Craftsman 137212310 Owner’s Manual

Operator's Manual
CRFIFrSMAN°
10 in. COMPOUND MITER SAW
AND STAND WITH LASER TRAC ®
Model No. 137.212310
i
CAUTION:
Before using this Miter Saw, read this manual and follow
Customer Help Line
For Technical Support
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137212310001
: Sn_ftetlYalt_s_ructi° ns
Operation
Maintenance
Parts List
Sears Parts &
Repair Center
1-800-488-1222
SECTION PAGE
Warranty ............................................................. 2
Product Specifications ........................................ 2
Power Tool Safety .............................................. 3
Compound Miter Saw Safety .............................. 4
Electrical Requirements and Safety .................... 4
Accessories and Attachments ............................ 6
Tools Needed for Assembly ................................ 6
SECTION PAGE
Carton Contents .................................................. 7
Know Your Compound Miter Saw ....................... 8
Glossary of Terms ............................................... 9
Assembly and Adjustments ................................. 10
Operation ............................................................ 17
Maintenance ....................................................... 24
Troubleshooting Guide ........................................ 25
Parts List ............................................................. 26
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible). If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this tool is in the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
MOTOR
Power Source ...................... 120V AC, 60Hz, 15 Amp
Arbor Shaft Size .................. 5/8 in.
Speed .................................. 4800 RPM (No load)
Brake ................................... Electric
Double Insulated .................. Yes
MITER SAW Cutting Capacity:
Miter Detent Stops ................ 0°, 15°, 22.5°, 31.6°, 45° R& L
Bevel Positive Stops ............. 0°, 45 ° L
Rotating Table:
Crosscut ................................... 2-5/8 in. x 5-1/2 in.
Miter 45 ° R & L ......................... 2-5/8 in. x 3-1/2 in.
Bevel 45° L ............................... 1-9/16 in. x 5-1/2 in. L
45 ° Miter and 45 ° Bevel ............ 1-9/16 in. x 3-1/2 in.
WARNING I
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere
time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool.
GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert
and knowing how to use your power tool.
WARNING J
To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and
understood the following.
READ and become familiar with the entire
Operator's Manual. LEARN the tool's application,
limitations and possible hazards.
2.
KEEP GUARDS IN PLACE and in working order.
3
REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning ON.
4.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well lit.
6.
KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from
work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or an
attachment to de a job for which it was not designed.
10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will result in a drop in line
voltage and in loss of power which will cause the tool to overheat. The table on page 5 shows the
correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the cord.
11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and
_ _ could cause permanent eye damage.
ALWAYS wear Safety Goggles (not
that comply with ANSI Safety
standard Z87.1 Everyday eyeglasses have only impact-resistant lenses.
They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could
seriously injure you when they break.
13. WEAR A FACE MASK OR DUST MASK. Sawing operation's produce dust.
14. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and
it frees both hands to operate the tool.
15. DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories
such as blades bits and cutters.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in.
17. USE RECOMMENDED ACCESSORIES. Consult this Operator's Manual for recommended
accessories. The use of improper accessories may cause risk of injury to yourself or others.
18. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.
19.
CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function
- check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and
any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20.
NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER "OFF". Do not walk away from a running tool until the blade
comes to a complete stop and the tool is unplugged from the power source.
21.
DO NOT OVERREACH. Keep proper footing and
balance at all times.
22.
MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest performance. Follow instructions for lubricating and changing
accessories.
23.
WARNING: Dust generated from certain materials
can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper
dust removal.
SPECIFIC SAFETY INSTRUCTIONS FOR
THIS COMPOUND MITER SAW
DO NOT USE THIN KERF BLADES they can
deflect and contact guard and can cause possible
injury to the operator.
2.
DO NOT operate the miter saw until it is completely
assembled and installed according to these
instructions.
3.
IF YOU ARE NOT thoroughly familiar with the
operation of miter saws, seek guidance from your supervisor, instructor or other qualified person.
4.
ALWAYS hold the work firmly against the fence and table. DO NOT perform any operation free hand
(use clamp wherever possible).
5.
KEEP HANDS out of the path of the saw blade. If
the workpiece you are cutting would cause your
hands to be within 6-3/4 in. of the saw blade, the
workpiece should be clamped in place before
making the cut.
6.
BE SURE the blade is sharp, runs freely and is free
of vibration.
7. ALLOW the motor to come up to full speed before starting a cut.
8. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust.
9. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the
positive stops.
10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely.
11. USE only blade collars specified for your saw.
12. NEVER use blades larger in diameter than 10
inches.
18.
MAKE SURE the blade is not contacting the
workpiece before the switch is turned ON.
19.
IMPORTANT: After completing the cut, release
the trigger and wait for the blade to stop before returning the saw to the raised position.
20.
MAKE SURE the blade has come to a complete
stop before removing or securing the workpiece, changing the workpiece angle or changing the angle of the blade.
