Craftsman 137224240 Owner’s Manual
upeira!:o_°s _vJanuaM
14" SAW
MODEL NO.
137.224240
1.5 HP (Max. Developed),
2 speed
1630/2730 RRM. (No load)
CAUTION:
Before using this Band Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions.
Safety ]nstrucLions
Installation
,, Operation
Maintenance
Parts List
Spanish
Customer He_p Line
I °8,,00=843= 1682
Sears, Roebuck and Co., Hoffman Estates, tL 60179 USA
Part No. 137224240001
SECTION PAGE
Warranty ....... ......................................................... 2
Product Specifications ........................... . ......................... 2
Safety ]nstructiQns ................... . .................. .................. 3
Accessories and Attaci_ments ......................... : ........ . ............ 6
Cartoi_ Contents ........ . ................................................. 6
Know Your Band Saw ........................................................ 8
Glossary of Terms ........................................ ; ............... 9
Assembly and Adjustments ................................................ 10
Operation ............................... : .............................. 18
Maintenance ............................................................ 21
Troubleshooting guide ......................... . .................... : ..... 22
Parts .................................................................. 24
MOTOR
Power source ...... 120 V AC, 60 HZ, 10 AMPS
Horsepower ....... 1.5 HP (Max. Developed)
Speed ........ 1630/2730 F'eet per minute (No load)
Type ............. Induction
DRIVE BELT .......... A 26
CUTTING CAPACITY
Throat ............ 13-5/8"
Height ............ 6" i
BLADE
Width ............
Length ....... :....
TABLE
Size
............. 16"X 16"
Tilt
.............. 0 - 15° Left, 0 - 45° Right
1/8", 1/4", 3/8", 1/2"
91-1/2" to 93-1/2"
DUST COLLECTION ... Yes
NET WEIGHT ......... 230 LBS
To avoid electrical hazards, fire hazards, or damage to
the toot, use proper circuit protection. Use a separate
electrical circuit for your tools.-
The Band Saw is wired at tile factory for 120V operation.
Connect to a 120V, 15 AMP branch circuit and use a 15
AMP time delay fuse or circuit breaker. To avoid shock or
fire, replace power cord immediately if it is worn, cut or
damaged in ally way.
,Some dust created by power sanding sawing, grinding, drilling, and other construction activities Contains chemicals
known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
@ Lead from lead-based paints.
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromium from chemically-treated lurnber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work With approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
GENERAL SAFETY iNSTRUCTiONS
BEFORE USnNG THE BAND SAW
Safety is a combination of Comrnorl sense, staying alert
and knowing how to use your band saw.
To avoid mistakes that could cause serious inju.ry,do not
plug the band saw in until you have read and understood
the following:
READ and become familiar with this entire ,nstruction
manual. LEARN the tool's applications, limitations,
and possible hazards
2. KEEP GUARDS IN PLACE and in working order,
,
REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habil of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN, Cluttered areas and
benches invite accidents.
DON'T USE IN A DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted
6.
KEEP CHILDREN AWAY. All viditors should be kept
at a safe distance from the work area.
11. WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts.
Non-slip footwear is recommended. Wear protective
hair covering to contain long hair.
12. ALWAYS WEAR EYE
WEAR YOUR
PROTECTION, Any band saw
can throw foreign objects into
the eyes that could cause
permanent eye damage.
ALWAYS wear Safety Goggles
(not glasses) that comply with
ANSI safety standard Z87.1. Everyday eyeglasses
have only impact-resistant lenses. They ARE NOT
safety glasses Safety Goggles are available at Sears,
NOTE: Glasses or goggles not in cornpliance with
ANSI Z87.1 could cause senous injury,
13 WEAR A FACE MASK OR DUST MASK. Sawing
operation produces dust.
14. SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than usulg your hand and it
frees both hands to operate tool.
15. DISCONNECT TOOLS before servicing, and when
changing accessories, such as blades, bits, cutters,
and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure the switch is in OFF position
before plugging in.
7. MAKE WORKSHOP CHILD-PROOF with _adlocks
master switches, or by removing slarter k.e:ys. ,._
8. DON'T FORCE THE TOOL. t will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL Don't force tool or the
attachment to do a job for which it was not designe d.
10. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
, carry the current your product will draw.
An undersized cord will result in a drop in line voltage
and loss of power which will cause the tool to overheat.
The table on page 5 shows the correct size to use
depencling on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The
smaller the gauge nUmber, the heavier the cord.
