Craftsman 137248740, 137221960 Owner’s Manual

Owner's Manual

ICRFIFTSMRN°,,

2.5 HP (Maximum Developed) 10" Inch Blade

5000 R.P.M.

TABLESAW ,

Model No.

lO.in.

CAUTION: Safety Instructions

Before using this Table Saw, Installation read this manual and follow Operation

all its Safety Rules and Maintenance Operating Instructions. Parts List

EspaSol

1-800-843-1682

Iosomo.e ..I

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Part No. 137221960001

SECTION PAGE

Warranty ................................................................ 2

Product Specifications ..................................................... 2

Safety instructions ........................................................ 3

Accessories and Attachments ............................................... 6

Tools needed for assembly ................................................. 6

Carton Contents .......................................................... 6

Know Your Table Saw ...................................................... 8

Assembly and Adjustments ................................................. 9

Operation .............................................................. 16

Maintenance ............................................................ 20

Troubleshooting guide .................................................... 21

Parts .................................................................. 22

Making a push stick ...................................................... 26

EspaSol ................................................................ 29

FULL ONE YEAR WARRANTY If this product fails due to a defect in materia) or workmanship within one year from the date of purchase, Sears

will repair it free of charge.

Contact a Sears Service Center for repair If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of

purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

MOTOR

Maximum developed HP ....... 2,5

Volts ....................... 120

Amperes ................. 13

Hertz ......................... 60

RPM (no toad) .............. 5000

Overload protection ........... YES

SAW

Table ............. 17 t/8" x 26"

Blade .................. t0"

Maximum depth of cut at 90° ...... 3 inches

Maximum depth of cut at 45o ..... 2-1/2 inches

Maximum width of dado ........ 1/2 inch

Weight ................. 55 lbs

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection.

Your table saw is wired at the factory for 120V operation Connect to a I20V, 15 AMP branch circuit and use a 15

AMP time delay fuse or circuit breaker, To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way..

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THE TABLE SAW

Safety is a combination of common sense, staying alert and knowing how to use your table saw

To avoid mistakes that could cause serious injury, do not plug the table saw in until you have read and understood

the foltov_ing:

READ and become familiar with this entire instruction manual LEARN the tool's applications, limitations, and

possible hazards

KEEP GUARDS IN PLACE and in working order

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the too! before turning ON.

KEEP WORK AREA CLEAN. Cluttered areas and

benches inviteaccident&

DON'T USE IN A DANGEROUS ENVIRONMENT.

Don't use power tools in damp or wet locations, or

expose them to rain Keep work area well lighted

KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area

7 MAKE WORKSHOP KID PROOF with padlocks, master

switches, or by removing starter keys

8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed

9 USETHE RIGHTTOOL, Don't force tool or the

attachment to do a job for which it was not designed

I0 USE PROPER EXTENSION CORD. Make sure your

extension cord is in good condition When using an extension cord, be sure to use one heavy enough to

carry the current your product will draw°An undersized cord will cause a drop in line voltage resulting in loss

of power and overheating, The table on page 5 shows the correct size to use depending on cord length and

nameplate ampere rating If in doubt, use the next heavier gauge The smaller the gauge number, the

heavier the cord

11 WEAR PROPER APPAREL. DO NOT wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts

Nonslip footwear is recommended. Wear protective hair covering to contain long hair

WEARYOUn ALWAYS WEAR EYE

PROTECTION. Any table saw can throw foreign

objects into the eyes which could cause permanent eye

damage ALWAYS wear Safety Goggles (not glasses)

that comply with ANSI safety standard Z87 1

Everyday eyeglasses have only impact-resistant lenses They ARE NOT safety glasses Safety Goggles are available at Sears NOTE: Glasses or

goggles not incompliance with ANSI7_.87.1could seriously hurt you when they break

WEAR A FACE MASK OR DUST MASK° Sawing operation produces dust,

SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate toot.

