), located on the collar (5) underneath the table saw (Fig. Q) with the hex key (Carton Contents J) and back off the collar.
6. Loosen the bevel lock knob, turn the blade tilting handwheel to move the blade until it is 90° (0°) to the table and tighten the bevel lock knob.
7. Adjust the collar (5) so it contacts the bracket (3) when the blade is 90° (0°) to the table. Tighten the two set screws (4) (Fig. Q).
Fig. O
4. Loosen the blade bevel lock knob, turn the blade tilting handwheel to move the blade until it is 45° to the table and tighten the blade bevel lock knob.
5. Adjust the collar (5) so it contacts the bracket (3) when the blade is 45° to the table. Tighten the two set screws.
BLADE TILTING POINTER
1. When the blade is positioned at 90° (0°), adjust the blade tilt pointer to read 0° on the scale.
2. Loosen the mounting screw, position pointer over 0° and tighten the screw.
NOTE: Make a trial cut on scrap wood before making critical cuts. Measure for exactness.
Fig.Q
Fig. P
90®(0“)
45°
1. With the blade in the upright 90° (0°) position, loosen the bevel lock knob and move the blade to the
maximum bevel angle.
2. Place the combination square on the table as shown in Fig. P to check if the blade is 45° to the table.
3. If the blade is not 45° to the table, loosen the two set screws (4), located on the collar (5) underneath the table saw, (Fig. Q) with the hex key (Carton Contents J), and back off the collar.
45«
(FIG. R, S)
A WARNING
This adjustment was made at the factory, but it should be rechecked and adjusted if necessary.
A WARNING
To prevent personal injury:
• Always disconnect plug from the power source
when making any adjustments.
• This adjustment must be correct or accurate cuts can not be made. Also inaccurate adjustment can
result in kickback and serious personal injury.
1. Remove the safety switch key and unplug the saw.
2. Remove the blade guard for this procedure but reinstall and realign after adjustment.
3. Raise the blade to the highest position and set at the 0° angle (90° straight up).
4. Select and mark, with a felt tip maker, a blade tooth having a “right set” and rotate the blade so the marked tooth is LL in. above the table.
5. Place the combination square base (1) into the right side miter gauge groove (2). (Fig. R)
6. Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly.
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Page 16
7. Rotate the blade bringing the marked tooth to the rear and about I/2 in. above the blade.
8. Carefully slide the combination square to the rear
until the ruler touches the marked tooth.
9. If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time. If not or the base of the rule is no longer parallel
with the edge of the miter gauge groove, perform adjustment procedure described in next section.
Fig. R
Fig.S
BLADE TILTING INDICATOR (FIG. T)
1. When the blade is positioned at 90°, adjust the blade tilt pointer to read 0° on the scale.
2. Remove the magnifier, position the pointer over 0° and replace the magnifier.
Fig.T
ADDITIONAL BLADE ADJUSTMENTS {FIG. S) NOTE: The adjusting lock nuts are 8 mm.
The adjusting mechanism is located above the blade height adjusting hand wheel under the tabletop. If the front and rear measurements are not the same.
If the blade is partial to right side:
1. Loosen the two lock nuts (1) and turn the left adjustment screw (2) counterclockwise, then adjust the right side adjustment screw (3) clockwise.
2. Remeasure, as described in steps 4 to 9 in the prior section.
3. When alignment is achieved, turn the left adjustment screw (2) until it touches the pivot rod (4) then tighten both lock nuts (1).
If the blade is partial to left side:
1. Loosen the two lock nuts (1) and turn the right adjustment screw (3) counterclockwise, then adjust the left side adjustment screw (2) clockwise.
2. Remeasure, as described in steps 4 to 9 in the prior section.
3. When alignment is achieved, turn the right adjustment screw (3) until it touches the pivot rod (4) then tighten both lock nuts (1).
MITER GAUGE ADJUSTMENT (FIG. T-1)
1. Loosen the lock handle (1) to allow miter body (2) to rotate freely (Fig. T-1). Position the miter body at 90° so the positive detent secures its position. Tighten the lock handle to hold the miter body in position.
2. If the pointer (3) requires adjustment, loosen the screw under the pointer with a hex key. Adjust the pointer to 90° on the scale then firmly tighten the adjustment screw.
