Craftsman 137.212290 User Manual
Operator’s Manual
10 in. COMPOUND MITER SAW
Model No. 137.212290
CAUTION:
Before using this Miter Saw,
read this manual and follow
all its Safety Rules and
Operating instructions
Safety Instructions
Installation
Operation
Maintenance
Parts List
Customer Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137212290001
TABLE OF COriTE
SECTION PAGE
Warranty.................................................................... 2
Product Specifications
Power Tool Safety..................................................... 3
Compound Miter Saw Safety
Electrical Requirements and Safety.......................... 4
Accessories and Attachments
Tools Needed for Assembly
Carton Contents
..............................................
....................................
...................................
......................................
........................................................
2
4
6
6
7
SECTION PAGE
Know Your Compound Miter Saw............................. 8
Glossary of Terms..................................................... 9
Assembly and Adjustments...................................... 10
Operation.................................................................. 16
Maintenance............................................................. 23
Troubleshooting Guide............................................. 24
Parts List
m
..................................................................
_________________________
WAR
ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,
CALL 1-800-4-MY-HOME®TO ARRANGE FOR FREE REPAIR.
If this too! is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of
purchase. This warranty applies only while this tool is in the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck & Co., Dept. 817 WA, Hoffman Estates, !L 60179
25
A WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals, work in a well ventilated area and work with approved safety equipment such as dust masks that are
specially designed to filter out microscopic particles.
PRODUCT SPECIFICATION
MOTOR
Power Source .......................... 120V AC, 60Hz, 15 Amp Bevel 45° L .............................. 1-9/16 in. x 5-1/2 in.
Arbor Shaft Size
Speed
......................................
Brake.......................................Electric
Double Insulated
MITER SAW
Cutting Capacity:
Crosscut.................................. 2-5/8 in. x 5-1/2 in.
Miter 45° R & L
......................
.....................
........................
5/8 in.
4800 RPM (No load)
Yes
2-5/8 in. x 3-1/2 in.
45° Miter and 45° Bevel
Rotating Table;
Miter Detent Stops
Bevel Positive Stops
..................
...............
..........
1-9/16 in. x 3-1/2 in.
0, 15, 22.5, 31.6, 45° R & L
0, 45°
A WARNING
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.
This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt /15 Ampere
time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way. Before using your tool, it is critical that you read and understand these safety rules.
Failure to follow these rules could result in serious injury to you or damage to the tool.
POWER TOOL SAP
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THIS POWER TOOL
Safety is a combination of common sense, staying alert
and knowing how to use your power tool.
A WARNING
To avoid mistakes that could cause serious injury, do not
plug the tool in until you have read and understood the
following.
1. READ and become familiar with the entire Operators
Manual. LEARN the tool’s application, limitations and
possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning ON.
4. KEEP WORK AREA CLEAN,
benches invite accidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp locations, or expose
them to rain or snow. Keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors and bystanders
should be kept a safe distance from work area.
7. MAKE WORKSHOP CHILD PROOF with padlocks,
master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. It wifi do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force the tool or an
attachment to do a job for which it was not designed.
10. USE PROPER EXTENSION CORDS. Make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
An undersized cord will result in a drop in line voltage
and in loss of power which will cause the tool to
overheat. The table on page 5 shows the correct
size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
Cluttered areas and
12. ALWAYS WEAR EYE PROTECTION. Any power
tool can throw foreign objects into the eyes and
j could cause permanent eye damage.
ALWAYS wear Safety Goggles (not
glasses) that comply with ANSI Safety
I standard Z87.1 Everyday eyeglasses
’ have only impact-resistant lenses.
They ARE NOT safety glasses. Safety Goggles are
available at Sears. NOTE: Glasses or goggles not in
compliance with ANSI Z87.1 could seriously injure
you when they break.
13. WEAR A FACE MASK OR DUST MASK. Sawing
operation produces dust.
14.SECURE WORK. Use damps or a vise to hold work
when practical. It’s safer than using your hand and it
frees both hands to operate the tool.
15. DISCONNECT TOOLS FROM POWER SOURCE
before servicing, and when changing accessories
such as blades, bits and cutters.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in the OFF position
before plugging the tool in.
17. USE RECOMMENDED ACCESSORIES. Consult this
Operator’s Manual for recommended accessories.
The use of improper accessories may cause risk of
injury to yourself or others.
18. NEVER STAND ON THE TOOL. Serious injury
could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19. CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it wifi
operate properly and perform its intended function
- check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced.
20. NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER “OFF”. Do not
walk away from a running tool until the blade comes
to a complete stop and the tool is unplugged from the
power source.
21.DO NOT OVERREACH,
balance at all times.
Keep proper footing and
11 .WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
22. MAINTAIN TOOLS WiTH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23. WARNING: Dust generated from certain materials
can be hazardous to your health. Always operate
saw in well-ventilated area and provide for proper
dust removal
COMPOUND MFTER SAW SAP
SPECIFIC SAFETY INSTRUCTIONS FOR
THIS COMPOUND MITER SAW
1. USE ONLY CROSS-CUTTING SAW BLADES.
When using carbide tipped blades, make sure they
have a negative hook angle.
IMPORTANT: DO NOT USE THIN KERF BLADES
they can deflect and contact guard and can cause
possible injury to the operator.
2. DO NOT operate the miter saw until it is completely
assembled and installed according to these
instructions.
3. [F YOU ARE NOT thoroughly familiar with the
operation of miter saws, seek guidance from your
supervisor, instructor, or other qualified person.
4. ALWAYS hold the work firmly against the fence and
table. DO NOT perform any operation free hand (use
clamp wherever possible).
5. KEEP HANDS out of the path of the saw blade. If
the workpiece you are cutting would cause your
hands to be within 6-3/4 inches of the saw blade, the
workpiece should be clamped in place before making
the cut.
6. BE SURE the blade is sharp runs freely and is free of
vibration.
7. ALLOW the motor to come up to full speed before
starting a cut.
8. KEEP THE MOTOR AIR SLOTS CLEAN and free of
chips or dust.
9. ALWAYS MAKE SURE all handles are tight before
cutting, even if the table is positioned in one of the
positive stops.
10. BE SURE both the blade and the collar are clean
and the arbor bolt is tightened securely.
11 .USE only blade collars specified for your saw.
18.MAKE SURE the blade is not contacting the
workpiece before the switch is turned ON.
19.IMPORTANT: After completing the cut, release the
trigger and wait for the blade to stop before returning
the saw to the raised position.
20. MAKE SURE the blade has come to a complete stop
before removing or securing the workpiece, changing
the workpiece angle, or changing the angle of the
blade.
21. NEVER cut metals or masonry products with this
tool. This miter saw is designed for use on wood and
wood-like products.
22. NEVER cut small pieces. If the workpiece being cut
would cause your hand or fingers to be within 6-3/4
inches of the saw blade the workpiece is too small.
23. PROVIDE adequate support to the sides of the saw
table for long work pieces.
24. NEVER use the miter saw in an area with flammable
liquids or gases.
25. NEVER use solvents to clean plastic parts. Solvents
could possibly dissolve or otherwise damage the
material.
26.SHUT OFF the power before servicing or adjusting
the tool.
27. DISCONNECT the saw from the power source and
clean the machine when finished using.
28. MAKE SURE the work area is dean before leaving
the machine.
29.SHOULD any part of your miter saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, lock the switch
and remove the plug from the power supply outlet.
Replace missing, damaged, or failed parts before
resuming operation.
12. NEVER use blades larger in diameter than 10 inches.
13. NEVER apply lubricants to the blade when it is
running.
14. ALWAYS check the blade for cracks or damage
before operation. Replace a cracked or damaged
blade immediately.
15. NEVER use blades recommended for operation at
less than 4800 RPM.
16. ALWAYS keep the blade guards in place and use at
all times.
17. NEVER reach around the saw blade.
ELECTRICAL REQUIREMENT
POWER SUPPLY AND MOTOR SPECIFICATIONS
The AC motor used in this saw is a universal,
non reversible type. See “MOTOR” in the “PRODUCT
SPECIFICATIONS” section on page 2.
A WARNING
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection. Your saw is wired
at the factory for 120V operation. Connect to a 120V,
15 Amp circuit and use a 15 amp. time delay fuse or
circuit breaker. To avoid shock or fire, if power cord is
worn or cut, or damaged in any way, have it replaced
immediately.
EŒCTRICAL REQUIREMENTS AND SAP
ELECTRICAL REQUIREMENTS - conf d
DOUBLE INSULATED
The power tool is double insulated to provide a double
thickness of insulation between you and tool’s electrical
system. All exposed metal parts are isolated from
the internal metal motor components with protecting
insulation.
Replacement parts - When servicing use only identical
replacement parts.
Polarized plugs - This saw has a plug that looks ike
the one shown below:
To reduce the risk of electrical shock, this saw has a
polarized plug (one blade is wider than the other). This
plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.