DISCONNECT TOOLS before servicing, and when changing accessories, such as blades, bits, cutters, and the like

REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure the switch is in OFF position before

plugging in.,

USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories

The use of improper accessories may cause risk of

injury to persons

NEVER STAND ON TOOL. Serious injurycould occur

if the tool is tipped or if the cutting tool is unintentionally contacted

CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should

be carefully checked to determine that it will operate

properly and perform its intended function Check for alignment of moving parts, binding of moving parts,

breakage of parts, mounting, and any other conditions

that may affect its operation A guard or other part that

is damaged should be properly repaired or replaced.

20,,

NEVER LEAVE TOOL RUNNING UNATI'ENDED. TURN THE POWER OFF. Don't leave the tool until

it comes to a complete stop

DON'T OVERREACH. Keep proper footing and balance at all times

MAINTAIN TOOLS WITH CARE, Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

SAVE THESE INSTRUCTIONS

23. DIRECTION OF FEED, Feed work into a blade or cutter against the direction of rotation of the blade or cutter only

24. WARNING: Dust generated from certain materials can be injurious to your health. Always operate saw in welt

ventilated areas and provide for proper dust removal.

SPECIFIC SAFETY INSTRUCTIONS FORTHE TABLE SAW

1. ALWAYS USE SAW BLADE GUARD spreader and

anti-kickback pawls for every operation for which they can be used, including through-sawing

Through-sawing operations are those in which the blade cuts completely through the workpiece

when ripping or cross-cutting.

2. ALWAYS HOLD THE WORK FIRMLY against the miter gauge or rip fence.

USE A PUSH STICK when required Always use a push stick for ripping narrow stock Refer to ripping applications in the instruction manual where the

push stick is covered in detail. See the push stick pattern included in this Owner's Manual

t2,

PROVIDE ADEQUATE SUPPORT to the rear and

sides of the saw table for wide or long workpieces,

AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, keeping the rip fence parallel to the saw blade, and by keeping the

spreader, anti-kickback pawls, and guard in place and functioning Do not release work before it is

pushed all the way past the saw blade. Do not rip

work that is twisted, warped, or does not have a

straight edge to guide along the fence

AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your

hand to move into the cutting tool.

t5 NEVER USE SOLVENTS to clean plastic parts.

Solvents could possibly dissolve or otherwise damage the material Only a soft damp cloth should be used to clean plastic parts

16.

MOUNT your table saw before performing any cutting operations. Refer to installation instructions

NEVER CUT METALS or materials which may make

17. hazardous dust

NEVER PERFORM ANY OPERATION

"FREE HAND", which means using your hands

only to support or guide the workpiece. Always

use either the fence or-the miter gauge to position and guide the work.

NEVER STAND or have any part of your body

in line with the path of the saw blade. Keep your hands out of the line of the saw blade_

6. NEVER REACH behind or'over the cutting toot for any reason.

7. REMOVE the rip fence when cross-cutting

8. DO NOT USE molding head set with this saw

9 FEED WORK INTOTHE BLADE against the

direction of rotation only.

10. NEVER use the fence as a cut-off gauge when cross-cutting.

11. NEVER ATTEMPT TO FREE A STALLED SAW

BLADE without first turning the saw OFE Turn power switch OFF immediately to prevent motor damage..

ALWAYS USE IN A WELL VENTILATED AREA,

t8_

Remove saw dust frequently Clean out sawdust

from the interior of the saw to prevent a potential fire

hazard

i9. NEVER LEAVE THE TOOL running unattended,

Don't leave the tool until it comes to a complete stop

20.

For proper' operation follow the instructions of this owner's manual titled "SAW MOUNTED TO WORK

SURFACES" Failure to provide sawdust fall-through and removal hole will allow sawdust to build up in

the motor area, which may result in a fire hazard or cause motor damage.

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTOR SPECIFICATIONS

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection, Use a separate

electrical circuit for your tools. Your saw is wired at the

factory for 120V operation. Connect to a 120V, 15 Amp

circuit and use a t 5 Amp time delay fuse or circuit breaker To avoid shock or fire, if power cord is worn or

cut, or damaged in any way, have it replaced

immediately

SAVE THESE INSTRUCTIONS

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock This tool

is equipped with an electric cord that has an equipment grounding conductor and a grounding plug, The plug

MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL

local codes and ordinances,

DO NOT MODIFY THE PLUG PROVIDED. If it will not

fit the receptacle, have the proper receptacle installed by a qualified electrician

IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The

conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor tf

repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or service person if

you do not completely understand the grounding

instructions, or if you are not sure the tool is properly grounded

USE A SEPARATE ELECTRICAL CIRCUIT for your

tools. This circuit must not be less than #12 wire and

should be protected with a 15 Amp time delay fuse Before connecting the motor to the power line, make

sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the

motor nameplate. Running at a lower voltage wil! damage the motor.

