Craftsman 137224120 Owner’s Manual
Owner's Manual
1 HP (Max, DeveUoped)
1410 and 2600 FoP.M.(No Load)
Leg Stand
12" BAN
Mode! No.
137.224120
SAW
CAUTmON:
Before using this band saw,
read this manual and follow
all its Safety Rules and
Operating Instructions.
Safety instructions
installation
• Operation
o Maintenance
Parts List
Custemer Help Line
t =8ee=843.1¢82
Sears, Roebuck and Coo, Hoffman Estates, JL 60179 USA
Part No. 137224120002
SECTRON PAGE
Warranty ................................................................ 2
Product Specifications ..................................................... 2
Safety _nstructions ........................................................ 3
Accessories and Attachments . : ............................................. 6
Carton Contents .......................................................... G
Know Your Band Saw ...................................................... 8
Glossary of Terms ........................................................ 9
Assembly and Adjustments ................................................ 10
Operation .............................................................. 18
Maintenance ............................................................ 21
Troubaeshooting guide .................................................... 22
Parts .................................................................. 24
GENERAL SAFETY INSTRUCT ONS
BEFORE USING THE BAND SAW
Safety is a combination of common sense, staying alert
and knowing how to use your band saw.
To avoid mistakes that could cause serious injury, do not
plug the band saw in until you have read and understood
the following:
1. READ and become familiar with this entire instruction
manual. LEARN the tool's applications, limitations, and
possible hazards.
2. KEEP GUARDS iN PLACE and in working order.
11. WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering
to contain long hair.
!2.
WP.AR YO_
ALWAYS WEAR EYE
PROTECTION. Any band saw
can throw foreign objects into
the eyes which could cause
permanent eye damage.
ALWAYS wear Safety Goggles
(not glasses) that comply with
ANSI safety standard Z87.1. Everyday eyeglasses
have only impact-resistant lenses. They ARE NOT safety
glasses. Safety Goggles are available at Sears. NOTE:
Glasses or goggles not in compliance with ANSI Z87.1
could seriously hurt you when they break.
MOTOR
Power source ....... !20 V AC, 60 HZ, 7.5 AMPS
Horsepower ......... 1 HP (Max. Developed)
Speeds High ..... 2600 RP.M.
BLADE iNCLUDED ............
DUST COLLECTION ...........
MITER GAUGE ................
3/8" x 91"16 TPI
Yes
Yes
Low ...... 1410 RP.M.
Type .............. Induction
CUTTING CAPACITY
Throat ............. 12-1/2"
Height ............. 6"
BLADE CAPACITY
Width ........... ":.. !/8", 1/4", 3/8", 1/2"
Length ............. 91"
TABLE
Size ............... 14" x 14"
Tilt ................ 0 - 10° Left, 0 - 45° Right
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection. Use a separate
electrical circuit for your tools.
"Yourband saw is wired at the factory for 120V operation,
Connect to a 120V, 15 AMP time delay fuse or circuit
breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.
Some dust created by power sanding sawing, grinding, drilling, and other construction activities contains chemicals
known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
@ Lead from lead-based paints.
@ Crystalline silica from bricks and cement and other masonry products, and
@Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. Toreduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form
the habit of checking to see that keys and adjusting
13.
WEAR A FACE MASK OR DUST MASK. Sawing and
sanding operations produce dust.
wrenches are removed from the tool before turning ON.
14.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
DONq" USE IN A DANGEROUS ENVIRONMENT. Don't
,
use power tools in damp or wet locations, or expose
them to rain. Keep work area well lighted.
.
KEEP CHILDREN AWAY. All visitors should be kept at
a safe distance from the work area.
,
MAKE WORKSHOP KID-PROOF with padlocks,
master switches, or by removing starter keys:
SECURE WORK. Use clamps or a vise to hold work
when practical. It's safer than using your hand and it
frees both hands to operate tool.
15.
D_SCONNECT TOOLS before servicing, and when
changing accessories, such as blades, bits, cutters,
and the like.
16.
REDUCE THE R_SK OF UNINTENTIONAL STARTING.
Make sure the switch is in OFF position before plugging
in.
17.
USE RECOMMENDED ACCESSORIES. Consult the
owner's manual for the recommended accessories. The
8. DON'T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Don't force the tool or the
attachment to do a job for which it was not designed.
use of improper accessories may cause risk of injury
to persons.
18.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
t0.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will result in a drop in line voltage and loss of
i:!
=ii
power which wilt cause the tool to overheat. The table
on page 5 shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller the gauge
/
:!
number, the heavier tSe cord.
t9.
CHECK FOR DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properiy and perform its intended function.
Check for alignment of moving #_rts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may affect itsoperation, A guard or
other part that is damaged should be properly repaired
or replaced.