SAVE THESE NSTRUCT ONS
17
USE RECOMMENDED ACCESSORIES. Consult the
Operator's Manual for the recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
18. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting blade is unintentionally
contacted.
19. CHECK FOR DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may affect its operation. A guard or
other part that is clarnaged should be properly repaired
or replaced.
3
20.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don't leave the tool until it
comes to a complete stop.
•21.
DON'T OVERREACH. Keep proper footing and
balance at all tirnes.
22.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing acoessories.
23. DO NOT use power tools in the presence of
flammable liquids orgases.
24. DO NOT operate the toot if you are under the
influence of any drugs, alcohol or medication that
could affect your ability to use the tool properly.
25,
Dust generated from certain materials can be
hazardous to your health. Always operate the band
saw in a well-ventilated area and provide for proper
dust removal. Use dust collection systems whenever
possible.
SPECIFIC SAFETY INSTRUCTIONS
1. TO AVOID INJURY from unexpected movement, make
sure the saw is on a firm, level surface, properly
secured to prevent rocking. Make sure there is
adequate space for operating. B01tthe saw to a support
surface to.prevent it from slipping, walking, or sliding
during operation, i
2. TURN the saw OFF and unplu_l the saw before
moving it.
.
USE THE CORRECT size and_style of blade.
4.
USE blades rated at 2700 FPM or greater.
MAKE SURE the blade teeth point clown and
towards the table. ;.,-." _,-
6.
BLADE GUIDES, SUPPORT BEARINGS, AND
r
BLADE TENSION must be properly adjusted to avoid
accidental blade contact and to minimize blade
breakage. To maximize blade support, always adjust
the upper blade guide and blade guard so that it is
1/8 inch above the workpiece.
7. TABLE LOCK HANDLE should be tight.
8. USE EXTR'A CAUTION with large, very small or
awkward workpieces.
i
11.
PLAN intricate and small work carefully to avoid
pinching the blade. Avoid awkward operation and
hand positions to prevent accidental contact with the
blade.
12.
SMALL PIECES should be secured with jigs or
fixtures. Do not hand hold pieces that are so small
your fingers are under the blade guard.
13.
SUPPORT round work properl.y (with a V-block or
clamped to the miter gauge) to prevent it from rolling
and the blade from biting.
14.
CUT only one workpiece at a tirne. Make sure the
table is clear of everyttling except the workpiece and
its guides before you turn the saw on.
15.
ALWAYS WATCH the saw run before each use. If
there is excessive vibration or unusual noise, stop
irnmediately. Turn the saw off. Unplug it immediately.
Do not start the saw again until the problem has
been located and corrected.
16.
TO FREE any jammed rnaterial, turn the switch OFR
Remove the sw,itch key and unplug the saw. Wait for
all moving parts to stop before removing jammed
material.
17.
DON'T LEAVE the work area until all moving parts
are stopped. To childproof the workshop, shut off the
power to rnaster switches and rernove the switch key
from the band saw. Store it in a safe place, away
from children.
For your own safety, read the entire instructiorl manual
before operating the band saw.
1. Wear eye protection.
2. Do not wear gloves, necktie, or loose clotlling.
3. Make sure the saw is on a firm level surface and
properly secured.
4. USE ONLYTHE RECOMMENDED ACCESSORIES.
5. Use extra caution withvery large, very small, or
awkward workpieces.
6. Keep hands away from the blade at all times to
prevent accidental injury.
ELECTRICAL REQUIREMENTS
POWER SUPPLY AND MOTOR SPECIHCATIONS
9. USE EXTRA SUPPORTS to prevent workpieces
from sliding off the table top. Never use another person
in place of a table extension, or to provide additional
support for the workpiece.
10. WORKPIECES must be secured so they don't twist,
rock, or slip while being cut.
SAVE THESE
To avoid electrical hazards, fire hazards, or damage to the
tool, use proper circuit protection. Use a separate electrical
circuit for your tools.Your saw is wired at the factory for
120V operation. Connect to a 120V, 15 Amp circuit and use
a 15 Amp time delay fuse or circuit breaker. To avoid shock or
fire, if power cord is worn or' cut, or darnaged in any way,
have it replaced immediately.
iNSTRUCTIONS
GROUNDING INSTRUCTIONS
This tool must be grounded while in use to protect the
Operator from electrical shock.