This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A FIGURE A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle

is not available, an adapter (FIGURE B) can be used to temporarily connect this plug to a 2-contact ungrounded

receptacle The temporary adapter should be used only until a properly grounded receptacle can be installed by

a qualified electrician. The adapter (FIGURE B) has a rigid tug extending from it that MUST be connected to a

permanent earth ground, such as a properly grounded receptacle box. The Canadian Electrical Code prohibits

the use of adapters.

Fig. A

3-Prong Plug

Grounding Prong

Properly Grounded

3-Prong Receptacle

Fig. B

Grounding Lug _,,

Make Sure This is Connected to a

Known Ground

"" 2-Prong

apter

Receptacle

GUIDELINES FOR EXTENSION CORDS

USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or replace damaged or worn cord immediately.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition, When using an

extension cord, be sure to use one heavy enough to carry the current your product wit! draw. An undersized cord will result in a drop in line voltage and in toss of power which wil! cause the tool to overheat. The table below shows the

correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier the cord.

Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord

or have it repaired by a qualified person before using it Protect your extension cords from sharp objects, excessive heat and damp or wet areas

CAUTION: In all cases, make certain the receptacle is properly grounded Ifyou are not sure have a qualified

electrician check the receptacle.

This table saw is for indoor use only. Do not expose to

rain or use in damp locations

SAVE THESE INSTRUCTIONS

This tool must be grounded while in use to protect the operator from electrical shock.

(when using 120 volts only)

Ampere Rating Total length of cord in feet

more lhan no1morelhan 2S' 50' t 00' 150'

0 6 18 16 16 14 6 10 t8 16 !4 12

1'0 12 t6 _' 16 14 12 12 16 14 12 Not Recommended

RECOMMENDED ACCESSORIES

Do not use adjustable (wobble) type dadoes or carbide tipped dado blades on this saw. Maximum dado width is

112" Do not use a dado with a diameter larger than 6"

Also do not use molding head set with this saw

UNPACKINGAND CHECKING CONTENTS

Separate all parts from packing material. Check each one with the illustration on the next page and the table of loose parts to make certain all items are accounted for,

before discarding any packing material.

Visit your Sears Hardware Department or see the Craftsman Power and Hand Tools Catalog to purchase

recommended accessories for this power tool.

To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears

TOOLS NEEDED

Mediumscrewdriver

Adjustable wrench

#2 Phillips screwdriver

Straight edge

Combination square

If any parts are missing or damaged, do not attempt to

assemble the table saw, plug in the power cord, or turn the switch on until the missing or damaged part is

obtained and is installed correctly

TABLE OF LOOSE PARTS

ITEM DESCRIPTION _TITY

A Table saw assembly 1 B Blade guard and splitter t

C Bolt, flat washer, toothed washer t each

D Rip fence and handle 1 E Handwheefs 2

F Dome nuts 2

G. Dado insert I

H Bag of bolts, nuts, washers I

lool hangers

I, Miter gauge 1 J Hex key 2 K. Blade wrenches 2

STAND:

L M

Top short leg brackets 2 Top long leg brackets 2

Bottom short brackets 2

Bottom tong brackets 2 Legs 4 Bag of bolts, nuts, washers, pads 1

NOTE: To make assembly easier, keep contents of box together.

Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean dry cloth. TMs will reduce friction

when pushing the workpiece.

UNPACKING YOUR TABLE SAW:

_j_ • q=

I°

i [ i

7,r-

-'5" -_

°1

Bladeg

insert

Miterg

Bladebevelscale

Overloadreset switch

ONtOFFswitch withkey

Toothan

lO.in.