SAVE THESE NSTRUCT ONS
_i_!_i;!i`_!_:i:_:_!;:_i_!_;_;:_!_;!_:_i:_!:!_:!_i!_ii:i;:_!_i!:i;_:_!_:_!_!:_:_i:::::_i:_:_:_!_:::_:::_:i_:i!_:ii_!_!:i:i_!:_:iJ_i!;!i__i:!_::il;_:iii_:_!i!i:iii:i';:::::_i_:i_,:i:::',!:i:_!:!i:i':!¸_::_!::ii_:::!;_i:_:¸i!!_::i;:i_i!;:!:i:::::;:¸!II:_;::¸_::!:i!,:!i¸i:!:::!:¸,i'i::!_!i¸:iii:i¸!I:I¸i::::;:i:!i_::i3 :!_,i::i¸::i::i¸I:,!!;I::::I:!_:¸!_::::_::ii::i¸:::;!:I!_:_;::¸:_I:::¸i:_:_i::::i::::::i:;!;;i_:;i:_!:'::::_!:::!i¸=_::i::!;;:?:i::_::::i:!ii;_:i:!i!:!:::_:i!::_:_i::::¸i:_:::_:::i:_::!_:;!::_i:_:i;:_:!!:!:!:!ii:_i!i:i:!i:i:i::::::i:!ii::_:i:::_:_:_:!i¸i:::'!:_::::i!:_i::i:ii¸_:!i:;_i_!_!ii:!:!i':_i!i:i,:i_:!i_!!:!i:ii_ii:;!_i_:i,!il
_0. NEVER LEAVETOOL RUNNING UNATTENDED.
TURN THE POWER OFF. Don't leave the tool until it
comes to a complete stop.
!1. DON'T OVERREACH. Keep proper footing and balance
at all times.
!2. MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
!3. DO NOT use power tools in the presence of flammable
liquids or gases.
'.4. DO NOT operate the tool if you are under the influence
of any drugs, alcohol or medication that could affect
your ability to use the tool properly.
;5. ALWAYS operate the band saw in a wellwentilated area
and provide for proper dust removal. Use dust collection
systems whenever possible. Dust generated from
certain materials can be hazardous to your health.
;PECIFgC SAFETY INSTRUCTBONS
TO AVOID INJURY from unexpected movement, make
sure the saw is on a firm, level surface, properly secured
to prevent rocking. Make sure there is adequate space
for operating. Bolt the saw to a support surface to
prevent slipping, walking, or sliding during operation.
TURN the saw OFF and unplug the saw before
moving it.
USE THE CORRECT size and style of blade.
USE blades recommended at 2600 FPM or greater.
MAKE SURE the blade teeth point down and towards
the table.
BLADE GUIDES, SUPPORT BEARINGS, AND
BLADE TENSION must be properly adjusted to avoid
accidental blade contact and to minimize blade
breakage. To maximize blade support, always adjust
the upper blade guide and blade guard so that it is
1/8 inch above the workpiece.
TABLE LOCK HANDLE should be tight.
USE EXTRA CAUTION with large, very small or
awkward workpieces.
USE EXTRA SUPPORTS to prevent workpieces from
sliding off the table top. Never use another person in
place of a table extension, or to provide additional
support for the workpiece.
0. WORKPIECES must be secured so they don't twist,
rock, or slip while being cut.
SAVE THESE
11.
PLAN intricate and small work carefully to avoid
pinching the blade. Avoid awkward operation and hand
positions to prevent accidental contact with the blade.
12.
SMALL PIECES should be secured with jigs or
fixtures. Do not hand hold pieces that are so small your
fingers are under the blade guard.
I3.
SUPPORT round work properly (with aV-block or
clamped to the miter gauge) to prevent it from rolling
and the blade from biting.
14.
CUT only one workpiece at a time. Make sure the table
is clear of everything except the workpiece and its
guides before you turn the saw on.
15.
MAKE RELIEF CUTS when cutting long curves.
16.
ALWAYS WATCH the saw run before each use. If there
is excessive vibration or unusual noise, stop immediately.
Turn the saw off. Unplug it immediately. Do not start
the saw again until the problem has been located and
corrected.
17.
TO FREE any jammed material, turn the switch OFR
Remove the switch key and unplug the saw. Wait for all
moving parts to stop before removing jammed material.
18.
DON'T LEAVE the work area until all moving parts are
stopped. To childproof the workshop, shut off the power
to master switches and remove the switch key from the
band saw. Store it in a safe place, away from children.
For your own safety, read the entire instruction manual
before operating the band saw.
t. Wear eye protection.
2. Do not wear gloves, necktie, or loose clothing.
3. Make sure the saw is on a firm level surface and
properly secured.
4. USEONLYTHE RECOMMENDED ACCESSORIES.
5. Use extra caution with very large, very small, or
awkward workpieces.
