Craftsman 137229130 Owner’s Manual

Owner's Manuam
2/3 HP (Maximum
400-3000 RPM 518 Inch Chuck
Developed)
33oWNCHVARIABLE
SPEED LL PRESS
CAUTmONo`
o Safety Instructions o Ynstallation
o Operation
all its Safety Rules and Operating Instructions.
,, Maintenance
o Parts List ,, Espa_ol
@ustemer He_lp L_ne
1-8ee.843.1682
Sears, Roebuck and COo,Hoffman Estates, mL60179 USA
Part No, 137229130002
SECTION PAGE
Warranty ................................................................... 2
Product Specifications ...................................................... 2
Safety _nstructions .......................................................... 3
Accessories and Attachments ................................................ 6
Carton Contents ........................................................... 6
Know Your Driti Press ....................................................... 8
Glossary of Terms ........................................................... 9
AssemMy and Adjustments ................................................. 10
Operation ................................................................ !3
Maintenance .............................................................. 18
Troubleshooting guide ...................................................... 19
Parts .................................................................... 20
EspaSol ................................................................. 29
FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears
witl repair it free of charge. Contact a Sears Service Center for repair.
If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
CHUCK SIZE ............. 5/8"
SPEEDS ................. 400 - 3000 RPM
MOTOR ................. 120V, 60 HZ, 5.gAMPS
HORSEPOWER ........... 2/3 HP (Max. Developed)
BUiLT-IN UGHT ........... 60 Watt (Maximum)
........................ (Bulb not included)
TABLE SiZE .............. I3-1/4" x 13-1/4"
TABLE TILT .............. 45° RIGHT OR LEFT
SPINDLE TRAVEL ......... 3-t/4"
SPINDLE TO COLUMN ..... 6-1/2"
BASE SiZE ............... 18-15/64" x 10-13/I6"
ACCESSORY iNCLUDED .... FENCE
HEIGHT ................. 66-1/32"
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection.
Your drill p[ess is wired at the factory for 120V operation. Connect to a 120V, 15 AMP branch circuit and use a 15
AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THE DRNLL PRESS
Safety is a combination of common sense, staying alert and knowing how to use your dri!t press.
To avoid mistakes that could cause serious injury, do not plug the drill press in until you have read and understood
the following:
°
READ and become familiar with this entire instruction
manual. LEARN the tool's applications, limitations, and possible hazards.
2.
KEEP GUARDS IN PLACE and in working order.
3.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.
.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
.
DON'T USE IN A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.
.
KEEP CHILDREN AWAY.All visitors should be kept at a safe distance from the work area.
.
MAKE WORKSHOP KID PROOF with padlocks, master
switches, or by removing starter keys.
.
DON'T FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9.
USE THE RIGHT TOOL. Don't force tool or the attachment to do a job for which it was not designed.
10.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss
of power and overheating. The table on page 5 shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the cord.
11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
SAVE THESE INSTRUCTIONS
12.
WEARVOUR ALWAYS WEAR EYE
PROTECTION. Any drill press can throw foreign objects into the eyes which could cause
permanent eye damage.
ALWAYS 'wear Safety Goggles
(not glasses) that comply with
ANSI safety standard Z87.1. Everyday eyeglasses have only impacFresistant lenses. They ARE NOT
safety glasses. Safety Goggles are available at Sears.
NOTE: Glasses or goggles not in compliance withANSt
Z87.1 could seriously hurt you when they break.
l&
WEAR A FACE MASK OR DUST MASK. Drilling operation produces dust.
14.
SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it
frees both hands to operate tool.
t5.
DISCONNECT TOOLS before servicing, and when
changing accessories, such as blades, bits, cutters, and the like.
t6.
REDUCE THE RISK OF UNiNTENTiONAL STARTING. Make sure the switch is in OFF position before plugging in.
17.
USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
18.
NEVER STAND ONTOOL Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally contacted.
19.
CHECK FOR DAMAGED PARTS. Before further use of the toot, a guard or other part that is damaged should
be carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave the tool until it comes to a complete stop.