IN"['HE EVENT OF A iVIALFUNCTION OR BREAKDOWN,
grounding provides a path of least resistance for electric
current and reduces the risk of electric shock. This toot is
equipped with an electric cord that has an equipment
grounding conductor and a grounding plug. The plug
MUST be plugged into a matchirlg receptacle that is
properly installed and grounded in accordance with ALL
local codes and ordinances.
DO NOT MODIFYTHE PLUG PROVIDED. If it will not fit the
receptacle, have the proper receptacle installed by a
qualified electrician.
IMPROPER CONNECTION of the equipmenl grounding
conductor can result in risk of elechic shock. The
conductor with the green insulation (with or without yellow
stripes) is the equipment grounding conciuctor. If repair or
replacement of the electric cord or plug is necessary, DO
NOT connect the equipment grounding conductor to a live
terminal.
CHEOK with a qualified electrician or service person if you
do not completely understand the grounding instructions, or if
you are not sure the tool is properly grounded
GUIDEUNES FOR EXTENSION CORDS
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will
result in a drop in line voltage and in loss of power which will
cause the tool to overheat. The table below shows the
correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier the cord.
Be sure your extension cord is properly wired and in
good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it..
Protect your extension cords flom sharp objects, excessive
heat and damp or wet areas.
(when using 120 volls only)
Ampere Rating
more l]lan nol more Ihar_
0 6
6 10
10 12
12 16
Total length of cord In feet
25' 50' :i00'
18 16 16
18 16 14
16 16 14
14 12
Not recommended
150'
14
12
12
USE ONLY 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tool's plug. Repair or replace darn_.ged or worn cord
immediately, i
Use a separate eiectrical circuit for your tools. This circuit
rnust not be less than #12 wire and should be protected
with a 15 Amp time lag fuse. Before connecting the motor to
the power line, make sure the switch is in tile OFF
position and the electric current is rated the same as the
current stamped on the motor nameplate. Running at a
lower voltage will damage the motor. _,_-. ,._
Fig. A
3-Prong Plug
G,oood,o roog
Fig. IB , ,
Grounoing LUg I _'_'---,
(2J_ _¢3 -- Make Sure This
[i_ ;__'_ _j- is COnnected to a
Known Ground
TMs band Saw is for indoor use only. Do not expose to rain
or use in clamp locations.
This tool is intended for use on a circuit that has a
receptacle like the one illustrated in Fig. A
Fig. A shows a 3-prong electrical plug and receptacle
that has a groundihg conductor. If a properly grounded
receptacle is not available, an adapter ( Fig. IB} can be
used to temporarily connect this plug to a 2-contact
ungrounded receptacle. The temporary adapter should be
used only until a properly grounded receptacle can be
installed by a qualified technician. The adapter {Fig. IB}
has a rigid lug extending from it that MUST be connected
to a permanent earth grourld, such as a properly
grounded receptacle box. The Canadian Electrical Code
prohibits the use of adapters.
CAUTION: In all cases, make certain the receptacle is
properly grounded. If you are not sure have a qualified
electrician check the receptacle.
Adapter _ Receptacle
SAVE THESE
MNSTRUCTNONS
AVAILABLE ACCESSORIES
Do not attempt to modify this tool or create accessories not
recommended for use with this tool. Any such alteration or
modification is misuse and could.result in a hazardous
condition leading to possibl e serious injury.
UNPACKING AND CHECKING
CONTENTS
Carefully unpack the band saw and all its partS, and
compare against the list below and the illustration on page 7.
Place the saw on a secure surface and examine it carefully.
Visit your Sears 14ardware Department or see the Sears
Power and Hand Tool Catalog for the following accessories:
ITEM
Miter gauge
Blade width: 1/8", 1/4", 3/8", 1/2"
Blade length: 91-1/2" to 93-1/2"
Follow inshuctions filat accompany accessories. Use of
improper accessories may cause hazards.
Do not use any accessory unless you have completely
read the insIruction or Operator's Manual for that accessory.
" To avoid injury from unexpected Starting, do not plug the
power cord into a power source receptacle during
unpacking and assembly. This cord must remain
unplugged whenever you are assembling or adjusting
the saw.
,, Although compact, this saw is heavy. To avoid back
injury, get help whenever you have to lift the saw.
