Craftsman 137212360 Owner’s Manual

Operator's Manual
JCRHFTSMIIN°J
10 in. COMPOUND MITER SAW WITH LASER TRAC _
Model No..137.212360
CAUTION: Before using this Miter Saw,
read this manual and follow all its Safety Rules and Operating Instructions
For Technical Support
Customer Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL60179 USA Visit our Craftsman website: www.sears.com/craftsman Part No. 13721236001
Parts List
Sears Parts & Repair Center
1-800-469-4663
Safety Instructions Installation
Operation
Maintenance
Printed in China
SECTION PAGE
warranty ............................................... 2
Product Specifications .......................... 2
Symbols ................................................ 3
Power Tool Safety ................................. 4
Compound Miter Saw Safety ................. 6
Electrical Requirements and Safety ...... 7
Accessories and Attachments ............... 8
Tools Needed for Assembly .................. 8
Carton Contents .................................... 9
SECTION PAGE
Know Your Compound Miter Saw .......... 10
Glossary of Terms ................................. 11
Assembly and Adjustments ................... 12
Operation ............................................... 18
Maintenance .......................................... 23
Troubleshooting Guide .......................... 24
Parts List ................................................ 25
Repair Protection Agreement .................. 28
CRAFTSMAN ONE YEAR FULL WARRANTY
If this Craftsman tool failsdue to a defect in material or workmanshipwithinone year from the
date of purchase, call 1-800-4-MY-HOME®to arrange for free repair(or replacement if repair proves impossible).
This warranty appliesfor only90 daysfrom the date of purchaseifthis productisever used for commercialor rentalpurposes. This warranty does notincludeexpendable parts, suchas lamps, batteries,bitsor blades.
This warrantygives you specificlegal dghts, and you may also have other rightswhich vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
_i, WARNING J
Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well ventilated area and work with approved safety
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically treated lumber
masks that are
MOTOR
Power Source................ 120V AC, 60Hz, 15 Amp
Arbor Shaft Size............ 5/8 in.
Speed ........................... 4800 RPM (No load)
Brake ............................ Electric
Cutting Capacity:
Crosscut ........................... 2-5/8 in. x 5-1/2 in.
Miter 450 R & L ................. 2-5/8 in. x 3-7/8 in.
Bevel 45 ° L ....................... 1-1/2 in. x 5-1/2 in.
45 ° Miter and 45 ° Bevel .... 1-1/2 in. x 3-7/8 in.
Double Insulated .......... No
MITER SAW Rotating Table:
Miter Detent Stops ....... 0 °, 15 °, 22.5 °, 31.6 °, 45 ° R & L Arbor ................................. 5/8 in.
Bevel Positive Stops .... 0°, 45 ° L
BLADE
Diameter ........................... 10 in.
IA WARNING J
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection, This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120
Volt / 15 Ampere time delay fuse or circuit breaker, To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to
follow these rules could result in serious injury to--damage to the tool.
2009/03
n 2 - I
WARNING ICONS Your power tool and its Operator's Manual may contain "WARNING ICONS" (a picture symbol
intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer.
Shown below amsome of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.
®
PROHIBITION
WEAR EYE PROTECTION: Always wear safety goggles orsafety glasseswithside shields.
READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this
product,
KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade
®
I,A DANGER I
IA WARNING]
will result in serious personal injury.
SUPPORT AND CLAMP WORK
DANGER: indicates an imminentlyhazardoussituationwhich,if not avoided, willresult indeathor seriousinjury.
WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
I,& CAUTIONI
I CAUTIONI
IIIIIIIII IIIIIIIIII IIII I 3 III III III
CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property
damage.
GENERALSAFETYINSTRUCTIONS
BEFOREUSINGTHISPOWERTOOL Safetyisacombinationofcommonsense,
stayingalertandknowinghowtouseyourpower
tool.
[_IL WARNING]
To avoid mistakes that could cause serious Injury, do not plug the tool in until you have
read and understood the following.
1. _ READ and become familiar withthe
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to
see that keys and adjusting wrenches are
4. KEEP WORK AREA CLEAN, Cluttered areas and benches inviteaccidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not usepower tools in damp locations,or expose them to rain or
snow. Keep workarea well lit.