21.
NEVER cut metals or masonry products with this
tool. This miter saw is designed for use on wood and wood-like products.
22.
NEVER cut small pieces. If the workpiece being cut
would cause your hand or fingers to be within 6-3/4 in. of the saw blade the workpiece is too small.
23.
PROVIDE adequate support to the sides of the saw
table for long work pieces.
24.
NEVER use the miter saw in an area with flammable
liquids or gases.
25.
NEVER use solvents to clean plastic parts. Solvents
could possibly dissolve or otherwise damage the material.
26.
SHUT OFF the power before servicing or adjusting
the tool.
27.
DISCONNECT the saw from the power source and
clean the machine when finished using.
28.
MAKE SURE the work area is clean before leaving
the machine.
29.
SHOULD any part of your miter saw be missing,
damaged, or fail in any way, or any electrical component fail to perform properly, lock the switch
and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation.
13. NEVER apply lubricants to the blade when it is
running.
14. ALWAYS check the blade for cracks or damage
before operation. Replace a cracked or damaged blade immediately.
15. NEVER use blades recommended for operation at
less than 4800 RPM.
16. ALWAYS keep the blade guards in place and use at all times.
17. NEVER reach around the saw blade.
I=1ai |-'t ::( LuJI-'1::l vAI::l i
POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS" section on page 2.
WARNING J
To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw
is wired at the factory for 120 V operation. Connect to a 120 V, 16 A circuit and use a 16 A time delay
fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way,
have it replaced immediately.
ELECTRICALREQUIREMENTS- cont'd DOUBLEINSULATED[]
The power tool is double insulated to provide a double thickness of insulation between you and tool's electrical
system. All exposed metal parts are isolated from the internal metal motor components with protecting
insulation.
Replacement parts - When servicing, use only identical replacement parts.
Polarized plugs - This saw has a plug that looks like
the one shown below:
To reduce the risk of electrical shock, this saw has a
polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.
4. FUSES may "blow" or circuit breakers may trip
frequently if: a. MOTOR is overloaded - overloading can occur
if you feed too rapidly or make too many start/
stops in a short time.
b. LINE VOLTAGE is more than 10% above or
below the nameplate voltage rating. For heavy loads, the voltage at motor terminals must equal
the voltage specified on the nameplate.
c. IMPROPER or dull saw blades are used.
5. Most motor troubles may be traced to loose or
incorrect connections, overload, low voltage or inadequate power supply wiring. Always check the
connections, the load and supply circuit if the motor doesn't run well. Check minimum gauge for the
length of cord you are using on the chart below.
GUIDELINES FOR EXTENSION CORDS
Use a proper extension cord. Make sure your extension cord is in good condition. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will
cause a drop in line voltage, resulting in loss of power and overheating. The table below shows the correct size
to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
IA WARNING I
Double insulation does not take the place of normal
safety precautions when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts when servicing a tool with double insulation. Servicing should be
performed by a qualified technician.
2. Do not use power tools in wet or damp locations or expose them to rain or snow.
MOTOR SAFETY PROTECTION IMPORTANT
To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust from interfering
with the motor ventilation.
1. Connect this saw to a 120 V circuit. This circuit must not be less than a #12 wire with a 20 A time
lag fuse or a #14 wire with a 15 A time lag fuse. NOTE: When using an extension cord on a circuit
with a #14 wire, the extension cord must not exceed 25 feet in length.
2. If the motor will not start, release the trigger switch immediately. UNPLUG THE SAW. Check the saw
blade to make sure it turns freely. Ifthe blade is free,
try to start the saw again. Ifthe motor still does not start, refer to the TROUBLESHOOTING GUIDE.
3. If the tool suddenly stalls while cutting wood, release
the trigger switch, unplug the tool and free the blade from the wood. The saw may now be started and the cut finished.
Be sure your extension cord is properly wired and
in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before
using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools, This circuit must not be less than a #12 wire with a 20 A
time lag fuse era #14 wire with a 15 Atime lag fuse. NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet
in length. Before connecting the tool to the power line, make sure the switch is in the OFF position and the
electric current is rated the same as the current stamped on the motor nameplate, running at a lower voltage will
damage the motor.
(When using 120 volts only)
Ampere Rating
More Than Not More Than 0 6
6 10 10 12
Total length of Cord
25ft. 50ft. 100ft. 150ft.
8 16 16 14 8 16 14 12
6 16 14 12
CAUTION: In all cases make certain the receptacle in
question is properly grounded, If you are not sure, have a certified electrician check the receptacle.
RECOMMENDED ACCESSORIES
I_ WARNING I
Use only accessories recommended for this
miter saw. Follow instructions that accompany
accessories. Use of improper accessories may cause hazards.
The use of any cutting tool except 10 in. saw
blades which meet the requirements under recommended accessories is prohibited. Do not use accessories such as shaper cutters or
dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited.