3. To change angles on miter gauge, loosen the lock handle (1) and rotate the miter body to desired angle as indicated by the scale. Secure in position by tightening the lock handle.
Fig. T-1
2
1
16
3
Page 17
BASIC SAW OPERATIONS
RAISE THE BLADE (FIG. U) To raise or lower the blade, turn the blade elevation handwheel (1) to the desired blade height, and then tighten lock handle (2) to maintain the desired blade angle.
Fig.
TILTING THE BLADE (FIG. U)
1. To tilt the saw blade for bevel cutting, loosen the bevel lock knob (2) and turn the tilting handwheel (3).
2. Tighten the bevel lock knob (2) to secure.
ON/OFF SWITCH (FIG. V)
The ON / OFF switch has a removable safety key. With the key removed from the switch, unauthorized and hazardous use by children and others is minimized and the saw will not turn on.
1. To turn the saw ON, insert key (1) into the slot in the switch (2). Move the switch upward to the ON position.
2. To turn the saw OFF, move the switch downward.
3. To lock the switch in the OFF position, grasp the sides {or yellow part) of the switch toggle (1), and pull it out.
4. With the switch key removed, the switch will not operate.
5. If the switch key is removed while the saw is running, it can be turned OFF but cannot be restarted without
re-inserting the switch key (1).
Fig. V
OVERLOAD PROTECTION (FIG. V)
This saw has an overload relay button (3) that resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the ON / OFF switch to the OFF position and unplug the saw. Wait about five minutes for the motor to cool. Plug in the saw, push in the reset button (3) and turn the switch to the ON position.
A WARNING
To avoid injury, the ON / OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place, to prevent accidental starting when the reset button is pushed. Overheating may be caused by misaligned parts or a dull blade or undersized extensing cord. Inspect your saw for proper setup before using it again.
USING THE TABLE EXTENSION (FIG. W, X) If the table extension is not parallel with the table, remove the bolts (1) and position the extension leveling spacers (2) between the table extension and tube until it is parallel with the table, then tighten the bolts. NOTE: See page 6 for table of loose parts ITEM; D
Fig.
1. Release the extension cam locking levers.
2. Slide the extension out until the correct measurement is displayed on the tube scale. The user sights the scale off the edge of the table.
3. Tighten all extension lock handles.
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Page 18
USING THE DUST CHUTE (FIG. Y)
A WARNING
To prevent fire hazard, clean and remove sawdust from under the saw frequently.
the fence and must not be warped, twisted, or bowed,
• Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember
that even a careless fraction of a second is enough to cause a severe injury.
To prevent sawdust buildup inside the saw housing, attach a vacuum hose (1) to the dust chute (2) at the rear of the table saw. Do not operate the saw with the hose in place unless the vacuum is turned on.
Fig. Y
CUTTING OPERATIONS
There are two basic types of cuts: ripping and crosscutting. Ripping is cutting along the length and the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece.
Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence, and crosscutting requires the miter gauge. NEVER USE
THE TWO AT THE SAME TIME.
1. Remove the miter gauge. Secure the rip fence to the table at the desired rip measurement.
2. Raise the blade so it is about 1/8 in. higher than the top of the workpiece.
3. Place the workpiece flat on the table and against the fence so the larger portion of the workpiece is between the blade and the fence. Keep the workpiece about 1 in. away from the blade.
4. Turn the saw ON and wait for the blade to come up to speed.
5. Slowly feed the workpiece into the blade. To feed workpiece into blade, only push against the back of the workpiece on the part (1) that will pass between the blade and the fence. Use a push stick at all times.
A WARNING
AVOID KICKBACK To avoid kickback, only push against the back of the workpiece on the part (1) that will pass between the blade and fence. Use a push stick at ali times.
A WARNING
Before using the saw each and every time, check
the following:
1. Blade is tight on the arbor.
2. Bevel angle lock knob is tight.
3. If ripping, fence knob is tight and fence is parallel
to the miter gauge grooves.
4. Blade guard is in place and working properly.
5. Safety glasses are being worn. The failure to adhere to these common safety rules,
and other printed within this manual, can greatly increase the likelihood of injury.
RIPPING (FIG. AA, BB)
A WARNING
To prevent serious injury:
• Never use the miter gauge when ripping.
• Never use more than one rip fence during a
single cut.
• Keep both hands away from the blade and path
of the blade.