21.
DON'T OVERREACH. Keep proper footing and balance at all times.
22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
23. DBRECTION OF FEED. Feed work into a blade or cutter
against the direction of rotation of the blade or cutter only.
3
24.WARNING:Dustgeneratedfromcertainmaterialscanbe injurioustoyourhealth.Alwaysoperatedrillpressinwel! ventilatedareasandprovideforproperdustremoval.
SPECJFRC SAFETY NSTRUCT ONS FOR THE DRILL PRESS
Foryour own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, and until you have Yeadand understood this instruction manual.
,
YOUR DRILL PRESS MUST BE BOLTED securely to a workbench. In addition, if there is any tendency
for your drill press to move during cer[ain operations, bolt the workbench to the floor.
2. THIS DRILL PRESS is intended for use in dry
conditions, indoor use only.
3. WEAR EYE PROTECTION. USE face or dust mask
along with safety goggles if drilling operation is dusty. USE ear protectors, especially during extended periods
of operation.
4. DO NOT wear gloves, neckties, or loose clothing.
5. DO NOT try to drill material too small to be securely held.
6. ALWAYS keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip
could cause your hand to move into the drill bit.
7. DO NOT install or use any drill bit that exceeds
175 mm (7") in length or extends 150 mm (6") below
the chuck jaws. They can suddenly bend outward or
break.
8. DO NOT USE wire wheels, router bits_shaper cutters, circle (fly) cutters, or rotary planers on this drill press.
9. WHEN cutting a large piece of material make sure it is fully supported at the table height.
I0. DO NOT perform any operation freehand. ALWAYS
hold the workpiece firmly against the table so it will not rock or twist. Use clamps or a vise for unstable
workpieces.
1t. MAKE SURE there are no nails or foreign objects in
the part of the workpiece to be drilled.
12. CLAMP WORKPIECE OR BRACE against the left side of the column to prevent rotation, if it istoo short
or the table is tilted, clamp solidly to the table and use the fence provided.
13. JFTHE WORKPIECE overhangs the table such that it will fall or tip if not held, clamp it to the table or
provide auxiliary support.
i4. SECURE WORK. Use clamps or a vise to hold the
work when practical. It's safer than using your hand and it frees both hands to operate t0ol.
15. WHEN using a drill press vise, always fasten to the table.
16.
MAKE SURE all clamps and locks are firmly
tightened before drilling.
I7.
SECURELY LOCKTHE HEAD and table support to
the column, and the table to the table support before operating the drill press.
t8.
NEVER turn your drill press on before clearing the
table of all objects (tools, scraps of wood, etc.)
19.
BEFORE STARTING the operation, jog the motor
switch to make sure the drill bit does not wobble or vibrate.
20. LETTHE SPINDLE REACH FULL SPEED before starting to drill, tf your drill press makes an unfamiliar
noise or if it vibrates excessively, stop immediately,
turn the drill press off and unplug. Do not restart until the problem is corrected.
21. DO NOT perform layout assembly or set up work on
the table while the drill press is in operation.
22. USE RECOMMENDED SPEED for drill accessory and workpiece material. SEE INSTRUCTIONS that come
with the accessory.
23. WHEN DRILUNG large diameter holes, clamp the workpiece firmly to the table. Otherwise, the bit may
grab and spin the workpiece at high speed. DO NOT USE fly cutters or multiple-part hole cutters, as they can come apart or become unbalanced in use.
24. [JIAKE SURE the spindle has come to a complete
stop before touching the workpiece.
25. TO AVOID INJURY from accidental starting, always turn the switch OFF and unplug the drill press before
installing or removing any accessory or attachment or making any adjustment.
26, KEEP GUARDS IN PLACE and in working order. 27, USE ONLY SELF-EJECTmNG TYPE CHUCK KEY as
provided with the drill press,
ELECTRMCAL REQUIREMENTS
POWER SUPPLY AND MOTOR SPEC_FRCATJONS
To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection, Use a separate electrical
circuit for your tools.Your drill press is wired at the factory
for 120V operation. Connect to a t20V, 15 Amp circuit and
use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately.