A WARNING
Double insulation does not take the place of normal
safety precautions when operating this tool.
To avoid electrocution:
1. Use only identical replacement parts when
servicing a too! with double insulation. Servicing
should be performed by a qualified technician.
2. Do not use power tools in wet or damp locations
or expose them to rain or snow.
MOTOR SAFETY PROTECTION
IMPORTANT:
To avoid motor damage, the motor should be blown out
or vacuumed frequently to keep sawdust from interfering
with the motor ventiiation.
1. CONNECT this saw to a 120V, 15 amp. circuit with a
15 amp. time delay fuse or circuit breaker. Using the
wrong size fuse can damage the motor.
2. If the motor won’t start, release the trigger switch
immediately. UNPLUG THE SAW. Check the saw
blade to make sure it turns freely. If the blade is free,
try to start the saw again. If the motor still does not
start, refer to the “TROUBLESHOOTING GUIDE”
3. If the tool suddenly stalls while cutting wood, release
the trigger switch, unplug the tool, and free the blade
from the wood. The saw may now be started and the
cut finished
4. FUSES may “blow” or circuit breakers may trip
frequently if:
a. MOTOR is overloaded - overloading can occur if
you feed too rapidly or make too many start/stops
in a short time.
b. LINE VOLTAGE is more than 10% above or
below the nameplate voltage rating. For heavy
loads, the voltage at motor terminals must equal
the voltage specified on the nameplate.
c. IMPROPER or dull saw blades are used.
5. Most motor troubles may be traced to loose or
incorrect connections, overload, low voltage or
inadequate power supply wiring. Always check the
connections, the load and supply circuit if the motor
doesn’t run well. Check minimum gauge for the
length of cord you are using on the chart below.
GUIDELINES FOR EXTENSION CORDS
Use a proper extension cord. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage, resulting in loss of
power and cause overheating. The table below shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Be sure your extension cord ts properly wired and
in good condition. Always replace a damaged extension
cord or have it repaired by a qualified person before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools.
This circuit must not be less than # 12 wire and should
be protected with a 15 Amp time delay fuse. Before
connecting the tool to the power line, make sure the
switch is in the OFF position and the electric current is
rated the same as the current stamped on the motor
nameplate, running at a lower voltage will damage the
motor.
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
I (When usng 120 volts only) |
I Ampere Rating I Total length of Cord |
More Than Not More Than25ft. 50ft. 100ft. 150ft.
0 6 18ft. 16ft. 16ft. 14ft.
6 10 18tl. 16ft. 14ft. 12ft.
10 1? 16ft. 16ft. 14ft.
14fi-
:V:1.2ftV:i
CAUTION: In all cases make certain the receptacle
in question is properly grounded. If you are not sure
have a certified electrician, check the receptacle.
120-.
ACCESSORIES AND ATTACHMENTS
RECOMMENDED ACCESSORIES
A WARNING
• Use only accessories recommended for this
miter saw. Follow instructions that accompany
accessories. Use of improper accessories may
cause hazards.
• The use of any cutting too! except 10 inch saw
blades which meet the requirements under
recommended accessories is prohibited. Do
not use accessories such as shaper cutters or
dado sets. Ferrous metal cutting and the use of
abrasive wheels is prohibited.
• Do not attempt to modify this tool or create
accessories not recommended for use with
this tool. Any such alteration or modification is
misuse and could result In a hazardous condition
leading to possible serious Injury.
ACCESSORIES
Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog to purchase
recommended accessories for this power tool.
TOOLS NEEDED FOR ASSEMBLY
o:
Blade Wrench (supplied)
Philips Screwdriver
COMBINATION SQUARE MUST BE TRUE
Draw light line on board
along this edge. perfectly straight.
3
Adjustable Wrench
Hex Key 2.5 mm
Combination Square
straight edge or
a 3/4 in. board,
A WARNING
To avoid the risk of persona! injury, do not
modify this power tool or use accessories not
recommended by Sears.
A WARNING
Read warnings and conditions on your CARBIDE
TIPPED SAW BLADE. Do not operate the saw
without the proper saw blade guard in place.
Carbide is a very hard but brittle material. Care
should be taken while mounting, using, and storing
carbide tipped blades to prevent accidental damage.
Slight shocks, such as striking the tip while
handling, can seriously damage the blade. Foreign
objects in the workpiece, such as wire or nails, can
also cause tips to crack or break off. Before using,
always visually examine the blade and tips for bent
blade, cracks, breakage, missing or loose tips, or
other damage. Do not use if damage is suspected.