• The workpiece must have a straight edge against
6. Keep your thumbs off the table top. When your hand reaches the front edge of the table (2), finish the cut with a push stick (3) (Fig. BB). You can make a push stick using the pattern on page 28.
7. The push stick (3) should always be used for any ripping operations. (Fig. BB)
8. Continue pushing the workpiece with the push stick (3) until it passes the blade guard and clears the rear of the table.
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Page 19
A WARNING
Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can occur. When the blade completely stops raise the anti-kickback pawls (4) on each side of the splitter and slide the workpiece out.
Fig. BB
BEVEL RIPPING
This cut is the same as a rip cut except the blade bevel angle is set to an angle other than “0”.
• Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can occur.
1. Remove the rip fence and place the miter gauge a miter gauge groove on the table.
2. Adjust the blade height so it is 1/8 in. higher than the top of the workpiece.
3. Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location. Move the workpiece to one inch distance from the blade.
4. Start the saw and wait for the blade (1) to come up to full speed. Never stand directly in line of the saw blade path, but always stand to the side of the blade that you are cutting on.
5. Keep the workpiece (2) against the face of the miter gauge (3) and flat against the table. Then slowly push the workpiece through the blade.
6. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the workpiece out when the blade is completely stopped.
A WARNING
Cut only with the workpiece and the fence on the right side of the blade.
RIPPING SMALL PIECES
A WARNING
Avoid injury from the blade contact. Never make through-saw cuts narrower than 3/4 in. wide.
1. It is unsafe to rip small pieces. Instead, rip a larger piece to obtain the size of the desired piece.
2. When a small width is to be ripped, your hand cannot be safely put between the blade and the rip fence, therefore, use one or more push sticks to pass the workpiece completely through and past the blade.
CROSSCUTTING 90° MITER ANGLE (FIG. CC)
A WARNING
To prevent serious injury:
® Do not allow familiarity or frequent use of your
table saw to cause careless mistakes. Remember that even a careless fraction of a second Is enough to cause a severe injury.
® Keep both hands away from the blade and the
path of the blade.
A WARNING
Always position the larger surface of the workpiece on the table when crosscutting and/or bevel crosscutting to avoid instability.
Fig. CC
BEVEL CROSSCUTTING (FIG. DD) 0“~45° BLADE BEVEL & 90° MITER ANGLE
This cutting operation is the same as crosscutting except the blade is at a bevel angle other than 0°.
A WARNING
Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove.
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Page 20
1. Adjust the blade (1) to the desired angle, and tighten the blade bevel lock knob.
2. Tighten miter lock handle (2) at 90°.
3. Hold workpiece firmly against the face of the miter gauge throughout the cutting operation.
Fig. DD
COMPOUND MITER CROSSCUTTING (FIG. EE) 0°~45° BLADE BEVEL & 0°~45° MITER ANGLE
This sawing operation is combining a miter angle with a bevel angle.
MITERING 0°-45° MITER ANGLE (FIG. FF) This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90°.
1. Set the blade (1) to 0° bevel angle and tighten the blade bevel lock knob.
2. Set the miter gauge (3) at the desired miter angle and lock in position by tightening the miter gauge locking handle.
3. Hold the workpiece (2) firmly against the face of the miter gauge throughout the cutting operation.
Fig. FF
A WARNING
Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove.
1. Set the miter gauge (3) to the desired angle.
2. Place the miter gauge in the right side groove of the table.
3. Set the blade (1) bevel to the desired bevel angle and tighten the blade bevel lock knob.
4. Hold workpiece firmly against the face of the miter gauge throughout the cutting operation.
Fig. EE
A WARNING
ABRASIVE AND METAL CUTTING BLADES MUST NOT BE USED WITH THIS SAW
This saw was not made to cut metals or masonry materials. Doing so may result in injury. It will also void the warranty.
USING WOOD FACING ON THE RIP FENCE (FIG. GG)
When performing some special cutting operations, you can add a wood facing (1) to either side of the rip fence (2). NOTE: Before using wood facing on the rip fence, make sure the auxiliary fences are lowered flush to the table top.
1. Use a smooth straight 3/4 in. thick wood board (1) that is as long as the rip fence.
2. Attach the wood facing to the fence with wood screws (3) through the hole in the fence. A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table.
3
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Page 21
DADO CUTS (FIG. HH)
• Only Stackable dado blades can be used on this saw.