TABLE SAW

Ripfence

Table

Blade bevel lock knob

Blade tilting handwheel

Blade elevation handwheel

Tool hanger

Mounting holes

Leg stand

_nches

Kickback pawls

Splitter

Blade

Splitter bracket

Mounting hole

ASSEMBLY INSTRUCTIONS

For your own safety, never connect plug to power source

outlet until all assembly steps are complete, and you have

read and understood the safety and operating instructions LEG SET (FIG. A)

I Separate all parts and group by size and style

NOTE : Finger tighten bolts and nuts when joining parts

2 Use bolts (!), washers (2), and nuts (3) to assemble

the leg set parts

3 Attach a leg (4) to the tong top bracket (5). Attach the

next leg to the opposite end of the top bracket.

4. Repeat'this assembly for the opposite side of the leg set.

5. Attach the completed leg set assemblies to the short

top brackets (6). Repeat on the opposite side

6 Insert bolt (7) into the recessed hole pad (8).

7. Insert into the leg flange hole and tighten, using

washer (9) and nut (10) Repeat for the three other

kegs..

8. Attach bottom brackets (11) between each leg.

9. Attach the hooks (12) to the frame as desired. The hooks are used to hold the fence, the blade wrenches,

and miter gauge

I0 Place the leg set on a level surface and tighten al!

nuts and bolts

SAW TO LEG SET (FIG. B)

1. Before mounting the rip fence and miter gauge to the saw top, invert the saw table so that it is facing the

floor.

2 Position the leg set upside down on the saw base

3. Match the holes of the stand to the holes on the bottom flange of the saw base

4 Secure the leg set to the saw base using bolts,

washers, and nuts

5. When all bolts and nuts are tightened, carefully set the saw in its upright position

6. Position the saw on a clean, level surface

Fig. B

Leg set

mounting hole

Fig. A

Saw base

hole

SAWMOUNTEDTOOTHERSURFACES(FIG.C)

1 Ifthelegsetwillnotbeused,thesawmustbe

properlysecuredto'asturdyworkbenchusingthefour mountingholesatthebaseofthesaw

2 Thesurfaceofthetablewherethesawistobe

mountedmusthaveaholelargeenoughtofacilitate sawdustfall-throughandremoval.

3_ Squarethesawonthemountingsurfaceandmark

thelocationofthefour3/8"mountingholes(1)

4 Dril!3/8"holesintothemountingsurface_

5. Markan11"square(2)centeredbetweenthefour mountingholes(1)

6 Cutoutandremovethesquare 7 Thisopeningwillallow sawdust to fall through

the saw base

8 Place the saw on the work surface, and align the

mounting holes of the saw with those drilled through

the surface.

9 Fasten the saw to the work surface

Fig. D

Fig° C

Failure to provide the sawdust fall-through hole will cause

sawdust to build up in the motor area, which may result

in fire or cause motor damage

BLADE RAISING HANDWHEEL (FIG. E) 1 Attach the handwheel (1) to the elevation screw (2)

Make sure the slots (3) in the hub of the handwheel engage with the pins (4)

2 Attach and tighten the dome nut (5) at the end of the

shaft (Fig. F).

Fig. E

3 2 4

BLADE TILTING HANDWHEEL (FIG, F)

1. Attach the other handwheet (6) to the blade tilting screw in the same manner as above

2 Attach and tighten the handwheel dome nut (5).

Fig. F

KEEPING THE AREA CLEAN (FIG. D)

1. Saw dust and wood chips that fall from under the saw will accumulate on the floor

2 Make it a practice to pick up and discard this dust

when you have completed cutting

Always keep your work area clean, uncluttered and well lit, Do not work on floor surfaces that are slippery from sawdust or wax,

RIP FENCE (FIG. G)

t, Thread the fence handle (1) into the cam hole (2)

until tight

2 Lift upward on the rip fence handle (1) so that the

holding clamp (3) isfully extended

3 Place the rip fence on the saw table and engage

the holding clamp (3) to the table rear, Lower the front end onto the front rail (4)