_' If any part is mis'sing or damaged, do not plug the band
saw in until the rnissing or damaged part is replaced_
and assembly is complete.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION _Q_ANTITY
BAND SAW
A Band saw with motor
B. Table with insert
C. Table trunriions
D. Table hardware
Flex bolts
Lock washers
Table alignment pin
E. Trunnion support bracket
F. Trunnion support hardware
Long bolt
Short hex. bolt
Hex nut
Table lock knobs
Washers
G. Miter gauge
H. Sawdust port
Hex bolts
Washers
I. Power cord hooks
Phillips head bolts
J. Hex. key
K. Stand attachment hardware
Large washers
Hex. nuts
Long hex. bolts
LEG STAND
L. Stand top plate
M. Sled plate
M-1 Back plate
N. Door plate
O. .Tool Tray
R Foot pads
Q. Bag:
Carriage bolts
14ex.nuts
Washers
1
1
2
6
6
1
1
2
1
1
2
2
1
1
2
2
2
2
1
8
4
4
1
2
1
1
1
4
32
32
32
UNPACKING YOUR BAND SAW
%%%
B
E
C
F
G •
o'o'
H
A
K
M
P
Q
©
Upper covet"
Upper blade wheel Lower blade
Lower blade
guide
,_ support bearing
Upper blade
support bearing
ON/OFF switch
Wheel brush
Lower cover
Sawdust .sort
Mounting boles
Fable insert
_'_Table
lock knob
"------ Lower
blade wheel
Upper guide m
lock knob
Blade guide ---/
slide knob
Table F-_ -= ="
aligning pin t--,J
Table trunnion ......
Table tilt:scale 8
Table tilt stop bolt
Upper guide
bar
L
(
c
Blade
Table
Table removed for clarity
of illustration
r
Blade tension
Blade tension
Blade tracking
Power cord wrap
knob
gauge
knob
Motor cord
Miter gauge storage
Stand
Motor--
Mounting holes _-'_
1
Stand top
plate
I
o
CRAFTSMAN BAND SAW TERMS
LEADING EDGE - The end of the workpiece guided into
the cutting tool first.
BLADE GUIDES - Support tile blade and keep it from
twisting during operation. Blade guides must be adjusted
when blade is changed or replaced.
UPPER GUIDE LOCK KNOB -,-locks the upper.slide. Use it
after you adjust the upper guide assembly to make sure
Upper blade guide just clears w0rkpiece before cutting. Upper
guide lock knob must be tightened before the band saw is
turned on.
TABLE LOCK KNOB -locks the table in place.
TILT (BEVEL) SCALE -shows the degree the table is
tilted for bevel cutting.
BLADE TENSION KNOB -- controls the amount of blade
tension when changing blades.
BLADE TRACKING KNOB -adjusts blade position so blade
always runs in the center of the wheel.
SAWDUST PORT -helps keep the machine free from
sawdust. The sawdust port makes.an excellent Ilook-up for
a wet/dry vacuum. _ .
!
i
ON/OFF SWITCH -has a built-in 8hild safety lock. To lock
the switch in the OFF a0sition, remove the switchlkey from
the switch. _
i
WOODWORKING TERMS
MITER CUT - An angle cut made across the width of a
workpiece.
RESAW -A cutting operation to reduce the thickness of
the workpiece to make thinner workpieces.
RESIN -A sticky sap that has hardened.
RIPPING CUT - A cutting operation along the length of the
workpiece.
R.P.M. - Revolutions per rninute. The number of turns
completed by a spinning object in one minute.
SAW BLADE PATH -The area of the workpiece or table
top directly in line wit!] the travel of the blade or the part of
the workpiece which will be cut.
SET -The distance between two saw blade teeth tips, that
are bent outward in opposite directions tO each other. The
further apart the tips are, the greater the set.
TRAILING END -The workpiece end last cut by the blade.
WORKPIECE - The item being cut. The surfaces of a
workpiece are commonly referred to as faces, ends, edges.
WORKTABLE -The surface on which the workpiece rests
while performing a cutting or sanding operation.
BEVEL CUT -An angle cut made through tile face of a
workpiece. _, _..
COMPOUND CUT - A simultaneous bevel and miter cut.
CROSSCUT-A cut made across the width of the
workpiece.
F.P.M.. Feet per minute. Used in reference to the sudace
speed of the saw blade.
FREEHAND - Performing a cut without using a fence
(g'uide), hold-down or other proper device to prevent the
workpiece from twisting during tile cutting operation.
GUM -A sticky sap-based residue from wood products.
HEEL - Misalignment of the blade.
KERF - Tile material removed by a blade in a through cut,
or the slot pr0diJced by the blade in a n0n-through or
partial cut.
Keli Leading,_
Surface
Workpiece
Sawblade Pall]
Trailing Edge
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