6. KEEP CHILDREN AWAY. All visitorsand bystandersshould be kept a safe distance
from work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks,master switchesorby removing
starterkeys.
8. DO NOT FORCE THE TOOL. Itwill do thejob
better and saferat the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed.
10.USE PROPER EXTENSION CORDS. Make sureyourextension cordis ingood condition.
When using an extensioncord, be sureto use
one heavy enoughto carrythe currentyour
productwilldraw. An undersizedcord will resultina dropin line voltageand inlossof
power whichwill cause the toolto overheat.
III IIIIIIII III I
entire Operator'sManual. LEARN the tool's application,limitationsand
possiblehazards.
removed from the tool before turning ON.
The table on page 7 shows the correct size to usedepending on cord length and
nameplate ampere rating.If indoubt, use the next heavier gauge. The smallerthe gauge number,the heavier the cord.
11.WEAR PROPER APPAREL. Do notwear
loose clothing,gloves, neckties, rings, braceletsor otherjewelry which mayget
caught in movingparts.Nonslip footwear is recommended.Wear protectivehaircovering
to contain long hair.
12.ALWAYS WEAR EYE PROTECTION. Any intothe eyes and could cause
O ower tool canthrow foreignobjects
permanenteye damage. ALWAYS wear Safety Goggles (not glasses)
that complywithANSI Safety standard Z87.1.
Everydayeyeglasses have only impact-
resistantlenses.They ARE NOT safety glasses.Safety Goggles are available at
Sears. NOTE: Glasses orgoggles not in compliance with ANSI 7.87.1 could seriously injureyou"when they break.
13.WEAR A FACE MASK OR DUST MASK.
Sawing operationproducesdust.
14.SECURE WORK, Use clamps or a vise to
than using your hand and it frees
O old work when practical. It is safer
both hands to operate the tool.
15.DISCONNECT TOOLS FROM POWER
SOURCE before servicing,and when changingaccessories such as blades, bits and cutters.
16.REDUCE THE RISK OF UNINTENTIONAL
STARTING, Make sure switch is in the OFF position before plugging the tool in.
17.USE RECOMMENDED ACCESSORIES.
Consult this Operator's Manual for recommended accessories. The use of
improper accessories may cause risk of injury to yourself or others.
18.NEVER STAND ON THE TOOL. Serious
injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19.CHECK FOR DAMAGED PARTS, Before further use of the tool, a guard orother part
thatis damaged shouldbe carefully checked
4 ---_ III
todetermine thatit willoperate properly and
perform its intended function - check for
alignmentof movingpads, binding of moving parts, breakage of pads, mountingand any other conditionsthat may affect itsoperation.
A guard or other part that is damaged should be properlyrepaired or replaced.
20,NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER "OFF". Do not walk away from a running tool untilthe
blade comes to a complete stopand the tool is unpluggedfrom the powersoume.
21,DO NOT OVERREACH. Keep properfooting
and balance at all times.
22,MAINTAIN TOOLS WITH CARE. Keep
toolssharp and clean_forbest_
performance,Follow instructionsfor lubricatingand changing accessories,
23,WARNING: Dustgenerated from certain
materialscan be hazardous to your health. Alwaysoperate saw in well-ventilatedarea
and providefor proper dustremoval.
24.1A DANGER I
People with electronic devices, such as pacemakers, should consult their physician(s)
before using this product. Operation of electrical equipment in close proximity to a
heart pacemaker could cause interferenceor failureof the pacemaker.
SPECIFICSAFETYINSTRUCTIONSFORTHIS COMPOUNDMITERSAW
1. DO NOT USE THIN KERF BLADES they
can deflect and contact guard and can cause
possible injury to the operator.
2. DO NOT operate the miter saw until it is completely assembled and installed
according to these instructions.
3. IF YOU ARE NOT thoroughly familiar with
the operation of miter saws, seek guidance from your supervisor, instructor or other
qualified person.