4, Push down on the fence handle (1) to lock

2 Raise the blade arbor (3) (FIG, I) to the maximum

height by turning the blade raising handwheel counterclockwise

3 Remove the arbor nut (4) and flange (5) 4 install the saw blade onto the arbor with the blade

teeth pointing toward the front of the saw,

5 Install the flange (5) against the blade and thread the

arbor nut (4) as far as possible by hand Ensure that

the blade is flush against the inner blade flange

Fig. G

CHANGING THE BLADE (FIG. H, I,J)

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is not connected to the power source outlet,

Fig. i

6 To tighten the arbor nut (4) (FIG. J) use the open-end

wrench (5) and align the wrench jaws on the fiats of the saw arbor to keep the arbor from turning

7, Place the box-end wrench (6) on the arbor nut (4),

and turn clockwise (to the rear of the saw table)

8 Replace the blade insert in the table recess, insert

screws through the front and rear holes and tighten

Fig. J

Remove the table insert (1) by unscrewing the two

screws (2). Be careful not to lose the rubber washer

that is on the back screw beneath the table insert. NOTE: The back screw is longer than the

front screw°

Fig. H

5 6

)

To avoid injury from a thrown workpiece, blade parts, or blade contact, never operate saw without

the proper insert in place. Use the saw blade

insert when sawing. Use the dado head insert when using a dado.

BLADE GUARD ASSEMBLY (FIG, K, L, M, N) Fig. M

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not

connected to the power source outlet.

t. Set the blade to maximum height and the tilt to zero

degrees on the bevel scale, Lock the blade lock knob,

2, Place the external tooth tockwasher (2) followed by a

flat washer (3) onto the tong bolt (1)

3, Insert this bolt through the splitter bracket (4) on the

back of the guard assembly.

Fig. K

1 3 2

Insert this assembly into the pivot rod (5) (FIG, L and M) at the rear of the saw table and

tighten,

NOTE: Blade guard and splitter assembly removed

from the splitter bracket illustration for clarity,

5 Position the blade guard arm (10) (Fig, N) to the

rear,

6., Using a straight edge, check to see that the blade guard splitter (11) is aligned with the saw blade (12),

7, If straightening adjustment is necessary, the

splitter (11) can be shifted to the left or to the right, and rotated,

8, When you are certain the splitter (I 1) is properly

aligned with the saw blade, tighten the bolt (1) NOTE: The splitter (11) must always be correctly

aligned so that the cut workpiece will pass on either side of the splitter without binding or twisting to the

side,

Fig. N

Fig. L

MITER GAUGE ADJUSTMENT (FIG_ O) I Make sure that the miter gauge will slide freely through

both table grooves

2 Loosen the lock knob (t) Set the pointer (2) to the 900

mark on the scale.

3 Make a 90° cut in a piece of scrap wood_ Check cut

piece to see if it was cut at 900 if it is not, continue to adjust the miter gauge body (3) until the wood piece

is cut at 900

Fig. 0

3 Lock the fence handte..The fence should be parallel

with the miter gauge groove.

4 If adjustment is needed to make the fence parallel to

the groove, do the following:

• Loosen the two screws (3) and lift up on the handle (2)

• Hold the fence bracket (4) firmly against the front of the saw table. Move the far end of the fence

until it is parallel with the miter gauge groove.

• Tighten both screws and push the handle to lock

5 If fence is loose when the handle is in the locked

(downward) position, do the following:

• Move the handle (2) upward and turn the adjusting screw (5) clockwise until the rear clamp is snug.

Do not turn the adjusting screw more than 1/4 turn at a time.

° Over4ightening the adjusting screw will cause

the fence to come out of alignment,

Fig. P t _:

90°

i 3

_xLi_, ,"s\_--

ADJUSTMENT INSTRUCTIONS

RIP FENCE ADJUSTMENT (FIG. P)

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

1 The fence (1)is moved by lifting up on the handle (2)

and sliding the fence to the desired location. Pushing down on the handle locks the fence in position.

2 Position the fence on the right side of the table, and

along one edge of the miter gauge grooves.

////

8 6 7 5

RIP FENCE INDICATOR ADJUSTMENT (FIGo P)

1 The rip fence indicator (6) points to the

measurement scale (8) The scale shows the distance from the side of the fence to the nearest

side of the blade

2 Measure the actual distance with a rule li there is a

difference between the measurement and the indicator, adjust the indicator (6).