• DO NOT use Adjustable or Wobble type dadoes.
• Maximum dado cut width is 1/2 in.
1. A dado table insert must be purchased separately for this saw to accept a dado blade. Remove saw blade and blade guard for dado cuts
ONLY. Reinstall and realign blade guard for all through-sawing operations. Install a dado not exceeding 6 in. in diameter and ’/2
in. in width
2. Install the dado table insert making sure the rear of the insert is flush with the table. A rubber adjusting spacer is provided under the rear of the insert for this purpose.
3. instruction for operating the dado is packed with the separately purchased dado set.
4. The arbor (1) on this saw restricts the maximum width of the cut to ’/2 in.
5. it is not necessary to install the outside flange (2) before threading on the arbor nut (3) for maximum
1/2 in. dado cuts. Make sure that the arbor nut (3) is
tight, and that at least one thread of the arbor sticks out past the nut.
Use only the correct number of round outside blades
6
and inside chippers as shown in the dado set’s instruction manual. Blade/chippers must not exceed
1/2 in. total in width.
Check saw to ensure that the dado will not strike the
7
housing, insert, or motor when in operation.
A WARNING
For your own safety, always replace the blade, blade guard assembly, and doda insert when you are finished with the dado operation. You must also realign the blade guard assembly.
Fig. HH
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Page 22

MAINTENANCE

fyiAINTAINING YOUR TABLE SAW
GENERAL MAINTENANCE
A WARNING
Before maintaining or lubricating the saw, turn switch off, remove the switch key, and unplug the saw.
1. Clean out all sawdust that has accumulated inside the saw cabinet and the motor.
2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece.
3. Clean cutting blades with pitch and gum remover.
4. Immediately replace a worn, cut, or damaged power cord.
A WARNING
All electrical or mechanical repairs should be attempted only by a trained repair technician. Contact the nearest Sears Service Center for service. Use only identical replacement parts. Any other parts may create a hazard.
Fig. FF
You can place a small amount of dry lubricant on bevel angle adjustment rod also. This rod (1) must be kept clean and free of sawdust, gum, pitch, and other contaminants for smooth operation.
If excessive looseness is observed in any parts of the blade raising mechanism or tilting mechanism, take the complete unit to a Sears Service Center.
5. Use liquid dish washing detergent and water to clean all plastic parts.
NOTE: Certain cleaning chemicals can damage
plastic parts.
6. Avoid use of the following cleaning chemicals or solvents: ammonia and household detergents containing ammonia.
BLADE RAISING AND TILTING MECHANISM (FIG. FF)
After each five full hours of operation, the blade raising
mechanism and tilting mechanism should be checked for looseness, binding, or other abnormalities. With the saw disconnected from the power source, turn the saw upside down and alternately pull upward and downward on the motor unit. Observe any movement of the motor
mounting mechanism. Adjusted looseness or play in the blade raising screw (1) (Fig. FF). As follows:
1. Using a 14 mm wrench, loosen the check-nut (2).
2. Adjust nut (3) until it is finger-tight against the bracket
(4), and then back off the nut (3) 1/6 turn.
3. Tighten nut (2) with a second 14 mm wrench,
while holding nut (3) with the first wrench in place.
Maximum allowable play of screw rod (1) is 0.16 in.
(4 mm).
LUBRICATION
All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod are present, lubricate using graphite or silicone. These dry lubricants will not hold sawdust as would oil or grease.
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Page 23

TROUBLESHOOTING GUIDE

A WARNING
To avoid injury from an accidental start, turn the switch OFF remove the switch key and always remove the plug from the power source before making any adjustments.
• If for any reason the motor will not run, contact Sears Service Center at 1-800-4-MY-HOME®.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
Saw will not start. 1. Saw not plugged in.
2. Fuse blown or circuit breaker tripped.
3. Cord damaged.
4. Debris in on/off switch
Does not make accurate 45°
and 90° rip cuts.
Material pinched blade when ripping.
Material binds on splitter. 1. Splitter not aligned correctly with blade. 1. Check and align splitter with blade. Saw makes unsatisfactory
cuts.
Material kicked back from blade.
Blade does not raise or tilt freely. Blade does not come up to speed. Reset trips too easily.
Machine vibrates excessively. 1. Saw not mounted securely to
Does not make accurate 45°
and 90° crosscuts.