4. ALWAYS hold the work firmly against the
fence end table. DO NOT perform any
operation free hand (use clamp wherever possible).
5, KEEP HANDS out of the path of the saw
blade. If the workpiece you are cutting would cause your hands to be within 6-3/4 in. of the
saw blade, the workpiece should be clamped in place before making the cut.
6. BE SURE the blade is sharp, runs freely and is free of vibration.
7. ALLOW the motor to come up to full speed before starting a cut.
8. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust.
9. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned
in one of the positive stops.
10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely.
11. USE only blade collars specified for your saw.
12. NEVER use blades larger in diameter than
10 inches.
13. NEVER apply lubricants to the blade when it is running,
14. ALWAYS check the blade for cracks or damage before operation. Replace a cracked
or damaged blade immediately.
15. NEVER use blades recommended for operation at less than 4800 RPM.
16. ALWAYS keep the blade guards in place and use at all times.
17. NEVER reach around the saw blade.
18. MAKE SURE the blade is not contacting the workpiece before the switch is turned ON.
19. IMPORTANT: After completing the cut, release the trigger and wait for the blade to
stopbefore returningthe saw to the raised position.
20. MAKE SURE the blade has cometo a
completestop before removingor secudng the workpiece,changingthe workpieceangle
orchangingthe angle ofthe blade.
21. NEVER cutmetalsor masonryproductswith
thistool. This miter saw is designedfor use on wood and wood-like products.
22. NEVER cutsmall pieces. Ifthe workpiece
beingcut wouldcause your handorfingers to be within6-3/4 in. of the saw bladethe
workpieceistoo small.
23. PROVIDE adequate supportto the sides of
the saw table for longwork pieces.
24. NEVER usethe mitersaw inan area with flammableliquidsor gases.
25. NEVER usesolvents to clean plasticparts. Solventscouldpossiblydissolveor otherwise damage the material.
26. SHUT OFF the power before servicingor adjustingthe tool.
27. DISCONNECT the saw from the power sourceand clean the machinewhen finished
using.
28. MAKE SURE the work area isclean before leavingthe machine.
29. SHOULD anypart ofyour mitersaw be missing,damaged, or fail in any way, orany
electricalcomponent fail to perform properly, lockthe switchand removethe plugfrom
the powersupply outlet. Replacemissing, damaged, orfailed parts before resuming
operation.
POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the
"PRODUCT SPECIFICATIONS" section on page 2.
IA WARNINGI
To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit
protection. Your saw is wired at the factory for 120 V operation. Connect to a 120 V, 15
A circuit and use a 15 A time delay fuse or circuit breaker. To avoid shock or fire, If
power cord is worn or cut, or damaged in any way, have it replaced immediately.
6 ...... [....
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of
least resistance for electric currents and reduces
the risk of electric shock. This tool is equipped with an electrical cord that has an equipment- grounding conductor and a grounding plug. The
plug must be plugged into a matching receptacle
that is properly installed and grounded in
accordance with all local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician,
IMPROPER CONNECTION of the equipment
groundingconductorcan result in riskof electric shock. The conductorwiththe green insulation (with or withoutyellowstripes)is the equipment
groundingconductor. If repairor replacementof grounded receptaclebox. oorv_'t theequipment groundingconductortoa
liveterminal. CHECK witha qualifiedelectricianorservice
person if youdo notcompletely understandthe groundinginstructions,orifyou are not certain the tool isproperlygrounded.
USE onlythree-wire extensioncords that have three-prongedgroundingplugswith three-pole receptacles thataccept the tool'splug. Repair or replace damaged orworn cords immediately.
or IAWARNiNGI
NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must
not exceed 25 feet in length. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available,
an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly
In all cases, make certain the receptacle is properly grounded. If you are not sure, have a
qualified electrician check the receptacle.
[A WARNING l
This tool is for indoor use only. Do not expose to rain or use in damp locations.
Fig. 1 _i1 _:_:ee-Pronged Plug
GUIDELINES FOR EXTENSION CORDS
USE THE PROPER EXTENSION CORD. Make sureyour extensioncord is in goodcondition.