GROUNDING _NSTRUCT_ONS
This tool must be grounded while in use to protect the operator from electrical shock.
iN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is
equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST
be plugged into a matching recep[acle that is properly installed and grounded in accordance with ALL local codes
and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit
the receptacle, have the proper receptacle ins[ailed by a qualified electrician.
iMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor
with the green insulation (with or without yellow stripes) is the equipment grounding conductor, tf repair or replacement of the electric cord or plug is necessary, DO NOT connect
the equipment grounding conductor to a live terminal. CHECK with a qualified electrician or service person if you
do not completely understand the grounding inslructions, or if
you are not sure the tool is properly grounded.
USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or replace damaged or worn
cord immediately. Use a separate electrical circuit for your tools. This circuit
must not be less than #12 wire and should be protected with a 15 Amp time lag fuse. Before connecting the motor
to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current
stamped on the motor nameplate. Running at a lower voltage will damage the motor.
This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A. FIGURE A shows a
3-prong electrical plug and receptacle that has a grounding conductor, tf a properly grounded receptacle is not available, an adapter (RGURE B) can be used to temporarily connect
this plug to a 2-contact ungrounded receptacle. The adapter (FIGURE B) has a rigid lug extending from it that MUST be
connected to a permanent earth ground, such as a properly grounded receptacle box. THE TEMPORARY ADAPTER
SHOULD BE USED ONLY UNTIL A PROPERLY GROUNDED OUTLET CAN BE INSTALLED BY A QUAUFIED ELECTRiCiAN, The Canadian Electrical Code prohibits the use of adapters.
CAUTION: In all cases, make certain the receptacle is
properly grounded. If you are not sure have a qualified electrician check the receptacle.
Fig, A
3-Prong Plug
Grounding Prong
Properly Grounded 3-Prong Receptacle
Fig. B
Grounding Lug
Q"s_` Make Sure This
is Connected to a Known Ground
,f ° 2-Prong
_<:<_ik_ 7 Receptacle
z Adapter
This drill press is for indoor use only. Do not expose to rain
or use in damp locations GU_DEUNES FOR EXTENSION CORDS
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current
your product will draw. An undersized cord will result in a drop in line voltage and in toss of power which will cause the
tool to overheat. The table below shows the correct size to
use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.
Be sure your extension cord is proper_y wired and in
good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and
damp or wet areas.
(when using 120 volts onJy)
A__rapere Rating Total length of cord i,n,f,eet
mo_'e lhan not more than 25' 50' 1O0' 150'
0 6 18 16 16 14
6 10 18 16 14 12
!0 12 16 16 14 12 12 16 14 12 Not Recommended
SAVE THESE
INSTRUCTIONS
4
SAVE THESE
NSTRUCTJONS
UNPACKING YOUR DR LL PRESS
AVAILABLE ACCESSORnES
Visit your Sears Hardware Department or see the Sears
Power and Hand Tools Catalog for the following accessories:
o Drill bits o Hold-Down and Guide
Drill Press Vises
- Clamping Kit
To avoid personal injury: o Use only accessories recommended for this drill press. o Follow instructions that accompany accessories. Use
of improper accessories may cause hazards.
o Use only accessories designed for this drill press to
avoid injury from thrown broken parts or workpieces.
Do not use any accessory unless you have completely read the instruction or owner's manual for that
accessor_
UNPACKING AND CHECKING CONTENTS
Carefully unpack the drill press and all its parts, and compare against the list below.
To protect the drill press from moisture, a protective coating has been applied to the machined surfaces. Remove this
coating with a soft cloth moistened with kerosene or WD-40.
To avoid personal injury:
If any part is missing or damaged, do not plug the drill press in until the missing or damaged part is replaced,
and assembly is complete.
To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly
volatile solvents to clean the drill press.