6. Keep hands away from the blade at all times to
prevent accidental injury.
,
Do not remove jammed cutoff pieces until blade has
stopped.
8.
Maintain proper adjustment of blade tension, blade
guides, and thrust bearings.
9.
Adjust upper guide to just clear workpiece.
10.
Hold workpiece firmly against table.
ELECTRICAL REQUHREMENTS
POWER SUPPLY AND MOTOR SPEC_FICATIONS
To avoid electrical hazards, fire hazards, or damage to the
NSTRUCTRONS
tool, use proper circuit protection. Use a separate electrical
circuit for your tools.Your saw is wired at the factory for
120V operation. Connect to a 120V, 15 Amp circuit and
use a I5 Amp time delay fuse or circuit breaker. To avoid
shock or fire, if power cord is worn or cut, or damaged-in
any way, have it replaced immediately.
GROUNDING INSTRUCTIONS
This tool must be grounded while in use to protect the
operator from electrical shock.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides a path of least resistance for electric
current and reduces the risk of electric shock. This tool is
equipped with an electric cord that has an equipment
grounding conductor and a grounding plug. The plug
MUST be plugged into a matching receptacle that is
properly installed and grounded in accordance with ALL
local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit
the receptacle, have the proper receptacle installed by a
qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor with the green insulation (with or without yellow
stripes) is the equipment grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
DO NO[ connect the equipment grounding conductor
to a five'terminal.
CHECK with a qualified electrician or service person if you
do not completely understand the grounding instructions, or
if you are not sure the tool is properly grounded,
USE ONLY 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool's plug. Repair or replace damaged or worn
cord immediately.
Use a separate electrical circuit for your tools. This circuit
must not be less than #12 wire and should be protected
with a 15 Amp time lag fuse. Before connecting the motor
to the power line, make sure the switch is in the OFF
position and the electric current is rated the same as the
current stamped on the motor nameplate, Running at a
Lowervoltage will damage the motor.
This tool is intended for use on a circuit that has a receptacle
like the one illustrated in FIGURE A. FIGURE A shows a
3-prong electrical plug and receptacle that has a grounding
conductor. If a properly grounded receptacle is not available,
an adapter (FIGURE B) can be used to temporarily connect
this plug to a 2-contact ungrounded receptacle.
The temporary adapter should be installed by a qualified
technician. The adapter (FIGURE B) has a rigid lug
extending from it that MUST be connected to a permanent
earth ground, such as a properly grounded receptacle box.
THE TEMPORARY ADAPTER SHOULD BE USED ONLY
UNTIL A PROPERLY GROUNDED OUTLET CAN BE
SAVE THESE INSTRUCTIONS
INSTALLED BY A QUALIFIED ELECTRICIAN. The
Canadian Electrical Code prohibits the use of adapters.
CAUTION: In all cases, make certain the receptacle is
properly grounded, tf you are not sure have a qualified
electrician check the receptacle.
Fig. A 3-Prong Plug
Properly Grounded
3-Prong Receplacte
Fig. B Grounding Lug
Make Sure This
is Connected to a
Known Ground
-Prong
eceptacle
This band saw is for indoor use only, Do not expose to rain
or use in damp locations
GUIDEUNES FOR EXTENSION CORDS
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will
result in a drop in line voltage and in loss of power which will
cause the tool to overheat. The table below shows the
correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gauge. The
smaf]er the gauge number, the heavier the cord.
Be sure your extension cord is properly wired and in
good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessiv
heat and damp or,wet areas.
(when using 120 volts only)
In feet
more than notmorethan 25' 50' 100' 150'
........... , ............................ i
0 6 18 16 16 t4
6 10 t8 16 14 12
10 t2 16 16 14 t2
12 16 14 !12 Not recomrnended
4
UNPACKUNG YOUR BAND SAW
::{ECOMMENDED ACCESSORUES
'isit your Sears Hardware Department or see the
;raftsman Power and Hand Tool Catalog to purchase
_commended accessories for this power tool.
Oavoid the risk of personal infury, do not modify the
ower tool or use accessories not recommended by Sears.
ITEM
Blade: 1/8", 1/4", 3/8", 1/2" wide, 91"- 91 1/2" long
Sandpaper belt: 1/2" wide, 91"- 91 1/2" tong
Ise of improper accessories may cause hazards. Follow
]structions that accompany accessories. Do,not use any
ccessory unless you have completely read the instruction
r owner's manual for that accessory.
UNPACKING AND CHECKING CONTENTS
To avoid injury from unexpected starting, do not plug the
power cord into a power source receptacle during
unpacking and assembly. This cord must remain unplugged
whenever you are assembling or adjusting the saw.
1. Carefully unpack the band saw and aUits parts, and
compare against the illustration on page 7.
2. Place the saw on a secure surface and examine it
carefully.