Use an extensioncordheavy enoughto carry the currentyour productwilldraw. An undersized
cordwill cause a dropin line voltage resulting in lossof power, overheating and burningout of the motor.The table on the rightshows the correctsize touse dependingoncord length and nameplate ampere rating.If in doubt,use the next heaviergauge. The smallerthe gauge number,the heavier the cord.
Make sureyour extension cordis properly wiredand in goodcondition.Always replace a damaged extensioncord or have it repaired by a qualifiedtechnician beforeusingit. Protectyour extensioncordsfrom sharpobjects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tool. This circuit must not be less than #12 wire with a 20 A
time-lag fuse or a #14 wire with a 15 A time-lag fuse.
II'-0AJ L roundingProng
ProperlyGrounded
Fig. 2 Receptacle
GroundingLug_ Make sure this
...-_ _ Receptacle
U/" - Adapter
Three-Pronged
! I(_"l II iSconnected
_i-!.L ! "_'_l_lJ_to a known
IAWARNING[
This tool must be grounded while in use to
irotect the operator from electric shock.
(When usin_l120 volts only)
IIground
Two-Pronged
iil,e] =-illi_ll r,_,_.vll
III II III III II 7
_e,][e,]:k'.,5.-,[e]-i i :[..,fzl _i elz| ii IVzTI,];i_v_i:1_| i
RECOMMENDED ACCESSORIES
I,_ WARNING I
Use only accessories recommended for
this miter saw. Follow instructions that accompany accessories. Use of Improper
acceseorles may cause hazards.
The use of any cutting tool except 10 in.
saw blades which meet the requirements under recommended accessories is
prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous
metal cutting and the use of abrasive wheels is prohibited.
Do not attempt to modify this tool or create accessories not recommended for
use with this tool. Any such alteration or modification is misuse and could result in
a hazardous condition leading to possible serious injury.
ACCESSORIES Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool.
[A, WARNING]
To avoid the risk of personal injury, do not modify this power tool or use accessories
not recommended by Sears.
Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not
operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be
taken while mounting, using, and storing carbide Upped blades to prevent accidental
damage. Slight shocks, such as striking the tip while handling, can seriously
damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before
using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips, or other damage. Do
not use if damage is suspected. Failure to heed safety instructions and warnings can
result in serious bodily injury.
munro_o]nk,'ln+l=1:lm:lntl=+o]:ir;1.-,_-_:lmi=]m¥_
SUPPLIED NOT SUPPLIED
Blade Wrench Adjustable Wrench
=====J :::::::::::::::::::::
Hex Key Combination Square
Philips Screwdriver
Slotted Screwdriver
COMBINATION SQUARE MUST BE TRUE Shouldnot gap or overlapwhen square is flipped
over (see dotted figure).
Draw light lineon a 3/4 in. board, board along this this edge must be
edge. perfectly straight.
Straight edge or
ji
i ! f I
//
I I
L
Gap from untrue square when
. flipped over.
II 8 !11 _ I IIII flllllllll
UNPACKINGYOURMITERSAW
IA WARNING I
To avoid injury from unexpected starting or
electrical shock, do not plug the power cord into a source of power during unpacking and
assembly. This cord must remain unplugged whenever you are working on the saw.
1. Remove the miter sawfrom the carton.
iMPORTANT: Do not lift mitersaw by the triggerswitchhandle. It maycause
misalignment. Liftmachine bythe built-in carry handle.
2. Placethe saw ona secure stationarywork surface.
3. Separate all partsfrom the packingmaterial. Check each of the illustrationsshownbelow
to make certain all itemsare accounted for, before discardingany packing material
I,A WARNING I
If any part is missing or damaged, do not attempt to assemble the miter saw, or plug In
the power cord untll the mlssing or damaged part Is correctly replaced. To avoid electric
shock, usa only Identical replacement parts when servicing double insulated tools. Call 1-800-4-_AY-HOM_ for replacement parts.
.._J
Hex Key
Miter Saw
Hold-DownClamp
Dust Bag
Batteries
MiterTable Handle
Blade Wrench
Rear Extension Stay
II III 9 IJ IIIII
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