3 Loosen the screw (7) and slide the indicator to the

correct measurement on the scale Tighten screw and remeasure with the rule

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

ADJUSTING THE 900 AND 45° POSITIVE STOPS (FIG. Q, R)

Your saw has positive stops that will quickly position the saw blade at 90 o or 45o to the table, These stops were set at the factory Make adjustments oniy if necessary

90° Stop

1 Disconnect the saw from the power source

2. Turn the blade elevation handwheel and raise the blade to the maximum elevation.

3 Loosen the blade bevel lock knob and move the

blade to the maximum vertical position. Tighten the lock knob.

4. Place a combination square on the table and against the blade (1) to determine if the blade

is 90o to the table (FIG. Q)

5. if the blade is not 90° to the table, loosen the two set screws (4), located on the bottom of the table saw,

(FIG. R) with the hex key, and back off the collar (5),

6, Loosen the bevel lock knob.Turn the blade tilting

handwheet to move the blade until it is 90° to the

table

7. Adjust the collar (5) so it contacts the bracket (3) when the blade is 90° to the table Tighten the

two set screws (4).

Fig. Q

90" 45 =

Fig. R

450

Stop

With the blade in the upright 900 position, loosen the bevel lock knob. Turn the blade tilting handwheel and move the blade to the 450 position as far as it will go.

2 Place the combination square on the table as shown

in (FIGo Q) to check if the blade is45° to the table.

3. If the blade is not 450 to the table, loosen the two set screws (4) located under the table saw (FIG_ R) with a 3 mm hex key, and back off the collar (5).

4. Loosen the bevel lock knob, turn the tilting handwheel to move the blade until it is 45° to the

table.

5. Adjust the collar (5) so it contacts the bracket (3) when the blade is 45°° Tighten set screws (4)

BLADE TILT INDICATOR

!. When the blade is positioned at 90°, adjust the

blade tilt pointer to read 0° on the scale

2. Loosen the holding screw, position pointer over 0° and tighten screw.

NOTE: Make a trial cut on scrap wood when making critical cuts. Measure for exactness.

BLADE PARALLEL TO THE MITER GAUGE GROOVE

(FIG. S)

To prevent personal injury, always disconnect plug from the power source when making any adjustments,

This adjustment was made at the factory, but it should be rechecked and adjusted if necessary

This adjustment must be correc' or kickback could result

and accurate cuts cannot be made

!. Remove the yellow switch key and unplug

the saw

2.. Move the blade guard out of the way,. 3_. Raise the blade to the highest position and set at

the 0° angle (90° straight up)

4. Select and mark, with a felt tip marker, a blade tooth having a "right set",

5. Place the combination square base (1) into the right side miter gauge groove (2). (FIG. S)

6, Adjust the rule so it touches the front marked tooth

and lock ruler so it holds its position in the square assembly.

7. Rotate the blade bringing the marked tooth to the rear and about 1/2 inch above the table,

8. Carefully slide the combination square to the rear until the ruler touches the marked tooth.

9, If the ruler touches the marked tooth at the front and

rear positions, no adjustment is needed at this time,

ADJUSTING THE BLADE TO BE PARALLEL TO THE MITER GAUGE GROOVE (FIG.T)

1_ If the front and rear measurements are not the

same, remove the combination square and loosen the four adjusting screws (1) on the top of the table

about a half turn,

2. With a folded piece of cardboard covering the blade to protect your hands, move the blade carefully to

the left or right as much as needed to align the blade correctly

3. Tighten the four screws (1) and remeasure, as described in steps 4 to 9 in the prior section..

4. If sufficient adjustment cannot be made by the adjusting screws (1), then also loosen the two adjustment screws (2). Loosen these screws (2) only if necessary

5. Recheck blade clearance making sure that the blade does not hit the table insert or other parts

when at the 90° and 45° settings.

6, Tighten all screws.