Although compact, this saw is heavy. To avoid back injury,
get help whenever you have to lift the saw.
If any part is missing or damaged, do not plug the band
saw in until the missing or damaged part is replaced, and
assembly is complete.
TABLE OF LOOSE PARTS
_TEM DESCRIPTION QUANTITY
A Band saw 1
B Table w!insert t
C Trunnion 1
D Star handle table knobs 2
E Table alignment pin 1
F Medium hex bolts 4
G Washers 8
H Hex nuts 4
I Short hex bolts, nut, and washers 2
J Long hex bolt w/nut 1
K Saw dust port assembly 1
L Miter gauge 1
M Power cord wrap brackets 2
N Phillips screws 2
STAND:
O Legs 4
P Long leg brackets 2
Q Short leg brackets 2
R Plastic feet 4
S Leg stand top plate 1
T Hex wrench 1
U Miscellaneous bag of carriage
bolts, nuts and washers
A
J K
i 0 O0
i O_ 0[3
I O0 O0
O0 O0
o
B
G
C
H
E
M N
P
R
Q
S T
U
6
upper cover
Upper blade wheel
Lower blade
support bearing
Lower
guide
CRAFTSMAN BAND SAW TERMS
BLADE GUIDES - Support the blade and keep it from
twisting during operation. Blade guides must be adjusted
when the blade is changed or replaced.
HEEL - Misalignment of the blade.
KERF- The material removed by a blade in a through cut,
or the slot produced by the blade in a non-through or
partial cut.
ON/OFF
Lower
Idle wheel
Motor pulley
Rubber tire
V Belt
Table
aligning pin
Table tilt scale
Sawdust port
Table trunnion
Table tilt stop bolt
Mounting holes
support bearing
)er blade guide
-- Miter slot
lock knob
Saw pulley
blade wheel
Mounting hole
Blade guard
Upper blade
Blade
Table insert
Table
Lower
Table removed for clarity
of illustration
Blade tension
Blade tra_cking
Power cord wrap
knob
knob
Upper guide
lock knob
Idle wheel
handle
Motor
Motor cord
Stand top
plate
BLADE TENSION KNOB -Controls the amount of blade
tension when changing blades.
BLADE TRACKING KNOB -Adjusts the blade position so
the blade always runs in the center of the wheel.
IDLE WHEEL HANDLE - Moves the idle wheel for proper
tensioning of the V-belt.
ON 1 OFF SWITCH - Has a built-in child safety lock. To
lock the switch in the OFF position, remove the switch key
from the switch.
SAWDUST PORT - Helps keep the machine free from
sawdust. The sawdust port makes an excellent hook-up for
a wet/dry vacuum.
TABLE LOCK KNOB - Locks the table in place.
TILT {BEVEL) SCALE - Shows the degree the table is
tilted for bevel cutting.
UPPER GUIDE LOCK KNOB - Locks the upper slide. Use
it after you adjust the upper guide assembly to make sure
the upper blade guide just clears the workpiece before
cutting. Upper guide lock knob must be tightened before
the band saw is turned on.
WOODWORKING TERMS
BEVEL CUT - An angle cut made through the face of a
workpiece
COMPOUND CUT - A simultaneous bevel and miter cut.
LEADING EDGE -The end of the workpiece pushed into
the cutting tool first.
MITER CUT - An angle cut made across the width of a
workpiece.
RESAW -A cutting operation to reduce the thickness of
the workpiece to make thinner workpieces.
RESIN - A sticky sap that has hardened.
R_PPING CUT -A cutting operation along the length of the
workpiece.
R.P.M. - Revolutions per minute. The number of turns
completed by a spinning object in one minute.
SAW BLADE PATH -The area of the workpiece or table
top directly in line with the travel of the blade or the part of
the workpiece which will be cut.
SET -The distance between two adjacent saw blade teeth
tips bent outward in opposite directions to each other.
The further apart the tips are, the greater the set.
TRAILING END - The workpiece end last cut by the blade.
WORKPIECE -The item being cut. The surfaces of a
workpiece are commonly referred to as faces, ends, edges.
WORKTABLE -The surface on which the workpiece rests
while performing a cutting or sanding operation.
Miter gauge in holder
Stand
CROSSCUT - A cut made across the width of the
workpiece.
RELIEF CUT - Removal of waste material by a cut from
the outside edge, allowing easier cutting of intricate curves.
F.P.M. - Feet per minute. Used in reference to the surface
speed of the saw blade.
FREEHAND - Performing a cut without using a fence
(guide), hold-down or other proper device to prevent the
workpiece from twisting during the cutting operation.
GUM -A sticky sap-based residue from wood products.
Leading,_ Relief cu_ Sawblade Path
Kerf
Surface
Workptece \
Trailing Edge
9
Loading...