ITEM DESCRIPTION QUANTITY A. Head assembly I
B. Table 1 C, Base 1
D, Column assembly 1 E, Speed control knob and collar 1
A
Loose parts bag:
R Lock handle 1 G. Crank handle 1
H, Hex bolts 4 I, Fence assembly 1
J. Triangle knobs 2
K. T-Block 2 L. Washer 2
M. Hex wrenches 2 N. Wedge 1
O. Arbor 1
Box:
R Chuck key Q. Chuck
C
F
1 1
G
J K
M N 0 P Q D
Speed control knob
Speed chart
Belt guard cover
BASE - Supports the drill press. For additional stability,
holes are provided in the base to bolt the drill press to the floor. (See "Specific Safety Instructions for Drill Presses".)
FENCE -Attaches to the table to align the workpiece or for
fast repetitive drilling. Removable. Remove fence when it
interferes with other drill press accessories.
Motor
Power
cord
Table
support lock
Bevel
scale
Table arm
Upper stop nut
Lower stop nut Depth scale
Depth stop
Stop nut
Light switch
ON/OFF switch
Chuck
Feed
handles
Column
Table
Fence end_
Fence backstop
Chuck key
storage
Head locking
set screws
Column
collar
Rack
Table
support
BACKUP MATERIAL -A piece of scrap wood placed between the workpiece and table. The backup board
prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece. It also prevents drilling into the table top.
BELT GUARD ASSEMBLY -Covers the pulleys and belt during operation of the drill press.
BEVEL SCALE - Shows the degree of table tilt for bevel
operations. The scale is mounted on the side of the arm.
CHUCK - Holds the drill bit or other recommended accessory to perform desired operations.
CHUCK KEY -A self-ejecting chuck key which will pop out
of the chuck when you let go of it.This action is designed to help prevent throwing of the chuck key from the chuck when the power is turned ON. Do not use any other key as a substitute; order a new one if damaged or lost.
COLUMN - Connects the head, table, and base on a one-piece tube for easy alignment and movement,
COLUMN COLLAR - Holds the rack to the column. Rack remains movable in the collar to permit table support
movements.
COLUMN SUPPORT -Supports the column, guides the rack and provides mounting holes for column to base,
DEPTH SCALE STOP NUTS - Lock the spindle to the selected depth.
HEAD LOCKS - Locks the head to the column, ALWAYS
lock the head in place while operating the drill press. RACK -Combines with gear mechanism to provide easy
elevation of the table by the hand operated table crank. REVOLUTION PER M_NUTE (R.P.M.) - The number of
turns completed by a spinning object in one minute. SPEED CONTROL CHART - Choose the drilling speed by
moving the knob lever's location on the chart.
SPEED CONTROL KNOB - Changes the drilling speed when moved.
SPINDLE SPEED -The R.RM. of the spindle. TABLE SUPPORT LOCK -Tightening locks the table
support to the column. Always have it locked in place while operating the drill press.
TABLE - Provides a working surface to support the workpiece,
TABLE ARM - Extends beyond the table support for
mounting and aligning the table.
TABLE BEVEL LOCK - Locks the table in any position from 0°- 45°.
TABLE CRANK - Elevates and lowers the table. Turn clockwise to elevate the table. Support lock must be
released before operating the crank.
Table bevel lock
_ Chuck
Spindle
Quill set screw
'" Arbor
Chuck key
0° Locking
Table lock Table
crank
5/8" Threaded drain
Column support
Base
DEPTH SCALE - Indicates depth of hole being drilled. DRILL BIT -The cutting tool used in the drill press to
make holes in a workpiece.
DRILL ON/OFF SWITCH - Has locking feature, This feature is intended to help prevent unauthorized and possible hazardous use by children and others. Insert the key into
the switch to turn the drill press on.
FEED HANDLE - Moves the chuck up or down.
TABLE LOCK - Locks the table after it is rotated to various positions.
TABLE SUPPORT - Rides on the column to support the table arm and table.
THREADED DRAIN (5/8") -Attach a 5/8" (pipe threaded) metal pipe to the threaded opening for draining excess oil
into container. For a non-draining surface attach a threaded metal plug. Pipe and plug not included,
WORKPIECE -Material being drilled.
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