Fig.T

Fig. S

C_:i]_:i:[i:.:[i_:.:C;.!_ i

BASIC SAW OPERATIONS

RAISING THE BLADE (FIG, U)

To raise or lower the blade, turn the blade elevation

handwheel (1) to the desired blade height, and then tighten lock handle (2) to maintain the desired blade

angle,,

Fig. V

RESET

OVERLOAD PROTECTION (FIG. V) This saw has a reset overload relay button (3) that wilt

restart the motor' after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the

ON/OFF switch to the OFF position_ Wait about five

minutes for the motor to cool. Push in on the reset button (3) and turn the switch to the ON position.

TILTING THE BLADE (FIG, U)

To tilt the saw blade for bevel cutting, loosen the lock knob (2) and turn the tilting handwhee! (3). Tighten

the lock knob (2) to secure

ON / OFF SWITCH (FIG, V) The ON / OFF switch has a removable key With the key removed from the switch, unauthorized and hazardous use

by children and others is minimize&

1. To turn the saw ON, insert key (1) into the slot in the switch (2). Move the switch upward to the ON position.

2. To turn the saw OFF, move the switch downward

3. To lock the switch in the OFF position, grasp the end (or yellow part) of the switch toggle (1), and pull it out

4 With the switch key removed, the switch will not operate. 5 If tile switch key is removed while the saw is running,

it can be turned OFF but cannot be restarted without inserting the switch key (1)..

To avoid injury, the ON / OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place, to prevent accidental

starting when the reset button is pushed Overheating may be caused by misaligned parts or dull blade, Inspect

your' saw for proper setup before using it again

CUTTING OPERATIONS There are two basic types of cuts: ripping and

crosscutting. Ripping is cutting along the length and the grain of the workpiece Crosscutting is cutting

either across the width or across the grain of the workpiece Neither ripping nor crosscutting may be

done safely freehand. Ripping requires the use of the

rip fence, and crosscutting requires the miter gauge

WARNING

Before using the saw each and every time, check

the following:

1 Blade is tight on the arbor.

2. Bevel angle lock knob is tight.

3. If ripping, fence knob is tight and fence is parallel to the miter gauge grooves.

4 Blade guard is in place and working properly 5 Safety glasses are being worn.

The failure to adhere to these common safety

rules, and those printed in the front of this manual, can greatly increase the likelihood of injury

RIPPING (FIG. W, X)

Do not allow familiarity gained from the frequent use of your table saw to cause careless mistakes. Remember

that even a careless fraction of a second is enough to cause a severe injury

1 Remove the miter gauge, Secure the rip fence to

the table

2. Raise the blade so it is about 1/8" higher than the top of the workpiece

3 Place the workpiece flat on the table and against the

fence Keep the workpiece about t" away from the blade CAUTION: The workpiece must have a straight edge

against the fence and must not be warped, twisted, or bowed

4, Turn the saw ON and wait for the blade to come up

to speed,

5. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (I) that will

pass between the blade and the fence, (FIG. W)

Never pull the workpiece back when the blade is

turning Turn the switch OFE When the blade completely stops raise the anti-kickback pawls on each side of the splitter and slide the workpiece out

Fig. X

AVOID KICKBACK by pushing forward that section of the workpiece that wilt pass between the blade and the fence,

Fig.W

k__ ",,_ k._ k__ k_ \

k_ ,, _ -,,.._k__ k-

k__ _.._k_ k__

BEVEL RIPPING

This cut is the same as ripping except the blade bevel

angle is set to an angle other than 0°

Cut only with the workpiece and the fence on the right side of the blade,

RIPPING SMALL PIECES

Avoid injury from blade contact. Never make through-saw

cuts narrower than 1/2" wide.

It is unsafe to rip small pieces. Instead, rip a larger piece to obtain the size of the desired piece.

When a small width is to be ripped and your hand cannot be safely put between the blade and the

rip fence, use one or more push sticks to move the workpiece,,

6. Keep your thumbs off the table top.,When both of your thumbs touch the front edge of the table (2), finish the

cut with a push stick Make a push stick using the pattern on page 26,

7. The push stick (3) should always be used when the

ripped workpiece is 2" or narrower (1) (FIG. X)

8. Continue pushing the workpiece with the push stick (3)

until it passes the blade guard and clears the rear of the table

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