1. Positive stop not adjusted correctly.
2. Tilt angle pointer not set accurately.
1. Rip fence not aligned with blade.
2. Warped wood, edge against fence is not straight.
1. Dull blade.
2. Blade mounted backwards.
3. Gum or pitch on blade.
4. Incorrect blade for work being done.
5. Gum or pitch on blade causing erratic feed.
1. Rip fence out of adjustment.
2. Splitter not aligned with blade.
3. Feeding stock without rip fence.
4. Splitter not in place.
5. Dull blade.
6. The operator letting go of material before it is past saw blade.
7. Miter angle lock knob is not tight.
1. Sawdust and dirt in elevation/tilting mechanisms.
1. Extension cord too light or too long.
2. Low house voltage.
workbench.
2. Bench on uneven floor.
3. Damaged saw blade.
1. Miter gauge out of adjustment. 1. Adjust miter gauge.
1. Plug in saw.
2. Replace fuse or reset circuit breaker.
3. Replace power cord.
4. Unplug and remove switch from saw. Separate switch in half and clean any debris within.
1. Check blade with square and adjust positive stop.
2. Check blade with square and adjust to zero.
1. Check and align rip fence and blade to miter gauge groove.
2. Select another piece of wood.
1. Replace blade.
2. Turn the blade around.
3. Remove blade and clean with turpentine and coarse steel wool.
4. Change the blade.
5. Remove blade and clean table with turpentine and steel wool.
1. Align rip fence with miter gauge groove.
2. Align splitter with blade.
3. Install and use rip fence.
4. Install and use splitter, {with guard)
5. Replace blade.
6. Push material all the way past saw blade before releasing work.
7. Tighten knob.
1. Brush or blow out loose dust and dirt.
1. Replace with adequate size cord.
2. Contact your electric company.
1. Tighten all mounting hardware.
2. Reposition on fiat level surface.
3. Replace blade.
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Page 24
10 In. TABLE SAW MODEL NO. 137.248850
A WARNING
When servicing use oniy CRAFTSMAN repiacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or repiace electrical parts on this Table Saw may create a
HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest
Sears Service Center.
PARTS LIST FOR TABLE SAW SCHEMATIC
10. Description Size QTY LD. Description Size QTY
08V H eoRD ei AMP 1 OKMS HEX. N UT M6'i,0T =5 ! 09J K W RE KC H 1 O KM Y HEX. N UT M8*'l,25 T= 6.5 I 062 3 S ADDLE 1 O KQ J C RO WN NL fT M8’'],25 T= 12, 5 2 0B2 4 SP RIN G 1 OK RX H EX AGON NU T AND FLA T W AS HE R M6*1,0 3 062 7 PO INTER BRA CK ET 1 OK SW ST RAIN R ELIEF i 0B2 B NEE DL E P OIN TE R 1 OLSL CIRCU IT BRE AK ER SW ITC H I 0B2 E SWIT CH BO X 1 OSZY S LID ING BA SE ASS'Y I 0B3 H INSE RT #23 1 OSZZ S LID ING BA SE AS S'Y ! 0B3 R WRE NC H 1 O WE V K NO B I 0B8 A WA RNI NG ST ICK LA BEL 1 118N CR, RE , PA N H D, SC REW M6’'],0- 55 i 0B9 9 SP ACE R 1 20W Q HEX . HD . B OLT M6''l,0- 50 I