Failure to heed safety instructions and warnings can
result in serious bodily injury.
Should not gap or overlap when
square is flipped over (see
dotted figure).
ARTON CONTTENTS
UNPACKING YOUR MITER SAW
A WARNING
To avoid injury from unexpected starting or
electrical shock, do not plug the power cord into a
source of power during unpacking and assembly.
This cord must remain unplugged whenever you are
working on the saw.
1. Remove the miter saw from the carton.
MPORTANT: Do not lift miter saw by the Trigger
Switch handle. It may cause misalignment. Only lift
machine by the base Hand Holds.
2. Place the saw on a secure stationary work surface.
3. Separate all parts from the packing materia!. Check
each one with the illustration to make certain all items
are accounted for, before discarding any packing
material.
A WARNING
If any part is missing or damaged, do not attempt
to assemble the miter saw, or plug in the power
cord until the missing or damaged part is correctly
replaced. To avoid electric shock, use only identical
replacement parts when servicing double insulated
tools,
• To purchase replacement parts, call
1-800-469-4663.
• For missing or damaged parts upon Initial
purchase, call 1-800-843-1682.
Machine
Blade Wrench
Dust Bag
Miter Table Handle
KNOW YOUR COMPOUND MITER SAW
Table
Table Insert
Stop Latch
Arbor Lock
Pivot Bolt
Lock-Nut
Hand Hold
Positive Miter Detents Mounting Hole
8
GLOSSARY OF TERM
COMPOUND MITER SAW TERMS
ARBOR LOCK - Allows the user to keep the blade
from rotating while tightening or loosening the arbor bolt
during biade replacement or removal.
BASE - Supports the table, holds accessories and
allows for workbench or teg set mounting.
BEVEL LOCKING HANDLE - Locks the miter saw at a
desired bevel angle.
BEVEL SCALE - To measure the bevel angle of the
saw blade 0° to 45° left.
COVER PLATE SCREW - Loosen this screw and rotate
the plate for access to the blade arbor bolt.
FENCE -- Helps to keep the workpiece from moving
when sawing. Scaled to assist with accurate cutting.
HAND HOLD - For moving the saw when unplugged.
ON/OFF TRIGGER SWITCH - To start the tool,
squeeze the trigger. Release the trigger to turn off the
miter saw.
WARNING LABELS - Read and understand for your
own safety. Make sure ai labels are present on machine
and legible.
WRENCH STORAGE - Convenient storage to prevent
misplacing the blade wrench.
WOODWORKING TERMS
ARBOR - The shaft on which a biade is mounted.
BEVEL CUT - An angle cut made through the face of
the workpiece.
COMPOUND CUT ”■ A simultaneous bevel and miter
cut.
CROSS CUT - A cut made across the width of the
workpiece.
FREEHAND ”■ Performing a cut without using a fence
(guide), hold down or other proper device to prevent the
workpiece from twisting during the cutting operation.
GUM - A sticky s-ap from wood products.
LOWER BLADE GUARD - Helps protect your hands
from the blade in the raised position, it retracts as the
biade is towered.
MITER HANDLE - Use to lock and unlock the miter
table, and to rotate the saw to a right or left cutting
position.
MITER SCALE - Measures the miter angle 0° to 45° left
and right.
POSITIVE STOP LOCKING LEVER With the miter
handle, locks the miter saw at a preset positive stop for
the desired miter angle.
MOUNTING HOLES - To mount the miter saw to a
stable surface.
STOP LATCH ”■ Locks the miter saw in the lowered
position for compact storage and transportation.
SWITCH HANDLE ”■ The cutting head handle contains
the trigger switch. The blade is lowered into the
workpiece by pushing down on the handle. The saw will
return to its upright position when the handle is released.
HEEL ”■ Misalignment of the blade.
KERF - The amount of material removed by biade cut.
MITER CUT - An angle cut made across the width of
the workpiece.
RESIN “ A sticky sap that has hardened.
REVOLUTIONS PER MINUTE (RPM) - The number of
turns completed by a spinning object in one minute.
SAW BLADE PATH - The area of the workpiece or
table top directly in line with the travel of the blade or the
part of the workpiece which will be cut.
SET ”■ The distance between two saw biade tips, bent
outward in opposite directions to each other. The further
apart the tips are, the greater the set.
WORKPIECE - The item being cut. The surfaces of a
workpiece are commonly referred to as faces, ends, and
edges.
Loading...