Do not attempt to modify this tool or create accessories not recommended for use with
this tool. Any such alteration or modification
is misuse and could result in a hazardous
condition leading to possible serious injury.
ACCESSORIES
Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool.
IAWARNING
To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears.
Supplied Not supplied
Blade Wrench Adjustable Wrench
Hex Key
Combination Square
Philips Screwdriver
Screwdriver
COMBINATION SQUARE MUST BE TRUE
Should not gap or overlap when square is flipped over (see dotted figure).
Straight edge or a 3/4 in. board,
Draw light line on board this edge must be along this edge. perfectly straight.
WARNING I
Read warnings and conditions on your CARBIDE TIPPED
SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be taken while mounting,
using, and storing carbide tipped blades to prevent
accidental damage. Slight shocks, such as striking the tip while handling, can seriously damage the blade.
Foreign objects in the workpiece, such as wire or nails,
can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent
blade, cracks, breakage, missing or loose tips, or other damage. Do not use if damage is suspected. Failure to heed safety instructions and warnings can result in
serious bodily injury.
Gap from untrue square when flipped over.
UNPACKING YOUR MITER SAW
IA WARNING I
To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a
source of power during unpacking and assembly. This cord must remain unplugged whenever you are
working on the saw.
1. Remove the miter saw from the carton.
IMPORTANT: Do not lift miter saw by the Trigger Switch handle. It may cause misalignment.
2. Place the saw on a secure stationary work surface.
3. Separate all parts from the packing material. Check each one with the illustration to make certain all
items are accounted for, before discarding any packing material.
la,WARNINGI
If any part is missing or damaged, do not attempt to assemble the miter saw, or plug in the power
cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated
tools.
Dust Bag
X
Long Bottom Support
Short Bottom Support Short Upper Support
Foot Pads
Stand Legs
Hardware Bag
Blade Wrench
Long Upper Support
DustBac
UpperBlade
Cover
CuttingHeadHandle
ON/OFFTriggerSwitch
Blade
LowerBladeGuard
LaserGuide
BevelScale
Hold-downClaml:
LeftExtensionTable
Stop
ArborLock
Base
htExtensionTable
PositiveStopLockingLever
Handle
Laser On/Off Switch
MiterScale
Wrench Storage
Table
Mounting
Table
Positive Miter Detents
Latch
Pivot Bolt
Lock Nut
\
Hand Location for Transportation
Table Lock Knob
COMPOUND MITER SAW TERMS
ARBOR LOCK - Allows the user to keep the blade
from rotating while tightening or loosening the arbor bolt during blade replacement or removal.
WRENCH STORAGE - Convenient storage to prevent misplacing the blade wrench.
WOODWORKING TERMS
BASE - Supports the table, holds accessories and
allows for workbench or leg set mounting.
BEVEL LOCKING HANDLE - Locks the miter saw at a
desired bevel angle.
BEVEL SCALE - To measure the bevel angle of the
saw blade 0° to 45° left.
COVER PLATE SCREW - Loosen this screw and rotate the plate for access to the blade arbor bolt.
FENCE - Helps to keep the workpiece from moving
when sawing. Scaled to assist with accurate cutting.
LOWER BLADE GUARD - Helps protect your hands
from the blade in the raised position, it retracts as the
blade is lowered.
MITER HANDLE - Used to rotate the table, and to rotate the saw to a right or left cutting position.
MITER SCALE - Measures the miter angle 0° to 45 ° left
and right.
MOUNTING HOLES - To mount the miter saw to a
stable sutrace.
ON/OFF TRIGGER SWITCH - To start the tool,
squeeze the trigger. Release the trigger to turn off the
miter saw.
POSITIVE STOP LOCKING LEVER - Locks the miter
saw at a preset positive stop for the desired miter angle.
STOP LATCH - Locks the miter saw in the lowered position for compact storage and transportation.
SWITCH HANDLE - The switch handle contains
the trigger switch and the laser on/off switch. The blade
is lowered into the workpiece by pushing down on the handle. The saw will return to its upright position when
the handle is released.
ARBOR - The shaft on which a blade is mounted.
BEVEL CUT - An angle cut made through the face of
the workpiece.
COMPOUND OUT - A simultaneous bevel and miter cut.
CROSS CUT - A cut made across the width of the workpiece.
FREEHAND - Performing a cut without using a fence
(guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation.
GUM - A sticky sap from wood products.
HEEL - Misalignment of the blade.
KERF - The amount of material removed by blade cut.
MITER CUT - An angle cut made across the width of the workpiece.
RESIN - A sticky sap that has hardened.
REVOLUTIONS PER MINUTE (RPM) - The number of
turns completed by a spinning object in one minute.
SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the
part of the workpiece which will be cut.
SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further
apart the tips are, the greater the set.
WORKPIECE - The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends and
edges.
WARNING LABELS - Read and understand for your own safety. Make sure all labels are present on machine
and legible.
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