PLU NG ER HO US ING
0B9 C 0B9 P CLA MP 2 23PP B LAD E i 0BA 4 SPACER 1 275F LO CA TIO N S EA T 2 0BA 9 SPACER 2 275R L OC AT ION SE AT ! OB AA C LA MP 1 275U SP AC ER I 06A B SHIM 1 27A1 R OC KER SW IT CH i OB AC SE T N UT 1 2 7A2 S WI TCH KEY I OB AF
ARBOR CO LL AR 1 28CY HAN DW HE EL ASS 'Y I OB AU SU PP ORTING P LAT E 1 28CZ HA ND WH EEL ASSW ! 0BC 2 LOC ATI ON SEAT 2 29P D W AR NIN G LAB EL I 06P A LOC K K NO B 1 29R 2 WA RNING LA BEL i 0J3 U HEX WR ENC H 1 2B YT H EX. NU T 2 0J4 F FLA T W AS HE R cp8 '16- 2,-5 1 2B YZ B RACKE T i 0J4 H FL AT WA SH ER cp !0'3 0-0 .2 2 2EPP MOT OR ! 0J4 M FLA T W AS HER cpl2 '21-l 2 2E RP HEI GHT REGU LA TIN G B OL T ASS'Y I 0J5 L FL AT WA SHE R cp5N 0-0. 3 10 2 EST E XTE NT ION WING ! 0JÓ T FLA T W AS HER 3/16 ^3/ 4-1/16 4 2ES U EXTEN TIO N W IN G #AW I 0J6 U FL AT WA SH ER 3/ 16'l/2-3 /64 1 2E SV TAB LE #AW i 0J6 V
FLA T W AS HE R 3/16"3/ 8-0.022 8 2ES W COVE R I 0J7 0 FL AT WA SHE R 1/4"3/4 -7/6 4 2 2E SX 0J7 6 FL AT WA SHE R l/4‘3 /4-l/l 6 2 2ES Z SP EC IAL BO LT 2 0J7 S F LAT W ASH ER 1/ 4N/2-3/32 1 2E T2 EX TENTION WIN G #A W I 0J8 D FL AT WA SH ER 3/ 8'3/ 4-5/64 2 2 ET4 U PPER TUB E i 0J9 5 SPR ING W ASHER cp6 1 2 ET 5 U PP ER TUB E I OJA A W AS HER cp8 1 2 ET 6 B OD Y S HELL I OJA E E XTE RN AL TOOTH LO OK WASH ER 2 2ET 9 A NG LE RO D I OJA F E XT ERNAL TO OT H L OCK W ASHER 1 2E TB RO LLING WH EEL 2 OJE D C- RIN G 1 2 ET E PLAS TIC GU AR D ! 0JP 9 H EX . HD . B OLT M5 ^0.8-12 2 2 ETG U PPER TUB E I OJX L HEX . SO C. SET SCRE W M10 ''l,5 -12 1 2 ETJ UPPE R TUB E i OK OZ H EX- HD . SCRE W AND W ASHER M8M.25-16 4 2ETK UP PE R T UBE 2 0K1 5 HEX. HD , SC RE W A ND W ASH ER M6 M.0 -20 3 2ET L DU ST BAG I OiC ld HEX - HD . S CR EW AN D W AS HER M8M.25-1Ó 1 2ET U SC ALE ! 0K2 5 HEX. SO CKET H D.CAP SC RE W M5^0.8 -20 1 0K3 G C R, RE. PA N H D, SCR EW & WA SHER M5'0,8-12 1 2 ETW S CALE i 0K5 7 CR. R E-C OU NT HD . SCRE W M5’0. 8-16 1 2E TX SCA LE I 0K7 F CR , RE. R OU ND WA SH ER HD , SC RE W M8'0,8-8 2 2ET Y SC AL E i 0K7 H CR. RE. RO UN D W AS HER H D, S CR EW M 3'-* 0.8- 25 8 2ET Z LABEL I 0K7 K CR, RE . ROUN D WASHE R H D, SC REW M 6M .0-12 2 2EVG RIP FE NCE ASS'Y I Ote se CR . R E-C OU NT HD . TA PPING SC REW M4M8- 10 6 2 EVJ MITE R GAU GE AS S'Y ! 0K9 T HE X. H D. TAPPING SCR EW M5M6- 16 6 2EVL SLIDING BA SEASS 'Y 2 0K9 LI H EX. HD , TA PP ING SC RE W M 8-* 16 -25 4 2EW3 BLA DE GU AR D A SS'Y i 0tC A4 C R. RE. PA N H D. TAP PIN G SCR EW M4M6- 16 2 2F 6F RETA INING CLIP I OK AP C R, RE. PA N H D, TAP PIN G SCR EW M5"0,8 -10 1 2F6U CO LLAR 2 Ote es CR . R E- T RU SS HD . TA PP ING SC RE W M4'16-16 2 2F9E IN STRUC TIONS MANU AL ! OK CA C R, R E. TRUSS HD , T APP ING SCRE W M5N2-12 2 2 FLK LEAD W IRE AS S'Y I oteeH CR . R E- P AN HE AD TAPPI NG & W AS HER S CRE W M3'0.8-12 2 2FS T PO WE R C ABLE ASS 'Y ! OK ex CR. RE. PA N H D P LAIN W AS HE R T APP ING S CRE W M5^0.8 -10 6 2 G6J CR , R E. P AN HD , SCRE W M5^0,S-l2 2 OK ev CR, RE. PA N H D P LAIN W AS HE R T APP ING S CRE W M5*0,8 -12 8 2 GH L RET AIN ING C LIP i OK DR CR . R E- P AN HD . S CREW M5'*0 .8-1 0 1 2GJ9 SPACE R I 0KF 6 CR , RE. P AN HD , SC RE W M 4'0, 7-8 2 oteHz C AP HD. SQ .NE CK BO LT M6'1.0-12 2 2G RU BEVEL AN GLE ADJU ST MENT ASS 'Y ! 0KJ 2 C AP HD . SQ .NECK BO LT M6 M.0 -25 1 0KJ 4 C AP HD , SQ .NECK BO LT M6 ’1,0 -35 1 2 H4 C PULLE Y A SS'Y i Ofc JS CAP H D. S Q.NEC K B OL T M6M.0-8 0 1 2 H4D MOVAB LE CO VER ASS'Y I OK MR HEX . N UT M5‘0,8 1=4 1 2H4 E FRO NT CO VER ASS'Y i
1 2149 KN OB I
NEEDL E P OIN TE R
2ET V
SCALE I
2GKE
BRACK ET GR OU P A SS'Y I
2GYV
SLI DIN G B ASEAS S'Y 2
I
24
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10 in. TABLE SAW MODEL NO. 137.248850
Page 26
10 in. TABLE SAW MODEL NO. 137.248850
PARTS LIST AND SCHEMATIC FOR MOTOR
l.D. Descirption Size QTY
0HV8 BALL BEARING 6201ZLU 1 OHVU BALL BEARING 6200ZZ 1 0HX9 NEEDLE BEARING HK-1010 1 OJAL EXT.TOOTH LOCK WASHER cp4 4 0JX3 HEX, SOC. SET SCREW M5*0.8-8 2 0K3A CR.RE. PAN HD. SCREW & WASHER M5*0.8-30 4 0K5V CR.-RE, COUND.HD.SCREW M4*0.7-8 4 OKCP CR.RE. PAN HEAD TAPPING & WASHER SCREW M5N2-Ó0 2 OKTH STRAIN RELIEF 1 OQEC ARBOR SHAFT ASS’Y 1 0QM2 BRUSH HOLDER ASS’Y 2 OQQT BRUSH ASS’Y 2 OQRO BRUSH COVER 2 ORIQ MOTOR HOUSING 1 ORIS BEARING BUSHING 1 ORIY ARMATURE ASS'Y 1 0R20 BAFFLE 1 28TR RETAINING CLIP 1 2DY4 BRACKET 1 2EQS MOTOR NAMEPLATE 1 2FLP FIELD ASS'Y
1
OHVU
26
Page 27
loin. TABLE SAW PARTS L!ST AND SCHEMATIC FOR STAND
I.D. Description SIZE QTY
0J68 FLAT WASHER cp5N0-l 3 0KS2 CR. RE. COUNT HD. TAPPING SCREW M5N2-16 3 0KB3 CR. RE. PAN HD. TAPPING SCREW M4N8-8 2 OKBA CR. RE. PAN HD. TAPPING SCREW M5N6-12 3 OKMS HEX. NUT M6*1.0T=5 1 OKMY HEX. NUT M8*1.25T=6.5 1 OKRL U-TYPE NUT 3 OVJX HEX. HD. SCREW AND WASHER M8*l.25-30 4 27CC CR. RE. PAN HD. TAPPING SCREW M5*16-6 2 2ETN BOTTOM BRACKET DOOR 1 2ETP FLOOR PLATE 1 2ETQ PLUNGER HOUSING 1 2ETR BOTTOM BRACKET t 2ETS CUSHION 3 2ETT SET PLATE 1 2EU3 LEVELING PAD 1 2EU4 LEVELING WASHER t 2EW0 HARDWARE BAG ASS'Y 1 2FS2 CR. RE. TRUSS HD, TAPPING SCREW M5N2-12 13 2FYJ PLUNGER 1 2FYK HINGE t 2FYL PIN 1 2FYN PLATE CLAMP 1
MODEL NO. 137.248850
27
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28
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NOTES
29
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